RP-268 269 2583 Rev - Victaulicstatic.victaulic.com/assets/uploads/literature/RP-268_269.pdf · 50...

Victaulic Company of AmericaPhone: 1-800-PICK-VIC (1-800-742-5842)Fax: 610-250-8817e-mail:[email protected]

Victaulic Company of CanadaPhone: 905-884-7444Fax: 905-884-9774e-mail: [email protected]

Victaulic America LatinaPhone: 610-559-3300Fax: 610-559-3608e-mail: [email protected]

Victaulic Asia PacificPhone: 86-21-58855151Fax: 86-21-58851298e-mail: [email protected]

Victaulic EuropePhone: 32-9-381-1500Fax: 32-9-380-4438e-mail: [email protected]

VICTAULIC® IS AN ISO 9001 CERTIFIED COMPANY

RP-268/269

2583 Rev.B 2/05 ® Registered Trademark of Victaulic © Copyright 2005 Victaulic Printed in U.S.A. SKU #WCAS-67NJQH RPO0268000

RP-268/269

REPAIR PARTS FORVE268/269 Roll Grooving Tool

PARTS ORDERING INFORMATIONWhen ordering parts, the following information is necessary for the Victaulic Tool Company topromptly process the order and send the correct part(s).

1. Tool Model Number. VE2682. Tool Serial Number.

The Serial Number (found on the side of the tool).3. Quantity, Item Number, Part Number, Description.

Example: (1), 15, R-067-274-PNT, Switch Guard.4. Where to send the part(s).

Company Name. Address5. To whose attention to send the part(s).

Person’s Name.6. Purchase Order Number

Parts may be ordered from the nearest Victaulic Sales Office. Consult Victaulic Tool Company forthe nearest Victaulic Sales Office.

R

2

SEEVIEW B–B

SEE VIEW A–A

SEE VIEW C–C

08D

08A

08E

08B

08F

08G

201918

2417

08

241716232221

09

06

147146

02

06A

15

242617

14

13

2517

11

07

12

10

04A

04

04D Inside door

04C

01

04B Inside door

03

89

27 28 29

30 31 32

05

55

08C

Item # Part # Qty. Description

01 R-004-274-PNT 1 Frame02 N-S30-012-014 28 #12–24 x 0.88 Hex Washer Head Self Drill Screw03 R-006-274-PNT 1 Guard04 R-007-274-PNT 1 Front Door **

04A N-M07-000-001 1 Latch04B R-024-268-LBL 1 VE268 Operating Specifications Label04C R-055-260-LBL 1 Victaulic Logo Label04D R-090-424-LAB 1 Electrical Danger Label05 R-008-274-PNT 1 Side Panel, RH06 R-009-274-PNT 1 Side Panel, LH **

06A R-025-268-LBL 1 Electrical Panel Label07 R-010-274-PNT 1 Front Panel08 R-011-274-PNT 1 Top Enclosure **

08A R-009-424-LBL 1 “C” Diameter Label08B-268 R-023-268-LBL 1 VE268 Series Label08B-269 R-023-269-LBL 1 VE269 Series Label

08C R-010-416-LAB 1 Standard Wall Thickness Label08D R-070-260-VE0 1 “C” Diameter Reference Label for Copper08E R-031-272-LAB 1 Instruction Warning Label08F R-064-268-LBL 1 Tightening Direction Label08G R-020-260-LBL 1 Pressure Setting Label09 R-012-260-PNT 1 Rear Enclosure10 R-013-274-PNT 1 Plywood Floor11 R-020-274-PNT 1 Ball Valve Mounting Bracket

12-268 N-E01-000-025 1 3HP Motor

12-269 N-E01-000-001 1 3HP Motor (Export)13 R-039-272-0FS 1 Guard Setting Pad Assembly14 N-M07-000-005 1 S-Hook15 R-067-274-PNT 1 Switch Guard

16 N-W01-040-000 8

1

/

4

" Flat Washer, Plated

17 N-W03-040-000 24

1

/

4

" Helical Lock Washer, Plated

18 N-S06-010-010 8 #10–24UNC x 0.63 Lg. Pan Hd. Cap Screw, Pltd.19 N-W03-010-000 12 #10 Helical Lock Washer, Plated20 N-N01-010-000 8 #10–24UNC Hex Nut, Plated

21 N-S01-080-204 4

1

/

2

–13UNC x 2.25 Lg. Hex Head Cap Screw, Pltd.

22 N-W01-080-000 4

1

/

2


23 N-N16-080-000 4

1

/

2

–13UNC Nylok Locking Hex Nut

24 N-S06-040-012 14

1

/

4

–20UNC x 0.75 Lg. Pan Hd. Phillips Screw, Pltd.

25 N-S01-040-008 2

1

/

4

–20UNC x 0.50 Lg. Hex Head Cap Screw, Pltd.

