RPH Hydraulic Actuator, 90¡ Operation for Low-Torque ... RPH Hydraulic Actuator Contents may change...

16
RPH Hydraulic Actuator Contents may change without notice. © Copyright by BIFFI Italia. All rights reserved. A !@#$ INTERNATIONAL LTD. COMPANY BIFRM-0010-EN-9910 1 Features • Totally enclosed, weatherproof housing in nodular cast iron for maximum strength and suitable for use in hostile environments • A vent valve on the bottom housing flange is provided to avoid accidental pressurisation • A cast steel version is available on request • A compact rack and pinion design provides simple construction • External travel stops for precise angular stroke adjustment between 80° and 100° • The double acting actuator is with 2 hydraulic cylinders mounted at each side of the housing • Mounting of two different cylinders makes it possible to obtain different output torques in the opening and closing directions • The single acting spring return actuator is with one cylinder mounted at one side of the housing and the spring cartridge mounted at the other side, depending on spring action (to close or to open) • The spring cartridge execution is fully enclosed, tamperproof for full personnel safety • Two mechanical stoppers are available for external stroke adjustment between 80° and 100° rotation • Bushings are made of sintered bronze, charged with teflon to provide minimal friction and extended service life • Electroless nickel plated and polished cylinder for corrosion resistance and minimal friction • The piston seals are made by a teflon U-ring with special elastomer, centered into its sealing face and charged by underlying O-ring. This solution assures long service life, preventing sticking problems • Mounting brackets for limit switch boxes with electric limit switches or position transmitters • Threaded holes for mounting of hydraulic accumulator and hydraulic control manifold • Hydraulic control groups for On-Off operation or step-by-step control service with solenoid valves, in weatherproof or explosionproof execution • Hydraulic control groups for modulating service, according to various specifications, with proportional control valve or servovalve • Electric control panels in weatherproof or explosionproof enclosure RPH Hydraulic Actuator, 90° Operation for Low-Torque, Heavy-Duty Service On-Off and Modulating RPHD, Double Acting Actuator RPHS, Spring Return Actuator !@#$ flow control Technical Data • Supply medium: hydraulic oil or fire-resistant fluid • The design pressure of the cylinder is 220 barg (3190 psig) • The standard design temperature is -30°C/+100°C • Max operating torque up to 2600 Nm • Output torques: see tables • Execution suitable for On-Off and Modulating service Accessories • Mounting brackets for valve top mounting adaptation

Transcript of RPH Hydraulic Actuator, 90¡ Operation for Low-Torque ... RPH Hydraulic Actuator Contents may change...

RPH Hydraulic Actuator

Contents may change without notice. © Copyright by BIFFI Italia. All rights reserved.A !@#$ INTERNATIONAL LTD. COMPANY

BIFRM-0010-EN-9910 1

Features• Totally enclosed, weatherproof housing

in nodular cast iron for maximumstrength and suitable for use in hostileenvironments

• A vent valve on the bottom housingflange is provided to avoid accidentalpressurisation

• A cast steel version is available onrequest

• A compact rack and pinion designprovides simple construction

• External travel stops for precise angularstroke adjustment between 80°and 100°

• The double acting actuator is with 2hydraulic cylinders mounted at eachside of the housing

• Mounting of two different cylindersmakes it possible to obtain differentoutput torques in the opening andclosing directions

• The single acting spring return actuatoris with one cylinder mounted at oneside of the housing and the springcartridge mounted at the other side,depending on spring action (to close orto open)

• The spring cartridge execution is fullyenclosed, tamperproof for fullpersonnel safety

• Two mechanical stoppers are availablefor external stroke adjustment between80° and 100° rotation

• Bushings are made of sintered bronze,charged with teflon to provide minimalfriction and extended service life

• Electroless nickel plated and polishedcylinder for corrosion resistance andminimal friction

• The piston seals are made by a teflonU-ring with special elastomer, centeredinto its sealing face and charged byunderlying O-ring. This solution assureslong service life, preventing stickingproblems

