easy handling. handling.

RSL 400Safety laser scannerwith 2 autonomous protective functions

www.leuze.com

easy handling. handling.

1 DEVICE, 2 SCANNERS

With the compact RSL 400 safety laser scanner family, we have set a new standard worldwide in the supreme discipline of safety sensor technology. With our decades of experience, we have succeeded in developing a device that uses clever functions to – in many cases – perform two tasks simultaneously.

Its large scanning angle of 270° is especially advantageous. For example, in the case of mounting on corners for front and side guarding the RSL 400 replaces a second laser scanner for many applications. In combination with its operating range of 8.25 m, the RSL 400 secures areas up to 160 m2 – a peak value for safety laser scanners.

Two independently adjustable configurations and two safety-related switching output pairs (OSSDs) allow two different protection tasks to be performed simultaneously with just one device. And to do so while fully satisfying EN ISO 13849 and the EC machinery directive.

The RSL 400 safety laser scanner sets new standards in the safeguarding of large areas.

ONE DEVICE THAT PERFORMS THE WORK OF TWO

think modular.

Staggered operating ranges from 3 to 8.25 m 4 equipment variants for protective fields,

OSSDs, I/Os and additional functions Tailored connection units

powerreserve.

Safeguarding of large areas thanks to a scanning angle of 270° and operating range of up to 8.25 m

100 field pairs, 50 quads (4-field sets) Robust against dust thanks to high scanning

rate with angular resolution of 0.1° Additional control functions for adaptation to the

application Two communication interfaces: Ethernet TCP/IP

and Bluetooth

easyhandling.

Compact design Intelligent connection unit with configuration

memory Large plain-text display Integrated electronic spirit level Automatic creation of protective/warning fields Signature for checking the configuration Application based mounting accessories

SAFEGUARDING OF LARGE AREAS AND MULTIPLE ZONES WITH JUST ONE DEVICE

With an operating range of up to 8.25 m, a scanning angle of 270° and a unique device architecture, the RSL 400 does double duty.

Safeguarding of large areas up to 160 m2 –even around corners

Safeguarding at high speeds – with 2 or 4 areas

powerreserve.

Two autonomous protective functionsTwo OSSD pairs form the basis for two independent protective functions in one device. The RSL 400 acts as two individual laser scanners and can do two tasks at the same time, saving one device.

Resistant to dust due to high scanning rateWith its high angular resolution of 0.1°, the RSL 400 distinguishes individual particles from larger objects and thus prevents unnecessary shutdowns

Many configurable I/Os Up to 9 configurable I/Os offer additional control functions for individually adapting to the application or to specific requirements. Furthermore, it can be used for linking with other safety sensors.

100 switchable field pairsThe RSL 400 provides sufficient reserves with a huge number of 100 field pairs even for complex monitoring cases. Also switching of 50 quads (sets of 4 fields) is supported. The creation of independent configurations is easier than ever with the application-oriented user interface.

Two communication paths Integrated network connectivity: the Ethernet TCP/IP interface allows simple and convenient configuration and diagnostics. Furthermore, the devices can be controlled and configured wirelessly via Bluetooth.

HIGH-PERFORMING AND RELIABLE

In addition to its impressive performance data, the RSL 400 safety laser scanner scores above all with clever detailed solutions.

Large plain-text display for simple commissioning and quick diagnosis during operation

Separate connection unit with integrated configuration memory - it can remain mounted during a device exchange

TOP PERFORMANCE THROUGH EASY HANDLING

IT HAS NEVER BEEN EASIER TO INSTALL A SAFETY LASER SCANNER THAN WITH THE RSL 400

Exceptional in its power and incredibly simple to mount, align and operate – and for good reasons.

easy handling.

Quick Start Guide and online helpprovide you with support even during the first steps. Furthermore, the large plain-text display shows useful information for simple commissioning.

Intelligent connection unitsWith integrated cable management, the removable connection units facilitate simple mounting of the safety laser scanners in just a few steps: mount connection unit with standard tools, place the laser scanner on the connection unit, finished.

The simplest integration The basic version of the RSL 410 offers particularly simple integration into the machine control thanks to the 8-pin M12 connection. Alternatively, a connection unit with an AIDA compliant pin assignment is also available for the RSL 410.

