RtReports in Action Barry Higgins Automation & Control Engineer.
-
Upload
lenard-lynch -
Category
Documents
-
view
215 -
download
1
Transcript of RtReports in Action Barry Higgins Automation & Control Engineer.
![Page 1: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/1.jpg)
RtReports in Action
Barry Higgins
Automation & Control Engineer
![Page 2: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/2.jpg)
Presentation Agenda Introduction. Overview on PI in Janssen. Batch reporting - current situation. RtReports - an introduction. One data source - multiple views. Internal Customer reaction. Future Developments.
![Page 3: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/3.jpg)
Introductions Janssen Ireland based in Co. Cork. Over 230 people employed . Manufacture Active
Pharmaceutical Ingredients for human use.
Imodium, Risperdal, Haldol. Batch Site.
![Page 4: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/4.jpg)
Introductions
Barry Higgins - with Janssen for over 12 years.
Worked in Production, Technical Support, Automation.
Automation and Control Engineer. - Emerson RS3, ABB Sattline and Industrial IT.
![Page 5: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/5.jpg)
PI in Janssen First introduced to site as part of SAP
integration project in ‘99. RLink. Over 2000 tags. ProcessBook main user interface. Users - Operations, Engineering, QA,
Environmental, Security. Uses - Batch release, Process
Investigations, Process Improvement, Energy Management, Alarm Management, SAP confirmations, Quiet Time Monitoring.
![Page 6: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/6.jpg)
Current Situation at Janssen
Hybrid batch record.• Paper batch book with over 100 operator written
inputs and sign offs required per batch book.
• Control system reports and trends printed off and signed off and sent to QA as one package.
![Page 7: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/7.jpg)
Before Installation
Look at the current situation. Talk to your internal customers. Module database - Batch Structure. Sit down and discuss with install team, the
type of reports you want. Installation is quick and you will be
generating reports within a day.
![Page 8: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/8.jpg)
RtReports
Secure. Web based batch reporting tool. Reports are based on the plant
configuration, specs and production data. Components -.
• Data Template Admin Tool.• Format Template Admin Tool.• RtReports generator.
Uses the Module database.
![Page 9: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/9.jpg)
One Source - Multiple Views
Reports can be configured for each customer.
Customers can be given the data they need at their desktops.
Reports can be generated while batches are running.
![Page 10: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/10.jpg)
RtReports
Types of reports.• Production summary reports.
• Detailed production reports.
• Exception reports.
• Cycle time reports.
• Shift activity reports.
All from the same data source !!!
![Page 11: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/11.jpg)
Building the Data Template
First step. Modular approach. - Define what data you
require from each phase. Reduces validation time. - Only need to
validate once. Test before publishing. Format template will extract the data.
![Page 12: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/12.jpg)
Pre-Defined Actions
Reuse configuration in more than one location or template.
Can be a complex or simple. Ideal for complex actions , just create it
once. Allows for site specific situations to be
catered for. Allows you to build data templates much
more quickly.
![Page 13: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/13.jpg)
Pre-Defined Action Editor
![Page 14: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/14.jpg)
Pre-Defined Actions
Same action used in different locations.
This allows templates to be built quickly with minimum configuration.
![Page 15: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/15.jpg)
Format Editor
Data Journal Formats information Displays in the Report Viewer. XML. Preview HTML before releasing.
![Page 16: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/16.jpg)
![Page 17: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/17.jpg)
RtReports at Janssen
Beta site - Nov ‘03. Generating reports within hours. Building more detail into control system. Customising reports for different customers. Not just typical product quality reports. Shift based reports - gives the current status
of the plant.
![Page 18: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/18.jpg)
![Page 19: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/19.jpg)
Example
![Page 20: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/20.jpg)
Multiple Report Types
![Page 21: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/21.jpg)
Example Report
![Page 22: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/22.jpg)
Same Data Different View
![Page 23: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/23.jpg)
Internal Customer
Reactions– Benefits can be seen straight away.– Reduction in product release cycle time.
Concerns– Paper, paper, paper.– Validation workload.
![Page 24: RtReports in Action Barry Higgins Automation & Control Engineer.](https://reader035.fdocuments.net/reader035/viewer/2022062717/56649e385503460f94b294cc/html5/thumbnails/24.jpg)
Future Developments
New front end tools. Start validating reports. Begin removing manual operator inputs. Develop reports for non process related
areas.