Rope handbook

73
USHA MARTIN LIMITED 2A, Shakespeare Sarani, Kolkata 700 071, India Phone : 00 91 33 2282 3985, 39800300, Fax : 00 91 33 39800500/400 E mail : [email protected] www.ushamartin.com USHA MARTIN LIMITED 2A, Shakespeare Sarani, Kolkata 700 071, India Phone : 00 91 33 2282 3985, 39800300, Fax : 00 91 33 39800500/400 E mail : [email protected] www.ushamartin.com WIRE ROPE

description

 

Transcript of Rope handbook

Page 1: Rope handbook

USHA MARTIN LIMITED2A, Shakespeare Sarani, Kolkata 700 071, India

Phone : 00 91 33 2282 3985, 39800300,Fax : 00 91 33 39800500/400

E mail : [email protected]

USHA MARTIN LIMITED2A, Shakespeare Sarani, Kolkata 700 071, India

Phone : 00 91 33 2282 3985, 39800300,Fax : 00 91 33 39800500/400

E mail : [email protected]

WIRE ROPE

Page 2: Rope handbook

No part of this Book may be reproduced, scanned, stored in a retrieval system ortransmitted in any form or by any means, electronic, mechanical, photocopying, recordingor otherwise, or reproduced on or by any disc, tape, perforated media or any otherstorage device or method without the permission in writing from Usha Martin Limited.

FOREWORD

Usha Martin Limited is a Speciality Steel and Steelproduct focused group with diverse product range inboth steel as well as wire rope.

It is one of the largest wire rope manufacturer in theworld. It is also the only wire rope company in theworld that has a totally integrated business model toconvert iron-ore into steel wire ropes as well as buildits own wire-drawing and rope-making machinery.

The steel wire ropes ranges from 1.5 mm to 140mmin size, 1370 to 2160 N/mm2 in grade andencompassing all constructions and all configurationslike Non-Compacted, Compacted, Plasticated, FlattenedStrand, Locked Coil ropes and slings.

Usha Martin ropes conforms to all specifications inthe world, viz. ISO, DIN, BS, IS, API, EN, AS, GOST,JIS and approved by all leading organisations, viz.ABS, API, DNV, LLOYDS, NKK.

Usha Martin’s rope works is one of the cleanest in theworld accreditated with TPM excellence award fromJapan Institute of Plant Maintenance.

It is one of the very few companies that has approvalby OTIS for its worldwide Elevator rope supply.

Usha Martin Steel wire ropes finds place in everycorner of the Globe and has presence in almost allapplication of ropes.

Page 3: Rope handbook

WIRE ROPE BASICS

Page 4: Rope handbook

54

WIRE ROPE COMPONENTS ROPE SIZE

n WIREn STRANDn CORE

CORE

KING WIRE

STRAND

WIRE ROPE

WIRES

Measure the circle just touching the extreme outerlimits (crown) of the strands.

INCORRECT

CORRECT

1 232

1 232

Page 5: Rope handbook

76

FUNDAMENTAL CONSTRUCTIONS FUNDAMENTAL CONSTRUCTIONS

CROSS LAY

EQUAL LAY

n Single-Wire centre with six wires of thesame diameter.

SINGLE LAYER

n Equal number of wires in each layer.

n All wires in each layer are of the samediameter.

n Large outer wires rest in the valley betweenthe small inner wires.

SEALE

n Inner layer having half the number of wiresas the outer layer

n Small filler wires, equal in number to theinner layer, are laid in the valleys of the innerlayer.

FILLER WIRE

n One diameter of wire in the inner layer.

n Two diameters of wire alternating large andsmall in the outer layer.

n The large outer-layer wires rest in the valleysand the smaller ones on the crowns of theinner layer.

WARRINGTON

n Combination of above constructions.Eg Seale-Filler, Warrington-Seale etc.

COMBINED

Page 6: Rope handbook

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LAY IDEAL PULLEY GROOVE

Direction of Wire & Strand Helix Greater contact area between the rope and the pulley reducesabrasion and enhances service life.

RIGHT HAND REGULAR LAY (RHRL/RHO/sZ)

LEFT HAND REGULAR LAY (LHRL/LHO/zS)

RIGHT HAND LANGS LAY (RHLL/RHL/zZ)

LEFT HAND LANGS LAY (LHLL/LHL/sS)

ALTERNATE LAY (COMBINATION OF LANGS & REGULAR)

SPECIAL ALTERNATE LAY (2 LANGS 1 REGULAR)

WRONG

Sheave groove too narrow

WRONG

Sheave groove too wide

RIGHT

Sheave groove correctly supporting therope for 33% of its circumference

Page 7: Rope handbook

1110

PULLEY / ROPE BENDING RATIO(D/d RATIO)

Note:

The ratios are based on Max. rope speed of 60 meters/ min. For eachincrease of 30 mtrs/min. in excess of 60 meters per min., add 5% to thedrum diameter.

Shea

ve D

ia (D

)

Rope Dia (d) 1 6x7 (6-1) 64 422 6x19S (9-9-1) 48 323 6x26SW (10-5+5-5-1) 45 304 6x25F (12-6F-6-1) 39 265 6x31SW (12-6+6-6-1) 39 266 6x37SF (12-12-6F-6-1) 39 267 6x36SW (14-7+7-7-1) 33 228 6x43SF (14-14-7F-7-1) 33 229 6x50SFS (14-14-7F-7-7-1) 33 22

10 6x41SW (16-8+8-8-1) 30 2011 6x49SW (16-8+8-8-8-1) 30 2012 6x49SF (16+16+8F-8-1) 30 2013 6x46SW (18-9+9-9-1) 27 1814 6x52SW (18-9+9-9/6-1) 27 1815 6x55SF (18-18-9F-9/6-1) 27 1816 8x19S (9-9-1) 39 2617 8x26SW (10-5+5-5-1) 36 2418 8x25F (12-6F-6-1) 33 2219 8x31SW (12-6+6-6-1) 33 2220 8x37SF (12-12-6F-6-1) 33 2221 8x36SW (14-7+7-7-1) 29 1922 8x50SFS (14-14-7F-7-7-1) 29 1923 17x7 (11:6-1) 52 3424 18x7 (12:6-FC) 52 3425 19x7 (12:6-1) 52 3426 34x7 (17:11/6-FC) 45 3027 35x7 (16:6+6-6-1) 61 4028 6x25FS (12/12/ ) 48 3229 6x8FS (7/ ) 73 4830 6x28FS (15/12/ ) 45 3031 Locked Coil Winding Rope 152 100

Sl. No. Construction

D : d Ratio

MinimumRecommended

Page 8: Rope handbook

1312

FLEET ANGLE SPOOLING/ANCHORAGE OFROPE ON DRUM

n Ropes are supplied with zero internal torque

n Improper spooling induces torque in rope, reducingthe rope life.

A B

OVERWINDLeft to Right

USE RIGHT LAY ROPE

UNDERWINDRight to Left

USE RIGHT LAY ROPE

UNDERWINDLeft to Right

USE LEFT LAY ROPE

OVERWINDRight to Left

USE LEFT LAY ROPE

C D

Note:

Recommended angleGrooved drum : α ≤ 2.5O

Flat drum : 0.5O≤ α ≤ 1.5O

Angleof Fleet

Centre lineof Reel

Centre Lineof Sheave

L RL R

L RL R

Page 9: Rope handbook

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ROPE CUTTING PROCEDURE ROPE CLAMPING

n Seizingn Twistingn Cutting

Note:

Seizing wire recommendation- for ungalvanised rope – use annealed wire- for galvanised rope – use soft, zinc-coated wire.- Diameter of wire: 8 - 24 mm = 1 mm

26 - 36 mm = 1.6 mm38 - 56 mm = 2 mm

- Recommended seizing length = 1 x d min or 10 wraps

The Right Way to Clip Wire Rope

The Wrong Way to Clip Wire Rope

Note:

Improper fixing of clamps may lead to safety hazards.For proper clamping practice, refer applicable standards or OEMrecommendations.

Page 10: Rope handbook

1716

IN-USE LUBRICATION IN-USE LUBRICATION

POURING

n Usha Martin Ropes are supplied with special lubricant

n Periodic Lubrication during usage is necessary to deriveenhanced performance.

CONTINUOUS BATH

SPRAY NOZZLEPAINTING

SWABBING

As Manufactured

100%

140%

As Manufactured + In-service Lube

Life Enhancement

DRIPPING

In-use lubrication pays rich dividend

Page 11: Rope handbook

1918

STORAGE HANDLING – THE RIGHT WAY

n Must be stored in a well ventilated shed.

n Free from moisture, dust and fumes.

n Suitable lubricant to be applied every3 months to the outer layers.

n Reel containing ropes to be rolled through 90 degreeafter every 3 months

n Protect wooden reels from the attack of termites.

n In no case the reels should be put on ground oruncemented floor.

n Use spindle through the reels for loading / unloading or putthe rope on a swift with brake arrangement.

n Allow clearance for free rotation of reel when the rope endis pulled.

n Maintain constant tension during haul off.

n Prevent crossing of rope laps on the reel.

n Avoid possible kink, which is a permanent damage to a rope.