AlignmentThe integrated electronic spirit level in combination with the large, clear-text display ensures simple alignment during mounting, even without PC connection.

Start-up The initial configuration is completed with just 5 steps and you can use the simulation mode to ensure that everything is correct – thanks to the "Sensor Studio" configuration and diagnosis software.

Exchanging a device was never so easyFor a device exchange, the safety laser scanner can be removed from the connector unit at any time with standard tools and replaced with other RSL 400 devices without realignment, readjustment and configuration work – an important plus point for maintenance and servicing.

Connector unit with integrated cable management and memory for configuration and network settings

TOP PERFORMANCE THROUGH EASY HANDLING

RSL 410- … RSL 420- … RSL 430- … RSL 440- …

S M L XL S M L XL S M L XL S M L XL

Max. operating range (m) 3 4.5 6.25 8.25 3 4.5 6.25 8.25 3 4.5 6.25 8.25 3 4.5 6.25 8.25

Max. scanning angle 270° 270° 270° 270°

Field pairs, switchable 1 10 10+10 100

4-field sets (quads), switchable 1 10 10 50*)

OSSD pairs / protective functions 1 1 2 2

Number of independent sensor configurations

1 1 2 10

I/Os, configurable 3 4 9 9

Restart interlock (RES) and contac-tor monitoring (EDM), selectable

• • • •

Ethernet TCP/IP and Bluetooth communication interfaces

• • • •

Laser switch off (park function) – • • •

E-Stop linkage – • • •

Safe time delay (Stop 1) – – • •

Data output, configurable – – • •

*) Also available as sets with 2 protection and 2 warning fields

FUNCTIONS THAT ARE RIGHT ON THE MARKFunctional versatility means maximum fl exibility.

FEATURES AND FUNCTIONS

THE RSL 400 FAMILY - THE RIGHT SOLUTION FOR ALL AREAS OF APPLICATION

think modular.

The RSL 400 family comprises 16 device types in four staggered operating ranges and four function variants. Therefore, you can select the optimum scanner for the best price/performance ratio with an operating range of up to 8.25 m and up to 100 switchable field pairs, if required. Whether mobile or stationary – the RSL 400 family covers a wide range applications.

Select the device that best suits your needs. This allows you to invest in exactly the sensor technology that you actually need.

RSL 410/420 – the all-rounders for standard tasks.

The XL version of the RSL 410 entry- level model is already perfectly suited for safeguarding large areas up to 160 m2. The RSL 410 also offers a 4-field set, i.e. monitoring with one protective field and up to 3 warning fields. Selectable resolutions, selectable start-up behavior with contactor monitoring (EDM) and reference boundary monitoring round off the functionality.

The RSL 420 variants add switching over of 10 field pairs or 4-field sets to adapt to multiple monitoring cases.

RSL 430 – ideal for stationary applications.

Two independent protective functions and OSSD pairs with individual response times: the RSL 430 combines the characteristics of two RSL 420 in only one device. Due to its 10+10 switchable field pairs, it can be precisely adapted to the safety tasks. It is therefore ideally suited for stationary applications were previously 2 scanners were necessary. Nine configurable I/Os and the option for E-Stop linkage complement the capability of the RSL 430.

RSL 440 – with top-notch functions for mobile applications.

The RSL 440 is ideally suited for mobile applications with 100 switchable field pairs or 50 switchable 4-field sets. Nine configurable I/Os support integration into the controller, e.g. for status control with/without load. Re-configuration is necessary when switching operating modes due to up to 10 simultaneous parameter configurations. With just two RSL 440 you already get complete all-round protection thanks to four independent protective functions. In addition to the large scanning range, emergency-stop linkage and the configurable data output for supporting navigation are also advantageous.

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PROFIT FROM THE EFFICIENCY OF LEUZE ELECTRONIC SENSOR STUDIO

All RSL 400s can be easily configured via Ethernet TCP/IP or Bluetooth and quickly put into operation. Even with 100 selectable field pairs, the creation of independent configurations is easier than ever thanks to the application-orientated user guidance. Now you transfer all settings onto the RSL 400 with just one click.

