RSI - Ford - EVO - Fitment instruction guide - (WEB) - 2019 · 4 fitment of the rsi smartcap to...
Transcript of RSI - Ford - EVO - Fitment instruction guide - (WEB) - 2019 · 4 fitment of the rsi smartcap to...
FITMENT INSTRUCTIONSFORD RANGER DOUBLE CAB
LIKE SHARE FOLLOW
PLEASE ENSURE TO READ FITMENT INSTRUCTIONS CAREFULLY
BEFORE ATTEMPTING TO INSTALL.
1
Set Screw M8 x 30
DESCRIPTION QTY EXAMPLE
20
FITMENT KIT CONTENT (HARDWARE)
FITMENT KIT CONTENTS
M8 Nyloc Nut 8
M8 X 20 Fender Washers 28
Set Screw M6 x 20 2
M8 Spring Washer 12
5mm Foam Strip 1
4.5mm Rubber Pad (Rear) 2
4.5mm Rubber Pad (Front) 2
M6 Spring Washer 2
M6 X 16 Fender Washers 2
DOCUMENT REVISION 4.
M8 Weldnut 8
2
BRAC
KETS
Front Mount Bracket Left
DESCRIPTION QTY EXAMPLE
1
FITMENT KIT CONTENT (COMPONENTS)
CATEGORY TOOLS EXAMPLE
TOOL
S
Socket Wrench & Accessories
Flat Spanners
REQUIRED TOOLS
Torx Keys
NO. 10 & 13Socket Wrench
NO. 10 & 13
FULL SET
FITMENT KIT CONTENTS & REQUIRED TOOLS
Torque Wrench FULL SET
1
1
1
2
1
1
Front Mount Bracket Right
Rear Mount Bracket Left
Rear Mount Bracket Right
Front Load Spreader Plate
Wire Harness Connectors
Plug
3
FITMENT OF THE RSI SMARTCAP TO VEHICLE
PLEASE ADHERE TO BELOW TO PREVENT DAMAGE TO VEHICLE AND RSI SMARTCAP DURING FITMENT
WARNING
!1. ONLY USE THE RECOMMENDED TOOLS AS INDICATED IN THE FITMENT INSTRUCTION ABOVE
2. ONLY USE THE HARDWARE PROVIDED IN THE FITMENT KIT OUTLINED ON THE PAGE BEFORE
3. HANDLE ALL RSI SMARTCAP FITMENT COMPONENTS WITH CARE UPON UNPACKING.
4. IT IS RECOMMENDED THAT THE MINIMUM OF FOUR PEOPLE ARE USED TO LIFT THE RSI SMARTCAP.
5. NEVER USE ACETONE ON PAINTWORK
STEPTWO
1. UNPACK ALL COMPONENTS & THE HARDWARE KIT FROM PACKAGING; ENSURE THAT
EVERYTHING IS ACCOUNTED FOR AS INDICATED ON PAGE BEFORE
2. WHEN UNPACKING COMPONENTS, PLEASE PLACE THEM ON A PROTECTED SURFACE
(E.G. FOAM) TO ENSURE THAT THE PAINT IS NOT DAMAGED OR SCRATCHED
STEPTHREE
1. REMOVE ANY CAB GUARD, ROLL BAR, TONNEAU COVER ETC.
2. REMOVE THE SPECIFIED TORX SCREWS.
3. APPLY 5MM FOAM STRIP ALONG TOP SURFACE OF FRONT LIP OF LOAD BIN
STEPFOUR
1. POSITION THE FRONT MOUNT BRACKET IN THE FRONT LEFT HAND CORNER OF THE LOAD BIN.
2. USE TWO M8 X 30 SET SCREWS WITH M8 SPRING WASHERS AND M8 X 20 FENDER WASHERS
TO LOOSELY SCREW THE BRACKET TO THE FRONT OF THE LOAD BIN.
3. USE FOUR M8 X 30 SET SCREWS WITH FOUR M8 SPRING WASHERS AND M8 X 20 FLAT WASHERS
TO FASTEN THE BRACKET TO THE SIDE OF THE LOAD BIN
4. ONCE THE BRACKET IS IN THE CORRECT POSITION, FASTEN ALL THE SET SCREWS TO 25NM.
5. REPEAT THIS PROCESS IN THE FRONT MOUNT BRACKET RIGHT HAND SIDE IN THE FRONT
RIGHT HAND CORNER OF THE LOAD BIN.
M8 X 30 Set Screws
Front Mount Bracket Left
M8 X 30 Set Screws
M8 Spring Washer
M8 X 20 Fender Washer
STEPONE
1. APPLY 5MM FOAM STRIP ON THE FRONT LIP OF THE BIN TO TAKE UP STEP
Mounting Pad
4.5mm Mounting Pad
M6 X 20 Set Screws
Front Mount Bracket Left
M8 X 30 Set Screws
M8 Spring Washer
M8 X 25 Flat Washer
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FITMENT OF THE RSI SMARTCAP TO VEHICLE
STEPFIVE
1. POSITION THE REAR MOUNT BRACKET LEFT HAND IN THE REAR LEFT HAND CORNER OF THE LOAD BIN.
2. USE TWO M8 X 30 SET SCREWS WITH M8 SPRING WASHERS AND M8 X 20 FLAT WASHERS
TO LOOSELY SCREW THE BRACKET TO THE FRONT OF THE LOAD BIN.