26 N-N01-040-000 5

1

/

4

–20UNC Hex Nut, Plated

27 R-902-272-L03 1 2 - 3

1

/

2

" Lower Roll for Steel Pipe

28 R-904-272-L06 1 4 - 6" Lower Roll for Steel Pipe29 R-908-272-L12 1 8 - 12" Lower Roll for Steel Pipe

30 R-9A0-268-U02 1 Upper Roll Cover/Guard Assembly,

3

/

4

" - 1

1

/

2

" Steel Pipe (Optional)

31 R-9A2-268-U06 1 Upper Roll Cover/Guard Assembly, 2" - 6" Steel Pipe32 R-9A8-268-U12 1 Upper Roll Cover/Guard Assembly, 8" - 12" Steel Pipe33 R-512-260-VE0 1 Lower Roll Removal Tool (not shown)

** Indicates additional items required and/or recommended when ordering.


3

41

4238

39

4240

3417 37 16 17 24

3554

16 17 24

16 17

26 24

36

19 46

5150

5352

494544

454443

VIEW C–C

484544

474544

VIEW B–B

VIEW A–A


34 N-S03-040-008 4

1

/

4

–20UNC x 0.50" Lg. Socket Head Cap Screw, Blk. Ox.

35 N-M09-000-002 14" Chain36 N-M03-000-003 1 Spring37 R-015-274-VE0 1 Gear Reducer Assembly38 N-M10-000-021 1 Chain Coupling39 N-M10-000-022 1 Chain40 N-M10-000-020 1 Chain Coupling41 R-012-414-PNT 1 Coupling Guard

42 N-K02-004-112 2 Square Key,

1

/

4

" x 1.75 Lg.

43 N-S02-060-100 2

3

/

8

–16UNC x 1" Lg. Hex Head Cap Screw, Plated

44 N-W03-060-000 10

3

/

8

" Helical Lock Washer, Plated

45 N-W01-060-000 10

3

/

8


46 N-S03-010-008 4 #10–24UNC x 0.50 Lg. Sock. Hd. Cap Screw, Blk. Ox.

47 N-S03-060-200 4

3

/

8

–16UNC x 2.00 Lg. Sock. Hd. Cap Screw, Blk. Ox.

48 N-S03-060-104 2

3

/

8

–16UNC x 1.25 Lg. Sock. Hd. Cap Screw, Blk. Ox.

49 N-S02-060-200 2

3

/

8

–16UNC x 2.00 Lg. Hex Hd. Cap Screw, Grd. 8, Plated

50 R-058-274-MCH As Req’d Shim - .005 Thk.51 R-059-274-MCH As Req’d Shim - .007 Thk.52 R-060-274-MCH As Req’d Shim - .020 Thk.53 R-061-274-MCH As Req’d Shim - .040 Thk.54 R-062-274-PNT 1 Manifold Mounting Plate



4

Item # Part # Qty. Description30 R-9A0-268-U02 1 Upper Roll Cover/Guard Assembly

30A R-500-268-WLD 1 Upper Roll Guard30B R-102-272-0FS 1 Upper Roll Guard Cover Ring

30C N-S09-008-010 2 #8–32 UNC x 5/8" Lg. Flat Hd. Hex Socket Cap Screw, Blk. Ox.

30D R-040-416-LAB 1 Pipe Rotation Label30E * R-900-268-U01 1 3/4" - 11/2" Upper Roll for Steel Pipe30F N-B02-200-001 1 Needle Bearing35G N-T03-000-014 1 Snap Ring30H N-T03-000-022 1 Snap Ring

* Not a saleable item – assembly must be ordered.

CLOCKWISE

PIPE ROTATION

ONLY

³⁄₄-1¹⁄₂

30C

30A30D

30F

30E

30B

30H

30G

30C

UPPER ROLL COVER/GUARD ASSEMBLYFOR ³⁄₄ - 1¹⁄₂" STEEL PIPE

(Item 30)

30C

30D31E

30F

30B31A

30H

30G30C

UPPER ROLL COVER/GUARD ASSEMBLYFOR 2 - 6" STEEL PIPE

(Item 31)

CLOCKWISE

PIPE ROTATION

ONLY

2-6




30D R-040-416-LAB 1 Pipe Rotation Label31E * R-902-272-U06 1 2" - 6" Upper Roll for Steel Pipe30F N-B02-200-001 1 Needle Bearing30G N-T03-000-014 1 Snap Ring35H N-T03-000-022 1 Snap Ring


CLOCKWISE

PIPE ROTATION

ONLY

8-12

30C

30D32E

30F

30B32A

30H

30G30C

UPPER ROLL COVER/GUARD ASSEMBLYFOR 8 - 12" STEEL PIPE

(Item 32)




30D R-040-416-LAB 1 Pipe Rotation Label32E * R-908-272-U12 1 8" - 12" Upper Roll for Steel Pipe30F N-B02-200-001 1 Needle Bearing30G N-T03-000-014 1 Snap Ring30H N-T03-000-022 1 Snap Ring


