Roland sc545exe

7/26/2019 Roland sc545exe

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1 Structure & Spare Parts

1-1 COVERS ................................................................................... 1-1

1-2 FRAME ..................................................................................... 1-3

1-3 HEAD CARRIAGE .................................................................... 1-5

1-4 DRIVE UNIT ............................................................................. 1-7

1-5 CHASSIS .................................................................................. 1-9

1-6 PINCH ROLLER ..................................................................... 1-11

1-7 STAY ROLL ............................................................................. 1-12

1-8 TOOL CARRIAGE ................................................................... 1-13

1-9 WIPER SYATEM ..................................................................... 1-14

1-10 PUMP SYSTEM ....................................................................... 1-151-11 INK SYSTEM ........................................................................... 1-16

1-12 BASE FRAME .......................................................................... 1-17

1-13 ACCESSORIES & STAND ...................................................... 1-18

1-14 TUC-1 CONTROLLER ............................................................ 1-19

1-15 TUC-1 OTHERS...................................................................... 1-20

1-16 TUC-1 ACCESSORIES .......................................................... 1-21

1-17 TU-550 .................................................................................... 1-21

2 Electrical Section

2-1 WIRING MAP ............................................................................ 2-1

2-2 MAIN BOARD............................................................................ 2-3

2-3 HEAD / SERVO BOARD ......................................................... 2-11

2-4 SUB BOARD ........................................................................... 2-23

2-5 TUC-1 ...................................................................................... 2-29

2-6 HEATER BOARD .................................................................... 2-30

2-7 MAINTENANCE PARTS LIST ................................................. 2-32

3 Replacement of Main Parts

3-1 HEAD REPLACEMENT ............................................................. 3-1

3-2 WIPER REPLACEMENT ........................................................... 3-8

3-3 CAP TOP REPLACEMENT ...................................................... 3-10

3-4 TOOL CARRIAGE REPLACEMENT ........................................ 3-15

3-5 CARRIAGE MOTOR REPLACEMENT .................................... 3-18

3-6 PUMP REPLACEMENT ........................................................... 3-22

3-7 INK TUBE REPLACEMENT .................................................... 3-26

3-8 BOARDS REPLACEMENT ...................................................... 3-30

3-9 BATTERY REPLACEMENT ..................................................... 3-42

3-10 CARRIAGE WIRE REPLACEMENT ....................................... 3-46

3-11 ENCODER SCALE REPLACEMENT ...................................... 3-51

3-12 PINCH ROLLER REPLACEMENT .......................................... 3-54

3-13 CUTTER PROTECTION REPLACEMENT .............................. 3-54

4 Adjustment

4-1 Special Tools ............................................................................. 4-1

SERVICE NOTES

Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.Copyright 2006 ROLAND DG CORPORATION

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

8799-04

Fifth EditionSC-545EX '06.Jan.

Printed in Japan

4-2 SERVICE MODE ....................................................................... 4-2

4-3 HOW TO UPGRADE FIRMWARE .......................................... 4-16

4-4 HEAD ALIGNMENT ................................................................. 4-19

4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ....... 4-30

4-6 LINEAR ENCODER SETUP ................................................... 4-34

4-7 CAP HEIGHT ADJUSTMENT.................................................. 4-36

4-8 CROP MARK SENSOR ADJUSTMENT .................................. 4-38

4-9 TOOL/CROP MARK SENSOR POSITION ADJUSTMENT ..... 4-42

4-10 PRINT/CUT POSITION ADJUSTMENT .................................. 4-45

4-11 CALIBRATION (FEEDING DIRECTION) ................................ 4-49

4-12 TOOL HEIGHT ADJUSTMENT ................................................ 4-514-13 TOOL PRESSURE ADJUSTMENT.......................................... 4-53

4-14 CARRIAGE WIRE TENSION ADJUSTMENT ......................... 4-56

4-15 NETWORK BOARD INITIALIZE ............................................. 4-59

4-16 OPERATION OF THE HEATER CONTROLLER .................... 4-61

4-17 SETTING THE PARAMETER OF THE HEATER CONTROLLER

4-62

5 Supplemental Information

5-1 SENSOR MAP ........................................................................... 5-1

6 Troubleshooting

6-1 WHITE FINE LINES / BANDING / MISSING DOT / SCRATCHY

PRINTING / BLURRED PRINTING .................................................... 6-1

6-2 IT DOESNT PRINT AT ALL ...................................................... 6-2

6-3 INK DROPS ON MEDIA ........................................................... 6-2

6-4 SHIFTING IN PRINTING ........................................................... 6-3

6-5 VERTICAL BANDING ............................................................... 6-36-6 PRINT DOES NOT MATCH WITH CUT .................................... 6-4

6-7 STITCH CUT ............................................................................. 6-5

6-8 START AND END POINTS DO NOT MATCH ........................... 6-6

6-9 DISTORTED FIGURE ............................................................... 6-7

6-10 MEDIA SHIFTING ..................................................................... 6-7

6-11 MOTOR ERROR ....................................................................... 6-8

6-12 ERROR MESSAGE ................................................................... 6-9

SERVICE CALL ........................................................................ 6-9

6-13 HEATER TEMPERATURE FAILS TO REACH THE PRESET VALUE

6-10

6-14 RESULTS OF PRINTING ARE COARSE ............................... 6-10

6-15 ERROR MESSAGE (HEATER CONTROLLER) ...................... 6-11

7 Service Activities

7-1 INSTALLATION CHECK LIST ................................................... 7-1

7-2 MAINTENANCE CHECK LIST ................................................ 7-21

7-3 Specification ........................................................................... 7-23

Contents

1

2

3

4

5

6

7


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Revision Record

Revision

No.Date Description of Changes Approval Issued

0 2005.2.17 First Edition Inagaki Sato

1 2005.2.25 1-2 FRAME, 1-13 ACCESSORIES & STAND_ Part No. has been revised. Inagaki Nakatani

2 2005.6.221-3,4,12,13 Part No. has been revised.

6-11 Motor Error codes have been added.Kato Hioki

3 2005.8.5

1-4 : DRIVE UNIT 1-5 : CHASSIS Parts have been revised.

2-7 : MAINTENANCE PARTS LIST_Electrical Parts has been revised.

4-3 : HOW TO UPGRADE FIRMWARE Step8_Thekey has been corrected.

Kato Mabuchi

4 2006.1.121-9: WIPER SYSTEM, 1-3 HEAD CARRIAGE Parts have been revised.

7-2 : MAINTENANCE CHECK LIST_Check Points has been revised.Kato M.Kawai


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In addition to the and symbols, the symbols shown below are also used.

To Ensure Safe Work

To Ensure Safe Work

Used for instructions intended to alert the operator to the risk of death

or severe injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury

or material damage should the unit be used improperly.

* material damage refers to damage or other adverse effects caused

with respect to the home and all its furnishings, as well to domestic

animals or pets.

About the Symbols

The symbol alerts the user to items that must never be carried out (are

forbidden). The specific thing that must not be done is indicated by the design

contained within the circle.

The symbol at left means not to touch.

The symbol alerts the user to things that must be carried out. The specific thing

that must be done is indicated by the design contained within the circle. The

symbol at left means the power-cord plug must be unplugged from the outlet.

The symbol alerts the user to important instructions or warnings. The specific

meaning of the symbol is determined by the design contained within the triangle.The symbol at left means danger of electrocution.

: Tips and advise before the adjustment.

About and Notices.


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About the Labels Affixed to the Unit

HIGH VOLTAGE,

HANDLING ATTENTION Do not touch during power on

Electric shock, Compornents damage

Do not repair. Replace power unit.

Do not replace fuse. Can not be recovered.

About the Labels Affixed to the UnitThese labels are affixed to the body of this product.

The following figure describes the location.

Electric charge.

Do not touch when power is on.

Do not recharge, short-circuit,

disassemble the lithium battery, nor

put it into fire.

It may cause heat, explosion and fire.

Put tape around the lithium battery

for insulation for disposal or

preservation.

It may cause heat, explosion and fire.

Turn off the primary power SW

before servicing.


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1 Structure & Spare Parts

1-1 COVERS

1-1

S 6

1 2

9

1 4

S 6

S 1

S

1 0 1

S 1

S 1 0

S 6

S 9

S 6

1 0

1 1

2

1 5

1 6

S 6

S 7

S 5

3 3

1 8

1 7

S 3

3 2

3 3

S 5

S 7

6

7

S 6

1 3

S 5

2 2

2 3

2 4

2 8

2 5

6

1 9

3 1

S 5

S 1 0

S 2

5

S 1 1

S 2

S 1 0

S 1 1

5

S 1 0

S 2

S 1 0

S 2

3 4

2 1

2 0

8

3 0

S 6

S 6

3

4

S 8

S 8

S 8

S 6

S 4

3 5

S 8

S 8

2 7

2 6

1

2 9


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1-1 COVERS

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

Parts No. Parts Name Parts No. Parts Name

1 11879107 ABSORBER TK-12 S1 31029816AS BUSH SET,ROLL 3*4 100 PCS.

2 22095143 APRON,B CJ-540 S2 31029819AS BUSH SET,ROLL 3*9 100 PCS.

3 22095137 APRON,F FJ-540 S3 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.

4 22095142 APRON,F UNDER FJ-540 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

5 22025986 COVER,I/S SJ-540 S5 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.

6 22025965 COVER,I/S MOTOR FJ-540 S6 31289110AS CUPSCREW SET, M4*8 BC 100 PCS.7 22025972 COVER,INNER I/S FJ-540 S7 31149703AS RING SET,E-RING ETW-4 100 PCS.

8 22045378 COVER,PANEL SJ-745EX S8 31019137 SCREW,BINDING M3*8 NI+EXT.TW

9 22025964 COVER,PLATE L FJ-540 S9 31019161 SCREW,BINDING M4*8 NI+ETX.TW

10 22025979 COVER,RAIL B FJ-540 S10 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.