GROUND CLEARANCE

COVER / SHED

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HANDLING – THE RIGHT WAY WIRE ROPE CHARACTERISTICS

BEND FATIGUE & ABRASION RESISTANCE

n More wires – better fatigue resistance

n Less wires – better abrasion resistance

Rope resistance to bending

Rope resistance to abrasion

6

9

10

12

12

12

14

16

18

6 x 7

6 x 19S

6 x 21F

FlattenedStrand

6 25FW

6 x 31WS

6 x 36WS

6 x 49WS

6 x 61WS

LEAST RESISTANCE TO BENDING FATIGUE GREATESTLEAST RESISTANCE TO

ABRASION

GREATEST

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WIRE ROPE CHARACTERISTICS WIRE ROPE CHARACTERISTICS

COMMONLY USED ROPE (Non-compacted)CHARACTERISTICS SIMPLY STATED

COMPARISON OF ROTATION RESISTANCE

n More wires in the outer strand (14 for 36WS) will improvebend fatigue

n Less wires in the outer strands (9 for 19S) improvewear/abrasion resistance characteristics

n Steel core (IWRC) resists drum crushing better thanfibre core

n Langs lay resists interference at drum better thanordinary lay

Abrasion ResistanceComparison of outer wire sizes for 25 mm diameter rope,as illustration

6 x 7 6 outer wires 2.54mm6 x 19S 9 outer wires 2.11mm6 x 25F 12 outer wires 1.70mm6 x 36 14 outer wires 1.49mm6 x 41 16 outer wires 1.34mm

Turn

Load

Parallel closed ropes (eg. Powerform 8PC)

6/8 strand ropes (eg. Hyflex 6)

Low rotation ropes (eg. Hyflex 18)

Rotation resistant ropes(eg. Powerform 35)

0

6 x 19 Class

8 x 19 Class

Hyflex & Powerform18

Hyflex & Powerform 35

Rope Tension 15%x MBL

20%x MBL

Rotation(deg/m)

Page 14: Rope handbook

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WIRE ROPE CHARACTERISTICS WIRE ROPE CHARACTERISTICS

COMPACTED ROPESCHARACTERISTICS SIMPLY STATED

n Increased breaking force

n Increased performance

n Improved characteristicsl Improved wear resistancel Improved crushing resistancel Improved Bend Fatigue resistance

Compacted ropeminimum breaking force

Conventional rope minimumbreaking force

=

Line Contact Surface Contact

High Abrasion Resistance

CompactedConventional

Internal Contacts

External Contacts

High Breaking Load per unit area

Greater bend fatigue resistance

High Crushing Resistance

n At cross-over points due tohigh fill -factor

n At lower layers in multilayeroperation

20mm Hyflex (conventional) versus 20mmPowerform 6 1960 N/mm2

375300225150750

279 kN335 kN

Hyflex 6 Powerform 6

200000

150000

100000

50000

0

70000

146000

Cycle

s to

failu

re

Hyflex 6 Powerform 6

20mm Hyflex (conventional) versus20mm Powerform 6 1960 N/mm2

Page 15: Rope handbook

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WIRE ROPE CHARACTERISTICS WIRE ROPE CHARACTERISTICS

PLASTICATED ROPECHARACTERISTICS SIMPLY STATED(Cushion Core – Compacted outer strands)

n Plastic impregnation of core (IWRC)n Greater resistance to drum crushingn Increased abrasion resistancen Smoother exteriors and greater surface area resulting in

reduced sheave wearn Reduced IWRC and outer-strand nicking & crosscuttingn High fatigue life

Note:n Our suffix is ‘P’n Colour of plastication is indicated in orange

Typical ExampleImpregnation of IWRC

Comparison of bend fatigue illustration

0

50

100

150

200

250Rope failure

Discard level

Cycl

es to

failu

re (0

00's)

PO

WE

RF

OR

M

6

PO

WE

RF

OR

M 8

P

HY

FLE

X 8

P

HY

FLE

X 6

x36

HY

FLE

X 6

x29F

i

HY

FLE

X 6

x19

PLASTICATED ROPECHARACTERISTICS SIMPLY STATED(Plastic Valley Filled)

n Full plastic impregnationn Reduces wire contact stress & interstrand nickingn Retains lubrication inside & does not require

in-service lubricationn Prevents ingress of solid abrasives & reduces

internal corrosionn Provides greater and better wear & abrasion resistancen Minimizes bend stress over sheaves and increases

fatigue lifen Ideally suitable for mining application

Typical Example

Comparison of service life (mining application)

Full Impregnation ofthe rope

250%

NormalRope

CompactedRope

PlasticValley-Filled(compacted strands)

Fat

igue

Life

Non-compactedCompactedPVF

100%

175%

(6/8 outer strands)

Page 16: Rope handbook

2928

TYPES OF TYPICAL FAILURES TYPES OF TYPICAL FAILURES

TERMINATION FAILURE

FATIGUE FAILURE

ABRASION

SHOCK LOADING

THERMAL DAMAGE

CORROSION

BIRDCAGE

Page 17: Rope handbook

3130

DISCARD CRITERIA RECOMMENDEDDO’S & DON'TSDO’S

n Lubricate ropes with good quality acid free and moisturefree lubricant.

n Regularly inspect the sheaves, rollers or pulleys - thelife of a rope largely depends on their conditions.

n Inspect ropes and fittings/terminations periodically.

DON’TSn Do not allow ropes in store to deteriorate

n Do not mishandle ropes when uncoiling or unreeling &allow kinks to form.

n Do not use Langs lay with a swivel

n Do not use a rope with too large groove diameter ondrums and pulleys.

n Do not cut a rope without seizing.

n Do not use rope which is not sufficiently flexible for thesize of drum or pulley.

n Do not load the rope beyond its safe working load.Reduction of safety factor may jeopardise not only rope,but also equipment, job and men.

Note:

Remember - Care in handling , installation, and careful inspection gives more life andenormous dividends.

n For single-layer construction, if the reduction in diameteris greater than 8% (eg. 6x7).

n For multilayer construction, if the reduction in diameteris greater than 5% (eg. 6x19, 6x36 etc).

n Total no. of visible broken wires exceed 10% of totalno. of wires in the rope, in a length of 8 x dia. of ropeor 3 or more adjacent broken wires in a strand.

n Evidence of considerable plastic wear or surfaceembrittlement.

n Localised distortion, damage or kink, bird-caging,crushing.

n Localised diameter reduction or lay variation associatedwith waviness.

n Collapsed core or one strand broken coupled with wirelooseness and bulging.

n Corrosion / chain pitting & associated fatigue of wires.

n Damage due to heat / fire.

n Rope has been subjected to severe shock load or overloaddue to some accident with equipments.

n End-fitting / attachments damaged or cracked ordeformed or worn out.

Note:

The inspector should also refer International Standards like ISO 4309 and BS 6570 orany other relevant standard for the purpose, as a tool, for discarding a wire rope.

Page 18: Rope handbook

ACCREDITATIONS ANDCERTIFICATIONS

Page 19: Rope handbook

3534

ACCREDITATION ACCREDITATION

Page 20: Rope handbook

3736

ACCREDITATION ACCREDITATION

Page 21: Rope handbook

3938

ACCREDITATION ACCREDITATION

Page 22: Rope handbook

CONSTRUCTION OF WIRE ROPES

Page 23: Rope handbook

4342

CONSTRUCTION OF WIRE ROPES

SPIRAL STRANDSPage # 62

SPIRAL STRANDSPage # 63

3 STRAND SAFETY BARRIERS3 x 7 (6-1) Page # 64

3 STRAND TRAWLER ROPEPage # 65

4 STRAND TRAWLER ROPE4/26SW (10-5+5-5-1) Page # 66

HYFLEX 4Page # 67

ROUND STRAND 6/7 (6/1)Page # 68

ROUND STRAND 6/7 (6/1)(Man - Riding Haulage) Page # 69

ROUND STRAND 6/7 (6/1)(Aerial Haulage) Page # 70

ROUND STRAND 6/7 (6/1)Page # 71

FLATTENED STRAND6x8 (7/ ) & 6x9 ( (8/ ) FS Page # 72

ROUND STRAND6/19M (12/6-1) Page # 73

ROUND STRAND6/19M (12/6-1) Page # 74

TITAN ANCHOR MOORING& PENNANT ROPES Page # 75

ROUND STRAND6/19S (9-9-1) Page # 76

HOIST & COMPENSATING ROPE6/19 Classification Page # 77

Page 24: Rope handbook

4544

CONSTRUCTION OF WIRE ROPES

ROUND STRAND6/19S (9-9-1) Page # 78

TITAN DRILLING LINES6 x 19 class rope with CWR (IWRC)

(Bright) Page # 79

ROUND STRAND6/19F (12-6F+6-1) Page # 80

ROUND STRAND6/19F (12-6F+6-1) Page # 81

HYFLEX 6 x 19 Page # 82

POWERFORM 6/6PPage # 83

ROUND STRAND6 x 21F (10-5F-5-1) Page # 84

ROUND STRAND6 x 21F (10-5F-5-1) Page # 85

FLATTENED STRAND 6x22 (9/12- )& 6x25 (12/12- ) FS Page # 86

FLATTENED STRAND 6x22 (9/12- )& 6x25 (12/12- ) FS Page # 87

SHIPPING ROPE6x24 (15/9/Fibre) Page # 88

FISHING ROPE 6 x 24 (15/9-FC)& 6 x 24S (12-12-FC) Page # 89

FISHING ROPE 6 x 26WS(10-5+5-5-1) COMPACTED Page # 90

ROUND STRAND6/29F (14-7F+7-1) Page # 91

ROUND STRAND6/29F (14-7F+7-1) Page # 92

HYFLEX 6/29FiPage # 93

Page 25: Rope handbook

4746

CONSTRUCTION OF WIRE ROPES

ROUND STRAND6/36SW (14-7+7-7-1) Page # 94

ROUND STRAND6/36SW (14-7+7-7-1) Page # 95

TITAN RISER TENSIONER ROPES6 x 37 class rope with CWR (IWRC)

Page # 96HYFLEX 6 x 36

Page # 97

SPECIAL MINING ROPESMINESFLEX 6 Page # 98

ROUND STRAND6/37M (18/12/6-1) Page # 99

ROUND STRAND6/37M (18/12/6-1) Page # 100

SHIPPING ROPE6 x 37 (18/12/6/1) Page # 101

CONVEYOR CORD 7 X 7Page # 102

CONVEYOR CORD 7 X 19Page # 103

ROUND STRAND BRIDGE ROPESPage # 104

POWERFORM 8/8PPage # 105

HYFLEX 8Page # 106

HYFLEX 8PPage # 106

POWERFORM ® 8PCPage # 107

SPECIAL MINING ROPESMINESFLEX 8 Page # 108

Page 26: Rope handbook

4948

CONSTRUCTION OF WIRE ROPES

SPECIAL MINING ROPESMINESFORM 8 PVF Page # 109

HOIST & COMPENSATING ROPE8 x 19 S (9-9-1) Page # 110

HOIST & COMPENSATING ROPEPage # 111

GOVERNOR ROPES6/25F (12-6+6F-1) Page # 112

HYFLEX 35PPage # 116

LOCKED COIL TRACK ROPES &STRUCTURAL ROPES Page # 117

POWERFORM 18Page # 113

LOCKED COIL TRACK ROPES &STRUCTURAL ROPE Page # 118

LOCKED COIL TRACK ROPES &STRUCTURAL ROPE Page # 119

LOCKED COIL WINDING ROPESPage # 120

LOCKED COIL GUIDE ROPESPage # 121

HYFLEX 18 Page # 114

POWERFORM 35Page # 115

GOVERNOR ROPES8/19S (9-9-1) Page # 112

POWERFORM 35PPage # 115

HYFLEX 35Page # 116

Page 27: Rope handbook

APPLICATION-WISE ROPE LIST

Page 28: Rope handbook

5352

GENERAL ENGINEERING OIL FIELD

Construction Page ref.

6 x 7 & 7 x 7 68, 71

6 x 19M 73, 74

6 x 19F 80, 81

6 x 19S 76, 78

6 x 29F 91, 92

6 x 36SW 94, 95

6 x 37M 99, 100

CRANEConstruction Page ref.