5

56E

57D

56D

79

83

82818084

69 69A70

58 68

67

66

71

5656A

65

64

57C

74

59

60

57

6362

7372

57B

57A

75

76

58A

61


55 R-100-268-VE0 1 Tool Head Assembly

56 R-002-272-0FS 1 Body **

56A R-034-272-LAB 1 Depth Stop Adjustment Direction Label

56B N-B02-275-002 1 Needle Bearing

56C N-T03-000-015 1 Snap Ring

56D R-069-272-LAB 1 Name Plate

56E N-M01-000-002 1 Straight Grease Fitting,

1

/

8

" NPT

57 R-003-268-MCH 1 Arm **

57A N-B04-156-002 1 Inner Race

57B N-T03-000-017 1 Snap Ring

57C N-P11-006-100 2 Groove Pin

57D N-M01-000-001 1 65° Grease Fitting,

1

/

8

" NPT

58 N-H01-000-008 1 Hydraulic Cylinder **

58A R-033-274-LBL 1 Roll Warning Label

59 N-S80-060-008 1

3

/

8

– 16 UNC x .50 Lg. Brass Tip Set Screw

60 R-012-272-0FS 1 Cylinder Adapter

61 R-013-272-0FS 2 Link – Cylinder to Arm

62 N-S05-100-110 4 .625 x 1.63 Lg. Hex Socket Head Shoulder Screw per ANSI/ASME B18.3, Blk. Ox.

63 N-N08-080-000 4

1

/

2

– 13 UNC Heavy Hex Nylon Insert Locking Nut

64 R-116-268-PLT 2 Link - Depth Adjuster to Arm

65 R-017-272-0FS 1 Depth Adjuster Shaft

66 R-018-272-0FS 1 Depth Adjuster Lock

67 R-019-272-0FS 1 Depth Adjuster

68 R-020-272-0FS 2 Pipe Size Indicator Calibrator

69 R-021-272-0FS 1 Pipe Size Indicator Barrel **

69A R-122-268-LBL 1 PIpe Size Groove Depth Label

70 N-S95-040-000 1 Collar with Set Screw

71 N-M03-000-015 1 Spring

72 R-025-272-0FS 1 Guide Washer

73 R-019-226-MCH 1 .625 x 1.00 Lg. Socket Hd. Shoulder Screw, Blk. Ox.

74 N-S05-160-014 1 1.00 x .875 Lg. Socket Hd. Shoulder Screw, Blk. Ox.

75 R-030-272-0FS 1 Upper Roll Guard Cover Screw

76 N-M04-000-004 1 Steel Hand Knob



6


77 R-129-268-MCH 1 Main Shaft 78 N-B01-157-002 1 40mm ID x 90mm OD x 36.5mm Wide Bearing79 N-T03-000-018 1 Snap Ring

80 N-S01-040-010 4

1

/

4

– 20 UNC x .63 Lg. Hex Head Screw, Pltd.

81 N-W06-120-000 1

3

/

4

" ID SAE High Strength Flat Washer, Pltd.

82 N-N01-120-000 1

3

/

4

– 10 UNC Hex Nut, Grade 5, Pltd.

83 N-N03-120-000 1

3

/

4

– 10 UNC Hex Jam Nut, Pltd.

84 R-028-272-0FS 1 Back Cover Plate

56B

56C84

79 80 17

818283

MAIN SHAFT WITH SQUARE DRIVE ARBOR ASSEMBLY

78

77

7

2" - 12" Pipe Arbor Assembly with Square Drive(Item 88)

Shaft Collar Assembly(Item 85)

86A86B 86C

85A85C

85B

435

86

87A 86B85

86C

86D

87

88

³⁄₄" Pipe Arbor Assembly(Item 86)

1" & 1¹⁄₂" Pipe Arbor Assembly(Item 87)

86D

85

88B

88A

88E88C

88D

Item # Part Qty. Description

SHAFT COLLAR ASSEMBLY85A R-171-268-MCH 1 Shaft Collar – Top85B R-172-268-MCH 1 Shaft Collar – Bottom

85C N-S03-006-006 2 #6–32 UNC x

3

/

8

" Lg. SHCS, Blk. Ox.

3

/

4

" PIPE ARBOR ASSEMBLY

85 R-173-268-ASY 1 Shaft Collar Assembly **

86 R-9A0-268-L01 1

3

/

4

" Arbor Assembly **

86A R-975-268-L75 1 VE268/VE270FSD

3

/

4

" Lower Roll

86B R-900-268-A02 1 VE268/VE270FSD Lower Roll Adapter86C N-M30-000-005 2 Washer, Flat, Special, 0.031 Thk. x 0.750 Bore86D N-B03-750-001 1 Needle Thrust Bearing, 0.750 Bore

1" & 1

1

/

2

" PIPE ARBOR ASSEMBLY

85 R-173-268-ASY 1 Shaft Collar Assembly **

87 R-9A1-268-L02 1 1" & 1

1

/

2

" Arbor Assembly **

87A R-901-268-L02 1 VE268/270FSD 1" & 1

1

/

2

" Lower Roll

86B R-900-268-A02 1 VE268/270FSD Lower Roll Adapter86C N-M30-000-005 2 Washer, Flat, Special, 0.031 Thk. x 0.750 Bore86D N-B03-750-001 1 Needle Thrust Bearing, 0.750 Bore

2" - 12" PIPE ARBOR ASSEMBLY WITH SQUARE DRIVE88 R-190-268-VE0 1 VE268/VE270FSD 2" - 12" Arbor Assembly ** ***

88A R-195-268-MCH 1 VE268/VE270FSD Arbor 2" - 12" Pipe88B R-192-268-MCH 1 VE268/VE270FSD Taper Roll Retaining Stud88C N-B05-050-001 2 Washer, Flat, Special, 0.031 Thk. x 0.500 Bore88D N-B03-050-001 1 Needle Thrust Bearing 0.500 Bore88E N-M13-000-002 1 Split Shaft Collar

** Indicates additional items required and/or recommended when ordering.*** Indicates optional part number. R-195-268-KIT includes Item 88 plus 2" – 3", 4" – 6" and 8" – 12" lower rolls.