• Mounting brackets for limit switchboxes with electric limit switches orposition transmitters

• Threaded holes for mounting ofhydraulic accumulator and hydrauliccontrol manifold

• Hydraulic control groups for On-Offoperation or step-by-step controlservice with solenoid valves, inweatherproof or explosionproofexecution

• Hydraulic control groups formodulating service, according tovarious specifications, withproportional control valve or servovalve

• Electric control panels in weatherproofor explosionproof enclosure

RPH Hydraulic Actuator, 90° Operationfor Low-Torque, Heavy-Duty ServiceOn-Off and Modulating

RPHD, Double Acting ActuatorRPHS, Spring Return Actuator

!@#$ flow control

Technical Data

• Supply medium: hydraulic oil or fire-resistant fluid

• The design pressure of the cylinder is220 barg (3190 psig)

• The standard design temperature is -30°C/+100°C

• Max operating torque up to 2600 Nm• Output torques: see tables• Execution suitable for On-Off and

Modulating service

Accessories• Mounting brackets for valve top

mounting adaptation

RPH Hydraulic Actuator

Contents may change without notice.© Copyright by BIFFI Italia. All rights reserved.A !@#$ INTERNATIONAL LTD. COMPANY

BIFRM-0010-EN-99102

222: index of the series

MMV: index of actuator model

010 = RPHD 10 01A = RPHS 10-OP 01C = RPHS 10-CL020 = RPHD 20 02A = RPHS 20-OP 02C = RPHS 20-CL040 = RPHD 40 04A = RPHS 40-OP 04C = RPHS 40-CL080 = RPHD 80 08A = RPHS 80-OP 08C = RPHS 80-CL

Y1: material index

A = Housing steel A216WBC + Seals NBRB = Housing steel A216WBC + Seals FluorosiliconC = Housing steel A216WBC + Seals VitonF = Housing nodular cast iron GS 400-18L +Seals FluorosiliconG = Housing nodular cast iron GS 400-18L +Seals NBRH = Housing nodular cast iron GS 400-18L +Seals Viton

C1 C2: material index

32 = Cylinder D = 32 mm40 = Cylinder D = 40 mm45 = Cylinder D = 45 mm50 = Cylinder D = 50 mm55 = Cylinder D = 55 mm60 = Cylinder D = 60 mm65 = Cylinder D = 65 mm

Z: available index

0 = Standard base version(0 to 9 possible variables)

2 2 2 M M V Y1 C1 C2 Z

RPH Hydraulic Actuator Coding Mode

RPH Hydraulic Actuator

Contents may change without notice. © Copyright by BIFFI Italia. All rights reserved.A !@#$ INTERNATIONAL LTD. COMPANY

BIFRM-0010-EN-9910 3

Model

MOT(Nm)

MOT(Nm)

Supply Pressure (bar)

60 80 104 120 140 160 180 200 207 220RPHD 10-032RPHD 20-040RPHD 20-050RPHD 40-045RPHD 40-055RPHD 40-065RPHD 80-055RPHD 80-065

480740740

17501750175026002600

126197309467697973697973

169263411622929

1298929

1298

219342535809

1208168712081687

253395617933

1394-

13941947

295461720

10891626

-16262271

337527

-1244

--

18592596

379592

-1400

--

2091-

421658

-1555

--

2323-

463724

-1711

--

2556-

442691

-1633

--

2439-

RPHD Actuator Output Torques Table

Actuator

Model

SpringTorque

Oil Torque at Supply Pressure (bar)