Powerform 35/35P 115

Hyflex 35/35P 116

Powerform 18 113

Hyflex 18 114

Powerform 6/6P 83

Powerform 8/8P 105

Hyflex 8/8P 106

Powerform 8PC 107

Hyflex 4 67

Hyflex 6 x 36 97

Hyflex 6 x 19 82

Hyflex 6 x 29F 93

Construction Page ref.

TITAN AnchorMooring 75

TITAN Drilling Lines 79

TITAN RiserTensioner 96

35 x 7 for cranes 116

FISHINGConstruction Page ref.

3-Strand 65

4-Strand 66

6 x 7 68

6 x 19S 76

6 x 19M 73

6 x 21F 84

6 x 24 ( 15/9/FC) 89

6 x 24S (12/12/FC) 89

6 x 26WScompacted 90

Page 29: Rope handbook

Construction Page ref.

6 x 7 Winding 696 x 7 Haulage 686 x 8FS 726 x 22 / 6 x 25FS 86, 87Locked Coil Winding 120Half-locked Guide 1216 x 36SW 95Minesflex 6 98Minesflex 8 108Minesform 8PVF 109

Construction Page ref.

6 x 37 101

6 x 24 88

AERIAL ROPEWAYConstruction Page ref.

6 x 7 Haulage 70

6 x 19S 76

6 x 8FS 72

Full LockedCoil Track 117 - 119

Construction Page ref.

6 x 19F (CFN) 77

8 x 19S (CFN) 110

8 x 19S + IWRC 111(8 x 7 + CF)

Governor Rope 112

STRUCTURALConstruction Page ref.

3 x 7 Safety Barriers 64

7 x 37 104

Spiral Strand 62, 63

Locked Coil 117 - 119

CONVEYOR CORDSConstruction Page ref.

7 x 7 102

7 x 19 103

5554

MINING ELEVATOR

SHIPPING

Page 30: Rope handbook

CONSOLIDATED READYRECKONER

Page 31: Rope handbook

5958

CONSOLIDATED READY RECKONER

n Conveyor Cords only.Note:

1x19-1x547

3x7

3x19S-3x31SW

4x26SW

Hyflex 4

6x7FMC

6x7 Steel

6x8FS

6x19M FMC

6x19M Steel

6x19S FMC

6x19S Steel

6x19F FMC

6x19F Steel

Hyflex 6x19

Powerform 6/6P

6x21F

6x22-6x25FS

6x24

6x26SW

6x29F

Hyflex 6/29Fi

6x36SW FMC

RopeDescription

Gen

. Eng

g.Sp

l. Cr

ane

Oil

Fiel

dFi

shin

gSt

ruct

ural

Min

ing

Aeria

lEl

evat

orSh

ippi

ng

Page No.

62, 63

64

65

66

67

68 - 70

71

72

73

74

76, 77

78, 79

80, 112

81

82

83

84, 85

86, 87

88, 89

90

91, 92

93

94

6x36SW Steel

Hyflex 6x36

Minesflex 6

6x37M FMC

6x37M Steel

7x7

7x19

7x37

Powerform 8/8P

Hyflex 8/8P

Powerform 8PC

Minesflex 8

Minesflex 8PVF

8x19S

Powerform 18

Hyflex 18

Powerform 35/35P

Hyflex 35/35P

LCTR & LCBR

LCWR

LCGR

RopeDescription

Gen

. Eng

g.Sp

l. Cr

ane

Oil

Fiel

dFi

shin

gSt

ruct

ural

Min

ing

Aeria

lEl

evat

orSh

ippi

ng

Page No.

75, 95

97

98

96, 99, 100

101

102

103

104

105

106

107

108

109

110-112

113

114

115

116

117-119

120

121

Page 32: Rope handbook

R O P ED E TA I L S

Page 33: Rope handbook

6362

SPIRAL STRANDS SPIRAL STRANDS

n Special requirements on breaking forces can also be met.n Spiral Strands may be provided conforming to various relevant national

and international standards to suit customer needs.n Spiral Strands can also be provided in sizes and constructions not included

in the table above.

n Special requirements on breaking forces can also be met.n Spiral Strands may be provided conforming to various relevant national

and international standards to suit customer needs.n Spiral Strands can also be provided in sizes and constructions not included

in the table above.

MINIMUM BREAKING FORCENOMINALROPE DIA

APPROX.MASS

mm kN

CONSTR. 1570 N/mm2 1770 N/mm2

kNKg./100m1 x 91 40 771 1280 1450

42 850 1410 159045 976 1620 183048 1110 1850 208051 1250 2090 235054 1400 234057 1570 261060 1730 289064 1970 328066 2100 3490

1 x 127 68 2230 3710 4180... 547 71 2430 4040 4560

74 2640 4390 495077 2860 4750 536080 3080 5130 579084 3400 5660 638087 3650 6070 684090 3900 6500 732092 4080 6790 765096 4440 7390 8330

103 5110 8510 9590

MINIMUM BREAKING FORCENOMINALROPE DIA

APPROX.MASS

mm kN

CONSTR. 1570 N/mm2 1770 N/mm2

kNKg./100m1x19 11 58.7 99.9 113

13 82.0 140 15714.5 102 174 19616 124 211 23819 175 298 336

1x37 22 234 390 43926 327 544 61429 407 677 76332 495 824 93035 593 98638 698 116042 853 1420

1x61 20 193 322 36322 234 389 43926 327 544 61329 406 676 76232 495 823 92835 592 985 111038 698 1160 131042 852 142045 978 163048 1110 185050 1210 201051 1260 209052 1310 217054 1410 2340

Page 34: Rope handbook

The following are the constructions available for each diameter.Diameter tolerance -1, +4%. All ropes are galvanised.

Note:

Diameter Constructions12 mm 3 x 19 S14 mm 3 x 19 S16 mm 3 x 19S, 3 x 26SW & 3 x 31SW18 mm 3 x 19S, 3 x 26SW & 3 x 31SW20 mm 3 x 19S, 3 x 26SW & 3 x 31SW22 mm 3 x 19S, 3 x 26SW & 3 x 31SW24 mm 3 x 19S, 3 x 26SW & 3 x 31SW26 mm 3 x 26SW & 3 x 31SW28 mm 3 x 26SW & 3 x 31SW30 mm 3 x 26SW & 3 x 31SW32 mm 3 x 26SW & 3 x 31SW

MINIMUM BREAKING FORCENOM.ROPE

DIAAPPROX.

MASSKg./100m

1570 N/mm2

mm kN12 52.6 8414 72.2 11516 91.8 14618 115 18520 147 23022 175 27624 211 32926 241 38628 281 44730 322 51332 366 573

Supplied as Pre-stretchedLay - Right HandCoating - Galvanised Class – A (normal coating mass of 230 gm/m2)may also be supplied with coating mass of 400 gm/m2.

TypicalApplications:

1. Water Fronts2. Crossings3. Turnings4. Hair Pin Bends5. Khuds6. R.O. Bs/

Approaches

2

MINIMUM BREAKING FORCENOM.ROPE

DIAAPPROX.

MASS

mm kN19 116 173.6

Kg./100m

13

4

5 6

6564

3 STRAND SAFETY BARRIERS3 x 7 (6-1)

3 STRAND TRAWLER ROPE

Page 35: Rope handbook

MINIMUM BREAKING FORCENOM.ROPE

DIA

NOM.ROPE

DIA

APPROX.MASS 1770 N/mm2 1960 N/mm2

10 44.8 64.0 69.412 65.4 92.3 99.914 88.8 125.5 136.5

16 5/8 117 164.5 177.418 149 207.5 224.519 3/4 167 231.5 250.5

20 183 256.5 277.522 214 310 336

7/8 218 317 343

24 253 369 40025 275 399 432

1 284 413 448

26 298 433 46928 346 502 54430 398 576 624

32 1.1/4 456 656 68934 512 740 80236 574 830 898

38 1.1/2 640 924 100240 709 1002 108242 782 1102 1192

44 859 1212 131245 898 1272 1372

mm in Kg./100m kN kN

Rope Sizes and Breaking Force not shown in the standard table, may be availableon request and prior confirmation.

Note:

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1570 N/mm2

mm kN12 56.9 82.114 77.4 11216 100 14618 126 18520 156 22822 188 27524 224 32826 263 38528 305 44630 350 51232 398 583

FIBRE

6766

4 STRAND TRAWLER ROPE4/26SW (10-5+5-5-1)

HYFLEX 4

n All intermediate sizes are also available.n All Ropes are galvanised.

Note:

Page 36: Rope handbook

All intermediate sizes are also availableNote:

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1770 N/mm2 1960 N/mm2

mm FIBRE CORE kN kN

1570 N/mm2

kN3 3.22 4.7 5.3 5.94 5.72 8.3 9.4 10.45 8.94 13.0 14.7 166 12.9 18.8 21.1 238 22.9 33.4 37.6 429 28.9 42.2 47.6 53

10 35.7 52.2 58.8 6511 43.2 63.1 71.1 7912 51.5 75.1 84.7 9413 60.4 88.1 99.4 11014 70.1 102 115 12716 91.5 134 151 16718 116 169 191 21220 143 209 235 26022 173 252 285 31624 206 300 339 37526 242 353 397 44028 280 409 461 51032 366 534 602 66736 463 676 762 84440 572 835 941 1042

6968

ROUND STRAND 6/7 (6/1) ROUND STRAND 6/7 (6/1)(Man – Riding Haulage)

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1770 N/mm2 1960 N/mm2

mm FIBRE CORE kN kN

1570 N/mm2

kN13 60.4 88.1 99.4 11014 70.1 102 115 12816 91.5 134 151 16718 116 169 191 21119 129 188 212 23520 143 209 235 26021 158 230 259 28722 173 252 285 31524 206 300 339 37525 223 326 367 40726 242 353 397 44027 261 380 429 47528 280 409 461 51029 301 439 495 548

All intermediate sizes are also availableNote:

Page 37: Rope handbook

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1770 N/mm2 1960 N/mm2

mm STEEL CORE kN kN

1570 N/mm2

kN3 3.54 5.1 5.7 6.34 6.29 9.0 10.2 11.35 9.83 14.0 15.9 17.66 14.2 20.0 22.9 25.08 25.2 36.1 40.6 45.09 31.8 45.6 51.4 57.0

10 39.3 56.3 63.5 70.011 47.5 68.2 76.8 85.012 56.7 81.1 91.5 10113 66.4 95.2 107 11814 77.1 110 124 13716 101 144 163 18018 128 183 206 22820 157 225 254 28122 190 273 307 34024 227 324 366 40526 266 381 429 47528 308 441 498 55132 403 577 650 72036 509 730 823 91140 629 901 1010 1118