11 22025983 COVER,RAIL F SJ-540 S11 31139104 SCREW,PLAPOINT M4*6 BK FE

12 22025673 COVER,SIDE L FJ-540

13 22025674 COVER,SIDE R FJ-540

14 22025967 COVER,TOP L FJ-540

15 22025970 COVER,TOP R FJ-540

16 22225101 ESCUTCHEON FJ-500

17 22115881 FRAME,COVER F FJ-54018 21655252 HOLDER,COVER F FJ-540

19 21645106 HOOK,INT SW FJ-540

20 22495211 KEYTOP,DS-LD1H BLK

21 22495210 KEYTOP,DS-LX1H BLK

22 22535287 LABEL,CAUTION CARRIAGE #LA266

23 22535394 LABEL,CLAMP MEDIA FJ-540 #LA502

24 22535483 LABEL,CORPORATE LOGOTYPE #LA696

25 22535390 LABEL,EMERGENCY STOP #LA496

26 22535529 LABEL,HEATER SJ-745EX #LA759

27 22535524 LABEL,LOGO SC-545EX #LA751

28 22535535 LABEL,SOLJET PRO2V #LA777

29 22535330 LABEL,WARNING SOL INK #LA396

30 W811502130 PANEL BOARD ASS'Y CJ-540

31 22055356 PLATE, F COVER CM-500

32 22055550 PLATE,COVER F FJ-540

33 22155958 SHAFT,COVER F FJ-540

34 21475195 SHEET,PANEL SC-545EX

35 21425110 WASHER,COVER FJ-50

1-2


7/214


8/214

1-2 FRAME

PARTS LIST -Main Parts-


1 11879122 ABSORBER,K-16 64 22155967 SHAFT,FEED FJ-540

2 11909133 ADAPTER,SCREW 2FAI FJ-50 65 22295263 SHAFT,SQUARE FJ-540

3 11909167 ADAPTER,SCREW 3FAI FJ-540 66 22665275 SHEET,LINEAR SCALE FJ-540

4 11909168 ADAPTER,TUBE 2-3FAI FJ-540 67 21475141 SHEET,RAIL CABLE FJ-540

5 22805484 ASS'Y, GRIT ROLLER CJ-540 68 22125432 SHUTTER,FAN FJ-540

6 22805467 ASS'Y,TUBING 2*1900MM FJ-540 69 22125431 SHUTTER,GRIT FJ-540

7 22805478 ASS'Y,TUBING 2*20MM FJ-540 70 21625101 SHUTTER,PLATEN HU-540

8 22805469 ASS'Y,TUBING 3*1300MM FJ-540 71 22185128 SLIDER CLAMP MEDIA FJ-5009 22355808 BASE, RAIL CJ-540 72 22175122 SPRING,BACK UP PNC-960

10 22355810 BASE,SHAFT L CJ-540 73 22625106 SPRING,PLATEN HEATER HU-540

11 22355809 BASE,SHAFT R CJ-540 74 22625122 SPRING,PREHEATER SJ-745EX

12 22175870 BEARING 10-19ZZ 75 22625123 SPRING,US-602 SJ-745EX

13 22115106 BEARING HOUSING A 211-106 76 22715337 STAY,BED JOINTFJ-540

14 22005134 BED,CJ-540 77 22715346 STAY,PLATE CABLE 2 FJ-540

15 22005137 BED,F FJ-540 78 22715478 STAY,PREHEATER SPRING SJ-745EX

16 12159573 BUSH,80F-0603 79 22715335 STAY,P-SENSOR B FJ-540

17 12159508 BUSH,SHAFT OILES 80F-1206 80 22715336 STAY,P-SENSOR F FJ-540

18 23475205 CABLE-CARD 12P1 2510L BB 81 22715318 STAY,RAIL CABLE FJ-540

19 21775101 CAM,SHAFT P-ROLLER CJ-500 82 22715341 STAY,RAIL CABLE RIGHT FJ-540

20 11769118 CLAMP,FCM2-S6-14 83 22715328 STAY,RAIL GUIDE L CJ-540

21 21765122 CLAMP,MEDIA FJ-540 84 22715329 STAY,RAIL GUIDE R CJ-540

22 22165165 COLLAR 85 22715376 STAY,TUBE 2 FJ-540

23 22025974 COVER,FEED MOTOR FJ-540 86 22135441 STOPPER,LINEAR SCALE FJ-540

24 22025992 COVER,INNER I/S TOP FJ-540 87 22135365 STOPPER,SHAFT SQUARE CX-24

25 22045479 COVER,RAIL UNDER CJ-540 88 22325443 SUPPORT,CABLE CJ-540

26 22235415 CUSHION,PLATE CABLE FJ-540 89 22325447 SUPPORT,FRAME L FJ-540

27 W8115021A0 CUT FLEX BOARD 90 22325448 SUPPORT,FRAME R FJ-540

28 W811502180 CUT ORG BOARD ASSY 91 22785105 SUPPORT,SHAFT SQUARE FJ-540

29 21715110 FAN,SCBD24H7-016 92 25415104 THERMISTOR LCA-PT-N

30 12399352 FILTER(E) FRC-45-12-6.5 93 22805512 THERMOSTAT,BED

31 22195154 FRAME,DRIVE PULLEY SJ-745EX 94 22805513 THERMOSTAT,PLATEN

32 22115882 FRAME,MIDDLE L FJ-540

33 22115894 FRAME,MIDDLE R2 FJ-540

34 22115885 FRAME,RAIL P INCHROLL CJ-540 PARTS LIST -Supplemental Parts-

35 22115891 FRAME,SIDE L FJ-540 Parts No. Parts Name36 W811904240 GRIT ENCODER BOARD ASSY S1 31029804AS BUSH SET,ROLL 3*5.5 100 PCS.

37 22135656 GUIDE CABLE FLEX CUT CJ-540 S2 31499101 CLAMP,BASE SKM-1

38 22135660 GUIDE, CABLE CJ-540 S3 31379102 CLAMP,FLAT CABLE FCS-25P

39 22135559 GUIDE,TUBE 8 FJ-500 S4 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.

7838602700 HEATER,BED HU-540 100-117V S5 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.

7838603600 HEATER,BED HU-540 220-240V S6 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

7838602500 HEATER,PLATEN HU-540 100V S7 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.

7838603200 HEATER,PLATEN HU-540 117V S8 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT

7838603500 HEATER,PLATEN HU-540 220V S9 31129102 PIPE,POLYCA 4*8*10

42 21655131 HOLDER,LINEAR SCALE CJ-70 S10 31299102AS RIVET SET,NYLON P2655B 20 PCS.

43 11659149 HOLDER,RING O 2FAI FJ-50 S11 31409702 SADDLE,LOCKING EDGE LES-1010

44 11659249 HOLDER,RING O 3FAI FJ-540 S12 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20PCS.

45 22535388 LABEL,G-ROLLER 170 CJ-540 #LA487 S13 31409811 SADDLE,LOCKING WIRE LWS-1211Z

46 22535387 LABEL,G-ROLLER 50 CJ-540 #LA486 S14 31019117AS SCREW SET,BINDING M3*8 BC 100 PCS.

47 21895152 L-BEARING LWES15C3R2320QE S15 31019137 SCREW,BINDING M3*8 NI+EXT.TW

48 22145457 LEVER,SHAFT CJ-540 S16 31019161 SCREW,BINDING M4*8 NI+ETX.TW

49 21575109 NUT,BOSS H14MM S3MM N3MM S17 31019702AS SCREW SET,BIND P-TIGHT 3*6 BC 100PCS.

50 22635116 PAD,CUTTER CJ-540 S18 31049107AS SCREW SET,CAP M3*12 BC 20 PCS.

51 22055558 PLATE,AUTOCUT JOINT FJ-540 S19 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS.

52 22055316 PLATE,LINEAR SCALE CJ-70 S20 31049172 SCREW,CAP M3*20 NI

53 22055583 PLATE,SHUTTER 2 FJ-540 S21 31049119 SCREW,CAP M3*4 BC

54 22055581 PLATE,SHUTTER GUIDE CABLE CJ-540 S22 31049105AS SCREW SET,CAP M3*6 BC 20 PCS.

55 22055585 PLATE,STAY CABLE 2 FJ-540 S23 31049142AS SCREW SET,CAP M3*6 BC MEC 20 PCS.

56 22055561 PLATE,TUBE GUIDE FJ-540 S24 31049117 SCREW,CAP M4*12 BC+PW 4*9*0.8

57 22185431 RAIL, GUIDE CJ-540 S25 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.

58 22185432 RAIL,CABLE CJ-540 S26 31069104 SCREW,CAP M4*6+FL C

59 22185436 RAIL,LINEAR SCALE FJ-540 S27 31089110AS SCREW SET,PAN M3*4 C+PW 100 PCS.

60 22185430 RAIL,PINCHROLL CJ-540 S28 31199704 SCREW SET,SET WP M3*8 BC 20 PCS.

61 11509111 ROLLER,STAY CABLE FJ-600 S29 31239112 SCREW,W-SEMS M3*45 BC

62 15099115 SENSOR-INTERRUPTER GP2A25NJ S30 31239103AS SCREW SET,W-SEMS M3*8 BC+PW 50PCS.

63 22075126 SET,GRIT ROLLER CJ-540 S31 31249201AS WASHER SET,PLAIN 3*6*0.5 C 100PCS.

40

41

1-4

REVISED1


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1-3 HEAD CARRIADGE

1-5

CARRIADGE

BOARDPART

1

2

3

9

10

13

12

14

15

16

17

18

20

21

23

24

25

26

27

5

29

31

32

36

37

38

46

443

9

41

7

4

30

42

47

22

49

48

40

35

45

S

7

S7

S7

S3

S14

S2

S3

S15

S16

S13

S9

S5

S

3

14

S5

S3

S3

S12

S12

S12

S3

S12

S7

S1

0

S3

S6

S3

S6

S6

S7

S8

S

8

S1

47

S3

26

23

S3

S2

28

12

S3

19

11

6

S3

34

33S

4

43

8

S3

S3

S14

REVISED4


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1-3 HEAD CARRIADGE *REVISED 4 Refer to Service Information: SC545EX-007



1 21905170 ADAPTER,CARRIAGE L FJ-540 S1 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20PCS.

2 21905169 ADAPTER,CARRIAGE R FJ-540 S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

3 21905166 ADAPTER,HEAD FJ-540 S3 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.

4 11909133 ADAPTER,SCREW 2FAI FJ-50 S4 31289108AS CUPSCREW SET, M3*8 NI 100 PCS.

