Rollarc - TOYO Tech · 2017. 7. 26. · rollarc type 400 withdrawable on moving carriage and fixed...

instructions foruse

rollarc type 400withdrawableon moving carriageand fixed rack

MV distributionfactory built assembliesat your service

Rollarc

Anglais

732342EN revision : 07 1

foreword 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .symbols and conventions 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .as per iso 3864---2 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .contact the Schneider Electric service unit for diagnosis and advice 4distribution rules 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .safety rules 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

general description 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .rollarc type 400 withdrawable on moving carriage and fixed rack 5.rollarc type 400D withdrawable on moving carriage and fixed rack 5moving carriage 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .fixed rack 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

handling and storage 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .identification 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .overall dimensions 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .storage 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .handling 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

operating instructions 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .fixing the fixed rack 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .HV connections 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LV connections 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .fitting the fuses 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rollarc 400 diagram 731804 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rollarc 400D diagram 732502 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

operating instructions 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .operating the moving carriage 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .operating the contactor 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .locks 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .fuse blowing indication 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

preventive maintenance 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .introduction 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .summarising table 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .preventive maintenance and cleaning instructions 18. . . . . . . . . . . . . .monitoring arcing contact wear 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

corrective maintenance 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .introduction 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .summarising table 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .replacement of relays 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .replacement of fuses 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .replacement of contacts 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .replacement of printed circuit 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .replacement of operation counter 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . .key--- locks 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .replacement of the contactor (400 or 400 D) 26. . . . . . . . . . . . . . . . . . .SF6 gas recovery 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 732342EN revision : 07

INFORMATION--ADVICEWe draw your attention to this specific point.

DANGER

CAUTION

WARNING

as per iso 3864---2

as per iso 3864---2

as per iso 3864---2

DANGER: failure to follow thisinstruction will result in death or seriousinjury.

WARNING: failure to follow thisinstruction may result in death orserious injury.

CAUTION: failure to follow thisinstruction may result in injuries.This alert signal can also be used to indicatepractices that could damage the SM6 unit.


symbols andconventions

Caution:you will find all the symbolsbelow throughout thedocument, indicatingthe hazard levelsdepending on thedifferent types of situation.

foreword


contact the SchneiderElectric service unit fordiagnosis and advice

Call your sales representative whowill put you in contact withthe closestSCHNEIDER ELECTRICgroup service centre.You can log on to:www.schneider--electric.com

distribution rules The aim of this publicationis to enable the SM6 unitto be installed correctly.

This document is not a commercialdocument.It is a strictly technical documentdrawn up bySchneider Electric.

safety rulesCAUTION

All the operations described belowmust be performed in compliancewith applicable safety standards,under the responsibilityof a competent authority.

WARNING

The contractor must be certifiedand authorised to manipulateand perform work on the SM6unit.

CAUTION

Only undertake the work afterhaving read and understoodall the explanations given in thisdocument.If you have any difficulty complyingwith these rules,please contact SchneiderElectric.


rollarc type 400withdrawableon moving carriageand fixed rack

The Rollarc 400 contactor is thebasic device, with no equipmentother than the closingelectromagnet and the auxiliarycontacts.It is intended for contractorsqualified to equip it with thedevices...

... required for its operation(insulation, LV power sockets,position indicator, etc.) and for thesafety of its operating personnel.It is kept in the closed position bythe permanently poweredelectromagnet holding coil.

rollarc type 400Dwithdrawableon moving carriageand fixed rack

The Rollarc 400 D contactor withlatching is identical to the 400type contactor, but is equippedwith mechanical latching withshunt release.

Opening is caused by temporarysupply of the release.An auxiliary contact prevents itssupply when the device is ”open”.

moving carriage E

E

C

A B

F

D

A : position for high voltage fuseB : front plateC : auxiliary contacts (clips 6,3)D : Rollarc contactor type 400or 400 D (with latching)

E : plug--- in clampsF : insulating partitions betweenphases

general description

J

H

GR

L

M

N

NN

N

P

Q

K


G : position for a key---lock (option)H : bornes basse tension (clips 6,3)J : relaysH openingH closingH antipumping (for type 400 D only)K : operation counter (option)L : “ de--energising ” contactM : locking systemN : basic component fixing screwP : plug--- in position contactQ : plug--- in guidesR : fuse blowing contact

fixed rack

A BC

D

E

F

G

A : safety flapB : flap padlockingC : flap raising mechanismD : plug--- in/plug---out positionnotches