All intermediate sizes are also availableNote:

7170

ROUND STRAND 6/7 (6/1)(Aerial Haulage)

ROUND STRAND 6/7 (6/1)

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1570 N/mm2 1770 N/mm2

mm FIBRE CORE kN kN

1420 N/mm2

kN8 22.9 30 33 38

10 35.7 47 52 5912 51.5 68 75 8514 70.1 92 102 11516 91.5 121 134 15118 116 153 169 19120 143 189 209 23522 173 228 252 28526 242 319 353 39728 280 370 409 46132 366 483 534 60236 463 611 676 76238 516 681 753 84940 572 755 834 941

All intermediate sizes are also availableNote:

Page 38: Rope handbook

All intermediate sizes are also availableNote:

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1770 N/mm2 1960 N/mm2

mm FIBRE CORE kN kN

1570 N/mm2

kN3 3.11 4.3 4.9 5.44 5.54 7.7 8.7 9.66 12.50 17 20 228 22.10 31 35 39

10 34.60 48 54 6012 49.80 69 78 87

12.7 56.40 77 87 9714 67.80 95 107 11816 88.60 124 139 15418 112.00 156 176 19519 125.00 174 196 21720 138.00 193 218 24122 167.00 234 263 29224 199.00 278 313 34725 215.92 301 340 37626 234.00 326 368 40728 271.00 378 426 47230 311.00 434 490 54232 354.00 494 557 61734 400.00 557 629 69736 448.00 625 705 78138 500.00 697 785 87040 554.00 772 870 964

All intermediate sizes are also availableNote:

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1570 N/mm2 1770 N/mm2

mm FIBRE CORE kN kN

1420 N/mm2

kN8 26.20 33 36 419 33.20 42 46 52

10 41.00 51 57 6411 49.60 62 69 7812 59.00 74 82 9213 69.30 87 96 10814 80.40 101 111 12616 105.00 132 145 16418 133.00 167 184 20819 148.00 186 205 23120 164.00 206 227 25622 198.00 249 275 31024 236.00 296 327 36925 256.00 321 355 40026 277.00 347 384 43328 321.00 403 446 50229 345.00 432 478 53932 420.00 526 582 65633 446.00 560 619 69835 502.00 630 696 78536 531.00 666 737 83037 561.00 704 778 87738 592.00 742 821 92540 656.00 822 909 1025

7372

FLATTENED STRAND6 x 8(7/ ) & 6 x 9 (8/ )FS

ROUND STRAND6/19M (12/6-1)

Page 39: Rope handbook

** Ropes Sizes and Breaking Force not shown in the standard table, may be available on requestand prior confirmation. Titan Max is available with special size tolerance and special weight.

TYPICAL EXAMPLE

Class Construction Nominal Rope Dia

Rope Strand Inch. mm

6 x 19 6 x 25 F 12-6F-6-1 - 2.1/2 38 - 646 x 37 6 x 31 WS 12-6+6-6-1 - 2.1/2 38 - 64

6 x 36 WS 14-7+7-7-1 - 3 38 - 776 x 41 WS 16-8+8-8-1 - 3.1/2 52 - 90

6 x 49 SWS 16-8+8-8-8-1 - 3.1/2 52 - 906 x 46(52) WS 18-9+9-9/6-1 - 4.1/2 77 - 115

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1770 N/mm2 1960 N/mm2

mm STEEL CORE kN kN

1570 N/mm2

kN3 3.42 4.6 5.3 5.94 6.09 8.3 9.4 10.46 13.8 19 21 238 24.3 33 38 42

10 38.1 52 59 6512 54.8 75 85 94

12.7 63.5 84 95 10514 74.6 102 115 12816 97.4 133 150 16718 123 169 190 21119 137 188 212 23520 152 208 235 26022 184 252 284 31524 219 300 338 37525 238 325 367 40726 257 352 397 44028 298 409 461 51030 342 469 529 58532 390 534 602 66634 440 602 680 75236 493 675 761 84338 550 752 848 93940 609 834 940 1041

All intermediate sizes are also availableNote:

7574

ROUND STRAND6/19M (12/6-1)

TITAN ANCHOR MOORING6 x 19 and 6 x 37 class rope with CWR (IWRC)Bright or Drawn Galvanised (RRL)

MINIMUM BREAKING FORCE (Fmin)NOMINALROPE DIA SUPER TITAN TITAN MAX

inch mm kN kN

EEIPS

kN1-1/2 38 11121-5/8 42 13001-3/4 45 15001-7/8 48 17102.0 52 1930 2222

2-1/8 54 2170 24922-1/4 58 2420 27612-3/8 60 2690 30632-1/2 64 2950 33652-5/8 67 3240 36892-3/4 71 3530 40252-7/8 74 3840 43823.0 77 4160 4751 4940

3-1/8 80 4490 5120 53203-1/4 83 4830 5512 57303-3/8 87 5180 5903 61383-1/2 90 5520 6294 66653-3/4 96 6270 7029 72554.0 103 7050 7908

4-1/4 108 89284-1/2 115 9845

Page 40: Rope handbook

MINIMUM BREAKING FORCE (KN)NOM.ROPE

DIA

APPROX.MASS

Kg./100m

mm FIBRE CORE (CFN) 1570 or 1370 / 1770 N/mm2

6 12.5 17.806.5 15.3 22.408 22.1 31.709 29.2 40.20

10 35.2 49.5011 42.6 59.7012 50 71.3013 60 83.7014 71 97.0016 90 127.0019 127 179.0022 170 240.00

Measured rope diameter will be in the range of +2.5% to +5% of nominal ropediameter under no-load condition

Note:

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1770 N/mm2 1960 N/mm2

mm FIBRE CORE kN kN

1570 N/mm2

kN6 13.4 - 21.1 -8 23.8 33.2 37.5 42

10 37.3 52 59 6512 53.7 75 84 9313 63.0 88 99 11014 73.0 102 115 12716 95.4 133 150 16618 121 168 190 21019 135 188 211 23420 149 208 234 26022 180 252 284 31424 215 299 337 37425 233 325 366 40626 252 351 396 43928 292 407 459 50930 335 468 527 58432 382 532 600 66434 431 600 677 75036 483 673 759 84138 538 750 846 93740 596 831 937 103842 657 917 1033 114444 721 1006 1134 125646 788 1099 1240 137348 858 1197 1350 149550 932 1299 1465 162251 970 1351 1524 1688

All intermediate sizes are also availableNote:

7776

ROUND STRAND6/19S (9-9-1)

HOIST & COMPENSATING ROPE6/19 Classification

Page 41: Rope handbook

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1770 N/mm2 1960 N/mm2

mm STEEL CORE kN kN

1570 N/mm2

kN6 15.0 - 22.8 -8 26.2 36.0 40.0 45.0

10 41.0 56.0 63.0 70.012 59.0 81.0 91.0 10113 69.3 95.0 107 11814 80.3 110 124 13716 105 144 162 17918 133 182 205 22719 149 203 228 25320 164 224 253 28022 198 272 306 33924 237 323 364 40325 256 350 396 43826 277 379 428 47428 321 440 496 54930 368 505 570 63032 420 575 648 71734 474 648 731 81036 531 727 820 90838 592 810 913 101240 656 898 1012 112142 721 990 1116 123644 792 1086 1225 135646 865 1187 1339 148248 942 1293 1458 161450 1022 1403 1582 175151 1064 1460 1646 1822

7978

ROUND STRAND6/19S (9-9-1)

TITAN DRILLING LINES6 x 19 class rope with CWR (IWRC)(Bright)

All intermediate sizes are also availableNote:

TYPICAL EXAMPLE

Class Construction Nominal Rope Dia

Rope Strand Inch. mm

6 x 19 6 x 19 S 9-9-1 3/4 - 2 19 - 526 x 26 WS 10-5+5-5-1 3/4 - 2 19 - 52

MINIMUM BREAKING FORCENOMINALROPE DIA

APPROX.MASS EIPS EEIPS

Inch. mm kN kNKg./100m3/4 19 155 262 2887/8 22 211 354 3891.0 26 275 460 506

1 - 1/8 29 348 568 6361 - 1/4 32 430 711 7821 - 3/8 35 521 854 9431 - 1/2 38 619 1010 11121 - 5/8 42 726 1170 13001 - 3/4 45 844 1360 15001 - 7/8 48 967 1550 1710

2.0 52 1100 1760 1930

Page 42: Rope handbook

All intermediate sizes are also availableNote:

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1770 N/mm2 1960 N/mm2

mm STEEL CORE kN kN

1570 N/mm2

kN8 26.7 37 41 46

10 41.8 57 65 7112 60.2 82 93 10313 70.7 97 109 12114 82.0 112 127 14016 107 147 165 18318 135 186 209 23219 151 206 233 25820 167 229 258 28622 202 277 312 34624 241 330 372 41226 283 387 436 48328 328 449 506 56032 428 586 661 73234 484 662 746 82636 542 742 837 92638 604 827 932 103240 669 916 1030 114444 810 1110 1250 138446 885 1212 1366 151348 964 1319 1487 164752 1131 1448 1745 193358 1407 1927 2172 240360 1506 2061 2324 257364 1714 2345 2644 2928

All intermediate sizes are also availableNote:

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1770 N/mm2 1960 N/mm2

mm FIBRE CORE kN kN

1570 N/mm2

kN8 24.3 34 38 42

10 38.0 53 60 6612 54.7 76 86 9513 64.3 90 101 11214 74.5 104 117 13016 97.3 136 153 16918 123 172 194 21419 137 191 216 23920 152 212 239 26522 184 257 289 32024 219 305 344 38126 257 358 404 44728 298 416 469 51932 389 543 612 67834 439 613 691 76536 493 687 775 85838 549 766 863 95640 608 848 956 105944 736 1026 1157 128146 804 1122 1265 140148 876 1222 1377 152552 1028 1434 1616 179058 1279 1784 2011 222760 1369 1909 2152 238364 1557 2172 2448 2711

8180

ROUND STRAND6/19F (12-6F+6-1)

ROUND STRAND6/19F (12-6F+6-1)

Page 43: Rope handbook

MINIMUM BREAKING FORCENOM.ROPE

DIA

NOM.ROPE

DIA

APPROX.MASS 1770 N/mm2 1960 N/mm2

10 46.4 69.5 85.711 56.1 83.8 98.6

1/2 74.8 113 14013 78.4 118 14714 90.9 137 17016 5/8 119 178 21818 150 225 27619 3/4 168 251 30420 186 278 33522 225 336 400

7/8 229 343 40824 267 400 489

1 299 449 55228 364 545 65732 1-1/4 475 712 84634 518 804 91636 581 901 106538 1-1/2 647 1004 116540 717 1112 129546 948 1362 166548 1032 1483 188550 1120 1609 197552 1211 1741 213556 1405 2019 247558 1507 2166 265060 1613 2317 2810

mm in Kg./100m kN kN

n ‘P’ signifies full plastic impregnation of the steel coren POWERFORM 6P is available only for 16 mm & above. Rope Sizes and MBL

not shown above are also available on request and prior confirmation.n Mass per unit length of POWERFORM 6P increases by approx. 3%

Note:

Rope Sizes and Breaking Force not shown in the standard table, may be availableon request and prior confirmation.

