Roland CJ_500_400

SERVICE NOTES

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.Copyright © 2000 ROLAND DG CORPORATION

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

Macintosh is registered trademark or trademark of Apple Computer, Inc. in the USA and/or other countries.

CJ-500/400

4887-04Printed in Japan

1 Structure & Spare Parts1-1 COVERS ....................................................................................... 11-2 FRAME .......................................................................................... 21-3 DRIVE UNIT .................................................................................. 41-4 BASE FRAME ............................................................................... 51-5 CHASSIS ...................................................................................... 61-6 PINCH ROLLER ............................................................................ 71-7 TOOL CARRIAGE ......................................................................... 81-8 INK SYSTEM .............................................................................. 101-9 PUMP SYSTEM .......................................................................... 111-10 HEAD CARRIAGE ...................................................................... 121-11 ACCESSORIES .......................................................................... 141-12 STAND (PNS-501/401) ............................................................... 151-13 TUC-60/70_CONTROL BOX ...................................................... 161-14 TUC-60/70_OTHERS .................................................................. 171-15 TUC-60/70_ACCESSORIES ....................................................... 181-16 TU-500/400 ................................................................................. 18

2 Electrical Section2-1 WIRING MAP .............................................................................. 192-2 MAIN BOARD ASS'Y .................................................................. 202-3 OTHER CIRCUIT BOARDS ........................................................ 312-4 ELECTRIC MAINTENANCE PARTS .......................................... 35

3 Replacement of Main Parts3-1 HEAD_REPLACEMENT ............................................................. 363-2 CLEANING WIRE_REPLACEMENT .......................................... 423-3 CAPPING ASSEMBLY_REPLACEMENT ................................... 433-4 TOOL CARRIAGE_REPLACEMENT .......................................... 453-5 MAIN BOARD_REPLACEMENT ................................................ 493-6 BATTERY_REPLACEMENT ....................................................... 503-7 ENCODER SCALE_REPLACEMENT ........................................ 523-8 CARRIAGE MOTOR_REPLACEMENT ...................................... 543-9 PINCH ROLLER_REPLACEMENT ............................................. 573-10 CUTTER PROTECTION_REPLACEMENT ................................ 573-11 CARRIAGE WIRE_REPLACEMENT .......................................... 58

4 Adjustment

4-1 Special Tool ................................................................................ 64

4-2 Service Mode .............................................................................. 664-3 FIRMWARE UPGRADE .............................................................. 794-4 HEAD CARRIAGE HEIGHT ADJUSTMENT ............................... 804-5 HEAD RANK SETTING ............................................................... 834-6 HEAD ALIGNMENT .................................................................... 854-7 CAPPING POSITION ADJUSTMENT ......................................... 914-8 FLUSHING POSITION ADJUSTMENT ....................................... 954-9 LIMIT POSITION INITIALIZE ...................................................... 964-10 CUT DOWN POSITION ADJUSTMENT ..................................... 974-11 LINEAR ENCODER CHECK ....................................................... 984-12 MOTOR BALANCE ADJUSTMENT ............................................ 994-13 CROP MARK SENSOR ADJUSTMENT ................................... 1034-14 TOOL/CROP MARK SENSOR POSITION ADJUSTMENT ...... 1054-15 PRINT/CUT POSITION ADJUSTMENT .................................... 1074-16 CALIBRATION .......................................................................... 1094-17 TOOL HEIGHT ADJUSTMENT ................................................. 1124-18 TOOL PRESSURE ADJUSTMENT .......................................... 1144-19 CARRIAGE WIRE TENSION ADJUSTMENT ........................... 118

5 Supplemental Information5-1 OPERATIONAL SEQUENCE ...................................................... 1205-2 SENSOR MAP ............................................................................. 1225-3 MANUAL HEAD CLEANING ....................................................... 123

6 Troubleshooting6-1 PRINTING PROBLEMS

6-1-1 MISSING/WAVY DOT ........................................................... 1346-1-2 BANDING .............................................................................. 1366-1-3 PRINT IS DONE AT INCORRECT POSITION ...................... 1376-1-4 INK DROPS ON MEDIA ........................................................ 1386-1-5 PRINT DOESN’T MATCH WITH CUT ................................... 139

6-2 CUTTING PROBLEMS6-2-1 STITCH CUT ......................................................................... 1416-2-2 START & END POINTS DON’T MATCH ............................... 1426-2-3 DISTORTED FIGURE ........................................................... 144

6-3 ERROR MESSAGE6-3-1 MOTOR ERROR ................................................................... 1456-3-2 PRINT ERROR ...................................................................... 1466-3-3 CAPPING ERROR ................................................................. 147

6-4 OTHERS6-4-1 FILL INK PROBLEM .............................................................. 1486-4-2 MEDIA SHIFTING .................................................................. 149

7 Service Activities7-1 INSTALLATION CHECK LIST ................................................... 1507-2 MAINTENANCE CHECK LIST ................................................... 1607-3 SPECIFICATION ........................................................................ 165

ContentsStructure & Spare Parts

Electrical Section

Replacement of Main Parts

Adjustment

Supplemental Information

Troubleshooting

Service Activities

1

2

3

4

5

6

7

Fifth EditionCJ-500/400 '00.December

Revision RecordRevision

No. Date Description of Changes Approval Issued by

0 1999.10.20 First Edition Inagaki Shigenoya

1 2000.2.18 Cover Changed : Revision No. / Pages Inagaki Kaneko

P.6 Added : PLATE CHASSIS L CJ-500

P.8,9 Added : SHEET FILTER CROP CJ-500

P.13 Changed : MAGNET, CJ-70 MAGNET,CJ-500

P.16 Added : WELL-NUT

P.31, 33 Changed : CUTTER CARRIAGE BOARD

P.47 SECT3-4-11 Added : SHEET FILTER CROP

P.55 SECT3-8-7 Added : 2pcs. Of INSULOCK TIE

P.56 SECT3-8-10 Changed :Driving load 250 ~ 400gf 300gf(3N)P.56 SECT3-8-10 Added :Power of Magnet 2.5kgf(24.5N)P.56 SECT3-8-12 Added :AGING FOR CHECKING THE CONNECT

P.58 Added : Unit [N] of the Special Tool

P.60 Added : [CONNECT] under [AGING] menu

P.67 Added : SYSTEM REPORT

P.71 Changed : NO INK MODE

P.100 SECT4-13-4 Changed : Figure

P.105 SECT4-16-2 Changed :495mm(L) 515mm(L)P.105 SECT4-16-3 Changed :Select [FEED ADJUST]P.111 ~ P.113 SECT4-18-7,9,11,13 Added :Unit [N] of the Special Tool

P.119 Changed : Pages of Manual Head Cleaning

P.135 SECT6-1-5-1 Changed : OUTLINE

P.150,152 SECT7-1 Setting / Operation Added :Explanation

P.150,152 Changed : Pages of User's Manual

P.154 Changed : RCC PROFILE

RevisionNo. Date Description of Changes Approval Issued by

2 2000.4.21 Description about CJ-400 has been added. Inagaki Shigenoya

3 2000.10.24Additional Procedure : 3-11 CARRIAGE WIRE_REPLACEMENT

Inagaki Kawai

4 2000.12.284-11 : CARRIAGE WIRE TENSION ADJUSTMENT has been changed.