The configuration software guides you through all important settings in only 5 steps

Quick and direct: first all settings are made – then the entire configuration is loaded onto the RSL 400 with one click. Individual parameters can also be customized at any time.

Context-sensitive online help supports configuration

User interface available in 9 languages for Microsoft Windows® 7/8

Connect to the laser scanner via Bluetooth, Ethernet P2P or network

Individual and project view of all RSL 400 in a network

The Leuze electronic Sensor Studio

Configuration of sensors is easy and comfortable with Sensor Studio. Parameters are presented in an easy-to- understand and graphical form. Guided menus and context-sensitive online help support the configuration process.

SAFETY AT WORK IN COMPLETELYNEW DIMENSIONS

The Sensor Studio configuration and diagnosis software provides support with context-sensitive online help

Quick and precise online presentation of the scan contour

Safeguarding of large areas – even around corners – with one protective field or with two autonomous protective functions

Access guarding of two autonomous cells by one scanner

Protecting large areas at working, mounting, inspection or infeed stations

Safeguarding of insertion workplaces

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RSL 400

Monitoring / Function

Protective field range 3 m / 4.50 m / 6.25 m / 8.25 m

Scanning angle 270°

Warning field range (min. 10% diffuse reflection, object size 150 mm) 20 m

Resolution 30 mm, 40 mm, 50 mm, 60 mm, 70 mm, 150 mm

Response time ≥ 80 ms

OSSD pairs / protective functions 1, 2

Switchable field pairs (1 protective field + 1 warning field) 1, 10, 10 + 10, 100

Switchable 4-field sets (1 protective field + 3 warning fields) 1, 10, 50

Switchable 4-field sets (2 protective fields + 2 warning fields) 50

Number of independent sensor configurations 1, 2, 10

Configurable I/Os 3, 4, 9

Other featuresRrestart interlock, contactor monitoring (EDM),E-Stop linkage, data output

Safety-relevant data

Type in accordance with IEC/EN 61496 Type 3

SIL in accordance with IEC 61508 and SILCL in accordance with IEC/EN 62061

SIL 2

Performance Level (PL) in accordance with EN ISO 13849-1 PL d

Category in accordance with EN ISO 13849 Cat. 3

Characteristics

Wavelength 905 nm

Laser protection class in accordance with EN 60825 1

Angular resolution 0.1°

Supply voltage 24 V DC, +20 % / –30 %

Power consumption 12 W (without output load)

Safety-related switching outputs (OSSDs) 1×, 2× 2 pnp transistor outputs

Switching current Max. 350 mA

Dimensions (W x H x D) 140 × 149 × 140 mm

Protection class IP 65

Ambient temperature, operation 0 ... + 50 °C

Ethernet TCP/IP 100 Mbit/s

Bluetooth Up to 10 m

Get an overview of the most important technical data.

THE DETAILSARE OFTENDECISIVE

SMARTER PRODUCT USABILITYWith regard to our product developments, we systematically place emphasis on the especially good usability of all devices. To this end, simple mounting and alignment are taken into account – just as the uncomplicated integrability of the sensors in existing field bus systems and easy configuration, e.g. via a web browser, are.

SMARTER APPLICATION KNOW-HOW Whoever can do it all, can do nothing right. Which is why we concentrate on selected target sectors and applications. There, we are specialists and know all aspects inside out. For this purpose, we optimize our solutions and offer a comprehensive product range that makes it possible for our customers to obtain the absolute best solutions from a single source.

SMARTER CUSTOMER SERVICE The technical and personal proximity to our customers, and a skilled, straightfor-ward handling of queries and problems, are among our strengths – and will remain so. Consequently, we will continue to expand our service offerings and, indeed, also forge ahead in new directions to persistently redefine the utmost in customer service. Whether on the phone, on the Internet or on-site with our customers – regardless of when and where the expertise of the sensor people is needed at any time.

Katrin Rieker, Employee in the Customer Care Center

OUR PROMISE TO YOU

Info at: www.leuze.com

Leuze electronic GmbH + Co. KGIn der Braike 1D-73277 Owen / GermanyPhone +49 7021 573-0Fax +49 7021 573-199info@leuze.dewww.leuze.com en

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