Item # Part Qty. Description

8


89 R-400-274-VE0 1 StabIlizer Assembly90 R-401-272-0FS 1 Stabilizer Body91 R-402-416-PLT 1 Stabilizer Guide Nut92 R-403-416-PLT 1 Stabilizer Guide93 R-404-416-MAC 1 Stabilizer Wheel Shaft94 R-405-272-0FS 1 Stabilizer Adjustment Screw95 R-406-416-MAC 1 Stabilizer Handwheel96 R-407-416-PNT 1 Stabilizer Wheel Guard97 N-M04-000-004 1 Stabilizer Locking Handle Assembly98 N-M05-000-004 1 4" x 2" Polyurethane Wheel99 N-B05-037-002 2 Thrust Washer

100 N-B05-075-004 2 Thrust Washer

101 N-S05-080-012 2

1

/

2

" Dia. x 0.75 Lg. Socket Head Shoulder Bolt, Blk. Ox.

102 N-N02-080-000 1

1

/

2

– 20UNF Hex Nut, Pltd.

103 N-P01-004-208 1 Roll Pin,

1

/

4

" x 2.5" Lg.

104 N-P01-002-102 1 Roll Pin,

1

/

8

" x 1.125" Lg.

92

91

90 101

94

97

SECTION A–A SECTION B–B

90

92

97

91

94

90

97

98

96

99

104

95

97

90

10392

100

98

100

96

102

93

B

B

A

A

9


105 R-200-274-VE0 1 Hydraulic Assembly106 R-201-274-VE0 1 Hose Assembly, Manifold–Cylinder

107 ** R-003-274-MCH 1 Pump Drive Coupling

107A N-S90-040-008 1

1

/

4

–20UNC x

1

/

2

" Lg. Dog Point Set Screw

107B – As Req’d Loctite #271108 R-205-274-VE0 1 Hose Assembly, Pump–Manifold109 R-206-274-VE0 1 Tubing Detail, Manifold–Ball Valve110 R-207-274-VE0 1 Tubing Detail, Ball Valve–Manifold111 R-209-274-MCH 1 Manifold112 R-201-260-PNT 1 Tank113 – 6 qt. Hydraulic Oil114 N-H07-000-001 1 Breather115 N-H04-000-004 1 See Note #1116 N-H01-000-001 1 Pump117 N-H04-000-007 1 Ball Valve118 N-H04-000-030 2 Relief Valve119 N-H04-000-003 1 Check Valve120 N-H08-000-002 1 Return Line Filter121 N-S03-010-200 4 #10–24UNC x 2" Lg. Socket Head Cap Screw, Blk. Ox.


NOTES:1. Item 115 on 220/440 Volt 3 phase tool to be Vickers #DG4V-3-2A-W-B-10 or Rexroth #4WE6-D51/W120-60 ND.

SECTION A–A

SECTION B–B

107A 107B

107 119

127

125 139132

124

123

106

136

116

123

124

114 108

Drain Port

112 113

133

138

135

126

120

126

137

HYDRAULIC SCHEMATIC

4-WaySolenoid Valve

Manifold

Black/GraySetting PressureRelief Valve2800 PSI

Filter Bypass15 PSI

Filter10 Micron

Drain

Pump

Tank

Check Valve15 PSI

Cracking Pressure

Air BleedPort

Flow Control Valve

HydraulicCylinder

(RAM)

Ball Valve(Pressure Setting)

Red SettingPressureRelief Valve3450 PSI

10


122 N-H12-006-002 4 90° Elbow

123 N-H14-004-001 2

1

/

4

" Female Branch Tee

124 N-H16-004-001 2

1

/

4

" Hex Head Plug

125 N-H11-006-006 1 Red. Hex Nipple126 N-H12-006-003 2 90° Elbow127 N-H16-010-001 1 Plug128 N-H14-006-002 1 Male Run Tee129 N-H11-006-001 1 Connector130 N-H12-004-002 1 90° Elbow131 N-H12-004-011 1 Male Elbow132 N-H11-004-010 1 Red. Hex Nipple133 R-232-274-GSK 1 Hydraulic Reservoir Gasket134 – As Req’d Ribbon Dope135 N-H16-006-001 1 Hex Head Plug136 R-238-274-VE0 1 Hose Assembly, Tank - Pump Inlet137 R-239-274-VE0 1 Tubing Detail, Manifold–Filter138 R-240-274-VE0 1 Tubing Detail, Filter–Tank139 N-H04-000-012 1 Flow Control Valve