5 22805470 ASS'Y,HEAD INKJET SOL SJ-540 S5 31149703AS RING SET,E-RING ETW-4 100 PCS.

6 22805476 ASS'Y,PLATE DAMPER FJ-540 S6 31299102AS RIVET SET,NYLON P2655B 20 PCS.

7 22805467 ASS'Y,TUBING 2*1900MM FJ-540 S7 31159901AS RIVET SET,NYLON P3045W 20 PCS.

8 22355815 BASE, HOLDER CARRIAGE FJ-540 S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20PCS.

9 22355814 BASE,CARRIAGE AL FJ-540 S9 31019120 SCREW,BINDING M3*15 BC

10 23505851 CABLE ASSY HEAD U/D SENS FJ-540 S10 31019137 SCREW,BINDING M3*8 NI+EXT.TW

11 23505853 CABLE ASS'Y,P-SIDE SENSOR FJ-540 S11 31049104 SCREW,CAP M2.6*4 BC

12 23475206 CABLE-CARD 21P1 330L BB S12 31069104 SCREW,CAP M4*6+FL C

13 23475200 CABLE-CARD 36P1 2480L BB S13 31679902AS SCREW SET C-SEMS M2*8 C 100 PCS.

14 21775103 CAM,CARRIAGE FJ-540 S14 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS.

15 22025958 COVER,CARRIAGE F PC FJ-540 S15 31199905AS SCRW SET,SET CONE M3*16 BC 20PCS.

16 22025957 COVER,CARRIAGE T FJ-540 S16 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS.

17 22025959 COVER,CARRIAGE BOARD FJ-540

18 22025960 COVER,HEAD BOARD FJ-540

19 12029989 COVER,TKP0180-2B R50-75

20 6081181200 ASSY,INK DAMPER 3 2FAI SJ-540

21 12399352 FILTER(E) FRC-45-12-6.5

22 22115888 FRAME,CARRIAGE BASE FJ-540

23 22115889 FRAME,CARRIAGE SIDE U/D FJ-540

24 22115890 FRAME,CARRIAGE U/D FJ-540

25 22135602 GUIDE,CABLE FJ-500

26 22135618 GUIDE,CARRIAGE CAP FJ-540

27 22135440 GUIDE,HEAD AL FJ-540

28 22135559 GUIDE,TUBE 8 FJ-50029 21655248 HOLDER,CABLE FJ-540

30 11659149 HOLDER,RING O 2FAI FJ-50

31 22145454 LEVER,CARRIAGE FJ-540

32 W811502150 LINEAR ENCODER BOARD ASSY

33 21345105 LOCK,CJ-500

34 22395112 MAGNET,CJ-540

35 15229705 PHOTO INTERRUPTER GP1A71A1

36 22055557 PLATE,ENC SENS FJ-540

37 22055547 PLATE,GND FJ-540

38 22055486 PLATE,HOLD FILTER W11 CX-500

39 22055548 PLATE,SLIDER CARRIAGE FJ-54040 W8115021C0 PRINT CARRIAGE BOARD ASS'Y CJ-540

41 22155960 SHAFT,HEXAGON CARRIAGE FJ-540

42 22185127 SLIDER,CARRIAGE FJ-540

43 22165216 SPACER,U/D LEVER FJ-540

44 22175159 SPRING,CARRIAGE SIDE FJ-50

45 22175520 SPRING,HEAD ADJUST 500 FJ-540

46 22625132 SPRING,LOCK DO.8 CJ-540

47 22625109 SPRING,PULL CARRIAGE 3500 FJ-540

48 22715322 STAY,HOLDER CARRIAGE FJ-540

49 22715321 STAY,SENSOR CARRIAGE FJ-540

1-6

REVISED2

REVISED 4


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1-4 DRIVE UNIT

1-7

43

47

53

1

4

2

7

7

8

3

10 1

0

9

12

12

15

1622

23

24

26

31

28

27

29

25

37

35

33

22

16

36

44

42

30

51

46

60

56

32

63

58

59

51

54

S1

S1

S1

S1

S1

S1

S2

S2

S4

S4

S4

S4

S4

S5

S9

S8

S8

S8

S8

S8

S8

S8

S8 S

8

S8

S8

S8

S8

S28

S11

S11

S12

S15

S14

S14

S13

S17

S16S

16

S16

S16

S16

S22

S17

S24

S17

S18

S24

S24

S24

S24

S

23

S25

S25

S26

S25

S27

S26

S28

S28

S24

S21

14

24

17

52

S31

34

S8

11

21

3

9

21

S8

S29

S24

45

50

5

4920

S30

S21

40

6

38

S6

S29

13

S19

S19

S7

S

4

S7

S4

S7

S4

S15

S15

S20

57

48

S10

S3

41S

20

62

18

19

S10

61

55

S16

REVISED3


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1-4 DRIVE UNIT



1 12359113 ABSORBER TK-2320 51 22175157 SPRING,C P-ROLLER CM-500

2 7811509000 ASSY,FEED MOTOR CJ-540 52 22625132 SPRING,LOCK DO.8 CJ-540

3 22805471 ASS'Y,PULLEY HD48.46S16 FJ-540 53 22035161 STAND,LEVER FJ-500

4 22805580 ASS'Y,SCAN MOTOR FJ-540 54 22035193 STAND,PULLEY FJ-540

5 11869103 BALL,4MM 55 22715484 STAY PANEL CABLE GUIDE SJ-745EX

6 22845144 BASE,ADJUSTER CJ-540 56 22715320 STAY,FA-CODER FJ-540

7 22355807 BASE,RAIL FJ-540 57 22715476 STAY,HC BOARD SJ-745EX

8 22355811 BASE,SCAN MOTOR FJ-540 58 22715244 STAY,SENSOR CARRIAGE FJ-500

9 22175870 BEARING 10-19ZZ 59 22715325 STAY,SENSOR PINCH FJ-540

10 22175815 BEARING F8-16ZZ 60 22715249 STAY,SHAFT PULLEY FJ-500

11 12159573 BUSH,80F-0603 61 22715475 STAY,THERMOSTAT SJ-745EX

12 12159563 BUSH,80F-1006 62 23115108 SW,PXR-4

13 23415266 CABLE-ASSY ESD SJ-1000 63 21945144 WIRE FJ-540

14 23505847 CABLE-ASSY FEED-MOTOR54 FJ-540

15 23505833 CABLE-ASSY FRONT-COVER SW FJ-540

16 23505834 CABLE-ASSY MAINT-COVER SW FJ-540

17 23505845 CABLE-ASSY SCAN-MOTOR FJ-54018 23415281 CABLE-ASSY ACJ-SW 5EX PARTS LIST -Supplemental Parts-

19 23415282 CABLE-ASSY HUJ-SW 5EX Parts No. Parts Name

20 21365103 CASE,LOCK CJ-70 S1 31029101 BUSH,NB-19

21 21745109 COLLAR.LEVER FJ-540 S2 31329602AS CLAMP SET,INSULOK T-18L 100 PCS.

22 22025963 COVER,I/S SW FJ-540 S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.

23 22025980 COVER,INT SW FJ-540 S4 31379116 CLAMP,WIRE T30MR

24 12399334 FILTER(E),TFC-16-8-13 S5 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.

25 21995124 FLANGE,MOTOR FEED FJ-540 S6 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.

26 21995122 FLANGE,MOTOR FJ-540 S7 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.

27 22115882 FRAME,MIDDLE L FJ-540 S8 31289110AS CUPSCREW SET, M4*8 BC 100 PCS.

28 22115894 FRAME,MIDDLE R2 FJ-540 S9 31289107 CUPSCREW,3*12 NI29 22115891 FRAME,SIDE L FJ-540 S10 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

30 21685128 GEAR, H300S10 S11 31119904 PIN,SPRING 2.5*8 SUS STRAIGH

31 21685149 GEAR,H235S20(B8) T2 S12 31129102 PIPE,POLYCA 4*8*10

32 25095120 GRID ENCODER TS5217N561 FJ-540 S13 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS.

33 22115121 HOUSING,R-BEARING FRAME FJ-540 S14 31149705 RING,E-RING ETW-7 SUS

34 22485104 KNOB FJ-50 S15 31409702 SADDLE,LOCKING EDGE LES-1010

35 22485113 LEVER,CAM PINCH SC-545EX S16 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20PCS.

36 12399102 MAGNET CATCH TL-105 S17 31019149 SCREW,BINDING M2.3*8 BC

37 15229705 PHOTO INTERRUPTER GP1A71A1 S18 31019115AS SCREW SET,BINDING M3*4 BC 100 PCS.

38 22055717 PLATE,ADJUSTER LOCK 2 CJ-540 S19 31019137 SCREW,BINDING M3*8 NI+EXT.TW

39 22055564 PLATE,LEVER LINK CJ-540 S20 31019161 SCREW,BINDING M4*8 NI+ETX.TW40 22055637 PLATE,SPACER LOCK CJ-540 S21 31049105AS SCREW SET,CAP M3*6 BC 20 PCS.

41 13129170 POWER SW AJ7201B S22 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.

42 21975157 PULLEY,HD48.46S16(B35C39.5 F53) S23 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.

43 21975154 PULLEY,UD49.2S4(B4.6C6.6) S24 31049117 SCREW,CAP M4*12 BC+PW 4*9*0.8

44 15229506 SENSOR INTERRUPTER,GP1A05A5 S25 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.

45 22295117 SHAFT,LOCK CJ-70 S26 31049175AS SCREW SET,CAP M4*20 NI 20 PCS.

46 22155963 SHAFT,PULLEY FJ-540 S27 31049137AS SCREW SET,CAP M4*25 BC 20 PCS.

47 22125429 SHUTTER,F-M-R FJ-540 S28 31069104 SCREW,CAP M4*6+FL C

48 W880101420 SJ-745EX HU JUNCTION BOARD S29 31199701AS SCREW SET,SET WP M3*3 C 20 PCS.

49 22185101 SLIDER,LOCK CJ-70 S30 31049130AS SCREW SET,CAP M4*12 C+PW 20 PCS.

50 22175134 SPRING,A CJ-70 S31 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS.