Note:

MINIMUM BREAKING FORCENOM.ROPE

DIA

NOM.ROPE

DIA

APPROX.MASS 1770 N/mm2 1960 N/mm2

6 14.3 22.7 25.18 25.5 40.3 44.7

10 39.8 63.0 69.812 57.3 90.7 101

1/2 64.2 102 11313 67.3 107 11814 78.0 124 13716 5/8 102 161 17918 129 204 22620 159 252 27922 193 305 338

7/8 197 311 34524 15/16 229 363 402

1 257 407 45026 269 426 47228 312 494 54732 1.1/4 408 645 71536 516 817 90440 637 1010 112044 771 1220 135048 1.7/8 917 1450 161052 1076 1700 189056 1248 1980 219060 1433 2270 2510

mm in Kg./100m kN kN

8382

HYFLEX 6X19 POWERFORM 6/6P

Page 44: Rope handbook

8584

ROUND STRAND6 x 21F (10-5F-5-1)

ROUND STRAND6 x 21F (10-5F-5-1)

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1570 N/mm2 1770 N/mm2

mm FIBRE CORE kNkN

8.00 24.3 34 389.00 30.8 43 48

10.00 38 53 6011.00 46 64 7212.00 54.7 76 8613.00 64.3 90 10114.00 74.5 104 11716.00 97.3 136 15318.00 123 172 19419.00 137 191 21620.00 152 212 23922.00 184 257 28924.00 219 305 34426.00 257 358 40428.00 298 416 46932.00 389 543 612

All intermediate sizes are also available and all the above ropes aregalvanised only

Note:

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1570 N/mm2 1770 N/mm2

mm STEEL CORE kNkN8.00 26.8 37 419.00 33.9 46 52

10.00 41.8 57 6511.00 50.6 69 7812.00 60.2 82 9313.00 70.7 97 10914.00 82 112 12716.00 107 147 16518.00 135 186 20919.00 151 207 23320.00 167 229 25822.00 202 277 31224.00 241 330 37226.00 283 387 43628.00 328 449 50632.00 428 586 661

All intermediate sizes are also available and all the above ropes aregalvanised only

Note:

Page 45: Rope handbook

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1570 N/mm2 1770 N/mm2

mm STEEL CORE kN kN

1420 N/mm2

kN16 114.00 135 150 16918 145.00 171 189 21320 179.00 211 234 26322 216.00 256 283 31924 257.00 304 336 37925 279.00 330 365 41226 302.00 357 395 44528 350.00 414 458 51629 376.00 444 491 55432 458.00 541 598 67433 487.00 575 636 71735 548.00 647 715 80736 579.00 685 757 85337 612.00 723 800 90138 645.00 763 843 95140 715.00 845 934 1054

All intermediate sizes are also availableNote:

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1570 N/mm2 1770 N/mm2

mm FIBRE CORE kN kN

1420 N/mm2

kN16 105.00 128 141 15918 133.00 161 179 20120 164.00 199 220 24922 198.00 241 267 30124 236.00 287 317 35825 256.00 312 344 38826 277.00 337 373 42028 321.00 391 432 48729 345.00 419 463 52232 420.00 510 564 63633 446.00 543 600 67735 502.00 611 675 76136 531.00 646 714 80537 561.00 682 754 85138 592.00 720 796 89740 656.00 797 882 994

All intermediate sizes are also availableNote:

8786

FLATTENED STRAND6 x 22 (9/12- ) & 6 x 25 (12/12- )FS

FLATTENED STRAND6 x 22 (9/12- ) & 6 x 25 (12/12- ) FS

Page 46: Rope handbook

All intermediate sizes are also available and all the above ropes aregalvanised only

Note:

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1570 N/mm2 1770 N/mm2

mm FIBRE CORE kN kN

1420 N/mm2

kN8.00 19.7 25.4 28.1 31.79.00 24.9 32.2 35.6 40.1

10.00 30.8 39.8 44 49.611.00 37.3 48.1 53.2 6012.00 44.4 57.3 63.3 71.413.00 52.1 67.2 74.3 83.814.00 60.4 77.9 86.2 97.116.00 78.8 102 113 126.918.00 99.8 129 142 160.619.00 111 144 159 178.920.00 123 159 176 198.222.00 149 192 213 239.924.00 177 229 253 285.526.00 208 269 297 33528.00 241 312 345 388.632.00 315 407 450 507.5

All intermediate sizes are also available and all the above ropes aregalvanised only

Note:

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1420 N/mm2 1570 N/mm2

mm FIBRE CORE kNkN8.00 20.40 25 289.00 25.80 32 36

10.00 31.80 40 4411.00 38.50 48 5312.00 45.80 57 6314.00 62.40 78 8616.00 81.50 102 11318.00 103.00 129 14320.00 127.00 159 17622.00 154.00 193 21324.00 183.00 229 25326.00 215.00 269 29728.00 250.00 312 34532.00 326.00 407 45036.00 413.00 516 57040.00 509.00 637 704

8988

SHIPPING ROPE6 x 24 (15/9/Fibre)

FISHING ROPE6 x 24 (15/9-FC)& 6 x 24S (12-12-FC)

Page 47: Rope handbook

All intermediate sizes are also availableNote:

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1770 N/mm2 1960 N/mm2

mm FIBRE CORE kN kN

1570 N/mm2

kN10 37.9 53 59 66

11.2 47.5 66 74 8212.5 59.8 82 93 10214 75.0 103 116 12816 98.7 135 152 16818 122 170 192 21320 152 210 237 262

22.4 190 263 297 32925 238 328 370 41028 299 412 464 51430 343 473 533 590

31.5 378 522 588 65133.5 428 590 665 73635.5 481 662 746 82637.5 536 739 833 92240 611 841 948 1050

42.5 690 949 1070 118545 774 1064 1200 1329

47.5 862 1189 1340 148450 954 1313 1480 163951 993 1363 1537 170253 1073 1472 1660 183856 1198 1650 1860 206060 1375 1889 2130 2359

Dual Tensile – outer wires: 1570 N/mm2

inner wires: 2160 N/mm2

All intermediate sizes are also available and all the above ropes aregalvanised only

Note:

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX. MASSKg./100m POLY CORE CWR

mm POLY CORE kN kNCWR14.0 82 92 128.0 141.016.0 106 119 167.0 184.018.0 136 152 212.0 234.020.0 167 186 261.0 290.022.0 203 226 316.0 352.024.0 241 268 376.0 416.026.0 283 316 442.0 495.028.0 331 367 512.0 563.030.0 380 423 588.0 657.0

9190

FISHING ROPE6 x 26WS (10-5+5-5-1) COMPACTED

ROUND STRAND6/29F (14-7F+7-1)

Page 48: Rope handbook

Rope Sizes and Breaking Force not shown in the standard table, may be availableon request and prior confirmation.

Note:All intermediate sizes are also availableNote:

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1770 N/mm2 1960 N/mm2

mm STEEL CORE kN kN

1570 N/mm2

kN10 42.4 60 68 73

11.2 53.5 75 85 9212.5 66.7 94 106 11514 83.7 118 133 14416 107 153 173 18818 137 194 219 23820 169 240 271 294

22.4 214 302 340 36925 264 375 423 45928 331 471 531 57630 379 540 609 661

31.5 430 596 672 72933.5 473 674 760 82535.5 530 757 853 92637.5 592 844 952 103340 674 958 1080 1172

42.5 761 1082 1220 132445 852 1215 1370 1487

47.5 949 1357 1530 166050 1052 1499 1690 183451 1097 1561 1759 190953 1185 1685 1900 206256 1322 1880 2120 230160 1518 2164 2440 2648

9392

ROUND STRAND6/29F (14-7F+7-1)

HYFLEX 6/29Fi

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS 1620 N/mm2 1770 N/mm2

mm Kg./100m kN kN

10 44 63.6 67.711.2 55.2 79.8 84.912.5 68.8 99.4 10614 86.3 125 13316 113 163 17318 143 206 21920 176 254 271

22.4 221 319 34025 275 398 42328 345 499 53130 396 573 609

31.5 437 631 67233.5 494 714 76035.5 555 802 85337.5 619 895 95240 704 1020 1080

42.5 795 1150 122045 891 1290 1370

47.5 993 1440 153050 1100 1590 169053 1240 1790 190056 1380 2000 212060 1580 2290 2440

Page 49: Rope handbook

All intermediate sizes are also availableThe following construction holds good for the above chart:6x41/6x47/6x43/6x49/6x52 SW – 38-90mm & 6x61SW – 57-125mm

Note:

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1770 N/mm2 1960 N/mm2

mm STEEL CORE kN kN

1570 N/mm2

kN8 26.77 36 41 459 33.80 45 52 57

10 41.84 56 63 7011 50.58 68 76 8512 60.20 81 90 10113 70.65 95 107 11814 82 109 124 13716 107 143 161 17918 135 181 204 22619 153 192 216 24020 167 221 252 27922 202 271 304 33824 241 322 363 40225 262 349 394 43628 328 438 493 54832 428 571 644 71536 542 724 816 90538 604 808 911 100840 669 894 1009 111744 810 1080 1220 135246 885 1184 1334 147848 964 1290 1450 160952 1130 1510 1710 188856 1310 1750 1980 219058 1405 1877 2124 234960 1506 2014 2270 251476 2415 3231 3643 403480 2675 3580 4036 4469

All intermediate sizes are also availableNote:

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1770 N/mm2 1960 N/mm2

mm FIBRE CORE kN kN

1570 N/mm2

kN8 24.32 33.3 37 419 30.78 42.1 47 53

10 38.0 52.0 58 6511 46.0 62.9 70 7912 54.7 74.4 84 9313 64.3 87.9 98 11014 74.5 101 114 12716 97.3 133 149 16618 123 168 189 20920 152 203 234 25922 184 250 282 31324 219 298 336 37225 238 325 363 40628 298 405 458 50732 389 530 598 66236 493 670 757 83838 549 748 843 93440 608 828 934 103544 736 1000 1130 125246 804 1100 1227 137548 876 1190 1350 149052 1030 1400 1580 174856 1190 1620 1830 202860 1369 1865 2102 232864 1557 2121 2392 2648

9594

ROUND STRAND6/36SW (14-7+7-7-1)

ROUND STRAND6/36SW (14-7+7-7-1)

Page 50: Rope handbook

Rope Sizes and Breaking Force not shown in the standard table, may be availableon request and prior confirmation.