SET SST OST OET OST OET OST OET OST OET OST OET OST OET OST OET OST OET OST OET80 104 120 140 160 180 200 207 220

RPHS 10-032-SS1

RPHS 20-040-SS2

RPHS 20-050-SS2

RPHS 40-045-SS4

RPHS 40-055-SS4

RPHS 40-065-SS4

RPHS 80-055-SS5

RPHS 80-065-SS5

480

740

740

1750

1750

1750

2600

2600

93

223

223

452

452

452

940

940

129

295

295

619

619

619

1273

1273

66

-

165

-

430

798

-

-

26

-

85

-

245

614

-

-

116

96

288

309

708

1188

-

648

77

16

209

125

524

1003

-

280

150

148

370

433

894

1447

-

908

110

69

291

249

710

1263

-

539

192

214

473

589

1126

-

587

1232

152

135

394

405

942

-

219

864

234

280

576

744

1359

-

819

1557

195

201

497

560

1175

-

451

1188

276

346

679

900

1591

-

1052

1881

237

266

600

716

1407

-

683

1513

318

412

-

1055

-

-

1284

2206

300

365

-

949

-

-

1032

1999

361

477

-

1211

-

-

1516

2530

321

398

-

1027

-

-

1148

2162

279

332

-

871

-

-

916

1837

339

444

-

1133

-

-

1400

2368

RPHS Actuator Output Torques Table

Notes

MOT= Maximum Operating Torque

SET = Spring Ending Torque

SST = Spring Starting Torque

OST = Oil Starting Torque

OET = Oil Ending Torque

All torque values are in Nm

RPH Hydraulic Actuator

Contents may change without notice.© Copyright by BIFFI Italia. All rights reserved.A !@#$ INTERNATIONAL LTD. COMPANY

BIFRM-0010-EN-99104

RPHD Hydraulic Actuator (double acting)

Notes

Dimensional drawings

Model A B C D E F G K I L M X

Weight

(Kg)

RPHD 10-032RPHD 20-040RPHD 20-050RPHD 40-045RPHD 40-055RPHD 40-065RPHD 80-055RPHD 80-065

458458458610610610620620

229229229305305305310310

229229229305305305310310

188188188260260260260260

5050505454545454

3032324242425555

143145145167167167172172

8080809595959595

3636366565656565

7171719090907171

161158158213213213194194

1/4” NPT1/4” NPT1/4” NPT1/4” NPT1/4” NPT1/4” NPT1/4” NPT1/4” NPT

1619203234373739

RPHD Hydraulic Actuator

1. All dimensions are in mm2. Tolerances ± 2%3. x = Hydraulic port

4. Weights given are with oil and withoutmounting bracket and control panel

A

G

FE

M

K

LI

B C

D D

xx

Mounting flange(See detail on coupling dimensions)

Mounting bracket(Optional)

RPH Hydraulic Actuator

Contents may change without notice. © Copyright by BIFFI Italia. All rights reserved.A !@#$ INTERNATIONAL LTD. COMPANY

BIFRM-0010-EN-9910 5

I

RPHS Hydraulic Actuator - Spring to close

Model A B C D E F G H K I L M P X

Weight

(Kg)

RPHS 10-032-SS1/CLRPHS 20-040-SS2/CLRPHS 20-050-SS2/CLRPHS 40-045-SS4/CLRPHS 40-055-SS4/CLRPHS 40-065-SS4/CLRPHS 80-055-SS5/CLRPHS 80-065-SS5/CL

589590590809809809820820

360361361504504504510510

229229229305305305310310

188188188260260260260260

5050505454545454

3032324242425555

143145145167167167172172

112149149195195195250250

8080809595959595

3636366565656565

7171719090907171

1/4” NPT1/4” NPT1/4” NPT1/4” NPT1/4” NPT1/4” NPT1/4” NPT1/4” NPT

163182182253253253261261

161158158213213213194194

2836406976809092

RPHS Hydraulic Actuator - Spring to close

Notes

1. All dimensions are in mm2. Tolerances ± 2%3. x = Hydraulic port4. Weights given are with oil and without

mounting bracket and control panel

Mounting flange(See detail on coupling dimensions)

Mounting bracket(Optional)

A

H/2

HP

B C

D

K

x

M

GEF

L

RPH Hydraulic Actuator

Contents may change without notice.© Copyright by BIFFI Italia. All rights reserved.A !@#$ INTERNATIONAL LTD. COMPANY

BIFRM-0010-EN-99106

RPHS Hydraulic Actuator- Spring to open

Model A B C D E F G H K I L M P X

Weight

(Kg)