E : plug--- in guideF : earthing shoeG : rear connector plates

1)2)3)4)5)

7)8)

9)

10)6)

AB

C


identificationcontactorinformation plates

Check :H that the characteristics markedon the information plates matchthose defined on the order form.H that the wiring diagram isenclosed with the device.In event of non---conformity, markon the claim the references of theshipment note.

contactor and auxiliariesrating plates1 : device type designation2 : rated voltage3 : rated lightning impulsewithstand voltage

4 : rated continous operatingcurrent

5 : rated breaking capacityfor CC 3s

6 : no--- load breaking capacity7 : class8 : SF6 mass9 : reference standard10 : characteristics informationplates

overall dimensions

Rollarc Phase-- to--phase dimensions Weights inKg withoutfuse

Weights inKgwith fuses

A B C

400 150 743 490 500 90 100

400D 150 743 490 500 91 101

handling and storage


storage

The devices are shipped in the “O”open position with the operatingmechanism ”uncharged”.H Store the devices in theiroriginal packing.

The place of storage must be dry,ventilated, sheltered from rain,water splashes and chemicalagents.

H Protect the devices by coveringthem with an awning or coverproviding efficient protectionagainst dust, gravel, paint, etc.

70˚C

40˚C---

H Minimum and maximum storagetemperature.

prolonged storage In event of prolonged storage,the device must remain in itsoriginal packing.Following prolonged storage,all insulating parts must bethoroughly cleaned before use.

The enclosure will be dedustedusing a clean, dry cloth.

handlingby lifting

CAUTION

Avoid impacts and deformation.

H fix the slings in the latchingholes.H keep the net and the protectivecushions up to the time of use.

H unpack the equipment on theinstallation site.


fixing the fixed rack Use the notches provided at theback of the rack.

HV connectionsRefer to the wiring diagramsupplied with the device.Ensure the cleanlinessof the connections.

On plate at the rear ofthe fixed rack.

LV connectionsRefer to the wiring diagramsupplied with the device.Ensure the cleanlinessof the connections.

By plug--- in connection on the frontface of the rack.

To access the low voltage terminalblock, remove the cover(2 fixing screws).

Low voltage terminal block.

operating instructions


fitting the fuses Supplied on request, they conformto standard DIN 43625The fuses are equipped with a strikerpin, which should the fuse blow, willcontrol contactor opening.Ensure that the striker pin facestowards the front plate, as shown.For an installation without fuses, thecontactor is supplied with copperconnectors fitted instead of fuses


Rollarc 400diagram 731804

Un (V) 48 60---72 100---127 220---250 48 110 220Ia (A) 10 3,15 2,5 1,25 10 10 10cos = 0,4~(A) 1,1 0,4 0,24L/R = 40 ms (A) 0,8 0,3 0,18Coil power 3 W ~4 VA


Rollarc 400Ddiagram 732502

Un (V) 48 60---72 100---127 220---250 48 110 220Ia (A) 10 3,15 2,5 1,25 10 10 10cos = 0,4~(A) 1,1 0,4 0,24L/R = 40 ms (A) 0,8 0,3 0,18Coil power 3 W ~4 VA


operatingthe moving carriageplug---out

Bring up the handle ”released”... ... and pull the carriage towardsyou as far as it will go.The contactor is then in the“plugged out” position.

By bringing the handle to position”O”, you can lock the device in the“ open” position .The contactor isthen in the “ out of operation”position(plugged out, locked).

By bringing the handle to position“ I/O” , you can supply the LV circuit.The contactor is then in the “ test”position (unplugged--- locked, lowvoltage supplied).

extractingthe moving carriage

To extract the moving carriage,press the locking handle overtraveland pull it to you.

operating instructions


plugging inthe moving carriage

With the handle in the releasedposition, slowly insert the carriageinto the fixed rack to allow thelocking system to take up position.Once the “ test ” position hasbeen overshot, vigorously push thedevice to plug it in.

By bringing the handle to position”I/O”, you can lock the device.The contactor is then in the“ in operation” position (pluggedin--- locked).

operatingthe contactorposition ”in operation”

When the handle is in this position,the contactor can be opened orclosed by pressing the remotecontrol button.

position ”out of operation” Open the contactor.Bring the handle up to the verticalcontactor operation is impossible.


local opening(Rollarc 400 D)

Only the Rollarc 400 D contactorswith mechanical latching areequipped with this button.Press the button to openthe contactor.