Nozawa Kawai

1-3 : Size of WASHER, PLAIN has been changed.

1-3 : A WASHER, PLAIN has been added in the picture.

1-3 : Some errors have been revised.

To Ensure Safe Work

To Ensure Safe WorkAbout and Notices

Used for instructions intended to alert the operator to the risk of death orsevere injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury ormaterial damage should the unit be used improperly.

* Material damage refers to damage or other adverse effects caused withrespect to the home and all its furnishings, as well to domestic animals orpets.

About the Symbols

The symbol alerts the user to items that must never be carried out (are forbidden). Thespecific thing that must not be done is indicated by the design contained within the circle.The symbol at left means not to touch.

The symbol alerts the user to things that must be carried out. The specific thing thatmust be done is indicated by the design contained within the circle. The symbol at leftmeans the power-cord plug must be unplugged from the outlet.

The symbol alerts the user to important instructions or warnings. The specific meaningof the symbol is determined by the design contained within the triangle. The symbol at leftmeans "danger of electrocution."

urn off the primary power SW before

servicing.Power SW still supplied even secondary

SW is turned off.

Do not recharge, short-circuit,

disassemble the lithium battery, nor

put it into fire.It may cause heat, explosion and fire.

Put tape around the lithium battery

for insulation for disposal or

preservation.It may cause heat, explosion and fire.

1

1

1 Structure & Spare Parts 1 Structure & Spare Parts1-1 COVERS

1855

5

5

4

4

12

6

4

32

4

4

4

4

94

4

6

228

2

13 46

5

5

4

423

4

6

26

17

11

25

5

43

1

4

1627

76

6

6

19

1

4

27

7

15

10

7

20

6

1

4

1627

76

21

14

1

24

4

428

-Main Parts-

Parts No. Parts Name CJ-

500

CJ-

400

22095110 APRON,B CJ-500 *22095116 APRON,B CJ-400 *22095111 APRON,F CJ-500 *22095114 APRON,F CJ-400 *22095109 APRON,F UNDER CJ-500 *22095115 APRON,F UNDER CJ-400 *22805343 ASS'Y,COVER FRONT CJ-500 *22805356 ASS'Y,COVER FRONT CJ-400 *

5 22805345 ASS'Y,COVER SIDE L CJ-500 * *6 22805346 ASS'Y,COVER SIDE R CJ-500 * *7 23475157 CABLE-CARD 20P 550L BB * *8 22025395 COVER,I/C CJ-500 * *9 22025396 COVER,PUMP CJ-500 * *

22025394 COVER,RAIL CJ-500 *22025434 COVER,RAIL CJ-400 *

11 22025397 COVER,TOP CJ-500 * *12 22025398 COVER,UNDER L CJ-500 * *13 22025399 COVER,UNDER R CJ-500 * *

22115767 FRAME,COVER F CJ-500 *22115795 FRAME,COVER F CJ-400 *

15 22325106 HINGE,001 * *16 22325113 HINGE,006 * *17 21645101 HOOK,INT SW CM-500 * *18 22475106 KNOB CJ-500 * *19 12479103 KNOB,UGF-50 * *20 22535247 LABEL,CAMMJET CJ-500/400 #LA132 * *

14

1

2

3

4

PARTS LIST

10

21 22535220 LABEL,CORPORATE LOGOTYPE #LA79 * *22 22535221 LABEL,SET INK CJ-500 #LA80 * *23 7488710010 PANEL BOARD ASS'Y CJ-500 * *

22055397 PLATE,COVER F CJ-500 *22055424 PLATE,COVER F CJ-400 *

25 22055356 PLATE,F COVER CM-500 * *26 22665253 SHEET,PANEL SW CJ-500 * *27 22165184 SPACER,HINGE FJ-50 * *28 21645102 STAY,GUIDE MEDIA * *

24

Parts Name

Q SCREW,BINDING HEAD M3x4 BC

W SCREW,HEXAGON SOCKET HEAD CAP M4x10 BCE SCREW,W-SEMS M3x10 BC

R SCREW,W-SEMS M3x6 BC

T SCREW,W-SEMS M4x10 BC

Y SCREW,W-SEMS M4x6 BC

U LABEL,BLIND CJ-70

PARTS LIST -Supplemental Parts-

2

1

1 Structure & Spare Parts

1-2 FRAME

24R

59t

tr

Ty

7TY 9

A

[

29

25

7

49

55

45

27

53

56

8

UO

yu

u

y

17

15I

y

y

23y[

2230

4448

4038

47

[

[

e 3

3

e

y

y[

46

20

S

r

q

1

E35

[

31[

S

Y28

Y

1010

10

[

54

19

[

21 34S

18

P ]

]y

[

Y 28r

56

U

O

8

2

30

57

y

[[

5046

14

16Q

Q

y

y

yy

y

I

w

y

y

[

P

P 52

51[

36

36

D

12

12

pp

4243

y

y

y

}

F

D

{

33

32

{

4137

u

u

u

u

u

4

5i

i

11

u

39

o

58

266

[ [

13

3

1


-Main Parts-


500

CJ-

400

1 11879107 ABSORBER TK-12 * *2 22355697 BASE,SHAFT OILES CJ-500 * *3 22355694 BASE,RAIL CJ-500 * *4 22175870 BEARING 10-19ZZ * *5 22115106 BEARING HOUSING A 211-106 * *

22005124 BED,CJ-500 *22005125 BED,CJ-400 *

7 12159563 BUSH,80F-1006 * *8 12159508 BUSH,SHAFT OILES 80F-1206 * *9 23505637 CABLE-ASSY SHEET LOAD CJ-500 * *10 21775101 CAM,SHAFT P-ROLLER CJ-500 * *11 22165165 COLLAR * *12 21715104 FAN,SCIROCCO 109BF24HA2-10 * *