RPHS 10-032-SS1/OPRPHS 20-040-SS2/OPRPHS 20-050-SS2/OPRPHS 40-045-SS4/OPRPHS 40-055-SS4/OPRPHS 40-065-SS4/OPRPHS 80-055-SS5/OPRPHS 80-065-SS5/OP

589590590809809809820820

360361361504504504510510

229229229305305305310310

188188188260260260260260

5050505454545454

3032324242425555

143145145167167167172172

112149149195195195250250

8080809595959595

3636366565656565

7171719090907171

1/4” NPT1/4” NPT1/4” NPT1/4” NPT1/4” NPT1/4” NPT1/4” NPT1/4” NPT

163182182253253253261261

161158158213213213194194

2836406976809092

RPHS Hydraulic Actuator- Spring to open

Notes

1. All dimensions are in mm2. Tolerances ± 2%3. x = Hydraulic port4. Weights given are with oil and without

mounting bracket and control panel

A

BC

D

K

G

FE

Mounting flange(See detail on coupling dimensions)

Mounting bracket(Optional)

x

P

ML

I

H/2

H

RPH Hydraulic Actuator

Contents may change without notice. © Copyright by BIFFI Italia. All rights reserved.A !@#$ INTERNATIONAL LTD. COMPANY

BIFRM-0010-EN-9910 7

C) LOCAL CONTROLSUITABLE ALSO FORREMOTE OIL SUPPLY FOR SPRING RETURN ACTUATORS

1. Rack & Pinion mechanism2. Hydraulic cylinder3. Spring cartridge4. Hydraulic manual selector5. Hydraulic manual overrideS = Stop valveC = Check valveP = Hand pumpR = Relief valveO = Oil tank

B) LOCAL CONTROL SUITABLE ALSO FOR REMOTE OILSUPPLY FOR DOUBLE ACTING ACTUATORS

1. Rack & Pinion mechanism2. Hydraulic cylinder3. Hydraulic manual selector4. Hydraulic manual overrideD = Directional control valveP = Hand pumpR = Relief valveO = Oil tank

A) LOCAL CONTROLONLY FOR DOUBLE ACTING ACTUATORS

1. Rack & Pinion mechanism2. Hydraulic cylinder3. Hydraulic manual overrideD = Directional control valveP = Hand pumpR = Relief valveO = Oil tank

Hydraulic Manual Overrides for RPH Actuator

2 2

2 2

3 2

1

1

1

3

3

4

5

4

D

D

CS

P

RO

P

R

O

P

R

O

RPH Hydraulic Actuator

Contents may change without notice.© Copyright by BIFFI Italia. All rights reserved.A !@#$ INTERNATIONAL LTD. COMPANY

BIFRM-0010-EN-99108

Item Description Material • Recommended spare parts

123456789

101112131415161718192021222324252627282948

Q.ty111142224282842212112121112421

••

•••

••

••

HousingRackPinionCoverScrewBushingCylinder tubePistonGuide sliding piston ringPiston seal ringTie rodEnd flangeNutPlugPlugShoulder washerO-ringO-ringBushingO-ringBack-up ringBushingO-ringO-ringSpigot ringRetainer ringStop setting screwWasherFriction barVent valve

Nodular cast ironAlloy steelAlloy steelCarbon steelAlloy steelFe + Bz + TeflonNickel-plated carbon steelCarbon steelTeflon + graphiteTeflon + graphite + NBRAlloy steelCarbon steelCarbon steelStainless steelStainless steelErtacetalNBRNBRFe + Bz + TeflonNBRNBRFe + Bz + TeflonNBRNBRNylonStainless steelCarbon steelCopperNylonStainless steel

RPHD hydraulic actuator (double acting)

RPH Hydraulic Actuator

Contents may change without notice. © Copyright by BIFFI Italia. All rights reserved.A !@#$ INTERNATIONAL LTD. COMPANY

BIFRM-0010-EN-9910 9

RPHD hydraulic actuator (double acting)