Note:

9796

TITAN RISER TENSIONER ROPES6 x 37 class rope with CWR (IWRC)(Bright or galvanised)

HYFLEX 6 x 36

TYPICAL EXAMPLE

Class Construction Nominal Rope Dia

Rope Strand Inch. mm

6 x 37 6 x 36 WS 14-7+7-7-1 1 - 1¾ 26 - 456 x 41 WS 16-8+8-8-1 1¾ - 2 45 - 52

MINIMUMBREAKING FORCE

NOMINALROPE DIA

APPROX.MASS

Inch. mm kNKg./100m1 26 275 458

1 - 1/4 32 430 7111 - 1/2 38 619 10101 - 5/8 42 726 11701 - 3/4 45 844 13601 - 7/8 48 967 1550

2 52 1100 1760

MINIMUM BREAKING FORCENOM.ROPE

DIA

NOM.ROPE

DIA

APPROX.MASS 1770 N/mm2 1960 N/mm2

8 26.1 40.3 44.79 33.2 51.0 56.5

10 40.8 63.0 69.811 49.4 76.2 84.412 58.8 90.7 101

1/2 66.0 102 11313 69.2 107 11814 80.2 124 13716 5/8 104 161 17918 132 204 22620 163 252 27922 197 305 338

7/8 201 311 34524 15/16 235 363 402

1 263 407 45026 276 426 47228 320 494 54732 1.1/4 418 645 71536 531 817 90440 655 1010 112044 793 1220 135048 1.7/8 943 1450 161052 1111 1700 189056 1281 1980 219060 2.3/8 1471 2270 2510

mm in Kg./100m kN kN

Page 51: Rope handbook

All intermediate sizes are also availableNote:

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1770 N/mm2 1960 N/mm2

mm FIBRE CORE kN kN

1570 N/mm2

kN6 12.5 17.5 18.8 218 22.1 30 33 37

10 34.6 46 52 5812 49.8 67 75 8314 67.8 91 102 11316 88.6 118 134 14818 112 150 169 18720 138 185 209 23122 167 224 253 28024 199 267 301 33326 234 313 353 39128 271 363 409 45330 311 417 469 52032 354 474 534 59236 448 600 676 74938 500 668 753 83440 554 741 835 92442 611 816 920 102044 670 896 1010 111946 732 979 1104 122248 797 1066 1202 133152 936 1252 1411 156256 1090 1451 1636 181260 1250 1666 1878 208064 1420 1896 2137 2367

Sizes and breaking load values not shown above are also available on request.Note:

MINIMUM BREAKINGFORCE

NOMINALROPE DIA

APPROX.MASS

Inch.mm kN MTKg./100m

6x37SF 38 1 - 1/2 597 912 9340 662 1010 103

1 - 5/8 705 1069 10942 730 1109 11344 1 - 3/4 801 1216 12446 875 1334 13648 1 - 7/8 953 1452 14850 1034 1579 161

2 1067 1628 16652 1118 1707 17454 2 - 1/8 1206 1834 18756 1297 1982 202

6x43SF 2 - 1/4 1363 2070 21158 1403 2139 21860 2 - 3/8 1502 2286 23362 1604 2443 24963 2 - 1/2 1656 2521 25764 1709 2600 265

6x57SF 67 2 - 5/8 1884 2835 28970 2 - 3/4 2057 3090 315

CONSTR.

9998

SPECIAL MINING ROPESMINESFLEX 6

ROUND STRAND6/37M (18/12/6-1)

Page 52: Rope handbook

101100

All intermediate sizes are also availableNote:

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1770 N/mm2 1960 N/mm2

mm STEEL CORE kN kN

1570 N/mm2

kN6 13.7 17.7 20 238 24.4 32 36 40

10 38.1 50 56 6212 54.8 72 81 9014 74.6 98 110 12216 97.4 128 144 16018 123 162 183 20220 152 200 225 25022 184 242 273 30224 219 288 325 35926 257 338 381 42228 298 392 442 48930 342 450 507 56232 390 512 577 63936 493 648 730 80938 550 722 814 90140 609 800 902 99942 670 882 994 110144 737 968 1090 120846 804 1058 1192 132148 877 1150 1300 143852 1029 1350 1520 168756 1190 1570 1770 195760 1370 1800 2030 224664 1560 2050 2310 2555

ROUND STRAND6/37M (18/12/6-1)

All intermediate sizes are also available and all the above ropes aregalvanised only

Note:

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1420 N/mm2 1570 N/mm2

mm FIBRE CORE kNkN12.00 49.80 60 6714.00 67.80 82 9116.00 88.60 107 11818.00 112.00 136 15020.00 138.00 167 18522.00 167.00 203 22424.00 199.00 241 26726.00 234.00 283 31328.00 271.00 328 36332.00 354.00 429 47436.00 448.00 543 60040.00 554.00 670 74144.00 670.00 810 89648.00 797.00 964 106652.00 936.00 1132 125256.00 1085.00 1313 1451

SHIPPING ROPE6 x 37M (18/12/6/1)

Page 53: Rope handbook

LINEARDENSITY

CORDDIA

kN (g/m)(mm2)

MIN.BREAKING LOAD

STEELSECTION

mm1.62 3.00 1.23 101.92 4.60 1.94 142.80 8.00 3.53 293.50 12.80 5.64 463.60 13.40 6.15 503.70 14.50 6.34 523.80 15.00 6.65 554.00 16.70 7.79 644.10 17.60 7.75 644.40 19.80 9.19 764.50 20.80 9.48 794.80 23.30 10.76 885.00 25.20 11.60 955.20 26.70 12.76 1055.30 27.70 13.21 1085.40 29.70 13.49 1115.50 29.90 14.24 117

103102

CONVEYOR CORD7 x 7

CONVEYOR CORD7 x 19

LINEARDENSITY

CORDDIA

kN (g/m)(mm2)

MIN.BREAKING LOAD

STEELSECTION

mm6.00 33.50 15.71 1316.40 37.40 17.55 1476.80 43.00 20.27 1697.00 46.20 21.21 1767.60 53.00 24.65 2048.10 57.70 28.54 2388.80 67.60 33.39 2799.30 79.20 36.39 3029.50 79.20 38.26 3209.60 86.40 40.01 330

All intermediate sizes are also availableNote:

All intermediate sizes are also availableNote:

n Drawn Galvanised.n Quality of zinc suits rubber adhesion.n Excellent pull-out test before & after ageing.n Excellent dynamic cycle.n Linear density is approximate & for guidance only.

n Drawn Galvanised.n Quality of zinc suits rubber adhesion.n Excellent pull-out test before & after ageing.n Excellent dynamic cycle.n Linear density is approximate & for guidance only.

Page 54: Rope handbook

n ‘P’ signifies full Plastic impregnation of steel core.n POWERFORM 8P is available only for 16 mm & above. Rope Sizes and MBL

not shown above are also available on request and prior confirmation.n Mass per unit length of POWERFORM 8P increases by approx. 3%

Note:

n 6 STRAND ROPES WITH STEEL STRAND CORE, GALVANISED AND PRESTRETCHED WITH END FITTINGS IN READY TO INSTALL CONDITIONCONSTRUCTION – 7 x 37 (18 : 12 : 6 –1).

n BRIDGE ROPES IN 7 x 19 (12 : 6 – 1) & 7 x 7 (6 –1) CONSTRUCTIONS WITHWIRE STRAND CORE FULLY GALVANISED AND PRESTRETCHED AND ENDFITTINGS IN READY TO INSTALL CONDITION ARE ALSO AVAILABLE.

n Special requirements on breaking forces can also be met.n Round Strand Bridge Ropes may be provided conforming to various relevant

national and international standards to suit customer needs.n Round Strand Bridge Ropes can also be provided in sizes and constructions not

included in the table above.

105104

ROUND STRAND BRIDGE ROPES7 x 37

POWERFORM 8/8P

MINIMUM BREAKING FORCENOM.ROPE

DIA

NOM.ROPE

DIA

APPROX.MASS 1960 N/mm2 2160 N/mm2

10 46.0 87.8 94.012 66.2 126 135

1/2 74.2 142 15214 90.2 172 18416 5/8 118 225 24119 3/4 166 317 33920 184 351 37622 223 425 455

7/8 227 434 46424 265 506 541

1 297 567 60626 318 594 63528 368 688 737

1-1/8 384 717 76730 423 790 84632 1-1/4 481 899 96034 543 1013 108336 609 1138 121838 1-1/2 679 1268 135740 752 1405 150344 929 1700 1819

1-3/4 948 1735 185646 1016 1858 198548 1106 2023 216250 1200 2200 2349

2 1239 2266 242552 1298 2374 2541

mm in Kg./100m kN kN

MINIMUM BREAKING FORCENOM.ROPE

DIAAPPROX.

MASSKg./100m

1570 N/mm2

mm kN25 238 34028 299 42632 391 55635 467 66538 550 78440 610 86942 673 95844 738 105048 878 125050 953 1360

Page 55: Rope handbook

n ‘PC’ signifies Parallel Closed rope.n Rope Sizes and Breaking Force not shown in the standard table, may be

available on request and prior confirmation.