22115766 FRAME,GUIDE CJ-500 *22115794 FRAME,GUIDE CJ-400 *

14 22115768 FRAME,PUMP CJ-500 * *15 22115769 FRAME,SIDE L CJ-500 * *16 22115770 FRAME,SIDE R CJ-500 * *17 21685128 GEAR,H300 S10(B6C16POM) * *18 22135554 GUIDE INK TUBE FJ-50 * *

22135582 GUIDE,CABLE CJ-500 *22135590 GUIDE,CABLE CJ-400 *22135581 GUIDE,TUBE CJ-500 *22135591 GUIDE,TUBE CJ-400 *

21 22135544 GUIDE,TUBE POM FJ-50 * *22 21655131 HOLDER,LINEAR SCALE CJ-70 * *

11899125AS ASS'Y,L-BEARING 3RSR9WZMUUCS+1900L *11899131AS ASS'Y,L-BEARING,3RSR9WZMUUCS+1660L *

24 22145437 LEVER,CAM PINCH CJ-500 * *25 22145438 LEVER,SHAFT CJ-500 * *

21545138 PAD,CUTTER CJ-500 *21545142 PAD,CUTTER CJ-400 *

27 7488711050 SHEET LOAD BOARD ASS'Y CJ-500 * *28 7488711060 PLATE CABLE CJ-500 * *29 22055398 PLATE,LEVER CJ-500 * *30 22055316 PLATE,LINEAR SCALE CJ-70 * *

22055403 PLATE,PINCH CANCEL CJ-500 *22055427 PLATE,PINCH CANCEL CJ-400 *22055400 PLATE,SHUTTER L CJ-500 *22055425 PLATE,SHUTTER L CJ-400 *22055401 PLATE,SHUTTER R CJ-500 *22055426 PLATE,SHUTTER R CJ-400 *

34 22055402 PLATE,TUBE GUIDE CJ-500 * *22185405 RAIL,PINCHROLL CG-680 *22185409 RAIL,PINCHROLL CJ-400 *

36 15229505 SENSOR INTERRUPTER GP2A25 * *22075117 SET,G-ROLLER CJ-500 *22075111 SET,G-ROLLER CM-300 *22295189 SHAFT,SQUARE CJ-500 *22295211 SHAFT,SQUARE CJ-400 *22295190 SHAFT,X-DRIVE CJ-500 *22295210 SHAFT,X-DRIVE CJ-400 *22665252 SHEET,LINEAR SCALE CJ-500 *22665258 SHEET.LINEAR SCALE CJ-400 *

41 22125426 SHUTTER CJ-500 * *42 22165190 SPACER,BED LOWER CJ-500 * *43 22165189 SPACER,BED UPPER CJ-500 * *44 22175122 SPRING,BACK UP PNC-960 * *45 22035133 STAND,LEVER FJ-50 * *46 22715189 STAY,GUIDE TUBE CJ-500 * *

22715180 STAY,LINEAR SCALE CJ-500 *22715234 STAY,LINEAR SCALE CJ-400 *

19

13

6

31

26

23

20

PARTS LIST

40

39

38

37

35

33

32

48 22715163 STAY,LINEAR SPRING FJ-50 * *49 22715190 STAY,RAIL L CJ-500 * *50 22715191 STAY,RAIL R CJ-500 * *51 22715182 STAY,SENSOR CJ-500 * *52 22715156 STAY,SENSOR FJ-50 * *53 22715192 STAY,SENSOR LEVER CJ-500 * *54 22715162 STAY,TUBE FJ-50 * *55 22135361 STOPPER,LEVER CJ-500 * *56 22135365 STOPPER,SHAFT SQUARE CX-24 * *57 22325421 SUPPORT,LINEAR SCALE FJ-50 * *