1-8

REVISED2REVISED3

Revised 3

7811509000 ASSY,FEED MOTOR CJ-540

Refer to the Service Information : SC545EX-002


13/214


14/214

1-5 CHASSIS



1 W880101410 AC JUNCTION BOARD SJ-745EX S1 31379111 CLAMP,CABLE CKS-13-H

2 22805353 ASSY,NETWORK BOARD FJ-500 S2 31379102 CLAMP,FLAT CABLE FCS-25P

3 15009101 BATTERY CR2032 S3 31379101 CLAMP,FLAT CABLE FCS-50P

4 23505849 CABLE-ASSY G-ENCODER54 FJ-540 S4 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.

5 23505999 CABLE-ASSY HEAD BOARD FAN FJ-540 S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

6 23505462 CABLE-ASSY AC NEUTRAL BLUE FJ-50 S6 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.

7 23505463 CABLE-ASSY AC LIVE BROWN FJ-50 S7 31279116 LABEL,EARTH MARK-1 NO. E-580

8 23505842 CABLE-ASSY PAPER-SENS FJ-540 S8 31279121 LABEL,FLASH-LIGHTING NO.E-582

9 23505840 CABLE-ASSY POWER HEAD FJ-540 S9 31279191 LABEL,WARNING FUSE REPLACE #347

10 23505841 CABLE-ASSY POWER SERVO FJ-540 S10 31299102AS RIVET SET,NYLON P2655B 20 PCS.

11 23505843 CABLE-ASSY PRI-CAR SENS FJ-540 S11 31409702 SADDLE,LOCKING EDGE LES-1010

12 23415287 CABLE-ASSY,5EX HU SIGNAL S12 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20PCS.

13 23415288 CABLE-ASSY,AC GROUND GREEN 5EX S13 31019123 SCREW,BINDING M3*30 BC

14 23415277 CABLE-ASSY,5EX POWER AC S14 31019137 SCREW,BINDING M3*8 NI+EXT.TW

15 23415275 CABLE-ASSY,5EX POWER SUPPLY S15 31019161 SCREW,BINDING M4*8 NI+ETX.TW

16 23475196 CABLE-CARD 24P1 850L BB S16 31169103AS SCREW SET,FLAT M3*6 BC 100 PCS.

17 23475197 CABLE-CARD 25P1 105L BB S17 31209118 SPACER,WPCS-12S-4.0

18 23475203 CABLE-CARD 26P1 810L BB

19 22815157 CHASSIS, SJ-745EX

20 22025971 COVER,CHASSIS FJ-540

21 1000000012 FAN,109R0624H459

22 12399351 FILTER(E) FRC-40-12-6.5

23 12399331 FILTER(E),FPC-31-12

12559104 FUSE,ULTSC N1 6.3A/125V 100-117V

12559572 FUSE 5X20CEE-3.15AT WICKMANN 200-240V

25 W811904020 HEAD BOARD FJ-540

26 14049102 INLET,SUP-J10G-E

27 22535257 LABEL,CAUTION VOLTAGE #LA16731279109 LABEL,FUSE 6.3A/125V #LA626 100-117V

31279128 LABEL,FUSE T3.15A/250V NO.E-573 200-240V

29 22535117 LABEL,POWER CM-500 NO.893

30 7853905000 MAIN BOARD ASS'Y SJ-1000

31 22055487 PLATE,HOLD FILTER W26 CX-500

32 22055565 PLATE,NET CARD FJ-540

33 13129170 POWER SW AJ7201B

34 22425112U0 POWER UNIT SWITCHING FJ-540

35 W811904010 SERVO BOARD FJ-540

36 21475147 SHEET,COATING SEAL FJ-540

37 22715483 STAY HTR CABLE GUIDE SJ-745EX38 22715494 STAY SB SHILD SJ-745EX

39 22715326 STAY SERVO BOARD FJ-540

40 22715327 STAY,CHASSIS FAN FJ-540

41 22715477 STAY,HEATER J BOARD SJ745EX

1-10

28

24

REVISED3


15/214

1-6 PINCH ROLLER



1 22805483 ASS'Y,P-ROLLER L/R CJ-540 S1 31149702AS RING SET,E-RING ETW-3 100 PCS.

2 22805482 ASS'Y,P-ROLLER M CJ-540 S2 31239102AS SCREW SET,W-SEMS M3*8 BC 100 PCS.

3 22115765 FRAME,P-ROLLER CJ-500 S3 31249211AS WASHER SET,PLAIN 4.3*7*0.5 C 100PCS.

4 22145458 LEVER,P-ROLLER CJ-540

5 22145831 PIN NO.1 (214-831)

6 22145832 PIN NO.2 214-8327 22175105 PINCH ROLL SPRING

8 21565103 P-ROLLER FD16S4(B10) TYPE2

9 21565102 P-ROLLER TD16S4(B10) TYPE2

10 22175157 SPRING,C P-ROLLER CM-500

11 22715332 STAY,SENSOR P-ROLLER CJ-540

1-11

S1

S1

S1

S1S1

S1

1

9

S3

S3

5

6

6

4

11

S2

7

7

8

S3

S3

S1

S1

S1

3 3

S1S15

6

4

S1

6

2

10

10


16/214

1-7 STAY ROLL



1 22145217 ARM CJ-540 S1 31049157 CAP-SCREW,6*20 BC SPW+WASHER

2 22145222 ARM, L CJ-540 S2 31109808 NUT, HEXAGON M6

3 7498804000 ASS'Y, BRAKE PNS-501 S3 31109603 NUT, SQUARE M5

4 7811500300 ASS'Y, SHAFT SHEET CJ-540 S4 31249221AS WASHER SET,PLAIN 8*18*1.6 C 100PCS.

5 22805597 ASS'Y, STOPPER SCREW PNS-501

6 21815106 BOLT, SHOULDER PNS-5017 22135362 STOPPER PNS-501

1-12

2

S1

S1 S2

S4

63

S1

S1

1

4

7

S3

5

7

S3

5


17/214

1-8 TOOL CARRIADGE



1 22805292 ASS'Y,CLAMP BLADE CM-500 23 W8115021B0 TOOL CARRIAGE BOARD ASS'Y CJ-540

2 22805291 ASS'Y,HOLDER BLADE CM-500 24 21945144 WIRE FJ-540

3 22805396 ASS'Y,PLATE CAM SLIDE FJ-500

4 22355656 BASE,CUTTER CM-500

5 21815101 BOLT,PENHOLDER PARTS LIST -Supplemental Parts-

6 23505837 CABLE-ASS'Y PINCH SENS CJ-540 Parts No. Parts Name

7 23475205 CABLE-CARD 12P1 2510L BB S1 31029801AS BUSH SET,ROLL 2*4 100PCS.

8 22025956 COVER,CARRIAGE BOARD CJ-540 S2 31029803AS BUSH SET,ROLL 3*5 20 PCS.9 22025404 COVER,CARRIAGE CX-24 S3 31379116 CLAMP,INSULOK T30MR

10 W811502190 CROP SENS BOARD ASS'Y CJ-540 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

11 22115798 FRAME,CUTTER FJ-500 S5 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.

12 22135656 GUIDE,CABLE FLEX-CUT CJ-540 S6 31289110AS CUPSCREW SET, M4*8 BC 100 PCS.

13 21655255 HOLDER,CUTTER CJ-540 S7 31299102AS RIVET SET,NYLON P2655B 20 PCS.

14 22285503 NUT,PENHOLDER S8 31159901AS RIVET SET,NYLON P3045W 20 PCS.

15 21495115 SCREW,BLADE SET CM-500 S9 31019118AS SCREWSET,BINDING M3*10 BC 100 PCS.

16 15099115 SENSOR-INTERRUPTER GP2A25NJ S10 31019116AS SCREW SET,BINDING M3*6 BC 100 PCS.

17 21475148 SHEET,FILTER CROP CJ-500 S11 31049105AS SCREW SET,CAP M3*6 BC 20 PCS.

18 22175154 SPRING,BLADE UP CM-500 S12 31069104 SCREW,CAP M4*6+FL C

19 22175155 SPRING,SCREW CM-500 S13 31089110AS SCREW SET,PAN M3*4 C+PW 100 PCS.20 22715334 STAY,TOOL CARRIAGE BOARD CJ-540 S14 31229103AS SCREW SET,TRUSS M2*6 BC 100 PCS.

21 22715333 STAY,TOOL CARRIAGE HOLD CJ-540 S15 31239106AS SCREW SET,W-SEMS M4*8 BC 50 PCS.

22 7811501800 TOOL CARRIAGE ASS'Y CJ-540 S16 31249402AS WASHER SET,EXTERNAL TOOTH M4 C100PCS.

1-13

S11

16

S7

12

7

S8

8

S4

23

S5

20

24

S15

S16

S5 13

4

3

S14S1

S2

S919

15

1

2

S10

11

S5

9

22

145

S13

10

17 21

S126

S6

S3

18

S5

S5


18/214

1-9 WIPER SYSTEM

PARTS LIST -Main Parts- * No.13 REVISED 4 Refer to Service Information : SC545EX-004


1 22145221 ARM,SERGE MIST SJ-540 33 22185444 RAIL,WIPER R FJ-540

2 22355812 BASE,WIPER FJ-540 34 15229506 SENSOR,INTERRUPTER GP1A05A5

3 22355813 BASE,WIPER MOTOR FJ-540 35 22155962 SHAFT,HEXAGON WIPER FJ-540

4 11929138 BELT,408P2M4-530 36 22295132 SHAFT,IDLE PULLEY STX-7

5 12159536 BUSH,B-S6-17 37 22155961 SHAFT,WIPER FJ-540

7 23505996 CABLE-ASSY WIPER SENS FJ-540 38 22125433 SHUTTER,WIPE F FJ-540

8 21775103 CAM,CARRIAGE FJ-540 39 22185127 SLIDER,CARRIAGE FJ-540

9 22025977 COVER,SERGE MIST FJ-540 40 22175159 SPRING,CARRIAGE SIDE FJ-50

10 22025985 COVER,WIPE R FJ-540 41 1000000029 SPRING,PULL WIPE 2000 FJ-540

11 22025953 COVER,WIPER FJ-540 42 22175140 SPRING,TENSHONER STX-7

12 22045141 COVRE,SCRAPER SP-300 43 22715324 STAY,SENS WIPE U/D FJ-540

13 1000000415 FILTER(M),SERGE MIST 3 SJ-540 44 21445106 TRAY,WIPE FJ-540

14 22275122 FILTER(M),INNER SERGE MIST SJ-540 45 11379105 WIPER,HEAD ASP FJ-50

15 21995104 FLANGE,PULLEY STX-7 46 21375107 WIPER,SCRAPER FJ-540

16 22115887 FRAME,WIPER FJ-540

17 22115886 FRAME,WIPER U/D FJ-540

18 21685122 GEAR,S10S20 PARTS LIST -Supplemental Parts-

19 21685144 GEAR,S53S5(B15) Parts No. Parts Name

20 21685143 GEAR,S90(B5M0.8HEX6) S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

21 21655250 HOLDER,SCRAPER FJ-540 S2 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.