17

19

20

13

12

14

28

11

7

1

4

5

7

11

28

14

12

13

26

25

22

24

6

8

29

27

15

15

27

29

8

2

6

48

3

CBA

23

6

9

10

9

21

1816

HDE

RPH Hydraulic Actuator

Contents may change without notice.© Copyright by BIFFI Italia. All rights reserved.A !@#$ INTERNATIONAL LTD. COMPANY

BIFRM-0010-EN-991010

Item Description Material • Recommended spare parts

123456789101112131415161718192021222324252627282930313233343536373839404142434445464748

Q.ty111142112141821111111111111111411414111111111111

••

•••

••

••

•••

HousingRackPinionCoverScrewBushingCylinder tubePistonGuide sliding piston ringPiston seal ringTie rodEnd flangeNutPlugPlugShoulder washerO-ringO-ringBushingO-ringBack-up ringBushingO-ringO-ringSpigot ringRetainer ringStop setting screwWasherFriction barHead spring flangeScrewSpring thrust flangeSpringTie rodSpring guide rodRetainer ringSpring guide flangeEnd spring flangeSpring cartridge tubeBushingAdjusting screwNutSpring cartridge gasketGasketSealing washerWasherShoulder washerVent valve

Nodular cast ironAlloy steelAlloy steelCarbon steelAlloy steelFe + Bz + TeflonNickel-plated carbon steelCarbon steelTeflon + graphiteTeflon + graphite + NBRAlloy steelCarbon steelCarbon steelStainless steelStainless steelErtacetalNBRNBRFe + Bz + TeflonNBRNBRFe + Bz + TeflonNBRNBRNylonStainless steelCarbon steelCopperNylonCarbon steelAlloy steelCarbon steelAlloy steelAlloy steelAlloy steelStainless steelNodular cast ironCarbon steelCarbon steelFe + Bz + TeflonCarbon steelCarbon steelNBRNBRPVCStainless steelErtacetalStainless steel

RPHS 10 hydraulic actuator (spring return)

RPH Hydraulic Actuator

Contents may change without notice. © Copyright by BIFFI Italia. All rights reserved.A !@#$ INTERNATIONAL LTD. COMPANY

BIFRM-0010-EN-9910 11

RPHS 10 hydraulic actuator (spring return)

17

19

20

13

12

14

28

11

7

1

47

4

5

30

39

34

38

42

41

26

25

22

24

43

4445

46

16

HGFE

DCBA

23

6

9

10

9

21

18

15

27

29

8

2

48

3

6

36

32

31

35

40

36

33

37

13

RPH Hydraulic Actuator

Contents may change without notice.© Copyright by BIFFI Italia. All rights reserved.A !@#$ INTERNATIONAL LTD. COMPANY

BIFRM-0010-EN-991012

Item Description Material • Recommended spare parts

12345678910111213141516171819202122232425262728293031323333A3435363738394041424344454648

Q.ty111142112141821111111111111111411141411111111111

••

•••

••

••

•••

HousingRackPinionCoverScrewBushingCylinder tubePistonGuide sliding piston ringPiston seal ringTie rodEnd flangeNutPlugPlugShoulder washerO-ringO-ringBushingO-ringBack-up ringBushingO-ringO-ringSpigot ringRetainer ringStop setting screwWasherFriction barHead spring flangeScrewSpring thrust flangeSpringSpringTie rodSpring guide rodRetainer ringSpring guide flangeEnd spring flangeSpring cartridge tubeBushingAdjusting screwNutSpring cartridge gasketGasketSealing washerWasherVent valve

Nodular cast ironAlloy steelAlloy steelCarbon steelAlloy steelFe + Bz + TeflonNickel-plated carbon steelCarbon steelTeflon + graphiteTeflon + graphite + NBRAlloy steelCarbon steelCarbon steelStainless steelStainless steelErtacetalNBRNBRFe + Bz + TeflonNBRNBRFe + Bz + TeflonNBRNBRNylonStainless steelCarbon steelCopperNylonCarbon steelAlloy steelCarbon steelAlloy steelAlloy steelAlloy steelAlloy steelStainless steelNodular cast ironCarbon steelCarbon steelFe + Bz + TeflonCarbon steelCarbon steelNBRNBRPVCStainless steelStainless steel