122

122

108

117

109

110

131

122

136

128

115

118

130

121

111

106

122

118

129

11

VE268 – CURRENT ELECTRICAL ASSEMBLY

ELECTRICAL SCHEMATIC


140 R-300-274-VE0 1 VE268 Electrical Assembly141 N-E03-000-002 1 Footswitch

141A N-E06-000-001 1 Connector

141B – 1 Plug,

1

/

2

"

142 N-E02-000-028 1 Switch143 N-E02-000-008 1 Switch144 N-E11-000-002 1 Magnetic Starter145 N-E10-000-001 1 Transformer146 R-336-274-MCH 1 Main Enclosure Panel147 R-338-274-VE0 Ref. Electrical Box148 – 1 Fuse, Primary, Low Peak

VIEW C-CVIEW C-C

H1H1 H2H2 H3H3 H4H4

H1H1 H4H4

BLA

CK F

ROM

SO

L.BL

ACK

FRO

M S

OL.

147

144

143

142

146

148

142

UPDOWN

GREEN

BLACK3

WHITE4

3

5

4

FAR SIDE(Solenoid)

(Footswitch)

GREEN

2WHITEWHITE

BLACK

5

WHITE

VIEW C–C

T1

T2

T3

Solenoid Valve fromHydraulic Assembly

GREEN

H1 H2 H3 H4

L1 L2 L3

H4 H1

T1 T2

T1

T2

T3

T3

L1L1

CB

L2L2 L3

L3

GN

D

GN

D

GN

D

GN

D

2 2

2 2

GN

D

GN

D

GN

D

GN

D

RED

3

BUSS BUSS

PhaseImbalance

11.513.5F.L.A.

Class20

20

9.57.5

6.5

BLAC

K

BLAC

KBL

ACK

BLAC

K

BLAC

K FR

OM S

OL.

BLAC

K

BLAC

K

BLAC

K

X2 X1XF

REDT1

T3WHITE

BLACK

T2

FOOT SWITCH L1

L2

L3

C

RED

GREEN FR

OM SOL.

NEAR SIDE

C

145

141A

141B

141

TRANSFORMER CONNECTIONS

MSFootSwitch

SPDTToggleSwitch

NormalOperation

O.L.

5 3

Jog

2 AmpFuseSecondary

PrimaryFuse

1 Amp @ 220V¹⁄₂ Amp @ 460V

4

Sol. Valve(4) Way

110V 1ÿ 60HzControl Valve

2X2 X1

1

H4 H2 H3 H1H1 H3 H2 H4

H1 H3 H2 H4

150 VA.See PrimaryHook-up 230/460V

3ÿ 60 HzSupply

GE #CR306B Remote Reset Module Settings

INCOMING POWER REQUIREMENTS230 or 460 Volt 3 Phase 60 Hz8.8 Amp Full Load @ 230 Volts4.4 Amp Full Load @ 460 VoltsIncoming power must be shortcircuit protected by breaker or fuse.

220V230V240V

440V460V480V

L1 L2

L1 L2

T1

T2

T3

L1

L2

L3

T1

T2

T3

L1

L2

L3

F.L.A. Overload

Phase Imbalance

230V460V

11.5 Amps6.5 Amps

2020

**

Class

T1

T2

MS

M3HP

*CR306B motor starter features fixed imbalance protection

12

VE269 – CURRENT ELECTRICAL ASSEMBLY



141 N-E03-000-002 1 Footswitch141A N-E06-000-001 1 Connector

141B – 1 Plug,

1

/

2

"

142 N-E02-000-028 1 Switch143 N-E02-000-008 1 Switch144 N-E11-000-002 1 Magnetic Starter146 R-336-274-MCH 1 Main Enclosure Panel147 R-338-274-VE0 Ref. Electrical Box148 – 1 Fuse, Primary, Low Peak149 R-300-269-VE0 1 VE269 Electrical Assembly150 N-E10-000-002 1 Shielded Transformer

VIEW C-CVIEW C-C

H1H1 H2H2 H3H3 H4H4

H1H1 H4H4

BLA

CK F

ROM

SO

L.BL

ACK

FRO

M S

OL.

147

144

143

142

146

148

142

UPDOWN

GREEN

BLACK3

WHITE4

3

5

4

FAR SIDE(Solenoid)

(Footswitch)

GREEN

2WHITEWHITE

BLACK

5

WHITE

VIEW C–C

T1

T2

T3


GREEN

H1 H2 H3 H4

L1 L2 L3

H4 H1

T1 T2

T1

T2

T3

T3

L1L1

CB

L2L2 L3

L3

GN

D

GN

D

GN

D

GN

D

2 2

2 2

GN

D

GN

D

GN

D

GN

D

RED

3

BUSS BUSS

PhaseImbalance

11.513.5F.L.A.

Class20

20

9.57.5

6.5

BLAC

K

BLAC

KBL

ACK

BLAC

K

BLAC

K FR

OM S

OL.

BLAC

K

BLAC

K

BLAC

K

X2 X1XF

REDT1

T3WHITE

BLACK

T2

FOOT SWITCH L1

L2

L3

C

RED

GREEN FR

OM SOL.

NEAR SIDE

C

150

141A

141B

141

MSFootSwitch

SPDTToggleSwitch

NormalOperation

O.L.