Note:

MINIMUM BREAKING FORCENOM.ROPE

DIA

NOM.ROPE

DIA

APPROX.MASS 1960 N/mm2 2160 N/mm2

8 31.7 60.5 66.59 40.1 76.6 84.2

10 49.5 94.7 103

11 59.9 112 12112 71.3 138 150

1/2 79.8 152 164

13 83.7 159 17214 97.0 181 19715 111 213 232

16 5/8 127 239 26017 143 269 29218 160 300 326

19 3/4 179 341 37120 198 375 40822 240 448 487

7/8 245 457 49724 285 527 574

1 319 592 646

26 335 620 67728 388 735 801

mm in Kg./100m kN kN

n ‘P’ signifies full plastic impregnation of the steel coren HYFLEX 8P is available only for 16 mm & above. Rope Sizes and MBL not

shown above are also available on request and prior confirmation.n Mass per unit length of HYFLEX 8P increases by approx. 3%

Note:

MINIMUM BREAKING FORCENOM.ROPE

DIA

NOM.ROPE

DIA

APPROX.MASS 1960 N/mm2 2160 N/mm2

10 43.5 72.9 81.412 62.6 105 117

1/2 70.2 123 13114 85.3 143 16016 5/8 111 187 20818 141 239 26719 3/4 157 269 30022 211 356 400

7/8 215 360 40224 251 423 475

1 281 470 52526 297 500 56228 345 572 642

1-1/8 359 596 66530 396 656 73332 1-1/4 451 747 83636 570 935 105338 1-1/2 635 1043 117242 785 1305 146244 862 1412 1577

1-3/4 879 1441 161348 1025 1680 188550 1113 1833 2065

2 1148 1882 210152 1203 1972 2202

mm in Kg./100m kN kN

107106

HYFLEX 8/8P POWERFORM 8PC

Page 56: Rope handbook

MINIMUM BREAKINGFORCE

NOMINALROPE DIA

APPROX.MASS

Inch.mm kN MTKg./100m

8x37SF 38 1 - 1/2 639 981 10040 708 1089 111

1 - 5/8 754 1148 11742 780 1197 12244 1 - 3/4 856 1344 13746 936 1422 14548 1 - 7/8 1019 1550 15850 1106 1678 171

2 1141 1727 17652 1196 1815 18554 2 - 1/8 1290 1962 20056 1387 2099 214

2 - 1/4 1445 2188 22358 1488 2256 23060 2 - 3/8 1604 2433 24862 1712 2600 26563 2 - 1/2 1768 2688 27464 1812 2737 279

8x50SF 67 2 - 5/8 2002 3012 30770 2 - 3/4 2185 3120 31872 2312 3296 336

2 - 7/8 2379 3394 34676 3 2576 3561 363

3 - 1/8 2810 3885 39683 3 - 1/4 3073 4248 43386 3 - 3/8 3299 4562 465

CONSTR.

n ‘PVF’ signifies fully Plasticated & Valley Filledn Sizes and breaking load values not shown above are also available on request.

Note:Sizes and breaking load values not shown above are also available on request.Note:

MINIMUM BREAKINGFORCE

NOMINALROPE DIA

APPROX.MASS

Inch.mm kN MTKg./100m

8x37SF 38 1-1/2 599 872 88.940 664 961 98

1 - 5/8 707 1030 10542 732 1069 10944 1 - 3/4 804 1167 11946 878 1275 13048 1 - 7/8 956 1393 14250 1038 1511 154

2 1071 1560 15952 1123 1628 16654 2 - 1/8 1211 1756 17956 1302 1893 193

2 - 1/4 1356 1972 20158 1397 2031 20760 2 - 3/8 1513 2197 22462 1615 2345 23963 2 - 1/2 1668 2423 24764 1721 2502 255

8x50SF 67 2 - 5/8 1905 2766 28270 2 - 3/4 2079 3021 308

2-7/8 2263 3286 33576 3 2451 3561 363

3 - 1/8 2673 3885 39683 3 - 1/4 2923 4238 43286 3 - 3/8 3138 4552 464

CONSTR.

109108

SPECIAL MINING ROPESMINESFLEX 8

SPECIAL MINING ROPESMINESFORM 8 PVF

Page 57: Rope handbook

111110

HOIST & COMPENSATING ROPE8 x 19S (9-9-1)

HOIST & COMPENSATING ROPE8 x 19S (9-9-1) + IWRC (8 x 7 + CF)

Measured rope diameter will be in the range of +2.5% to +5% of nominal ropediameter under no-load condition

Note:

MINIMUM BREAKING FORCE (KN)NOM.ROPE

DIA

APPROX.MASS

Kg./100m

mm FIBRE CORE (CFN) 1570 or 1370 / 1770 N/mm2

8 22.20 28.109 27.00 36.20

9.5 31.00 39.8010 34.70 44.0011 42.00 53.2012 50.30 64.00

12.7 56.00 71.5013 58.50 74.8014 66.00 86.2016 88.80 113.0018 109.00 141.0020 135.00 178.0022 165.00 213.0024 184.00 233.00

25.4 217.00 254.00Measured rope diameter will be in the range of +2.5% to +5% of nominal ropediameter under no-load condition

Note:

MINIMUM BREAKING FORCE (KN)NOM.ROPE

DIA

APPROX.MASS

Kg./100m

mm STEEL CORE (CFN) 1570 or 1370 / 1770 N/mm2

6.5 16.10 24.708 24.00 36.209 30.70 46.00

10 38.50 57.6011 46.60 69.9012 55.10 82.7013 65.60 98.2014 75.30 113.6016 98.40 147.4018 123.00 184.4020 153.00 230.00

Page 58: Rope handbook

Note:

MINIMUM BREAKING FORCENOM.ROPE

DIA

NOM.ROPE

DIA

APPROX.MASS 1960 N/mm2 2160 N/mm2

6 17.5 29.47 23.8 38.08 31.0 51.89 39.3 64.6

10 48.5 80.811 58.7 101 11112 69.8 116 127

1/2 78.2 135 14813 82.0 141 15514 95.1 160 17715 109 182 20116 5/8 124 209 23217 140 237 26218 157 266 295

3/4 175 291 32220 194 320 35922 235 379 424

7/8 240 387 43324 279 462 523

1 313 517 58526 328 542 61328 380 632 71030 437 721 80932 1-1/4 497 820 920

mm in Kg./100m kN kN

8/19S (9-9-1)

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1770 N/mm2 1960 N/mm2

mm FIBRE CORE kN kN

1570 N/mm2

kN8 22.2 - 28.1 -

9.5 31.0 - 39.8 -11 42.0 - 53.2 -

12.7 56.0 - 71.5 -

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1770 N/mm2 1960 N/mm2

mm FIBRE CORE kN kN

1570 N/mm2

kN6 12.5 - 19.6 -7 18.0 - 29.5 -8 22.1 - 34.8 -

10 35.2 - 54.4 -12 49.8 - 78 -

113112

GOVERNOR ROPES6/25F (12-6F+6-1)

POWERFORM 18

n ‘P’ signifies full plastic impregnation of the steel coren Rope Sizes and Breaking Force not shown in the standard table, may be

available on request and prior confirmation.

Measured rope diameter will be in the range of +2.5% to +5% of nominal ropediameter under no-load condition

Note:

Page 59: Rope handbook

MINIMUM BREAKING FORCENOM.ROPE

DIA

NOM.ROPE

DIA

APPROX.MASS 1960 N/mm2 2160 N/mm2

1/2 81.1 148 16014 98.6 180 19216 5/8 129 233 25218 163 300 32119 3/4 182 331 35820 201 372 39922 243 444 484

7/8 249 453 49024 290 531 572

1 325 591 64026 340 621 66128 394 720 788

1-1/8 411 748 81030 453 827 90432 1-1/4 515 944 103535 1-3/8 616 1125 121638 1-1/2 726 1326 143740 805 1477 158842 887 1485

1-3/4 994 164646 1064 176548 1159 1935

2 1298 215052 1360 2256

mm in Kg./100m kN kN

Rope Sizes and Breaking Force not shown in the standard table, may be availableon request and prior confirmation.

Note:

MINIMUM BREAKING FORCENOM.ROPE

DIA

NOM.ROPE

DIA

APPROX.MASS 1960 N/mm2 2160 N/mm2

6 14.6 25.0 27.07 19.9 34.0 36.78 26.0 45.0 48.6

9 32.9 56.5 61.010 40.6 70.0 75.611 49.1 84.0 90.7

12 58.5 101 1091/2 65.5 113 121

13 68.6 118 127

14 79.6 137 14815 91.4 157 16916 5/8 104 180 194

17 117 203 21918 132 226 244

3/4 147 253 273

20 162 279 30122 197 339 366

7/8 201 346 374

mm in Kg./100m kN kN

115114

HYFLEX 18 POWERFORM 35/35P

n POWERFORM 35P is available on special request and prior confirmation.n Rope Sizes and Breaking Force not shown in the standard table, may be

available on request and prior confirmation.n Mass per unit length of Powerform 35P increases by approx. 3%

Note:

Page 60: Rope handbook

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1470 N/mm2 1570 N/mm2

mm UNGALV. kN kN

* Heavy galvanized structural rope mass increases by around 5%.

1370 N/mm2

kN25 350 520 558 59626 379 562 603 64428 440 652 700 74729 472 699 750 80130 505 748 803 85832 574 851 914 97634 648 961 1030 110035 687 1020 1090 117036 727 1080 1160 123037 768 1140 1220 130038 810 1200 1290 138039 853 1260 1360 145040 897 1330 1430 152042 989 1470 1570 168043 1040 1540 1650 176044 1090 1610 1730 184045 1140 1680 1810 193046 1190 1760 1890 202048 1290 1920 2060 220050 1400 2080 2230 238052 1520 2250 2410 258054 1640 2420 2600 278055 1700 2520 2700 288056 1760 2610 2800 299058 1890 2800 3000 321060 2020 2990 3210 343061 2190 3240 3480 371062 2260 3350 3590 384064 2410 3570 3830 409065 2480 3680 3950 422066 2560 3790 4070 4350

n ‘P’ signifies full plastic impregnation of the steel coren HYFLEX 35P is available on special request and prior confirmation.n Rope Sizes and Breaking Force not shown in the standard table, may be

available on request and prior confirmation.n Mass per unit length of HYFLEX 35P increases by approx. 3%

Note:

MINIMUM BREAKING FORCENOM.ROPE

DIA

NOM.ROPE

DIA

APPROX.MASS 1960 N/mm2 2160 N/mm2

10 44.8 76.0 86.512 64.5 107 125

1/2 72.0 123 13714 88.0 148 16816 5/8 115 194 22119 3/4 162 277 31220 179 301 33722 217 370 412

7/8 221 376 41824 258 441 498

1 289 491 54626 303 517 58128 351 599 681

1-1/8 366 621 70430 403 679 77532 1-1/4 459 769 86535 1-3/8 549 945 104436 581 983 108538 1-1/2 647 1078 120542 790 122744 867 1347

1-3/4 885 137548 1032 1603

2 1156 179652 1211 1881

mm in Kg./100m kN kN

117116

HYFLEX 35/35P LOCKED COIL TRACK ROPES &STRUCTURAL ROPES

Contd...

Page 61: Rope handbook

* Heavy galvanized structural rope mass increases by around 5%.