22805347 ASS'Y,G-ROLLER CJ-500 *22805355 ASS'Y,G-ROLLER CJ-400 *

59 12159573 BUSH,80F-0603 * *

58

Parts Name

Q BUSH NB-19

E BUSH,ROLL 3x4

R E-RING ETW-4

T E-RING ETW-7

Y LIVET,NYLON P2655B

U NUT,SQUARE M3

I PIN,SPRING 2.5x8 SUS

O SCREW,BINDING HEAD M3x10 BC

P SCREW,BINDING HEAD M3x4 BC

{ SCREW,BINDING HEAD P-TIGHT M3x6 BC

} SCREW,BINDING HEAD P-TIGHT M3x8 Cr

q SCREW,HEXAGON SOCKET HEAD CAP M3x12 BC

w SCREW,HEXAGON SOCKET HEAD CAP M3x6 BCe SCREW,HEXAGON SOCKET HEAD CAP M4x15 BC

r SCREW,HEXAGON SOCKET HEAD CAP M4x20 BC

tSCREW,HEXAGON SOCKET HEAD CAPWITH FLANGE

M3x8 Cr

ySCREW,HEXAGON SOCKET HEADCAP WITH PLANE WASHER

M4x12 Cr

u SCREW,HEXAGON SOCKET SET M3x3 WP Cr

i SCREW,PAN HEAD WITH PLANE WASHER M3x4 Cr

o SCREW,W-SEMS M3x12 BC

p SCREW,W-SEMS M3x40 BC

[ SCREW,W-SEMS M3x6 BC

] SCREW,W-SEMS M3x8 BC

A SCREW,W-SEMS M4x6 BC

S SCREW,W-SEMS M4x8 BC

D WIRE SADDLE PLWS-1U

F NUT,HEXAGON M4 Cr


4


1

Parts Name

Q CABLE TYE,INSULOCK T18L

W CUSHION RUBBER,TOCHIGIYA K17

E E-RING ETW-6

R SCREW,BINDING HEAD M2.3x8 BC

T SCREW,BINDING HEAD M3x10 BC

Y SCREW,BINDING HEAD M3x4 BC

U SCREW,BINDING HEAD P-TIGHT M3x8 Cr

I SCREW,HEXAGON SOCKET HEAD CAP M4x12 BC

O SCREW,HEXAGON SOCKET HEAD CAP M4x15 BC

PSCREW,HEXAGON SOCKET HEAD CAPWITH FLANGE

M3x8 Cr

{SCREW,HEXAGON SOCKET HEAD CAPWITH PLANE WASHER

M4x12 Cr

} SCREW,W-SEMS M3x12 BC

q SCREW,W-SEMS M3x6 BC

w SCREW,W-SEMS M3x8 BC

e SCREW,W-SEMS M4x10 BC

r SCREW,W-SEMS M4x6 BC

t SCREW,W-SEMS M4x8 BC

y WASHER,PLAIN 4x8x0.8 BC


191

12

11Q

35

33

y

24

I

O

U

{

We

P

Y

t

2217

1510

R

q

T

21

5 2831

30

4

14q

r32

16

r

E

7

7

36

20

25

3

} I}

2729

{

6

{

P{

18

8

9

2

Q

{

13

13

w

23

2626

II

34

w

q

Revised

Revised

Revised

1-3 DRIVE UNIT

Revised

RevisedRevised

RevisedRevised

-Main Parts-


500

CJ-

400

1 22805342 ASS'Y,MOTOR FEED CJ-500 * *2 22805344 ASS'Y,MOTOR SCAN CJ-500 * *3 22805209 ASS'Y,PULLEY HD48.46S16 CJ-70 * *4 11869103 BALL,4MM * *5 22355696 BASE,LOCK CJ-500 * *6 22355699 BASE,SCAN-MOTOR CJ-500 * *7 22175815 BEARING F8-16ZZ * *8 23505617 CABLE-ASSY C ENCODER CJ-500 * *9 23505619 CABLE-ASSY C POWER CJ-500 * *10 23505623 CABLE-ASSY COVER SW CJ-500 * *11 23505431 CABLE-ASSY G ENCODER FJ-50 * *12 23505636 CABLE-ASSY G POWER CJ-500 * *13 23505620 CABLE-ASSY SENSOR CJ-500 * *14 21365103 CASE,LOCK CJ-70 * *15 13169102 COVER SW R (AVT32344) * *16 22025393 COVER,INNER CJ-500 * *17 22025295 COVER,INT SW FJ-50 * *18 21995113 FLANGE,MOTOR CJ-500 * *19 21995109 FLANGE,MOTOR FJ-50 * *20 21685116 GEAR,H235S20(B8) * *21 21345106 LOCK,STAY CJ-500 * *22 12399102 MAGNET CATCH TL-105 * *23 22055396 PLATE,ORIGIN CJ-500 * *24 12179723 PULLEY WITH BEARING 217-723 * *25 21975117 PULLEY,HD48.46S16(B31C36.5) * *26 15229506 SENSOR INTERRUPTER,GP1A05A5 * *27 22145122 SHAFT STAY NO.1 214-122 * *28 22295117 SHAFT,LOCK CJ-70 * *29 22295118 SHAFT,PULLEY CJ-70 * *30 22185101 SLIDER,LOCK CJ-70 * *

PARTS LIST31 22175134 SPRING,A CJ-70 * *32 22175181 SPRING,STOPPER CJ-500 * *33 22035148 STAND,PULLEY CJ-500 * *34 22715193 STAY,CUT ORIGIN CJ-500 * *35 22135346 STOPPER,CAM CM-500 * *

21945127 WIRE,Y CJ-500 *21945129 WIRE,Y CJ-400 *

36

5

1


1-4 BASE FRAME

O

1

RR

4 5

3

16

9

U I

12 12O

Q

T

132

6

15

W

711

10

Y

Y

Y

Y

14

E

E

8

Y

PARTS LIST -Supplemental Parts-Parts Name

Q CABLE TYE,PUSH MOUNT RT30SS F5W SCREW,HIPICK-WHITE M3x10E SCREW,W-SEMS M3x6 BCR SCREW,W-SEMS M3x8 BCT SCREW,W-SEMS M3x8 SUSY SCREW,W-SEMS M4x8 BCU SPACER PCB-8LI SPACER PCB-8SO WIRE SADDLE PLWS-1U

-Main Parts-


500

CJ-

400

22355695 BASE,AL CJ-500 *22355719 BASE,AL CJ-400 *

2 21985120 BRACKET,INK CATCH TANK FJ-50 * *3 23505423 CABLE-ASSY FAN JUNCTION FJ-50 * *4 23505419 CABLE-ASSY JUNBIWIRE D FJ-50 * *5 23505638 CABLE-ASSY POWER CJ-500 * *6 22335127 CAP,BOTTLE PMP CJ-70 * *7 11369108 CASE,PMP BOTTLE * *8 22815136 CHASSIS CJ-500 * *9 7488710030 FAN JUNCTION BOARD ASS'Y CJ-500 * *10 22115771 FRAME,SUB R CJ-500 * *11 22535144 LABEL,DRAIN BOTTLE #LA29 * *12 21575109 NUT,BOSS H14MM S3MM N3MM * *13 22155763 OILES BUSH 80F-0806 * *14 22055395 PLATE,CHASSIS CJ-500 * *15 22055317 PLATE,INK CATCH TANK CJ-70 * *16 22425107U0 POWER UNIT SWITCHING FJ-50 * *

1

PARTS LIST

6

1


U

6

U

2

10

9

7

T

P

W

Q

R

15

Q

I

I

P

P

}

P

PR 11

12

5

4

3

131{

E

Y

O

8

Q

R

141-5 CHASSIS


Q BUSH,SQUARE SB-4025W CABLE CLAMP FCS-25PE CABLE TYE,INSULOCK T18SR LIVET,NYLON P2655BT PCB SUPPORT RSPS-10LY SCREW,BINDING HEAD M4x6 NiU SCREW,W-SEMS M3x6 BCI SPACER,PUSH PS-4-01O WASHER,TOOTHED LOCK M4 CrP WIRE SADDLE PLWS-1U{ SCREW,OVAL HEAD M3x8 BC} CABLE CLAMP FCS-50P

-Main Parts-


500

CJ-

400

1 13429746 AC INLET SUP-J3G-E+FILTER * *2 15009101 BATTERY CR2032 * *3 23505462 CABLE-ASSY JUNBI A FJ-50 * *4 23505463 CABLE-ASSY JUNBI B FJ-50 * *5 23505419 CABLE-ASSY JUNBIWIRE D FJ-50 * *6 23475157 CABLE-CARD 20P 550L BB * *7 23475158 CABLE-CARD 22P 330L BB * *8 22815136 CHASSIS CJ-500 * *9 7488710020 INTERFACE BOARD ASS'Y CJ-500 * *10 7488712000 MAIN BOARD ASS'Y CJ-500 * *11 7488711060 PLATE CABLE CJ-500 * *12 13129170 POWER SW AJ7201B * *13 23505899 WIRE,C GRX-410 * *14 7488710050 PLATE CHASSIS U CJ-500 * *15 7488710070 PLATE CHASSIS L CJ-500 * *