RPHS 40 hydraulic actuator (spring return)

RPH Hydraulic Actuator

Contents may change without notice. © Copyright by BIFFI Italia. All rights reserved.A !@#$ INTERNATIONAL LTD. COMPANY

BIFRM-0010-EN-9910 13

RPHS 40 hydraulic actuator (spring return)

17

19

20

13

12

14

28

11

7

1

4

5

30

39

34

36

42

41

26

25

22

24

6

43

36

32

31

33A

35

40

36

33

37

13

15

27

29

8

2

48

3

DCBA

23

6

9

10

9

21

18

4445

43

16

HGFE

RPH Hydraulic Actuator

Contents may change without notice.© Copyright by BIFFI Italia. All rights reserved.A !@#$ INTERNATIONAL LTD. COMPANY

BIFRM-0010-EN-991014

RPHD/RPHS Hydraulic Actuator

Model A±0.2 B±0.2 ØC D E-0.10 0 0

ØF-0.5 G H K J ØL ØM-0.2 ØPRPHD 10RPHS 10RPHD 20RPHS 20RPHD 40RPHS 40RPHD 80RPHS 80

49.549.572.172.188.488.49999

49.549.572.172.188.488.49999

M8M8M10M10M12M12M16M16

1010121215152323

1616222228283737

2121292937374949

2323252534344545

66669292

112112132132

3030323242425555

33333333

7070

102102125125140140

9090

125125150150175175

4040505060607575

RPHD/RPHS Hydraulic Actuator

Coupling Dimensions

Notes

1. All dimensions are in mm2. Actuator shown in closed position

Standard ISO 5211Holes position

Y

X

AlternativeHoles position

PCD ØL

ØP

ØC

View from X

A

ØF

ØM

H

EE

N°4 threaded holes ØC

View from Y

GD

K

J

RPH Hydraulic Actuator

Contents may change without notice. © Copyright by BIFFI Italia. All rights reserved.A !@#$ INTERNATIONAL LTD. COMPANY

BIFRM-0010-EN-9910 15

RPHS Hydraulic Actuators

Model A±0.2 B±0.2 C D ØE F G H ØK J L M NRPHS 10RPHS 20RPHS 40RPHS 80

50505656

104104112112

21212626

70.570.59090

M12M12M12M12

12121212

2244040

90.590.5

123 123

M8M8M10M10

15152323

363649.549.5

72729999

130130180180

RPHS Hydraulic Actuators

Mounting Holes for Accessories

Notes

1. All dimensions are in mm2. Actuator shown in closed position

Front Side

Top View

Back Side

N°4 threaded holes ØE

N°2 threaded holes ØK

N°4 threaded holes ØE(optional)

B

N

M

D

F

CA

F

AC

HG

RPH Hydraulic Actuator

Contents may change without notice.© Copyright by BIFFI Italia. All rights reserved.A !@#$ INTERNATIONAL LTD. COMPANY

BIFRM-0010-EN-9910

RPH Hydraulic Actuator

Model A±0.2 B±0.2 C D ØE F H ØK J L M NRPH 10RPH 20RPH 40RPH 80

50505656

104104112112

21212626

70,570,59090

M12M12M12M12

12121212

90,590,5

123 123

M8M8M10M10

15152323

363649,549,5

72729999

130130180180

RPH Hydraulic Actuator

Front Side

Top View

Back Side

N°4 threaded holes ØE

N°2 threaded holes ØK

N°4 threaded holes ØE(optional)

Notes

1. All dimensions are in mm2. Actuator shown in closed position

B

N

M

DA

C

FF

AC

H

L

16

Norwegian distributor: Haakon Ellingsen ASÅrenga 8, N-1340 Skui | P.O. Box 184, N-1309 Rud

Phone + 47 67151200 | Fax +47 [email protected] | www.ellingsen.biz