5 3

Jog

Interlock

Circuit Breaker

4

Sol. Valve(4) Way

110V 1ÿ 50/60HzControl Valve

2 1X2 X1

1

H4

H2150 VA.See PrimaryHook-up 380/400V

3ÿ 50 HzSupply

GE #CR306B Remote Reset Module Settings

INCOMING POWER REQUIREMENTS380 Volt 3 Phase 50 Hz6.5 Amp Full Load @ 380 Volts5.7 Amp (1.15 S.F) 380V @ 50 HzIncoming power must be shortcircuit protected by breaker or fuse.


380V

277V

95V115V

208V

X3 X1

X2

T1

T2

T3

L1

L2

L3

T1

T2

T3

L1

L2

L3

F.L.A. Overload

Phase Imbalance

380V 6.5 Amps 20 20Class

T1

T2

MS

M3HP

H1

H3 H1

13

VE268 – PREVIOUS ELECTRICAL ASSEMBLY


311

304

310

309

UPDOWN

6¹⁄₂ Ft.

3¹⁄₂ Ft.

GREEN

BLACK3

WHITE4

3

5

4

FAR SIDE

WHITE

GREEN

2WHITEWHITE

BLACK

5WHITE

6 Ft.

VIEW C–C

T1

T2

T3


GREEN

H1 H2 H3 H4

L1 L2 L3

H4 H1

WHITE

RED

T1 T2

T1

T2

T3

T3

RED

RED

2

2

3

3

3

1

3

RED

RED

BLAC

K

BLAC

K

BLAC

KRED

WHI

TE

WHI

TE F

ROM

FOO

T SW

ITCH

BLAC

K FR

OM S

OL.

BLAC

K

BLAC

K

BLAC

K

X2 X1

2 1

REDT1

T3WHITE

BLACK

T2

FOOT SWITCH L1

L2

L3

C

RED

BLAC

KW

HITE

BLACK FROM

FOOT SWITCH

NEAR SIDE

GREEN FROM VALVE

GREEN

GREEN FROMFOOT SWITCH

C

309

8 Ft.305B

305B

303B

303B

307B

306B

308

302


302 N-E03-000-002 1 Footswitch303B N-E02-000-028 1 Switch304 N-E02-000-008 1 Switch

305B – 11

1

/

2

ft. Line Cord

306B N-E11-000-002 1 Magnetic Starter307B N-E11-000-011 3 Heater308 N-E10-000-005 1 Transformer

309 – 12

1

/

2

ft. Line Cord, #16/3 Type 50 Neoprene

310 N-E13-000-014 1 Fuse Buss311 R-338-274-VE0 Ref. Electrical Box (See Main Assembly)

MSFootSwitch

SPDTToggleSwitch

NormalOperation

O.L.

5 3

Jog

3 AmpFuse

4

Sol. Valve(4) Way

110V 1∅ 60HzControl Valve

2X2 X1

1

H4 H2 H3 H1H1 H3 H2 H4

H1 H3 H2 H4

150 VA.See PrimaryHook-up 7.30/460V

3∅ 60 HzSupply

INCOMING POWER REQUIREMENTS230 or 460 Volt 3 Phase 60 Hz8.8 Amp Full Load @ 230 Volts4.4 Amp Full Load @ 460 VoltsIncoming power must be shortcircuit protected by breaker or fuse.

B 15.5 @ 230VB 6.9 @ 460VThermal Units

220V230V240V

440V460V480V

L1 L2

L1 L2T1

T2

T3

L1

L2

L3

T1

T2

T3

L1

L2

L3

T1

T2

MS

M3HP

14

VE269 PREVIOUS ELECTRICAL ASSEMBLY

ELECTRIC SCHEMATIC

318

314

321

317

313

319

316UPDOWN

6¹⁄₂ Ft.

GREEN

BLACK3

WHITE4

3

5

4

FAR SIDE

WHITE

WHITE FROM SOL.

GREEN

2WHITEWHITE

BLACK

5WHITE

6 Ft.

VIEW C–C

T1

T2

T3


GREEN

GREEN FROMINCOMING POWER

H1 H2 H3 H4

L1 L2 L3

WHITE

RED

T1 T2

T1

T2

T3

T3

RED

2

2

3

3

3

1

RED

RED

BLAC

KBL

ACK

BLAC

K

RED

WHI

TE

WHI

TE F

ROM

FOO

T SW

ITCH

BLAC

K FR

OM S

OL.