PARTS LIST

7

1


1-6 PINCH ROLLER

Q

Q

Q

QQ

Q

1

9E

E

67

7

5

10

W

8

8

4E

E

Q

Q

Q

3 3

QQ

67

5

Q

7

2

11

11


Q E-RING ETW-3W SCREW,W-SEMS M3x8 BCE WASHER,PLAIN 4.3x7x0.5 Cr

PARTS LIST -Main Parts-


500

CJ-

400

1 22805338 ASS'Y,P-ROLLER L/R CJ-500 * *2 22805339 ASS'Y,P-ROLLER M CJ-500 * *3 22115765 FRAME,P-ROLLER CJ-500 * *4 22175847 GRX-450 PINCHROLL * *5 22145404 LEVER OF PINCH ROLL * *6 22145831 PIN NO.1 (214-831) * *7 22145832 PIN NO.2 214-832 * *8 22175105 PINCH ROLL SPRING * *9 22175877 PINCH ROLLER (WHEEL ROLLER) * *10 22055399 PLATE,SENSOR P-ROLLER CJ-500 * *11 22175128 SPRING,M P-ROLLER PNC-1860 * *

8

1


1-7 TOOL CARRIAGE

15

13

13

8

9

7

22

17

23

12

24

21

19

16

20

1

2

3

5

4 14

6 18

10

11

3

1

2

5

6

7

8

9

0

{

}

q

e

r

w

w

w

3

w

w

t

4

4

w

w

9

1



Q BUSH,ROLL 2x4W BUSH,ROLL 3x5E CABLE TYE,INSULOCK T18SR LIVET,NYLON P2655BT SCREW,BINDING HEAD M2.6x4 CrY SCREW,BINDING HEAD M3x10 BCU SCREW,BINDING HEAD M3x4 BCI SCREW,BINDING HEAD M3x6 BCO SCREW,FLAT HEAD M3x6 BCP SCREW,HEXAGON SOCKET HEAD CAP M3x4 Cr{ SCREW,HEXAGON SOCKET HEAD CAP M4x6 BC} SCREW,PAN HEAD M3x4 Crq SCREW,TRUSS HEAD M2x6 BCw SCREW,W-SEMS M3x6 BCe WASHER,PLANE 3x6x0.5 Crr WASHER,TOOTHED LOCK M4 Crt SHEET FILTER CROP CJ-500

-Main Parts-


500

CJ-

400

1 22805292 ASS'Y,CLAMP BLADE CM-500 * *2 22805291 ASS'Y,HOLDER BLADE CM-500 * *3 22805287 ASS'Y,PLATE CAM SLIDE CM-500 * *4 22805341 ASS'Y,TOOL CARRIAGE CJ-500 * *5 7488739000 BASE,CUTTER CJ-500 * *6 21815101 BOLT,PENHOLDER * *7 23505621 CABLE-ASSY PINCH POS SENS CJ-500 * *8 23475160 CABLE-CARD 11P 2450L BB HIGH-V * *9 7488711030 CUTTER CARRIAGE BOARD ASS'Y CJ-500 * *10 22025269 COVER,CARRIAGE CM-500 * *11 22025403 COVER,CUT UPPER CJ-500 * *12 7488711040 CROP SENSOR BOARD ASS'Y CJ-500 * *

22135580 GUIDE,CABLE FLEX-CUT CJ-500 *22135593 GUIDE,CABLE FLEX-CUT CJ-400 *

14 22285503 NUT,PENHOLDER * *15 7488711060 PLATE CABLE CJ-500 * *16 21495115 SCREW,BLADE SET CM-500 * *17 15229505 SENSOR INTERRUPTER GP2A25 * *18 22175122 SPRING,BACK UP PNC-960 * *19 22175154 SPRING,BLADE UP CM-500 * *20 22175155 SPRING,SCREW CM-500 * *21 22715184 STAY,AUTO CUTTER CJ-500 * *22 22715185 STAY,CARRIAGE BOARD CJ-500 * *23 22715186 STAY,CARRIAGE HOLD CJ-500 * *24 22715183 STAY,CROP SENS CJ-500 * *

13

PARTS LIST

10

1


2

E

6

9

Q

W

W

R

W

R

W

8

12

10

7

11 3

4W

51

1-8 INK SYSTEM


Q SCREW,BINDING HEAD S-TIGHT M3x6 CrW SCREW,W-SEMS M3x12 BCE SCREW,W-SEMS M3x6 BCR SCREW,W-SEMS M4x8 BC



500

CJ-

400

1 11909133 ADAPTER,SCREW 2FAI FJ-50 * *2 23505422 CABLE-ASSY INKTANK-SENS FJ-50 * *3 12029300 COVER,HOLDER I/C FJ-50 * *4 11659152 HOLDER,INK CARTRIDGE FJ-50 * *5 11659149 HOLDER,RING O 2FAI FJ-50 * *6 7488711020 INK TANK SENS BOARD CJ-500 * *7 22055364 PLATE,HOLDER I/C FJ-50 * *8 22055362 PLATE,INK FJ-50 * *9 22055365 PLATE,INK JOINT FJ-50 * *10 22165179 SPACER,INK FJ-50 * *11 22175167 SPRING,CARTRIDGE FJ-50 * *12 22035139 STAND,INK CARTRIDGE CJ-500 * *

11

1


1-9 PUMP SYSTEM

R

85 Y

6

TE

4

W

WI

11

9

3

TT

I

T

7

T

T

1

Q

U

10

2


Q CABLE TYE,INSULOCK T18S

W SCREW,HEXAGON SOCKET HEADCAP WITH PLANE WASHER

M4x12 Cr

E SCREW,HEXAGON SOCKET SET M3x3 WP CrR SCREW,W-SEMS M3x10 BCT SCREW,W-SEMS M3x6 BCY SCREW,W-SEMS M3x8 BCU TUBING,FAI1.4 400mmLI WIRE SADDLE PLWS-1U

-Main Parts-


500

CJ-

400

1 12809268 ASS'Y CAP FJ-50 * *2 12809269 ASS'Y PUMP FJ-50 * *3 22355663 BASE,CAP FJ-50 * *4 21685122 GEAR,S10S20 * *5 21685120 GEAR,S34S4.3 * *6 22055367 PLATE,MOTOR FJ-50 * *7 22055366 PLATE,SLIDER FJ-50 * *8 22165178 SPACER,6FAI FJ-50 * *9 22035140 STAND,CAP CJ-500 * *10 11379105 WIPER,HEAD ASP FJ-50 * *11 22505302 X-MOTOR * *

