Rotary Steerable Supercharged Drilling PowerDrive vorteX*
-
Upload
majid-hussain-malik -
Category
Documents
-
view
251 -
download
0
Transcript of Rotary Steerable Supercharged Drilling PowerDrive vorteX*
-
8/9/2019 Rotary Steerable Supercharged Drilling PowerDrive vorteX*
1/20
5th Ghana Summit-Oil& Gas
Rotary Steerable Supercharged Drilling
PowerDrive vorteX*
Pius Okafor
-
8/9/2019 Rotary Steerable Supercharged Drilling PowerDrive vorteX*
2/20
Agenda
Introduction-Rotary Steerable system
Supercharged Drilling Powered by PowerDrive
vorteX*Evolution of the PowerDrive vorteX*
PowerDrive vorteX* Application
PowerDrive vorteX Key Features
Schlumberger Rotary Steerable solution suites
2
-
8/9/2019 Rotary Steerable Supercharged Drilling PowerDrive vorteX*
3/20
Directional Drilling Tools Overview
S t e e r a b l e M
o t o r 8 0 ’ s
D y n a d r i l l M o t o r
6 0 ’ s
Short Radius PowerPak Moto
3
-
8/9/2019 Rotary Steerable Supercharged Drilling PowerDrive vorteX*
4/20
Schlumberger Rotary Steerable Family
PowerDrive
X6*
Power V*
PowerDrivevorteX*
PowerDrive
X6*
Power V*
PowerDriveXceed* PowerDrivevorteX*
PowerDriveArcher*
4PowerDrive is a mark of Schlumberger.
PowerDriveXceed*
PowerDriveArcher*
PowerDriveOrbit*
-
8/9/2019 Rotary Steerable Supercharged Drilling PowerDrive vorteX*
5/20
The Drive for Performance
P e n e t r a t i o n
R a t e
Drive Mechanism
Directional Drilling Performance Drilling
Motors
RSS
Motors
MotorsRSS
-
8/9/2019 Rotary Steerable Supercharged Drilling PowerDrive vorteX*
6/20
6
PowerDrive vorteX* Powered Rotary System
Supercharged drilling:
– Customized drilling assembly designed for performance
– Minimal wellbore interaction
– Power to the bit
–Optimizes penetration rates on rigs with surfacetorque capability issues
– Reduces casing wear
Components:
–
Integrated power section – New-generation bearings and
transmission
– Control unit
– Steering section
-
8/9/2019 Rotary Steerable Supercharged Drilling PowerDrive vorteX*
7/20
-
8/9/2019 Rotary Steerable Supercharged Drilling PowerDrive vorteX*
8/20
Why vorteX ?
Non optimal drilling is caused by
Rotating PDMs with large benthousing settings
Anchored rotary steerablesystems needing high well boreinteraction
Annular bottle necks preventingoptimal flow
Badly matched bit/drivemechanism combinations
Motor BHA
PowerDrive BHA
-
8/9/2019 Rotary Steerable Supercharged Drilling PowerDrive vorteX*
9/20
PowerDrive vorteX –
Optimized Drilling Every Time
Optimal Drilling is the result of
Fit for purpose drilling assembliesdesigned for performance
“All rotating” rotary steerable systemsneeding minimal well bore interaction
The correct application of down-holeand surface power
Well matched bit/drive mechanismcombinations
-
8/9/2019 Rotary Steerable Supercharged Drilling PowerDrive vorteX*
10/20
PowerDrive vorteX – Configuration
Optimal Drilling is the result of
PowerDrive vorteX Powered byPowerDrive X6
- Push-the-Bit
PowerDrive vorteX Powered byPowerDrive Xceed
- Point-the-bit
-
8/9/2019 Rotary Steerable Supercharged Drilling PowerDrive vorteX*
11/20
Power Section
Specifically designed integrated 7/8 rotor stator power section
High torque output of 18k ft/lbs at 1200gpm
Optimized high temperature elastomer as standard (HN234)
-
8/9/2019 Rotary Steerable Supercharged Drilling PowerDrive vorteX*
12/20
Filter, Bearings, Transmission
Specifically designed bearings and transmission for
increase load and high torque output of power section
Increased weight on bit capability to maximise drilling
performance
Integrated down-hole filter below power section
to increase steering section reliability
-
8/9/2019 Rotary Steerable Supercharged Drilling PowerDrive vorteX*
13/20
Control Unit and Steering Section
All rotating steering section to maximize penetration rate – no
downhole anchor
Cruise control functionality
System temperature rating at 150°C
Full reaming/back-reaming capability Proven high reliability RSS design
Versatile stabilizer placement
-
8/9/2019 Rotary Steerable Supercharged Drilling PowerDrive vorteX*
14/20
PowerDrive vorteX Applications in GIR*
Challenging downhole environment
– High shock / vibration / stick slip
Performance improvement
Top hole Riserless Jet and drill ahead
Rig / Top Drive limitations
* Ghana, Ivory Coast and Remotes
-
8/9/2019 Rotary Steerable Supercharged Drilling PowerDrive vorteX*
15/20
Average Performance Gains
Increase in Effective Penetration RatesConventional RSS vs PowerDrive vorteX
0
20
40
60
80
100
120140
160
180
12 1/4-in. hole 8 1/2-in. holePercentag
eincreaseinpene
trationrates
RSS vorteX
-
8/9/2019 Rotary Steerable Supercharged Drilling PowerDrive vorteX*
16/20
16
Case Study ExampleLocation: West Africa
Problem
– Drill 12 ¼” Section in one run
– Reduce Shocks and Vibration
events on Downhole tools
– Improve average ROP. Solution is PowerDrive vorteX*
system
– Decoupled Bit induced S&V
and provide high Bit RPM to
overcome Stick slips. 0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
A B C D
Av Overall ROP Av Overburden ROP top1 Avg ROP top2 Avg ROP No of R UNs
12.25in hole section ROP comparisom
ABC (PDX5) 3 wells ROP vs D ( PD Vortex )well ROP comparisom
-
8/9/2019 Rotary Steerable Supercharged Drilling PowerDrive vorteX*
17/20
Case study - PowerDrive vorteX ROP
0
2
4
6
8
10
12
14
16
wel l-1 PowerV wel l-2 PowerV wel l-3 PowerV wel l-4 PowerVVortex
well-5 PowerVVortex
ROP Drilling Time X 10 MPCH
8 1/2in ROP comparison on PowerV vorteX and PowerV
R O P ( m / h r )
well
ROP improved by about 30%
Directional response remained
the same for both assembly.
-
8/9/2019 Rotary Steerable Supercharged Drilling PowerDrive vorteX*
18/20
Case Study - StickSlip reduction
18
VorteX assembly
Non-VorteX assembly
-
8/9/2019 Rotary Steerable Supercharged Drilling PowerDrive vorteX*
19/20
Improved performanceand reliability
Accurate well placement Extended applications
Full rotation to eliminate sliding Reduced risk of differential sticking Enhanced drilling efficiency
High DLS requirements DLS assurance Openhole sidetrack
Harsh environment applications Minimal wellbore dependence Suitable for soft formations
Casing wear
reduction More power for a
better ROP Limited-capacity
rigs applications
Automaticvertical control
PowerDrive*
RSS
Solution
Schlumberger RSS Solution suite
19
-
8/9/2019 Rotary Steerable Supercharged Drilling PowerDrive vorteX*
20/20
20
Thank You!