22 21655245 HOLDER,WIPER FJ-540 S3 31149703AS RING SET,E-RING ETW-4 100 PCS.

23 22435106 MOTOR,103-593-1041 S4 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20PCS.

24 21545159 PAD,WIPE F SJ-540 S5 31019120 SCREW,BINDING M3*15 BC

25 21545160 PAD,WIPER TRAY SJ-540 S6 31019160 SCREW,BINDING M3*25 BC LL

26 22055555 PLATE,SENS WIPE U/D FJ-540 S7 31069101 SCREW,CAP M3*6+FL C

27 22055537 PLATE,SERGE MIST FJ-540 S8 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.

28 22055548 PLATE,SLIDER CARRIAGE FJ-540 S9 31089117 SCREW,PAN M3*6 NI+PW

29 21975124 PULLEY,T14P2S4+GEAR S53 S10 31199701AS SCREW SET,SET WP M3*3 C 20 PCS.

30 21975123 PULLEY,WD6.94S9 S11 31258119 TUBE,SPIRAL SPP-08L L=320MM

31 22185443 RAIL,GUIDE WIPER FJ-540 S12 31258122 TUBE,VINYL 12*16(10M) L=450MM

32 22185445 RAIL,WIPER L FJ-540 S13 31249952 WASHER,POLYSLIDER 2.6*5*.5 CUT

1-14

S2

9

13

S9

14

27

1

S2

S12

46

21

S1

S1

S2

12

11

24S2

32S2

38 S733

S2

S5

34

31

S2

455

5

22

37 4

10

S2

S1315

29

S2

S2S2

S2

19

16

39

S13

36

15

30

S13

42

23

3

S2

26

25S6

S2

44

8

8

S3

S3

35

41

17

28

40

S5

S5

S8

S2

S2

S2

S4

34

43

S7

S2S2

S3

S3

20

S11

2318S10

2

7

7

S10

REVISED4

REVISED4

REVISED

REVISED4


19/214


20/214

1-11 INK SYSTEM



1 11909133 ADAPTER,SCREW 2FAI FJ-50 S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.

2 22805479 ASS'Y,TUBING 2*100MM FJ-540 S2 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.

3 23475201 CABLE-CARD 6P1 255L BB S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

4 22045384 COVER,HTR WIRE SJ-745EX S4 31289110AS CUPSCREW SET, M4*8 BC 100 PCS.5 22025984 COVER,I/C FJ-540 S5 31409811 SADDLE,LOCKING WIRE LWS-1211Z

6 11659218 HOLDER,I/C SC-500 S6 31019161 SCREW,BINDING M4*8 NI+ETX.TW

7 11659149 HOLDER,RING O 2FAI FJ-50 S7 31019801 SCREW,BINDING S-TIGHT M3*6 C

8 W811502110 INKTANK BOARD ASS'Y

9 22535534 LABEL,SET INK SC-545EX #LA780

10 22535328 LABEL,USE ONLY SOL INK #LA387

11 22535330 LABEL,WARNING SOL INK #LA396

12 22055594 PLATE,INK CARTRIDGE HOLDER SP-300

13 22055699 PLATE,INK CMCM SJ-745EX

14 22055567 PLATE,INK JOINT FJ-540

15 22625103 SPRING,PRESS CARTRIDGE SP-30016 22035195 STAND,INK CARTRIDGE SJ-745EX

17 22715317 STAY,STAND I/C FJ-540

18 21435109 TUBE,SILICONE 3*5*8

1-16

12

7

8

14

13

16

17

17

7

15

3

1

6

5

10

9

S1

S2

S2

S2

S4

S4S4

S4

S6

S6

S6

18

S7

2

S4

S4

S2

2

1

S2

11

S3

4

S5


21/214

1-12 BASE FRAME



1 22355803 BASE,AL FJ-540 S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

2 23505997 CABLE-ASSY 3-COVER SW FJ-540 S2 31289110AS CUPSCREW SET, M4*8 BC 100 PCS.

3 23415279 CABLE-ASSY CAP MOTOR 2 FJ-540 S3 31109802 NUT,HEXAGON M4 C

4 23505856 CABLE-ASSY CAP SENS FJ-540 S4 31409702 SADDLE,LOCKING EDGE LES-1010

5 23505850 CABLE-ASSY FAN MOTOR FJ-540 S5 31019703 SCREW,BINDING P-TIGHT 3*8 BC

6 23415278 CABLE-ASSY PUMP MOTOR 2 FJ-540 S6 31049117 SCREW,CAP M4*12 BC+PW 4*9*0.8

7 23505836 CABLE-ASSY SW JUNCTION54 FJ-540 S7 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.

8 23415280 CABLE-ASSY WIPER MOTOR 2 FJ-540 S8 31069104 SCREW,CAP M4*6+FL C9 W811904270 FAN JUNCTION BOARD ASSY S9 31049157 SCREW,CAP M6*20 BC+PW+SW

10 22195155 FRAME,SIDE R SJ-745EX S10 31369101 SPACER,PCB SUPPORT PCB-8L

11 21655257 HOLDER,ARM FJ-540

12 W811904220 MOTSENS JUNCTION BOARD ASSY

13 21575109 NUT,BOSS H14MM S3MM N3MM

14 22165213 SPACER,BED LOWER FJ-540

15 22165212 SPACER,BED UPPER FJ-540

16 22325451 SUPPORT,TUBE FF2 16FAI FJ-540

1-17

5

78

6

3

4

2

S5

15

S7

S3

S4

S8

14

S4

11

9

S10

1S9

S9

11

S2

16

S1

13

12

S6

10

REVISED2


22/214

1-13 ACCESSORIES & STAND



1 11879122 ABSORBER,K-16 23 22535527 LABEL,CARTON SC-545EX #LA754

2 13499111 AC CORD H05VV-F 240VE 10A S 26015504 MANUAL,USE EN SC-545EX(ENGLISH)

3 13499109 AC CORD SJT 117V 10A 3PVC 26015503 MANUAL,USE JP SC-545EX(JAPANESE)

4 23495214 AC CORD VCTF 100V 7A 3P-S 25 22155133 PIPE,TOOL D9*L150 FJ-540

5 23495124 AC-CORD 3ASL/100 240VA 10A SAA 26 22055569 PLATE,BOTTLE INK FJ-540

6 23495125 AC-CORD H05VV 230V 10A S 27 22035194 STAND,BASE FJ-540

7 13499209 ADAPTER PLUG (100V) 28 22135446 STOPPER,DRAIN TUBE FJ-540

8 22145219 ARM,BASE AL FJ-540 29 12569656 TWEEZERS PTS-019 7811900800 ASS'Y,STAND FJ-540 30 11379105 WIPER,HEAD ASP FJ-50

10 22805480 ASS'Y,STOPPER CARRIAGE FJ-540

11 22355817 BASE,BOTTLE INK FJ-540

12 11849102 BLADE,OLFA AUTO CUTTER XB10 PARTS LIST -Supplemental Parts-

13 13439801 CABLE-AC 3P CHINA 10A/250V S Parts No. Parts Name

14 7811500200 CARTON,SET CJ-540 S1 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.

15 11369122 CASE,PE BOTTLE 1-4638-03 S2 31279201 LABEL,REPACKAGE #LA16

16 12329505 CASTER,BWS-50BN S3 31049123 SCREW,CAP M6*20 BC

17 ST-037 CLEAN STICK TX712A S4 31049157 SCREW,CAP M6*20 BC+PW+SW

18 21995112 FLANGE,GUIDE PNS-501 S5 31049156 SCREW,CAP M6*8 BC+FL

19 12139657 GUIDE,INK FUNNEL PE 6-316-03 S6 31249220AS WASHER SET,PLAIN 6.5*16*1 BC 100PCS.20 22565682 HEXAGONAL WRENCH 5 S7 31249221AS WASHER SET,PLAIN 8*18*1.6 C 100PCS.

21 21655254 HOLDER,FUNNEL FJ-540 S8 31249310 WASHER,SP M8 C

22 22535393 LABEL,BOTTLE INK FJ-540 #LA501

1-18

24

27

S7

S6 S5 S4 20 25

9

14

4

240VE 117V 230V

240V 230VC

2 3 6

5 13

7

18 17 12 29

24

19

26

21

S1

S1

22 11

1

8

S2 28

30

15

S3

16

S8

10

S1

23

REVISED1

REVISED2


23/214

1-14 TUC-1 CONTROLLER

-Main Parts- PARTS LIST -Supplemental Parts-


1 22805225 ASS'Y,COVER GEAR TUC-60/70 S1 31049159 CAP,DIPPING VCP-3 BK

2 22805229 ASS'Y,GEAR S80S60 TUC-60/70 S2 31109501 NUT,WELL-NUT B-832

3 22805226 ASS'Y,MOTOR TUC-60/70 S3 31119701 PIN,SNAP M14 SUS

4 22805485 ASS'Y,FRAME R TUC-1 S4 31149502 RING,EXTERNAL C STW-14 SUS

5 21985112 BRACKET,TUC-60/70 S5 31019135AS SCREW SET,BIND M3*6 NI 100 PCS.