PARTS LIST

12

1


1-10 HEAD CARRIAGE

35 1

15

e

e

9

}

29{

O O

26E 23

}21

}

33W

O

19T

q20

29{

23}

E

28

2830

{

18

32{ P

P

5

r

r

36

3731

31

}

7

Y

Y

1616

2510

10

4

27

24

I

U

2

W

t

t

113

}

34

12}

R 22

613

13

R

R

w35

8

11

13W

13

1



W CABLE TYE,PUSH MOUNT RT30SS F5E E-RING ETW-3R LIVET,NYLON P2655BT SCREW,BINDING HEAD M2.6x12 BCY SCREW,BINDING HEAD P-TIGHT M3x6 BCU SCREW,HEXAGON SOCKET HEAD CAP M3x4 Cr

I SCREW,HEXAGON SOCKET HEADCAP WITH FLANGE

M3x8 Cr

O SCREW,PAN HEAD M3x5 CrP SCREW,PAN HEAD B-TIGHT M2.5x6 Cr{ SCREW,PAN HEAD WITH PLANE WASHER M3x4 Cr} SCREW,W-SEMS M3x6 BCq SCREW,W-SEMS M3x8 BCw SCREW,W-SEMS M4x8 BCe TUBE,SPIRAL FAI8 50mmLr WASHER,PLANE 3x8x1.0 Crt WIRE SADDLE PLWS-1U

-Main Parts-


500

CJ-

400

1 11909133 ADAPTER,SCREW 2FAI FJ-50 * *2 22805340 ASS'Y,PLATE,HEAD HOLD * *3 22355698 BASE,CABLEBEAR CJ-500 * *4 22355659 BASE,CARRIAGE FJ-50 * *5 23475156 CABLE-CARD 24P1 270L BB HIGH-V * *6 23475159 CABLE-CARD 28P 2400L BB HIGH-V * *7 22025283 COVER,CARRIAGE FJ-50 * *

12039532 COVER,TKP0180-2B R50-58 *12029436 COVER,TKP0180-2B R50-52 *

9 11959109 DAMPER,INK 2FAI * *10 12119752 FRAME,CARRIAGE FJ-50 * *11 22135544 GUIDE,TUBE POM FJ-50 * *12 7488711010 HEAD CARRIAGE BOARD ASS'Y CJ-500 * *

21655158 HOLDER,CABLE CJ-500 *21655183 HOLDER,CABLE CJ-400 *

14 21655159 HOLDER,CARRIAGE CJ-500 * *15 11659149 HOLDER,RING O 2FAI FJ-50 * *16 12149432 LEVER,HEAD LEFT FJ-50 * *17 12149431 LEVER,HEAD RIGHT FJ-50 * *18 22145435 LEVER,LOCK FJ-50 * *19 7488710040 LINEAR ENCODER BOARD ASS'Y CJ-500 * *20 21345105 LOCK,CJ-500 * *21 22395108 MAGNET CJ-500 * *22 7488710060 PLATE PRINT CABLE CJ-500 * *23 22055373 PLATE,ARM LOCK FJ-50 * *24 22055379 PLATE,DAMPER FJ-50 * *25 22055363 PLATE,HEAD GND FJ-50 * *26 11519107 RING,O P4 * *27 22295171 SHAFT,CARRIAGE FJ-50 * *28 22155567 SPACER M3X5 * *29 22175158 SPRING,CARRIAGE FJ-50 * *30 22175159 SPRING,CARRIAGE SIDE FJ-50 * *31 12179156 SPRING,HEAD FJ-50 * *32 22175161 SPRING,LEVER FJ-50 * *33 22715187 STAY,ENCO SENS CJ-500 * *34 22715188 STAY,HEAD CJ-500 * *35 21435107 TUBING,CJ-500 2800MM * *36 22805318 ASS'Y,HEAD INKJET L FJ-50 * *37 22805317 ASS'Y,HEAD INKJET R FJ-50 * *

13

8

PARTS LIST

14

1


1-11 ACCESSORIES

WQ

15 14

8

11,12

13

1 2 3

4 5

7

6

10

9

E

16


Q SCREW,PLASTIC HEAD N-1 M3x16 WHW SCREW,PLASTIC HEAD N-1 M3x6 BKE TUBING,SILICON G16-586-06 100mmL

-Main Parts-


500

CJ-

400

1 23495214 AC CORD VCTF 100V 7A 3P-S * *2 13499109 AC CORD SJT 117V 10A 3PVC * *3 23495125 AC-CORD H05VV 230V 10A S * *4 23495124 AC CORD 3ASL/100 240VA 10A SAA * *5 13499111 AC CORD H05VV-F 240VE 10A S * *6 13499209 ADAPTER PLUG (100V) * *7 11849102 BLADE,OLFA AUTO CUTTER XB10 * *

22605310 CARTON,SET CJ-500 *22605325 CARTON,SET CJ-400 *

9 ST-037 CLEAN STICK TX712A * *10 22535230 LABEL,PANEL SW JP CJ-500 #LA86 * *11 26015236 MANUAL,USE EN CJ-500 * *12 26015237 MANUAL,USE JP CJ-500 * *13 26015231 MANUAL,USE-CKIT JP/EN CJ-500 * *14 22135360 STOPPER,CUT CARRIAGE CJ-500 * *15 22135359 STOPPER,HEAD CJ-500 * *16 21935130 TOOL,HEXAGON 3 ZN * *

8

PARTS LIST

15

1


1-12 STAND (PNS-501/401)

1

2

3

4

5

6

7

8

9

10

11

12

Q

W

ER

T

T

Y

U


Q CASTER,DESIGN CASTER DN-50-BW NUT,HEXAGON M6 BCE SCREW,HEXAGON SOCKET HEAD CAP M6x20 CrR WASHER,PLANE 6.5x16x1 CrT WASHER,PLANE 8x18x1.6 BCY PIPE SUS304U NUT,SQUARE M5


Parts No. Parts Name PN

S-5

01

PN

S-4

01

1 22145210 ARM,PNS-501 * *2 7498804000 ASS'Y,BRAKE PNS-501 * *

22805349 ASS'Y,SFAFT SHEET PNS-501 *22805358 ASS'Y,SFAFT SHEET PNS-401 *22805348 ASS'Y,STAND PNS-501 *22805359 ASS'Y,STAND PNS-401 *

5 22135362 STOPPER PNS-501 * *6 7498805000 ASS'Y,STOPPER SCREW PNS-501 * *7 21815106 BOLT,SHOULDER PNS-501 * *8 12339128 CAP,R 7545 B * *