BLAC

K

BLAC

K

BLAC

K

X2 X1

2 1

REDT1

T3WHITE

BLACK

T2

FOOT SWITCH

L1

L2

L3

C

RED

BLAC

K

BLACK FROM

FOOT SWITCH

NEAR SIDE

GREEN FROM VALVE

GREEN

GREEN FROMFOOT SWITCH

C

317

322

322

320

312


312 N-E03-000-002 1 Footswitch313 N-E02-000-028 1 Switch314 N-E02-000-008 1 Switch315 R-090-424-LAB 1 Electrical Danger Label (Not Shown)316 N-E11-000-002 1 Magnetic Starter

317 – 12

1

/

2

ft. Line Cord, #16/3 Type 50 Neoprene

318 R-338-274-VE0 Ref. Electrical Box319 N-E11-000-007 3 Heater320 N-E10-000-007 1 Transformer321 N-E15-000-005 1 Circuit Breaker322 N-E90-000-013 1 Transformer Guard


O.L. NORMALOPERATION

FOOTSWITCH

CIRCUIT BREAKER

INTERLOCK

SPDTTOGGLESWITCH

JOGSOL. VALVE(4) WAY

110V 1∅ 50/60 HZCONTROL VALVE

12X2 X1

4

MS

H3 H1150 VA.SEE PRIMARYHOOK-UP M

3HP

T1

T2

T3

L1

L2

L3

T1

T2

T3

L1

L2

L3

B 9.1 @ 380/400VTHERMAL UNITS

35

380/400V3∅ 50 HZSUPPLY

MST1

T2

H1 H4

INCOMING POWER REQUIREMENTS380 Volt 3 Phase 50 Hz5.1 Amp Full Load @ 380 Volts5.7 Amp (1.15 S.F.) 380 Volt @ 50 HzIncoming power must be shortcircuit protected by breaker or fuse.

H2

X2

X1X3

380V

277V

95V

208V

115V

15

ADDITIONAL ROLL SETS

Item # Part # Qty. Description151 R-XA2-268-U06 1 Upper Roll Cover/Guard Assembly31A R-510-268-WLD 1 Upper Roll Guard30B R-102-272-0FS 1 Upper Roll Guard Cover Ring


30D R-040-416-LAB 1 Pipe Rotation Label151E * R-X02-272-U06 1 2" - 6" Upper Roll for Stainless Steel Pipe

30F N-B02-200-001 1 Needle Bearing30G N-T03-000-014 1 Snap Ring30H N-T03-000-022 1 Snap Ring

159J R-X02-272-L03 1 2 - 31/2" Lower Roll for Stainless Steel Pipe (not shown)

159K R-X04-272-L06 1 4 - 6" Lower Roll for Stainless Steel Pipe (not shown)


CLOCKWISE

PIPE ROTATION

ONLY

2-6

30C

31A

30D

151E

30F

30B

30H

30G

30C

UPPER ROLL COVER/GUARD ASSEMBLYFOR 2 - 6" SCHEDULE 5S/10S

STAINLESS STEEL PIPE(Item 151)

Item # Part # Qty. Description152 R-XA8-268-U12 1 Upper Roll Cover/Guard Assembly32A R-520-268-WLD 1 Upper Roll Guard30B R-102-272-0FS 1 Upper Roll Guard Cover Ring


30D R-040-416-LAB 1 Pipe Rotation Label152E * R-X08-272-U12 1 8" - 12" Upper Roll for Stainless Steel Pipe


160J R-X08-272-L12 1 8 - 12" Lower Roll for Stainless Steel Pipe (not shown)


CLOCKWISE

PIPE ROTATION

ONLY

8-12

30C

32A

30D

152E

30F

30B

30H

30G

30C

UPPER ROLL COVER/GUARD ASSEMBLYFOR 8 - 12" SCHEDULE 5S/10S

STAINLESS STEEL PIPE(Item 152)

16

Item # Part # Qty. Description153 R-ZA2-268-U03 1 Upper Roll Cover/Guard Assembly

153A R-Z00-268-WLD 1 Upper Roll Guard30B R-102-272-0FS 1 Upper Roll Guard Cover Ring


30D R-040-416-LAB 1 Pipe Rotation Label153E * R-Z02-272-U03 1 2" - 31/2" Upper Roll for EndSeal® Pipe

30F N-B02-200-001 1 Needle Bearing30G N-T03-000-014 1 Snap Ring30H N-T03-000-022 1 Snap Ring153J R-Z02-272-L03 1 2" - 31/2" Lower Roll for EndSeal Pipe (Not Shown)


CLOCKWISE

PIPE ROTATION

ONLY

2-3¹⁄₂E.S.

30C

153A 30D

153E

30F

30B

30H

30G

30C

UPPER ROLL COVER/GUARD ASSEMBLYFOR 2 - 3¹⁄₂" ENDSEAL PIPE

(Item 153)




30D R-040-416-LAB 1 Pipe Rotation Label154E * R-Z04-272-U06 1 4" - 6" Upper Roll for EndSeal Pipe

30F N-B02-200-001 1 Needle Bearing30G N-T03-000-014 1 Snap Ring30H N-T03-000-022 1 Snap Ring154J R-Z04-272-L06 1 4" - 6" Lower Roll for EndSeal Pipe (Not Shown)


CLOCKWISE

PIPE ROTATION

ONLY

4-6E.S.

30C

154A

30D

154E

30F

30B

30H

30G

30C

UPPER ROLL COVER/GUARD ASSEMBLYFOR 4 - 6" ENDSEAL PIPE

(Item 154)




30D R-040-416-LAB 1 Pipe Rotation Label155E * R-Z08-272-U12 1 8" - 12" Upper Roll for EndSeal Pipe

30F N-B02-200-001 1 Needle Bearing30G N-T03-000-014 1 Snap Ring30H N-T03-000-022 1 Snap Ring155J R-Z08-272-L12 1 8" - 12" Lower Roll for EndSeal Pipe (Not Shown)


CLOCKWISE

PIPE ROTATION

ONLY

8-12E.S.