6 23505370 CABLE-ASSY 3P FBSW TUC-60/70 S6 31019129 SCREW,BINDING M4*15 BC

7 23505371 CABLE-ASSY 3P MODESW TUC-60/70 S7 31019151 SCREW,BINDING M5*10 BC

8 23505372 CABLE-ASSY 4P POWER TUC-60/70 S8 31049120AS SCREW SET,CAP M4*6 BC 20 PCS.9 23505373 CABLE-ASSY DIN TUC-60/70 S9 31199701AS SCREW SET,SET WP M3*3 C 20 PCS.

10 13369134 CONNECTOR TCS-2230-01-1101 S10 31239101AS SCREW SET,W-SEMS M3*6 BC 100 PCS.

11 22025669 COVER,TUC-1 S11 31239107AS SCREW SET,W-SEMS M4*10 BC 50 PCS.

12 21995107 FLANGE,MOTOR TUC-60/70 S12 31049136AS SCRWE SET,CAP M4*20 BC 20 PCS.

13 21685115 GEAR,S24S6(B6.5C12) TUC-60/70

14 21655244 HOLDER,ADAPTER TUC-1

15 7599609000 MAIN BOARD ASS'Y TUC-1

16 13129170 POWER SW AJ7201B

17 22295148 SHAFT,M4TAP TUC-60/70

18 22295149 SHAFT,SUPPORT TUC-60/70

19 13119310 SW,M-2013J-G20 13119311 SW,M-2018J-G

PARTS LIST

1-19


24/214

1-15 TUC-1 OTHERS

-Main Parts-


1 22805231 ASS'Y,ARM TUC-60/70 S1 31279149 LABEL DO NOT KICK

2 22805227 ASS'Y,MIRROR TUC-60/70 S2 31119701 PIN,SNAP M14 SUS

3 22805230 ASS'Y,SCREW TUC-60/70 S3 31149503 RING,C CTW-14 SUS

4 22805228 ASS'Y,SENSOR TUC-60/70 S4 31019116AS SCREW SET,BINDING M3*6 BC 100 PCS.

5 21985113 BRACKET,SENSOR TUC-60/70 S5 31049112 SCREW,CAP M4*10 BC

6 22115714 FRAME,L TUC-60/70 S6 31179902AS SCREW SET,UREA M3*6 N-1 BK 20 PCS.

7 21655139 HOLDER,SLIDER TUC-60/70 S7 31239107AS SCREW SET,W-SEMS M4*10 BC 50 PCS.

8 21545125 PAD,STAY TUC-60/70 S8 31239101AS SCREW SET,W-SEMS M3*6 BC 100 PCS.

9 22295147 SHAFT,TUC-60/70 S9 31239104 SCREW,W-SEMS M3*15 BC

10 22185103 SLIDER,1 TUC-60/70

11 22185102 SLIDER,GUIDE TUC-60/70

12 22715134 STAY,MIRROR TUC-60/70

13 22715131 STAY,SENSOR LOW TUC-60/70

14 22715132 STAY,SENSOR UP TUC-60/70

15 22135337 STOPPER,MIRROR TUC-60/70

PARTS LIST PARTS LIST -Supplemental Parts-

1-20


25/214

1-16 TUC-1 ACCESSORIES



1 23495214 AC CORD VCTF 100V 7A 3P-S S1 31379103 CLAMP,FLAT CABLE FCN-3010

2 13499109 AC CORD SJT 117V 10A 3PVC S2 31469101 CODE-KEEP,K-106

3 23495125 AC CORD H05VV 230V 10A S S3 31049147 SCREW,CAP M4*40 BC

4 23495124 AC CORD 3ASL/100 240VA 10A SAA S4 31049120 SCREW,CAP M4*6 BC

5 13499111 AC CORD H05VV-F 240VE 10A S S5 31049148 SCREW,CAP M8*10 NI

6 13439801 CABLE-AC 3P CHINA 10A/250V S

7 13499209 ADAPTER PLUG (100V)

8 22605275 CARTON,TUC-60/70

9 21995106 FLANGE,GUIDE 2 PNS-70

10 26015383 MANUAL, USE JP/EN TUC-1

11 22425111 POWER UNIT,AC-ADP.DCP-801

12 21935130 TOOL,HEXAGON 3 ZN

13 21935131 TOOL,HEXAGON 6 ZN

1-17 TU-550



1 22185427 RAIL,SLIDER TU-550 S1 31119702 PIN SNAP M16

2 12339121 CAP,50*30 S2 31049105AS SCREW SET,CAP M3*6 BC 20 PCS.

3 22155124 PIPE,TAKE UP TU-500 S3 31249209AS WASHER SET,PLAIN 4*8*0.5 BC 100PCS.

4 22135578 GUIDE,PAPER PNS-50

5 22325428 SUPPORT,MEDIA TU-550

6 22805230 ASS'Y,SCREW TUC-60/70

7 22805406 ASS'Y,SLIDER ADJUST TU-550

8 22605345 CARTON,SET TU-550

1-21


26/2142-1

2

2-1 WIRING MAP

2 Electrical Section


27/2142-2

2

SC-545EX WIRING MAP


28/2142-3

2

2-2 MAIN BOARD

Arrangement Diagram_ Component Side

It indicates the version of the Main Board.

DIP SW SC-545EX SJ-645/745EX

bit 1 ON -

bit 2 ON ON

bit 3 - -bit 4

bit 5

bit 6bit 7 ON ONbit 8

Model Selection

Always OFF

Always OFF

Reserved


29/214


30/214


31/2142-6

2

Main Board _ 3/7 Circuit Diagram

BUSY

/ACK

/FAULT

SELECT

CD0

CD1

CD2

CD3

CD4

CD5

CD6

CD7

/STB

/AUT

OFD

/INIT

/SELECTIN

PERROR

1 2 3 4 5 6 7 8 910

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

CN8

57RE-40360-730B(D29)

_(NON)

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E

19

DIR

1

IC13 7

4LS245

R77

3.9

K(NON)

R79

33(NON)

C6

CE1000p(NON)5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1RA15

EXBV8V330J(NON)

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1RA17

EXBV8V330J(NON)

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1RA16

EXBV8V330J(NON)

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA18

EXBV8V330J(NON)

1 2 3 4 5

10

9 8 7 6

RA23

EXBA10E332J(NON)

VCC

5 5

44

6 6

33

7 7

22

8 8

11

RA27

EXBV8V

102J(NON)

1 2 3 4 5

10

9 8 7 6

RA24

EXBA10E332J(NON)

VCC

PC68

NON

PC67

NON

/ACK

BUSY

PERROR

/FAULT

SELECT

/INIT

/SELECTIN

/AUTOFD

/STB

CD[0..

7]

REVERSE

_DIR

VCC

PC70

CE0.1u

VCC

BUSY

_NET

/ACK

_NET

/FAULT

_NET

SELECT

_NET

ND0

ND1

ND2

ND3

ND4

ND5

ND6

ND7

/STB

_NET

/AUT

OFD

_NET

/INIT

_NET

/SELECTIN

_NET

PERROR

_NET

1 2 3 4 5

10

9 8 7 6

RA25

EXBA10E332J

VCC

5 5

44

6 6

33

7 7

22

8 8

11

RA28

EXBV8V102J

1 2 3 4 5

10

9 8 7 6

RA26

EXBA10E332J

VCC

PC72

CE0.1u

PC71

CE0.1u

/ACK

_NET

BUSY

_NET

PERROR

_NET

/FAULT

_NET

SELECT

_NET

/INIT

_NET

/SELECTIN

_NET

/AUTOFD

_NET

/STB

_NET N

D[0..

7]

REVERSE

_DIR

_NET

VCC

VC

C

D0

D1

D2

D3

D4

D5

D6

D7

/ACK

BUSY

PERROR

SELECT

/AUTOFD

/STB

/INIT

/FAULT

NC

/SELECTIN

NC

NC

NC

/RESET

NC

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

VCC

VCCT

ONETWORK

TOCENTRO

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E

19

DIR

1

IC11

74LS245(NON)

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E

19

DIR

1

IC12

74LS245(NON)

VCC

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E

19

DIR

1

IC14

74LS245

R16

10K

VCC3

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E

19

DIR

1

IC6

74LVC245

DD0

DD1

DD2

DD3

DD4

DD5

DD6

DD7

DB0

DB[0..

7]

DB7

DB6

DB5

DB4

DB3

DB2

DB1

/GATE

/WR2

DD[0

..63]

PC69

CE0.1u

VCC3

R81

1201%

R88

1201%

VCC

VCC3

R91

2701%

R89

1201%

VCC1.8

VIN

1

VC

2

VO

3

VADJ

4

GND 5

IC19

PQ070XZ1HZ

R92

1201%

R90

1K1%

VCC1.5

1

2

IC20A

74LVC14

3

4

IC20B

74LVC14

+

C8

100u/25V

+

C9

100u/25V

+

C12

100u/25V

R106

10k

R105

10k

R104

10k

/HRESET

VDD

2

GND

3

OUT

1

Cd

5

IC62

RN5VD29A

C1

3

CE

0.0

1u

R10

8

1K

VCC3

VCC3

PC45

CE0.1u

VCC3

VI

3

ADJ 1

VO

2

IC18

LT1086CM

VI

3

ADJ 1

VO

2

IC17

LT1086CM

VCC3

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC15

TC74VHCT541AFT

C14

CE0.1u

C15

CE0.1u

C16

CE0.1u

D1

1SS355(NON)