22605311 CARTON,SET PNS-501 *22605321 CARTON,SET PNS-401 *

10 21995112 FLANGE,GUIDE PNS-501 * *11 22565682 HEXAGONAL WRENCH 5 * *12 22035138 STAND,BASE PNS-50 * *

3

4

9

16

1


r

r

1-13 TUC-60/70 CONTROL BOX

PARTS LIST -Main Parts-Parts No. Parts Name

1 22445659 AC ADAPTER DCP-301A (100V)

2 22445660 AC ADAPTER DCP-302A (117V)

3 22445661 AC ADAPTER DCP-303A (230V)

4 22445662 AC ADAPTER DCP-304A (240VA)

5 22445663 AC ADAPTER DCP-305A (240VE)

6 22805225 ASS'Y,COVER GEAR TUC-60/70

7 22805229 ASS'Y,GEAR S80S60 TUC-60/70

8 22805226 ASS'Y,MOTOR TUC-60/70

9 22805224 ASS'Y.FRAME R TUC-60/70

10 21985112 BRACKET,TUC-60/70

11 23505370 CABLE-ASSY 3P FBSW TUC-60/7012 23505371 CABLE-ASSY 3P MODESW TUC-60/70

13 23505372 CABLE-ASSY 4P POWER TUC-60/70

14 23505373 CABLE-ASSY DIN TUC-60/70

15 13369134 CONNECTOR TCS-2230-01-110116 22025232 COVER,TUC-60/70

17 12369446 CS-2 CLIP

18 21995107 FLANGE,MOTOR TUC-60/70

19 21685115 GEAR,S24S6(B6.5C12) TUC-60/70

20 7440709020 INLET BOARD ASS'Y

21 7440709010 MAIN BOARD ASS'Y

22 13129170 POWER SW AJ7201B

23 22295148 SHAFT,M4TAP TUC-60/70

24 22295149 SHAFT,SUPPORT TUC-60/70

25 22715133 STAY,INLET TUC-60/7026 22135336 STOPPER,ADAPTOR TUC-60/7027 13119304 SW MJ3J-13AS28 13119305 SW MJ3J-18AS29 2215359200 BOSS NUT #592


1 BINDER T-18S 80MM2 CAP DIP VCP-3 BK 3 PIN SNAP M144 RING TYPE C M145 SCREW BINDING HEAD Ni 3X66 SCREW BINDING HEAD BC 5X127 SCREW BINDING HEAD BC 4X158 SCREW HEXAGONAL CAP BC 4X109 SCREW HEXAGONAL CAP BC 4X60 SCREW HEXAGONAL CAP BC 4X20{ SCREW SOCKET SET WP Cr 3X3} SCREW W-SEMS BC 4X10q SCREW W-SEMS BC 3X6w SPACER POLY PIPE 4.3X8X4 e WASHER FLAT BC 5X10X1.0r WELL-NUT B-832

17

1


1-14 TUC-60/70 OTHERS


1 22805231 ASS'Y,ARM TUC-60/70

2 22805227 ASS'Y,MIRROR TUC-60/70

3 22805230 ASS'Y,SCREW TUC-60/70

4 22805228 ASS'Y,SENSOR TUC-60/70

5 21985113 BRACKET,SENSOR TUC-60/70

6 22115714 FRAME,L TUC-60/707 21655139 HOLDER,SLIDER TUC-60/70

8 21545125 PAD,STAY TUC-60/70

9 22295147 SHAFT,TUC-60/7010 22185103 SLIDER,1 TUC-60/70

11 22185102 SLIDER,GUIDE TUC-60/70

12 22715134 STAY,MIRROR TUC-60/70

13 22715131 STAY,SENSOR LOW TUC-60/70

14 22715132 STAY,SENSOR UP TUC-60/70

15 22135337 STOPPER,MIRROR TUC-60/70


1 LABEL DO NOT KICK IDNo.753

2 PIN SNAP M14

3 RING TYPE C M144 SCREW BINDING HEAD BC 3X6

5 SCREW HEXAGONAL CAP BC 4X10

6 SCREW PLASTICK HEAD BK 3X6

7 SCREW W-SEMS BC 4X10



18

1


1-15 TUC-60/70 ACCESSORIES

1-16 TU-500/400

1

2

1

4 53

3

5 4

2

23

4

1

5


1 22605275 CARTON,TUC-60/702 21995106 FLANGE,GUIDE 2 PNS-703 26015157 MANUAL,USE JP/EN TU-70/604 21935130 TOOL,HEXAGON 3 ZN5 21935131 TOOL,HEXAGON 6 ZN


1 CLAMP CABLE CLAMP FCN-3010 2 CLAMP CORD KEEP K-106G 3 SCREW HEXAGONAL CAP BC 4X64 SCREW HEXAGONAL CAP Ni 8X105 SCREW HEXAGONAL CAP BC 4X40

-Main Parts-

Parts No. Parts Name TU

-500

TU

-400

1 12339121 CAP,50*30 * *22605312 CARTON,SET TU-500 *22605324 CARTON,SET TU-400 *22155124 PIPE,TAKE UP TU-500 *22155157 PIPE,TAKE UP TU-400 *22185407 RAIL,SLIDER TU-500 *22185410 RAIL,SLIDER TU-400 *21505109 ROLLER,DANCER TU-500 *21505110 ROLLER,DANCER TU-400 *

5

PARTS LIST

2

3

4

2 Electrical Section

19

2

2-1 WIRING MAP 2 Electrical Section

D

C

BA

V

H

J K

R

SSTU

L M

Q

E

I W

AC

INLE

TS

UP

-J3G

-E

1342

9746

PO

WE

R S

WA

J720

1B13

1291

70S

W P

OW

ER

SU

PP

LY22

4251

07U

0+

41V

+5V -5V

FAN

SC

IRO

CC

O21

7151

04

FAN

SC

IRO

CC

O21

7151

04

FAN

JU

NC

TIO

N

BO

AR

D

PU

MP

M

OTO

R

2250

5302

CN18 CN19 CN17

+41

V

+5V -5V

+5V

+3.