4. ONCE THE BRACKET IS IN THE CORRECT POSITION, FASTEN ALL THE SET SCREWS TO 25NM.
5. REPEAT THIS PROCESS IN THE REAR MOUNT BRACKET RIGHT HAND SIDE IN THE REAR RIGHT HAND
CORNER OF THE LOAD BIN.
Rear Mount Bracket
STEPSIX
1. PLACE THE FRONT MOUNTING RUBBER PAD ONTO THE FRONT MOUNT BRACKET LEFT HAND
SIDE & FRONT MOUNT BRACKET RIGHT HAND SIDE.
2. PLACE THE REAR MOUNTING RUBBER PAD ONTO THE REAR MOUNT BRACKET LEFT HAND SIDE
& REAR MOUNT BRACKET RIGHT HAND SIDE.
STEPSEVEN
1. PLACE THE CAP ONTO THE LOAD BIN.
2. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY. IT IS RECOMMENDED THAT A MINIMUM OF
FOUR PEOPLE ARE USED TO LIFT THE CAP.
3. MAKE SURE THE CAP IS IN ITS CORRECT POSITION BY LINING UP THE SLOTS ON THE CAP
WITH THE SLOTS ON THE MOUNTING BRACKETS.
M8 Spring Washer
M8 X 30 Set Screws
M8 X 20 Fender Washer
Mount Pad 4.5mm Mount Pad
M8 X 30 Set Screws
M8 X 25 Spring Washer
M8 X 20 Fender Washer
Rear Mount Bracket (Left)
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FITMENT OF THE RSI SMARTCAP TO VEHICLE
STEPEIGHT
1. PLACE THE 2 LOAD SPREADER PLATES OVER THE 3 HOLES ON BOTH FRONT END
BRACKETS AS INDICATED BELOW.
2. USE SIX M8 X 30 SET SCREWS WITH TWELVE M8 X 20 FLAT WASHERS AND SIX
M8 NYLOC NUTS TO LOOSELY FASTEN THE RSI SMARTCANOPY TO THE FRONT
MOUNT BRACKETS THROUGH THE LOAD SPREADER PLATES.
3. USE TWO M8 X 30 SET SCREWS WITH FOUR M8 FLAT WASHERS AND TWO M8 NYLOC NUTS TO
LOOSELY FASTEN THE RSI SMARTCAP TO THE REAR MOUNT BRACKETS.
4. ONCE ALL THE SET SCREWS ARE IN THEIR CORRECT POSITIONS, FASTEN TO 25NM.
Repeat process for the opposite side.
M8 Nyloc Nut
M8 X 30 Set Screws
M8 X 20 Fender Washer
M8 X 20 Flat Washer
M8 Nyloc Nut
Load Spreader Plate
M8 Spring Washer
M8 X 30 Set Screws
M8 Spring Washer
M8 Nyloc Nut
M8 X 30 Set Screws
M8 X 20 Flat Washer
M8 X 20 Flat Washer
M8 X 20 Flat Washer
M8 Nyloc Nut
M8 X 30 Set Screws
M8 X 20 Flat Washer
Load Spreader Plate
M6 X 16 SET SCREW.M6 X 16 FENDER WASHERS.
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STEPNINE
1. NEATLY RUN BRAKE LIGHT HARNESS ON THE LEFT HAND SIDE INTERIOR OF THE CANOPY. USE PICTURE IN FITMENT KIT.
STEPTEN
2. BEFORE FITTING PLUGS ONTO LIGHT HARNESS, THREAD THE HARNESS THROUGH THE ACCESS HOLE ON THE LEFT HAND SIDE THE VEHICLES BIN.
Light Harness
FITMENT OF THE RSI SMARTCAP TO VEHICLE
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STEPELEVEN
3. FIT CONNECTING PLUG ONTO THE END OF THE HARNESS OF THE REAR DOOR HIGH LEVEL BRAKE LIGHT. PLEASE ENSURE PLUG IS CONNECTED IN CORRECT ORIENTATION.(POSITIVE TO POSITIVE AND NEGATIVE TO NEGATIVE)
Light Harness
Wiring Plug
STEPTWELVE
1. UNDER THE VEHICLE ON THE LEFT HAND SIDE, UNPLUG THE WIRING PLUG FOR THE TAIL LIGHT
FITMENT OF THE RSI SMARTCAP TO VEHICLE
STEPTHIRTEEN
1. USE WIRE HARNESS FROM KIT SUPPLIED, RECONNECT TAIL LIGHT PLUG TO HARNESS
Wiring Harness Supplied
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STEPFIFTEEN
1. DO A TEST TO ENSURE ALL WIRES ARE CONNECTED CORRECTLY.2. IN THE TAIL LIGHT AREA THE PLUGS TO BE PUSHED BACK INTO ORIGINAL PLACE (NEATLY)
STEPFOURTEEN 1. PLUG REAR BRAKE LIGHT INTO THE HARNESS.
Ensure Positive Is Connected To Positive(Red to Red)
THANK YOU FOR PURCHASING A RSI SMARTCANOPYSHOULD YOU HAVE ANY ENQUIRIES ABOUT THE FITMENT, FEEL FREE TO CONTACT US
FITMENT OF THE RSI SMARTCAP TO VEHICLE
RSISMARTCANOPY SMARTCANOPYJHB +27 11 974 0370 [email protected] SMARTCAP.COM
Ensure Positive Is Connected To Positive(Red to Red)