D5

1SS355

D6

1SS355

D7

1SS355+

C25

NON

+

C7

NON

R80

1201%

R78

2701%

R110

1201%

1.2

5(1+390/240)+240(120E-6)=3.3

1V

1.2

5(1+120/270)+120(120E-6)=1.8

2V

1.2

5(1+240/1000)=1.5

5V

TP24

TP25

TP26

TP17DB1

TP18DB2

TP19DB3

TP20DB4

TP21DB5

TP22DB6

TP23DB7

TP16DB0

1 2 3 4 5 6 7 8 9 10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

CN9

PS-40SG-D4TS1-1

+

C26

100u/25V

VCC

12CN13

B2PS-VH

D8

SML-210MT

R2

35

27

01%


32/214


33/214


34/214


35/214


36/2142-11

2

2-3 HEAD / SERVO BOARD




37/2142-12

2

Arrangement Diagram_ Soldering Side


38/2142-13

2

Head Board _ 1/6 Circuit Diagram


39/2142-14

2



40/2142-15

2



41/2142-16

2



42/2142-17

2



43/2142-18

2



44/2142-19

2

Servo Board _ 1/4 Circuit Diagram


45/214


46/2142-21

2



47/2142-22

2



48/2142-23

2

2-4 SUB BOARD




49/2142-24

2

Arrangement Diagram_ Soldering Side


50/2142-25

2

Sub Board _ 1/4 Circuit Diagram


51/2142-26

2



52/2142-27

2


PRINTCARRIAGEBOARD1/2

R28

330

C41

CE0

.1u

+C38

10u

/50V

VHV0

1 2 3 4CN60

53261-

0490

VCC

ENC

_PHA

ENC

_PHB

C43

CE0

.1u

+C42

47u

/16V

VCC

VCC

12345678910

11

12

13

14

15

16

17

18

19

20

21

CN56

52207-

2190

GND

VHV0

GND

COM0

_B

NCHG0

VCC

GND

COM0

_B

GND

COM0

_B

GND

GND

LAT0

GND

GND

CH0

NC

SCK0

_ZB

SCK0

_YB

SI0

_ZB

SI0

_YB

12345678910

11

12

13

14

15

16

17

18

19

20

21

CN59

52207-

2190

GND

HEAD

_TH

GND

COM0

_A

NCHG0

VCC

GND

COM0

_A

GND

COM0

_A

GND

GND

LAT0

GND

GND

CH0

NC

SCK0

_ZA

SCK0

_YA

SI0

_ZA

SI0

_YA

VHV0

VCC

VCC

C40

CE0

.1u

+C39

10u

/50V

VHV1

0HEAD

1HEAD

2HEAD

TOLINEARENCODERBOARD

12345678910

11

12

13

14

15

16

17

18

19

20

21

CN48

52207-

2190

GND

VHV0

GND

COM1

_B

NCHG1

VCC

GND

COM1

_B

GND

COM1

_B

GND

GND

LAT1

GND

GND

CH1

NC

SCK1

_ZB

SCK1

_YB

SI1

_ZB

SI1

_YB

12345678910

11

12

13

14

15

16

17

18

19

20

21

CN50

52207-

2190

GND

NC

GND

COM1

_A

NCHG1

VCC

GND

COM1

_A

GND

COM1

_A

GND

GND

LAT1

GND

GND

CH1

NC

SCK1

_ZA

SCK1

_YA

SI1

_ZA

SI1

_YA

VHV0

VCC

VCC

12345678910

11

12

13

14

15

16

17

18

19

20

21

CN43

52207-

2190

GND

VHV1

GND

COM2

_B

NCHG2

VCC

GND

COM2

_B

GND

COM2

_B

GND

GND

LAT2

GND

GND

CH2

NC

SCK2

_ZB

SCK2

_YB

SI2

_ZB

SI2

_YB

12345678910

11

12

13

14

15

16

17

18

19

20

21

CN45

52207-

2190

GND

NC

GND

COM2

_A

NCHG2

VCC

GND

COM2

_A

GND

COM2

_A

GND

GND

LAT2

GND

GND

CH2

NC

SCK2

_ZA

SCK2

_YA

SI2

_ZA

SI2

_YA

VHV1

VCC

VCC

TP69

TP55

TP62

TP61

TP67TP72TP59TP60

TP66

TP73TP76TP68TP65

TP45

TP28

TP11

TP27

TP12TP29TP13TP30

TP22

TP

26TP10TP25TP14

TP1 T

P3

7

TP34

TP31

TP19TP15TP32TP23

TP18

TP7

TP3

TP4

TP9

12345678910

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

CN37

36FMN-

STK

VHV0

VCC

VHV0

GND

GND

GND

GND

GND

GND

GND

GND

HEAD

_TH

_BU

P_

SIDE

GND

GND

GND

GND

GND

VCC

COM0

_A

COM0

_A

COM0

_A

COM0

_B

COM0

_B

COM0

_B

GND

LAT0

CH0

NCHG0

SCK0

_YA

SCK0

_ZA

SI0

_YA

SI0

_ZA

SCK0

_YB

SCK0

_ZB

SI0

_YB

SI0

_ZB

12345678910

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

CN36

36FMN-

STK

VHV0

VCC

VHV0

GND

GND

GND

GND

GND

GND

GND

/P

_SIDE

_SENS

GND

HEAD

_U/D

_H

HEAD

_U/D

_L

GND

GND

GND

GND

VCC

COM1

_A

COM1

_A

COM1

_A

COM1

_B

COM1

_B

COM1

_B

GND

LAT1

CH1

NCHG1

SCK1

_YA

SCK1

_ZA

SI1

_YA

SI1

_ZA

SCK1

_YB

SCK1

_ZB

SI1

_YB

SI1

_ZB

VHV0

HEAD

_U/D

_H

12345678910

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

CN35

36FMN-S

TK

VHV1

VHV1

GND

GND

GND

GND

GND

GND

GND

GND

GND

ENC

_PHA

ENC

_PHB

GND

GND

GND

GND

GND

COM2

_A

COM2

_A

COM2

_A

COM2

_B

COM2

_B

COM2

_B

GND

LAT2

CH2

NCHG2

SCK2

_YA

SCK2

_ZA

SI2

_YA

SI2

_ZA

SCK2

_YB

SCK2

_ZB

SI2

_YB

SI2

_ZB

ENC

_PHA

/P

_SIDE

_SENS

VCC

TOPAPERSIDESENSORBOARD

3 2

1

8 4+ -

IC10A

BA10358F

31

2

TR1

DTB123EK

R352

.2K

C45

CE1000p

R30

3.3

K

R38

NON

R29

1K

R32

82

R31

100

VR1

22K

1 2 3CN52

53261-

0390

C47

CE1000p

5 6

7

+ -

IC10B

BA10358F

VCC

C44

CE0

.1u

HEAD

_U/D

_L

/P

_SIDE

_SENS

ENC

_PHB

D2

1SS355

D1

1SS355

VHV0

VHV1

R41

10K1%

VCC

R36

NON

R34

0

R39

0

LED9

SEL6410E-

TP5


53/2142-28

2


PRINTCARRIAGEBO

ARD1/2

12345678910

11

12

13

14

15

16

17

18

19

20

21

CN55

52207-2190

GND

VHV1

GND

COM4

_B

NCHG4

VCC

GND

COM4

_B

GND

COM4

_B

GND

GND

LAT4

GND

GND

CH4

NC

SCK4

_ZB

SCK4

_YB

SI4

_ZB

SI4

_YB

12345678910

11

12

13

14

15

16

17

18

19

20

21

CN58

52207-2190

GND

NC

GND

COM4

_A

NCHG4

VCC

GND

COM4

_A

GND

COM4

_A

GND

GND

LAT4

GND

GND

CH4

NC

SCK4

_ZA

SCK4

_YA

SI4

_ZA

SI4

_YA

VHV1

VCC

VCC

C37

CE0.1u

+C36

10u/50V

VHV2

4HEAD

5HEAD

6HEAD

12345678910

11

12

13

14

15

16

17

18

19

20

21

CN47

52207-2190

GND

VHV2

GND

COM5

_B

NCHG5

VCC

GND

COM5

_B

GND

COM5

_B

GND

GND

LAT5

GND

GND

CH5

NC

SCK5

_ZB

SCK5

_YB

SI5

_ZB

SI5

_YB

12345678910

11

12

13

14

15

16

17

18

19

20

21

CN49

52207-2190

GND

NC

GND

COM5

_A

NCHG5

VCC

GND

COM5

_A

GND

COM5

_A

GND

GND

LAT5

GND

GND

CH5

NC

SCK5

_ZA

SCK5

_YA

SI5

_ZA

SI5

_YA

VHV2

VCC

VCC

12345678910

11

12

13

14

15

16

17

18

19

20

21

CN42

52207-2190

GND

VHV2

GND

COM6

_B

NCHG6

VCC

GND

COM6

_B

GND

COM6

_B

GND

GND

LAT6

GND

GND

CH6

NC

SCK6

_ZB

SCK6

_YB

SI6

_ZB

SI6

_YB

12345678910

11

12

13

14

15

16

17

18

19

20

21

CN44

52207-2190

GND

NC

GND

COM6

_A

NCHG6

VCC

GND

COM6

_A

GND

COM6

_A

GND

GND

LAT6

GND

GND

CH6

NC

SCK6

_ZA

SCK6

_YA

SI6

_ZA

SI6

_YA

VHV2

VCC

VCC

TP78

TP54

TP53

TP56

TP57TP58TP63TP64

TP77

TP75TP74TP70TP71

TP39

TP42

TP41

TP40

TP

43TP47TP44TP46

TP48

TP

50TP51TP52TP49

TP2 T

P38

TP36

TP35

TP17TP8

TP5

TP6

TP16

TP33TP24TP20TP21

HEAD

_U/D

_L

12345678910

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

CN34

36FMN-STK

VHV1

VCC

VHV1

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

VCC

COM4

_A

COM4

_A

COM4

_A

COM4

_B

COM4

_B

COM4

_B

GND

LAT4

CH4

NCHG4

SCK4

_YA

SCK4

_ZA

SI4

_YA

SI4

_ZA

SCK4

_YB

SCK4

_ZB

SI4

_YB

SI4

_ZB

VHV1

HEAD

_U/D

_H

VCC

TOHEADUP/DOWNSENSOR

12345678910

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

CN33

36FMN-STK

VHV2

VCC

VHV2

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

VCC

COM5

_A

COM5

_A

COM5

_A

COM5

_B

COM5

_B

COM5

_B

GND

LAT5

CH5

NCHG5

SCK5

_YA

SCK5

_ZA

SI5

_YA

SI5

_ZA

SCK5

_YB

SCK5

_ZB

SI5

_YB

SI5

_ZB

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11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