30C

155A

30D

155E

30F

30B

30H

30G

30C

UPPER ROLL COVER/GUARD ASSEMBLYFOR 8 - 12" ENDSEAL PIPE

(Item 155)

17

Item # Part # Qty. Description156 R-RE1-268-U06 1 Upper Roll Cover/Guard Assembly

156A R-R00-268-WLD 1 Upper Roll Guard30B R-102-272-0FS 1 Upper Roll Guard Cover Ring


30D R-040-416-LAB 1 Pipe Rotation Label156E * R-RE1-272-U06 1 Upper Roll for Copper Pipe

30F N-B02-200-001 1 Needle Bearing30G N-T03-000-014 1 Snap Ring30H N-T03-000-022 1 Snap Ring156J R-RE1-272-L06 1 Lower Roll for Copper Pipe (Not Shown)156K R-157-272-LBL 1 Roll Guard Cover Label (Export)


30C

156A

30D

156E

30F

30B

30H

30G

30C

156K

UPPER ROLL COVER/GUARD ASSEMBLYFOR 50,8-152,4 mm AUSTRALIAN,

50-159 mm BRITISH/DINCOPPER PIPE

(Item 156)

CLOCKWISE

PIPE ROTATION

ONLY

BRITISH & DIN 50-159 mmAUSTRALIAN 50,8-152,4 mm

COPPER

Item # Part # Qty. Description157 R-RA2-268-U08 1 Upper Roll Cover/Guard Assembly

157A R-R00-268-WLD 1 Upper Roll Guard30B R-102-272-0FS 1 Upper Roll Guard Cover Ring


30D R-040-416-LAB 1 Pipe Rotation Label157E * R-R02-272-U08 1 2" - 8" Upper Roll for Copper Pipe

30F N-B02-200-001 1 Needle Bearing30G N-T03-000-014 1 Snap Ring30H N-T03-000-022 1 Snap Ring157J R-R02-272-L06 1 2 - 6" Lower Roll for Copper Pipe (Not Shown)157K R-R08-272-L08 1 8" Lower Roll for Copper Pipe (Not Shown)


CLOCKWISE

PIPE ROTATION

ONLY

2-8COPPER

30C

157A

30D

157E

30F

30B

30H

30G

30C

UPPER ROLL COVER/GUARD ASSEMBLYFOR 2 - 8" COPPER PIPE

(Item 157)

Item # Part # Qty. Description158 R-PA2-268-U06 1 Upper Roll Cover/Guard Assembly



30D R-040-416-LAB 1 Pipe Rotation Label158E * R-P02-272-U06 1 2" - 6" Upper Roll for Plastic Pipe



CLOCKWISE

PIPE ROTATION

ONLY

2-6PVC/ALUM

30C

158A

30D

158E

30F

30B

30H

30G

30C

UPPER ROLL COVER/GUARD ASSEMBLYFOR 2 - 6" PLASTIC PIPE

(Item 158)

18

Victaulic Companies

www.victaulic.com

WORLD HEADQUARTERSCUSTOMER CARE CENTER Phone: 1-800-PICK-VIC (1-800-742-5842)

FAX: 610/923-3090 P.O. Box 31 • Easton, PA 18044-0031

4901 Kesslersville Road • Easton, PA 18040 USAPhone: 610/559-3300 • Fax: 610/250-8817e-mail: [email protected]

VICTAULIC TOOL COMPANY VICTAULIC CONSTRUCTION PIPING SERVICES DIV.P.O. Box 31 • Easton, PA 18044-0031 1818 Vultee Street • Allentown, PA 18103

Phone: 610/559-3300 • Fax: 610/923-3090 Phone: 610/559-3488 • Fax: 610/923-3170e-mail: [email protected] e-mail: [email protected]

Victaulic Around the WorldVICTAULIC COMPANY OF AMERICA

P.O. Box 31 • Easton, PA 18044-0031Phone: 610/559-3300 • Fax: 610/250-8817

e-mail: [email protected]

VICTAULIC COMPANY OF CANADA VICTAULIC EUROPE123 Newkirk Road • Richmond Hill, ON L4C 3G5 Prijkelstraat 36 • 9810 Nazareth, Belgium

Phone: 905/884-7444 • Fax: 905/884-9774 Phone: 32-9-381-15-00 • Fax: 32-9-380-44-38e-mail: [email protected] e-mail: [email protected]

VICTAULIC AMERICA LATINA VICTAULIC ASIA-PACIFICP.O. Box 31 • Easton, PA USA 18044-0031 Room 707, No. 600 Min Sheng Road

Pudong, Shanghai 200135, ChinaPhone: 86-21-58855151 • Fax: 86-21-58851298

4901 Kesslersville Road • Easton, PA USA 18040Phone: 610/559-3300 • Fax: 610/559-3608

e-mail: [email protected] e-mail: [email protected]

R

Victaulic® Factory Representatives and Distributor Stocks WorldwideVictaulic reserves the right to change product specifications, designs and standard equipment without notice and without obligation.

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