The indicator light turns to greenindicating device opening.

lockslocking the movingcarriage by 1 to 3 padlocks

Locking the moving carriagein the unplugged position(contactor open).

locking the fixed rackby 1 to 3 padlocks

locking the safety flaps... ...in the bottom position.


fuse blowingindication

The alternatives with high voltagefuse are equipped with a local fuseblowing indicator.Indicator on “0”: blown fuse.


introductionsafety instructions

All the operations described belowmust be carried out according toprevailing safety standards, underthe responsibility of a competentauthority.The presure switch must beconnected to obtain pressure levelinformation.

CAUTION

Prior to operation:H open the switchH cut the supply to the auxiliarycircuits and the main circuit.H avoid impacts (pressurisedenclosure).

general rules Our equipment is designed toguarantee optimum operationprovided that the maintenanceoperations described in thisdocument are complied with.

maintenance cycleand operations

The type 400 contactor isdesigned to carry out 300000operations, without maintenance oflive parts (100000 operations fortype 400 D) in normal conditions ofuse as per standard IEC 265.The following are recommended:Changing the LV printed circuitand the auxiliary contact unit every100000 operationsAt least once a year:H overall external cleaningH smear low temperature greaseon the bearings, pivots and rodassembly of the tripping deviceshould the HV fuses blow.

At least twice a year:or every 20000 operations, smearlow temperature grease on:H the two guides of theelectromagnet magnetic circuitH the moving part of the auxiliarycontactsH the latching device type 400 DH When disassembling, hold thedevice in position until the 4 fixingscrews are blocked.In event of frequent operations orextremely corrosive environment,contact the Schneider Electricgroup services centres.

summarising tabledescription interventions Supplies tools

Pole enclosure

dedust the enclosure cloth

Arcing contact degrees of wear

measurement of degrees of wear bell

Operating mechanism

Moving partof auxiliary contacts

clean with a degreasing agent non---chlorinated solventdegreasing agen

cloth

lubricate Isoflex Topas L152 grease brush

Latching device type 400 D Clean with a degreasing agent non---chlorinated solventdegreasing agen

cloth

lubricate, oi vacuoline oils 133Isoflex Topas L152 grease

brush, oiler

Tripping device in event of HVfuse blowing

clean with a degreasing agent non---chlorinated solventdegreasing agen

cloth

lubricate Isoflex Topas L152 grease brush

preventive maintenance


preventive maintenanceand cleaninginstructions

The pressurised SF6 gasinside the pole retains all itsdielectric properties after breaking.Electrical durability is limited bycontact wear.This wear depends on device use.We draw your attention to the riskof cleaning processes. consistingof spraying solvents at highpressure.

The main drawbacks of suchprocesses are.H damage due to jet pressure andimpossibility of re--- lubricatinginaccessible fixing points.H risk of overheating due tosolvent presence on contact areas.H elimination of specialprotections.

CAUTION

Never use solvents and alcohol.

If the insulating parts are dusty, itis recommended that you removethe dust using a dry cloth.

monitoring arcingcontact wearmonitoringNote:the Rollarc can break 100000times its nominal breakingcapacity which is 400 A.In event of frequent operations orrepeated breaking of short---circuitcurrents, the user can checkcontact wear withoutdisassembling the contactor.

Disconnect the contactorand remove the earthing shield.

Unscrew the two nylstop nuts.

Remove the metal and neoprenewashers and replace them...

...with counternuts (∅14 mm) orwith washers (approx. 8 mm thick)which will act as spacers.


C

C

Instead of the nylstop nuts (toprevent weakening them), screw instandard nuts C (∅12 mm).

D

Connect an indicator lamp D ora “ bell ” between the input andoutput connections of pole n˚1.

Simultaneously screw in the two nutsuntil the lamp or bell lights up.

Measure the coil air gap usinga thickness gauge.Record this measurement.Repeat this procedurefor poles 2 and 3.If, for one or more measurements,the air gap value is less than orequal to 3 mm, the contactor mustbe replaced (on a new device, theair gap is 5.1 mm +0.5).

To reassemble it, removethe standard nuts...

...put back the original washersand nylstop nuts (do not assembleand disassemble the nylstop nutsmore than twice).


adjustment With the contactor open, insert a12.4 mm thick shim into the air gap.Simultaneously tighten the 2 nylstopnuts until the electromagnet comesinto contact with the shim.Slightly loosen the nuts so that theshim can freely slide in the air gapof the two coils.