CN32

36FMN-STK

VHV2

VCC

VHV2

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

GND

VCC

COM6

_A

COM6

_A

COM6

_A

COM6

_B

COM6

_B

COM6

_B

GND

LAT6

CH6

NCHG6

SCK6

_YA

SCK6

_ZA

SI6

_YA

SI6

_ZA

SCK6

_YB

SCK6

_ZB

SI6

_YB

SI6

_ZB

VHV2

1 2 3 4 5 6CN46

53261-0690

VHV2

R26

1K

R27

1K


54/2142-29

2

2-5 TUC-1

TO POWER SW

1

2

CN1

HEC2305-01-250

1

23

CN3

B3P-VH

+5V

+

C12

10u/35V

C21CE2200p

R144.7K

R1515K

C20CE0.033u

11

66

77

5

5

4

4

3

3

2

2

I C3 L 49 60

D3D5S6M

D4

1SS355

L1

CL02BE181

+

C9100u/63V

R3100K

TO POWER SW

19V

+

C8100u/63V

C3CE0.1u

C10non

C5

CE0.1u

123

CN2

B3P-VH

FL1

EXCELDR35V

FL1

EXCELDR35V

TRIG2

Q3

R4

CVolt5

THR6

DIS7

VCC

8

GND

1

IC2

NE555P

R5

4.7K

R4

47K

C17CE0.022uC13

CE0.01u

PWM f : 128Hz

Duty : 47% (L=ON)

+5V

+5V+5V

R1

10K

+ C1 110u/35V

C27CE0.1u

C1CE0.1u

C4

CE0.1u

SNS7

RSTIN2

CT3

RST5

VREF1

+5

8

GND

4

IC1TL7705CP-B

R210K

CLK1

/RESET

+5VC2CE0.1u

OPEN:MUTEON

+19V

+5V

+5V

+19V

EN11

IN15

IN27

VREF9

BOOT14

OUT1

3

OUT21

BOOT28

SENSE

10

VS

2

GND

6

IC6

L6203

D1D2FL20U

C19CE0.022u

C18CE0.022u

R200.56/2W

D2D2FL20U

R101K

C31

CE0.22u

C7

CE0.1u

C14CE0.01u

R174.7K

C15CE0.01u

C6CE0.1u

C16CE0.01u

R194.7K

FB3

INV12

NONI11

INV215

NONI216

+5

12

REF

14

C18

E19

E210

OC13 DEAD

4

C211

C

5

R

6

GN

D

7

IC5

UPC494GS

R164.7K

12

CN9

5566-02A

+

C26220u/63V

IN1

R184.7K

R91K

+5V

MTRON

IN2 RED

BLACK

123

CN6

5267-03A

+19V

R13

33

R81K

+5V

SENS1

SENSOR INPUT

CX29

R61K

+5V

R71K

+5V

TO MODE SELECT SW

TAKEUP ON CW

OFF

TAKEUP ON CCW

TO MANUAL SW

FORWARD

OFF

REVERSE

1234

CN5

5267-04A

12345

CN4

5267-05A

1234

8765

1234

8765 MODE_CW

MODE_CCWTMFORTMBACK

1234

8765

1234

8765

RA2

EXBV8V330J

RA1EXBV8V330J

12 3

4SW1SW2

R111K

+5V

R12

SW11K

KHS02E

+5V

GNDTD1I/O8 B7I/O9 B6I/O10 B5I/O11 B4I/O12 B3I/O13 B2I/O14 B1I/O15 B0I0/CLK0VCCGNDI1/CLK1I/O16 C0I/O17 C1I/O18 C2I/O19 C3I/O20 C4I/O21 C5I/O22 C6I/O23 C7TMSTCKGND

GND

/TRSTI/O55 G7I/O54 G6I/O53 G5I/O52 G4I/O51 G3I/O50 G2I/O49 G1I/O48 G0I4/CLK3

GNDVCC

I3/CLK2I/O47 F0I/O46 F1I/O45 F2I/O44 F3I/O43 F4I/O42 F5I/O41 F6I/O40 F7

TMSTCK

GNDGND

GND

I/O7A7

I/O6A6

I/O5A5

I/O4A4

I/O3A3

I/O2A2

I/O1A1

I/O0A0

VCC

GND

GND

VCCI5

I/O63H0

I/O62H1

I/O61H2

I/O60H3

I/O59H4

I/O58H5

I/O57H6

I/O56H7

GND

GND

GND

GND

I/O24D7

I/O25D6

I/O26D5

I/O27D4

I/O28D3

I/O29D2

I/O30D1

I/O31D0

I2VCC

GND

GND

VCC

I/O32E0

I/O33E1

I/O34E2

I/O35E3

I/O36E4

I/O37E5

I/O38E6

I/O39E7

GND

GND

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10111213141516171819202122232425

100999897969594939291908988878685848382818079787776

26272829303132333435363738394041424344454647484950

75747372717069686766656463626160595857565554535251

IN1

TD1/RESET

TMBACKTMFOR

MODE_CCWMODE_CW

CLK1

TMSTCK

TU STORETU OUTTU LOADTU CLK

TU IN

MTRONIN2

+5V

TD0

SENS1

SW1SW2

C23CE1.0uF

C22CE1.0uF

C25CE1.0uF

C24CE1.0uF

Main Board _ Circuit Diagram

MAIN BOARD

MOTOR

SENSOR

SW cw/ ccw

SW Forward/ Reverce

POWER SW

AC POWER

CN6CN9

CN3 CN2

CN1 CN5 CN4

WIRING MAP


55/2142-30

2

2-6 HEATER BOARD

Arrangement Diagram_Component Side


56/2142-31

2

Heater Board _ Circuit Diagram


57/2142-32

2

2-7 MAINTENANCE PARTS LIST _ Electrical Parts

MAIN BOARDIC No. Parts No. Description Function

IC17 15169124 LM1086IS-ADJ +3.3V VOLTAGE REGULATOR

IC18 15169124 LM1086IS-ADJ +1.8V VOLTAGE REGULATOR

SERVO BOARD

IC No. Parts No. Description Function

IC2 15189105 MTD2005 MOTOR DRIVER for Right PUMP

IC3 15189105 MTD2005 MOTOR DRIVER for Left PUMP

IC4 15189105 MTD2005 MOTOR DRIVER for Middle PUMP

Q4 15119122 2SJ535 MOTOR POWER SUPPLY

HEAD BOARD

IC No. Parts No. Description Function

IC50 15159127 E09A19RA D/A CONVERTER(CYAN)

IC51 15159127 E09A19RA D/A CONVERTER(MAGENTA)IC52 15159127 E09A19RA D/A CONVERTER(YELLOW)

IC54 15159127 E09A19RA D/A CONVERTER(BLACK)

IC55 15159127 E09A19RA D/A CONVERTER(LIGHT CYAN)

IC56 15159127 E09A19RA D/A CONVERTER(LIGHT MAGENTA)

IC58 15159127 E09A19RA D/A CONVERTER(CYAN)

IC59 15159127 E09A19RA D/A CONVERTER(MAGENTA)

IC60 15159127 E09A19RA D/A CONVERTER(YELLOW)

IC62 15159127 E09A19RA D/A CONVERTER(BLACK)

IC63 15159127 E09A19RA D/A CONVERTER(LIGHT CYAN)

IC64 15159127 E09A19RA D/A CONVERTER(LIGHT MAGENTA)

TR2 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(CYAN)

TR3 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(MAGENTA)

TR6 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(YELLOW)

TR7 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(BLACK)

TR10 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT CYAN)

TR11 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA)

TR18 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(CYAN)

TR19 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(MAGENTA)

TR22 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(YELLOW)

TR23 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(BLACK)

TR26 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT CYAN)

TR27 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA)

TR34 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(CYAN)TR35 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(MAGENTA)

TR38 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(YELLOW)

TR39 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(BLACK)

TR42 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT CYAN)

TR43 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA)

TR50 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(CYAN)

TR51 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(MAGENTA)

TR54 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(YELLOW)

TR55 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(BLACK)

TR58 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT CYAN)

TR59 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA)TR65 15119122 2SJ535 HEAD POWER SUPPLY

F2 12559102 MMCT 3.15A HEAD POWER FUSE(LIGHT CYAN/LIGHT MAGENTA)

F3 12559102 MMCT 3.15A HEAD POWER FUSE(YELLOW/BLACK)

F4 12559102 MMCT 3.15A HEAD POWER FUSE(CYAN/MAGENTA)

Revised 3


58/2143-1

HEAD REPLACEMENT : 30min.(1 Head)1. THERMISTER CHECK2. HEAD ALIGNMENT3. HEAD INFORMATION CLEAR4. CHECKING THE CAP HEIGHT *85. TOOL / CROP MARK POSITION ADJUSTMENT6. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 60min.< Total Time : 90min. >

WIPER REPLACEMENT : 5min.< Total Time : 5min. >

CAP TOP REPLACEMENT : 30min. (6 pcs.)1. CHECKING THE CAP HEIGHT *8 Adj. Time : 2min.< Total Time : 32min. >

TOOL CARRIAGE REPLACEMENT : 15min. 1. LIMIT & CUT DOWN POSITION ADJUSTMENT

2. TOOL HEIGHT ADJUSTMENT3. TOOL PRESSURE ADJUSTMENT4. CROP MARK SENSOR ADJUSTMENT5. TOOL / CROP MARK POSITION ADJUSTMENT6. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 52min.< Total Time : 67min. >

CARRIAGE MOTOR REPLACEMENT : 20min.1. SERVO LOCK CHECK2. AGING3. MOTOR HOURS CLEAR Adj. Time : 5min.

< Total Time : 25min. >

PUMP REPLACEMENT : 25min. (3 pcs.)1. PUMP TIMES CLEAR< Total Time : 25min. >

MAIN BOARD REPLACEMENT : 25min.1. DIP SW SETTING2. BATTERY INSTALLATION3. FIRMWARE INSTALLATION4. SYSTEM PARAMETER INITIALIZE5. HEAD RANK SETTING6. SERIAL NUMBER INPUT *17. CAP & WIPER CHECK *28. CHECKING THE CAP HEIGHT *89. SENSOR CHECK10. LIMIT & CUT DOWN POSITION INITIALIZE11. LINEAR ENCODER SETUP12. TOOL PRESSURE ADJUSTMENT *313. INK TYPE SETTING

14. HEAD ALIGNMENT15. CALIBRATION16. CROP MARK SENSOR ADJUSTMENT17. TOOL/CROP MARK POSITION ADJUSTMENT18. PRINT/CUT POSITION ADJUSTMENT Adj. Time : 87min.< Total Time : 112min. >

Roland sc545exe

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