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1470 N/mm2 1570 N/mm2

mm UNGALV. kN kN

1370 N/mm2

kN104 6430 9530 10200 10900105 6550 9710 10400 11100106 6680 9900 10600 11300107 6800 10100 10800 11600108 6930 10300 11000 11800109 7060 10500 11200 12000110 7190 10700 11400 12200111 7320 10900 11600 12400112 7450 11100 11900 12700113 7590 11200 12100 12900114 7720 11400 12300 13100115 7860 11700 12500 13400116 7990 11900 12700 13600117 8130 12100 12900 13800118 8270 12300 13200 14100119 8410 12500 13400 14300120 8560 12700 13600 14500121 8700 12900 13800 14800122 8840 13100 14100 15000123 8990 13300 14300 15300124 9140 13500 14500 15500125 9280 13800 14800 15800130 10200 15100 16200 17300135 11000 16200 17400 18600140 11800 17500 18700 20000

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m 1470 N/mm2 1570 N/mm2

mm UNGALV. kN kN

1370 N/mm2

kN68 2720 4030 4320 462069 2800 4150 4450 475070 2880 4270 4580 489072 3050 4520 4850 518074 3220 4770 5120 547075 3300 4900 5260 562076 3390 5030 5400 577077 3480 5160 5540 592078 3570 5300 5690 607079 3670 5440 5830 623080 3760 5580 5980 639082 3950 5860 6290 671084 4150 6150 6600 704086 4340 6440 6910 738088 4550 6750 7240 773089 4650 6900 7400 791090 4760 7060 7570 809092 5030 7460 8000 855094 5250 7780 8350 892096 5480 8120 8710 930097 5590 8290 8890 950098 5710 8460 9080 970099 5820 8630 9270 9900

100 5940 8810 9450 10100101 6060 8990 9640 10300102 6180 9170 9840 10500103 6300 9350 10000 10700

* Heavy galvanized structural rope mass increases by around 5%.

119118

LOCKED COIL TRACK ROPES &STRUCTURAL ROPE

LOCKED COIL TRACK ROPES &STRUCTURAL ROPE

Page 62: Rope handbook

All intermediate sizes are also availableNote:

MINIMUM BREAKING FORCENOM.ROPE

DIAAPPROX. MASS

Kg./100m 800 - 950 N/mm2

mm UNGALV. / GALV. kN

700 - 900 N/mm2

kN29 456 319 38632 558 387 47335 711 473 58038 840 560 68641 977 666 81144 1125 772 93748 1339 879 108150 1453 1004 122954 1696 1159 1419

All intermediate sizes are also availableNote:

MINIMUM BREAKING FORCENOM.ROPE

DIA

APPROX.MASS

Kg./100m

mm UNGALV.

1570 N/mm2

16 148 20818 188 26419 209 29420 232 32621 256 35922 281 39424 334 46925 363 50926 392 55027 423 59328 447 63829 479 68530 513 73332 584 83434 659 94135 698 99736 739 105537 780 111438 823 117639 867 123840 912 130342 1005 143644 1104 157646 1206 172348 1313 187651 1483 211754 1662 237457 1852 264560 2052 2931

kN

121120

LOCKED COIL WINDING ROPES LOCKED COIL GUIDE ROPES

Page 63: Rope handbook

n Guaranteed Raw Material Qualityl Developed, manufactured and quality certified by

own Steel Plant.l Tailor made raw materials to ensure consistent rope

quality and desired end-propertiesn Guaranteed Product Qualityl State-of-the-art pickling plant.l State-of-the-art patenting furnaces.l Latest generation wire-drawing machineryl Computerised rope design.l In-house developed rope making machinery for

manufacturing high-performance ropes.l Breaking load and fatigue test equipment to guarantee

desired performance and quality.

n Guaranteed Quality systemsl ISO 9001:2000l APIl OTISl ABSl LLOYDSl NKKl JIPM

n Robust Process Controll Qualified supervisors & operators trained in own

institution on product process and equipment.l Regular training of operations staff at HRD centre.l Visual display of process parameters at each stage

of processing.l Stringent quality control at every stage of

manufacturing.

TPM policy

“It is our policy to induce change in allemployees by delegation, empowerment andmotivation to achieve total participation towardszero accident, zero defect and zero failure.”

123122

WHY USHA MARTIN ROPE? WHY USHA MARTIN ROPE?

Quality policy

“Our quality policy is to fulfil customers’requirement through reliable products andservices meeting all regulatory requirementsand through continual improvement of ourquality management system.”

Page 64: Rope handbook

n Nominal Diameter and tolerance.n Construction/Class/Brand Name.n Finish (galvanised or ungalvanised)n Tensile Strengthn Minimum Breaking load requirement.n Core – Fibre/IWRC/WSC.n Lay - eg. Right hand regular lay.n Lubricationn Packing – wooden reel/steel reel/coils.n Particulars of fittingsn Preformed /Non-preformedn Exact length per reel / coil etc ( special length tolerance,

if any)n Delivery timen Special requirementsl Pre-stretchingl Packagingl Identificationl Third-party inspection

125124

HOW TO ORDER A ROPE HOW TO IDENTIFY USHA MARTIN ROPE

Every genuine Usha Martin rope hasthis identification tape inside

Note:

It is always important to state the application of the rope other thanthe above points to ensure correct rope for your purpose or findout more at www.ushamartin.com

Page 65: Rope handbook

127126

SAFETY INFORMATION

Wire rope will fail if worn out, shock loaded, overloaded,misused, damaged, improperly maintained or abused.

Always inspect wire rope for wear, damage or abusebefore use.

Never use a wire rope which is worn out, damaged,corroded or abused.

Never overload or shock load a wire rope.

Use the correct design factor for the application.

Inform yourself : Read and understand the machinerymanufacturers handbook and guidance from the wirerope manufacturer.

Refer to applicable directives, regulations, standardsand codes concerning inspection, examination and roperemoval criteria.

All statements, technical information and recommendations containedherein are believed to be reliable, but no guarantee is given as to theiraccuracy and/or completeness. The user must determine the suitability ofthe product for his own particular purpose, either alone or in combinationwith other products and shall assume all risk and liability in connectiontherewith.

Whilst every attempt has been made to ensure accuracy in the content ofthe tables, the information contained in this catalogue does not form anypart of a contract.

Length 1m = 1000 mm = 3,281ft = 39,37 inch

Force 1kN = 101,97kp = 0,10197 MT-f = 224lbs-f

Tensile 1N/mm2 = 0,10197 = 145,04 p.s.i. = 10 barStrength kp/mm2

Cross 1 mm2 = 0,00155 in2

Section

Weight 1 metric t = 1000 kg= 1,102 short t = 0,9842 long t = 2204,6 lbs

Weight perLength Unit 1 kg/m = 0,672 lbs/ft

CONVERSION TABLE

in. mm.

5/32 3.973/16 4.767/32 5.561/4 6.35

5/16 7.943/8 9.537/16 11.1

in. mm.

15/16 23.81 25.4

11/16 27.011/8 28.6

13/16 30.211/4 31.813/8 34.9

1/2 12.7

9/16 14.35/8 15.9

11/16 17.5

3/4 19.013/16 20.67/8 22.2

METRIC – IMPERIAL DIAMETER CONVERSION

41/4 108.041/2 114.343/4 120.7

5 127.0

in. mm.

21/2 63.523/4 69.9

3 76.231/4 82.6

31/2 88.933/4 95.3

4 101.6

11/2 38.1

15/16 41.313/4 44.517/8 47.6

2 50.821/8 54.021/4 57.2

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NATIONAL PRESENCE

LUDHIANA

HOSHIARPURCHANDIGARH

DELHIGAZIABAD

JAIPUR

FARIDABAD

RAJKOT

INDORE

NAGPUR

SILVASA

MUMBAI

PUNE

KOLKATA

RANCHI

JAMSHEDPUR

BANGALORE

CHENNAI

MADURAI

ManufacturingFacilities

Sales Office

Head Office

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INTERNATIONAL PRESENCE

Sheffield, UK

Aberdeen, UK

Copenhagen

Germany

Baku

Vietnam

Australia

Singapore

Bangkok

Ranchi

Jamshedpur

Silvasa

Dubai

Johannesburg

HoustonWorksop, UK

Glasgow, UK

ManufacturingFacilities

Distribution Centers

Sales Office

EMMC Centers

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WHERE TO CONTACT US Representative officesBANGLADESHBaitul Haque (6th Floor)78, Motijheel Commercial AreaDhaka, BangladeshPhone : 00 88 02956 8394E mail : [email protected]

UNITED ARAB EMIRATESBrunton Wolf Wire Rope FZCo.P.O. Box : 17491Dubai, Jebel Ali Free ZoneUnited Arab EmiratesPhone : 00 971 48838151Fax : 00 971 48838152E mail : [email protected]

VIETNAMUnit 1909C, Saigon Trade Center37 Ton Duc Thang StreetDistrict 1, Ho Chi Minh CitySocialist Republic of VietnamPhone : 00 84 8 9102906Fax : 00 84 8 9102951E mail : [email protected]

Domestic OfficesSouth Regional OfficeUSHA MARTIN LIMITEDN. R. Deve Complex, C-34/201, 2nd FloorII Avenue, Anna Nagar, Chennai 600 040Phone : 044 2620 4274/76, Fax : 044 2620 4277E mail : [email protected]

West Regional OfficeUSHA MARTIN LIMITEDAgarwal Estate168, CST Road, Kalina, Mumbai 400 098Phone : 022 2616 0178, 2652 8477Fax : 022 2652 6774E mail: [email protected]

North Regional OfficeUSHA MARTIN LIMITED701, “Surya Kiran”,19, Kasturba Gandhi MargNew Delhi 100 001Phone : 011 2331 5156/5157/5158Fax : 011 2332 0723, 2332 5586E mail : [email protected]

USHA MARTIN LIMITED2A, Shakespeare Sarani, Kolkata 700 071, IndiaPhone : 00 91 33 2282 3985, 39800300,Fax : 00 91 33 39800500/400E mail : [email protected]

Overseas officeUSHA MARTIN AMERICAS, INC7010 Zoltowski Street, HoustonTexas 77020, USAPhone : 00 1 713 676 1800Fax : 00 1 713 676 1166E mail : [email protected]

USHA MARTIN UK LIMITEDUnit 5, Blair CourtClydebank Business ParkClydebank G-81-2LAUKPhone : 00 44 141 951 8801Fax : 00 44 141 951 8802E mail : [email protected]

USHA MARTIN SCANDINAVIA A/SEgeskovvej 1, Dk-2665Vallensbaek StrandDenmarkPhone : 00 45 70 22 5800Fax : 00 45 70 22 6900E mail : [email protected]

USHA MARTIN SINGAPORE PTE. LTD.53, Shipyard RoadSingapore 628 140Phone : 00 65 62657756Fax : 00 65 62657226E mail : [email protected]

BRUNTON SHAW UK LTD.Sandy LaneWorksopNottinghamshireUnited KingdomS80 3ESPhone : 0044 1909 537600Fax : 0044 1909 537603E mail : [email protected]

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