Rubber processing additives

3
The rubber processing aid is a kind of material to improve the operating performance in the processing. In other words, the rubber processing aid can improve the processing property by adding a small amount into the rubber, and it only has physical effect on the rubber without any chemical reaction, and can not finally influence the physical property and vulcanizing property of the rubber. Adding a small amount of rubber processing aid can change the rubber processability, including the mixing, calendering, extrusion and other property on the open mill or the internal mixer, such as the plasticity, dispersity, flowability, lubricity, uniformity, roll wrapping property and scorching property, etc., and have no or few impacts on the physical property of the vulcanized rubber, and improve the dispersity of the padding and shorten the mixing time. Rubber internal releasing agent is a kind of internal and external lubricant, the main function of the internal lubricant is to undermine the friction between the polymer and the internal Rubber Processing Aid Series molecule of the volume, reduce the interior heat build-up and improve the melt flowability. While the functions of the external lubricant are mainly embodied on the surface of the rubber particle as well as on the surface of the machine tooling, so as to serve as boundary lubricant and demoulding; it is the above-mentioned internal and external lubricant that increases the flowability of the rubber and reduce the pollution of the mold, which is easy to demould. The rubber dispersant is mainly used to improve the powder dispersion of the rubber. The dispersant works through the surface of the lubricant, wet powder particles or elastomer, reduce the relative movement friction between the powder particles of different property and different category or the relative movement friction between powder particles and the elastomer, improve the compatibility of the particles, make the powder disperse evenly in the rubber and improve the processability of the rubber. RWT-R Rubber Internal Releasing Agent Chemical composition: mixture of surfactant and internal and external lubricants. Appearance: white or with little yellow particle Quality indicator: 1Melting range851002Ash≤7% Function: 1Added with rubber according to the recommending recipe, this product can demould effectively without spraying any external releasing agent, and automatically keep sparkling clean. The pollution during the rubber mixing as well as the stain and corrosion to the mold should be avoided so that the life of the mold can be prolonged. 2This product will not bloom and at the same time, it can avoid self-vulcanization when the temperature of the rubber compound is too high. 3This product is a kind of rubber internal releasing agent that has the dispersion and the demoulding function. Through reducing the viscosity of the rubber compound and improving the sliding between the rubber compound and the metal interface, it is helpful to solve the problem caused by the internal friction of the rubber and the adherence between the mechanical molds so as to improve the success rate of the production. 4This product can be used to complicated mold and casting vulcanized production. It can improve the flowability of the rubber in the mold, help the rubber fill the mold and is helpful for the production to demould after vulcanization. 5This product can increase the flowability of the rubber when extruding, make the extrusion speed increase, and the die swell is (This product has passed the inspection and authentication of EU RoHS and Germany PAHs)

Transcript of Rubber processing additives

Page 1: Rubber processing additives

The rubber processing aid is a kind of material to improve the operating performance in the processing. In other words, the rubber processing aid can improve the processing property by adding a small amount into the rubber, and it only has physical effect on the rubber without any chemical reaction, and can not finally influence the physical property and vulcanizing property of the rubber. Adding a small amount of rubber processing aid can change the rubber processability, including the mixing, calendering, extrusion and other property on the open mill or the internal mixer, such as the plasticity, dispersity, flowability, lubricity, uniformity, roll wrapping property and scorching property, etc., and have no or few impacts on the physical property of the vulcanized rubber, and improve the dispersity of the padding and shorten the mixing time.

Rubber internal releasing agent is a kind of internal and external lubricant, the main function of the internal lubricant is to undermine the friction between the polymer and the internal

Rubber Processing Aid Series

molecule of the volume, reduce the interior heat build-up and improve the melt flowability. While the functions of the external lubricant are mainly embodied on the surface of the rubber particle as well as on the surface of the machine tooling, so as to serve as boundary lubricant and demoulding; it is the above-mentioned internal and external lubricant that increases the flowability of the rubber and reduce the pollution of the mold, which is easy to demould.

The rubber dispersant is mainly used to improve the powder dispersion of the rubber. The dispersant works through the surface of the lubricant, wet powder particles or elastomer, reduce the relative movement friction between the powder particles of different property and different category or the relative movement friction between powder particles and the elastomer, improve the compatibility of the particles, make the powder disperse evenly in the rubber and improve the processability of the rubber.