J

H

GR

L

P

K


introduction The corrective maintenanceoperations are designed to replacedefective subassemblies.The operations mentioned in thesummarising table below can beperformed by the customer or bythe After---Sales representativesof the Schneider group.For all other operations, contactyour nearest Schneider Electricgroup representatives.

After each operation, carry outthe electrical tests as perprevailing standards.

CAUTION

when replacing, all the accessoriesbelow must be replaced with newequipment.-- Nylstop (self-- locking nut)– Contact washer– Locking rings– Mechanical pin

summarising table

description performed by comments

Replacement of relays =S= or Customer

Replacement of fuses =S= or Customer

Replacement of fuse blowing contacts =S= or Customer

Replacement of printed circuit =S= or Customer

Replacing of operation counter =S= or Customer

Replacement of key--- locks =S= or Customer

Replacement of contactor (400 or 400 D) =S= or Customer

replacement location

G : position for a key---lock (option)H : low voltage terminals (clips 6,3)J : relaysH openingH closingH antipumping (for type 400 D only)K : operation counter (option)L : “ out of operation ” contactP : plugged in position contactR : fuse blowing contact

corrective maintenance

Comply with the recommendedratings (protection of the rectifierbridge and the printed circuit).


replacement of relaysremoval

Lay the contactor down on its sideA : closing relay (KMO).B : opening relay (KMF).

A

B

C

C : antipumping relay (KN}(clip---on relays).

fitting Proceed in reverse order.

replacementof fuses

LV fuse choice table

48---50 VCC 50---60 Hz 1 0 A

60---72 VCC 50---60 Hz 3,15 A

100---127 VCC 50---60 Hz 2,5 A

220---250 VCC 50---60 Hz 1,25A

replacementof contactsLay the contactor down on its side.Mark and disconnect the wiring.

Fuse blowing Putting out of operation


Plugged in position

BB

A

A : contactsB : 2 fixing screws

fitting Proceed in reverse order. Tightening torque 0.7 Nm.

replacementof printed circuit

Printed circuit acting as a supportfor the relays.

Lay the contactor down on its side.Mark and disconnect the wiring.

Remove the printed circuit.


fitting

Proceed in reverse order.When reassembling, tighten withjoined turns and loosen by tworotations.

A

CAUTION

On Rollarc 400 D only, check thatthe printed circuits are interruptedin A (no jumper cable)

replacementof operation counter

The new counters come with areading 999 975.After 25 operations (tests, adjust-ments, etc.) they read 000 000.

Lay the contactor down on its side.Mark wiring A beforedisconnecting it.

Disconnect the wiring.Remove screws B.

fitting Proceed in reverse order.


key--- locksgeneral

To access the key--- lock,remove the cover (2 fixing screws).

replacementof a key---lock

E

F

E

D

C

Remove:H the 4 screws EH the plate FH the spring DH the Nylstop nut C

adding a key---lock

C

D

Remove the Nylstop nut Cand the spring D.

E

E

F

Remove the 4 screws E.Retrieve the plate F.

Punch out the pre---drilled hole inthe cover to insert the key--- lock.


fitting

G

H

Fit with the square sliding bolt Gon the side of side---plate H)

E

F

E

D

CFit:H the 4 screws EH the key--- lockH the plate FH the spring DH the Nylstop nut C

replacementof the contactor(400 or 400 D)

Lay the contactor down on its side.Mark the LV wiring beforedisconnecting it.Disconnect the HV connections.

Remove the contactor.


SF6 gas recoveryconformity rules

The SF6 must be removed beforeany dismantling operation can becarried out in compliance with theprocedures described inIEC---61634 and accordiing to thefollowing instructions.The gas must be treated incompliance with IEC---60480.

intervention method

Tool necessary for the operation

A

Unscrew the plug (A).

Plug dismounted. Connect the vacuum/filling device.

Vacuum/filling device connected. Wait until the pressure guageshows 0 (15 min to empty thetank) before removing theconnection.


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Conception, rédaction: Service DocumentationTechnique T&D

Edition du : 14/04/2008732342EN revision : 07

As standards, specifications and designs change from timeto time, please ask for confirmation of the information givenin this publication.

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Rollarc - TOYO Tech · 2017. 7. 26. · rollarc type 400 withdrawable on moving carriage and fixed...

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Transcript of Rollarc - TOYO Tech · 2017. 7. 26. · rollarc type 400 withdrawable on moving carriage and fixed...