RWT-R Rubber Internal Releasing Agent

Chemical composition: mixture of surfactant and internal and external lubricants.Appearance: white or with little yellow particle Quality indicator: 1.Melting range:85~100℃ 2.Ash≤7%Function:1.Added with rubber according to the recommending recipe, this product can demould effectively without spraying any external releasing agent, and automatically keep sparkling clean. The pollution during the rubber mixing as well as the stain and corrosion to the mold should be avoided so that the life of the mold can be prolonged.2.This product will not bloom and at the same time, it can avoid self-vulcanization when the temperature of the rubber compound

is too high.3.This product is a kind of rubber internal releasing agent that has the dispersion and the demoulding function. Through reducing the viscosity of the rubber compound and improving the sliding between the rubber compound and the metal interface, it is helpful to solve the problem caused by the internal friction of the rubber and the adherence between the mechanical molds so as to improve the success rate of the production.4.This product can be used to complicated mold and casting vulcanized production. It can improve the flowability of the rubber in the mold, help the rubber fill the mold and is helpful for the production to demould after vulcanization.5.This product can increase the flowability of the rubber when extruding, make the extrusion speed increase, and the die swell is

(This product has passed the inspection and authentication of EU RoHS and Germany PAHs)

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small, the dimension stability is good and can improve the smoothness of the production.6.This product is applicable to the production of all kinds of thermoplastic elastomer.

7.This product is palletizing product, which is

convenient to accurate calculation while being used

so as to guarantee the uniform stability of the

production. This product is non-tonic, innocuous and

has no dust pollution, and conforms to the materials

safety and the environmental requirement.

Applicable rubber variety: all kinds

Usage: General dosage is 1 ~ 5 parts by weight.

Storage life: in cool and dry places for 2 years

Package: 25kg/bag

RWF-R Rubber Dispersant

Chemical composition: mixture of internal and external lubricants, active agent and metallic soap.Appearance: white or with little yellow particle

Quality indicator:

PH

Heating Loss:

Volatile Content:

Ash:

4~ 6.8

≤2.0%

2~ 3%

15~ 17%

Function:

1. This product is applicable to NR, SBR, IR, BR, CR, NBR, IIR, EPR, CPR, and ASR, etc. 2. This product can effectively improve the rubber mobility, with good scattering effect, even rubber mixing, smooth surface after the cold feed extruding and without pore and the compactness is improved.3. This product has high-strength dispersion property, can accelerate and improve the dispersion of the carbon black, white carbon black and other filling agent, shorten the mixing period, increase the mixing efficiency and reduce the production costs.4. This product can improve the uniformity of the rubber compound, effectively avoid blooming and greatly enhance the quality of the rubber compound.

5. This product should be added in the mixing process so that it would not interrupt the vulcanization system, and obviously reduce the Mooney viscosity of the rubber compound at the same time. This product has no impact on the Mooney scorching time, the vulcanization speed, hardness, tensile stress, tensile strength and physical and mechanical property as well as aging resistance.6. This product needn’t adjust the recipe and can obviously improve the abrasion resistance and tear resistance.7. This product is a kind of comprehensive and high-performance rubber processing aid and is widely used in all kinds of rubber products, such as tires, rubber shoes, rubber belts, rubber hoses, foamed rubber, and injection rubber.8. This product is palletizing product, which is convenient to

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accurate calculation while being used so as to guarantee the uniform stability of the rubber products. This product is non-tonic, innocuous and has no dust pollution, can improve the production environment and conform to the materials safety and the environmental requirement.

Application and usage: general dosage is 1~3 parts by weight and can be added together with other minor ingredient to the recipe.Storage life: in cool and dry places for 2 yearsPackage: 25kg/bag

RWL-R Rubber Flowable Agent

Composition: mixture of aliphatic acid.Fusing point: ≤90℃Appearance: milk white or light yellow particleFunction:1. This product can increase the rubber compound mobility, improve the uniformity of the rubber compound, reduce the viscosity of the rubber compound and avoid the scorching danger.2. This product can increase the processing property of the rubber compound, increase the extrusion in the extrusion molding process and make the surface of the extrudate be smooth without burr and pits.3. This product can shorten the mixing period, and has good dispersion function; it can improve the dispersion effect of the minor ingredient in the rubber and avoid blooming.

4. This product can improve the in-mold undesirable emission caused by deep mold.5. This product is palletizing product, which is convenient to accurate calculation, non-tonic and innocuous and has no dust pollution,6. The dosage is 1 ~ 6 parts by weight and should be added while mixing. This product can be widely used in the production of all kinds of rubber compound products.7. This product is especially suitable for the extrusion products mainly based on the EPDM and the products with bad mobility caused by using too much reclaimed rubber.Applicable rubber variety: all kindsStorage life: in cool and dry places for 2 yearsPackage: 25kg/bag

RW-EPA Rubber Leveler

Appearance: deep particle or puce sheet

Function:1.Make the rubber compound of different polarities and viscosities mix more even and full and at the same time help the dispersion of the rubber compound powder.3. Increase the viscosity of the semi-product.2. Shorten the mixing time and reduce the energy consumption.4. Make the quality of each batch of the rubber compound be stable and even.5. Improve the technique of extrusion, calendering, molding and

Ash:

Softener:

Relevant density:

≤2%

96-106℃

1.1

vulcanizing.6. This product is also applicable to single rubber compound.

Applicable rubber variety: all kinds Usage: General dosage is2 ~ 4 parts by weight.Storage life: in cool and dry places for 2 yearsPackage: 25kg/bag