3V

15M

Hz

60M

Hz

RE

GU

LATO

RLM

3940

IT

FAN

CO

NT

RO

L

ST

EP

PIN

GM

OTO

R D

RIV

ER

MT

D20

05

SE

RV

O A

MP

L620

3 x

2

CP

UH

D64

1770

8

DR

AM

4Mw

ord

x 16

bit

FLA

SH

RO

M16

Mbi

t

SE

RV

O C

ON

TR

OL

GAT

E A

RR

AYD

/A P

CM

55 x

2

CN

11C

N3

CN

12C

N4

CN

20

CN

8C

N14 I/O

CO

NT

RO

LIN

PU

T B

UF

FE

RO

UT

PU

T L

ATC

H(a

par

t of c

ircui

t w

ithin

FP

GA

)

EE

PR

OM

4kbi

t

A/D

TC

3509

6

RT

C45

53

CE

NT

RO

C

ON

TR

OL

FIF

O 2

kbyt

e

HE

AD

CO

NT

RO

L F

PG

AD

PR

AM

4k

x 16

bit

SR

AM

256

kbit

x 3

60M

Hz

SO

LEN

OID

DR

IVE

INK

JET

HE

AD

DR

IVE

R

CN

16C

N15

CN5CN6CN2CN7

CN

21

INK

TAN

K U

NIT

INK

TAN

K

SE

NS

BO

AR

D

SH

EE

TLO

AD

SE

NS

BO

AR

D

FR

ON

TC

OV

ER

SW

AV

T32

344

1316

9102

PAP

ER

S

EN

S F

PAP

ER

S

EN

S R

OR

IGIN

SE

NS

OR

CU

T O

RIG

INS

EN

SO

R

GP

1A05

A5

1522

9506

GP

1A05

A5

1522

9506

GP

2A25

1522

9505

GP

2A25

1522

9505 IN

TE

RFA

CE

BO

AR

D

IEE

E12

84 L

evel

1

PAN

EL

BO

AR

D

SW

- 1

8LE

D -

6B

UZ

ZE

R

LCD

16 x

2

HE

AD

(LE

FT

)

HE

AD

(RIG

HT

)H

EA

D C

AR

RIA

GE

BO

AR

D

CU

TT

ER

CA

RR

IAG

EB

OA

RDVR

AD

JUS

T

LIN

EA

R

EN

CO

DE

RB

OA

RD

CR

OP

SE

NS

BO

AR

D

PIN

CH

PO

SS

EN

SO

R

GP

2A25

1522

9505

SO

LEN

OID

2243

5326

CARRIAGEMOTOR

GRITMOTOR

AS

S'Y

, MO

TOR

SC

AN

2280

5344

AS

S'Y

, MO

TOR

FE

ED

2280

5342

PARA

LLEL

GF

R

FOR

ISP

D

OW

NLO

AD

S23

4751

56C

AB

LE-C

AR

D 2

4P1

270L

BB

HIG

H-V

T23

4751

57C

AB

LE-C

AR

D 2

0P 5

50L

BB

U

2347

5158

CA

BLE

-CA

RD

22P

330

L B

BV

2350

5637

CA

BLE

-AS

SY

SH

EE

T L

OA

D C

J-50

0W

2350

5621

CA

BLE

-AS

SY

PIN

CH

PO

SS

EN

S C

J-50

0

PA

RT

S L

IST

-Mai

n P

arts

-

Par

ts N

o.P

arts

Nam

e

CJ-500CJ-400

A23

5054

62C

AB

LE-A

SS

Y J

UN

BI A

FJ-

50B

2350

5463

CA

BLE

-AS

SY

JU

NB

I B F

J-50

C23

5058

99W

IRE

,C G

RX

-410

D23

5054

19C

AB

LE-A

SS

Y J

UN

BI D

FJ-

50E

2350

5638

CA

BLE

-AS

SY

PO

WE

R C

J-50

0F

2350

5422

CA

BLE

-AS

SY

INK

TA

NK

-SE

NS

FJ-

50

G23

5056

20C

AB

LE-A

SS

Y S

EN

SO

R C

J-50

0H

2350

5423

CA

BLE

-AS

SY

FA

N J

UN

CT

ION

FJ-

50

I23

4751

60C

AB

LE-C

AR

D 1

1P 2

450L

BB

HIG

H-V

J23

5056

19C

AB

LE-A

SS

Y C

PO

WE

R C

J-50

0K

2350

5617

CA

BLE

-AS

SY

C E

NC

OD

ER

CJ-

500

L23

5056

36C

AB

LE-A

SS

Y G

PO

WE

R C

J-50

0M

2350

5431

CA

BLE

-AS

SY

G E

NC

OD

ER

FJ-

50Q

2350

5623

CA

BLE

-AS

SY

CO

VE

R S

W C

J-50

0R

2347

5159

CA

BLE

-CA

RD

28P

240

0L B

B H

IGH

-V


20

2

MAIN BOARD COMPONENT DIAGRAM _ COMPONENT SIDE

DIP SW

2-2 MAIN BOARD

Indicates revision of the cicuit board.

B6P

-VH

2SB

1551L6203

L62032S

C3746

2SA

14692S

C3746

2SA

1469

100u25V100u25V

100u25V

100u63V

100u63V

D5S

6M

CL02BE181

LM2576HVT

220u63V

D2FL20U

2SB1551

5566-04A

5566-02A

D2FL20U

D2FL20U

D2FL20U

D2FL20U

IL-G-6P-S3T2-SA

IL-G-7P-S3T2-SA

uPC

49474H

C175

uPC

494

74LS14

MBCG10692-147

IL-FPC-28ST-N

IL-FPC-28ST-N

H8D2813E

H8D2813E

74ABT245SC-8002DC49.152MHz

74ABT245

PCM-55

4.7/2W

10/0.25W

2.0/2W

4.7/2W

10/0.25W

2.0/2W

RXE110

RXE110

10u63V

33u63V33u63V

33u16V33u16V

10u63V

100u63V

16V8

16V8

A103

A103

74LVX

3245

SN

74LVC

H16245D

GG

SN

74LVC

H16245D

GG

SN

74LVC

H16245D

GG

10kVR

10kVR

10kVR

10kVR

10kVR

10kVR

10kVR

10kVR

NJU201NJM20174ALS08

IDT71V256SA-15Y

IDT71V256SA-15Y

IDT71V256SA-15Y

MTD2005MTD2005

5233-04AIL-FPC-11ST-N

A103A103A102

74HCT245 74HCT24574LS245

EPF6016QC208-3

IDT

7203

A103

A103

74ALS574

74LS245

74LVC138

74LVC138

74LVC245

EXBM16D8

ispLSI 1016

ispLSI 1016

74LVC14TL7700

BA10324

ispLSI 1016

MBM29LV160B

A10374LVC245

74LVC374

53014-0810

53014-101053014-0310

53014-1210

S103

IL-FP

C-22S

T-N

53014-0210

IL-S-2P-S2T2-EF

A102

A103 S103 S103

GM71VS65163CLT-5

GM71VS65163CLT-5

74HC

T245

74HC

T245

74LVC

245

74LVC

245

RTC-4553

KS

D-04

BC

R20V

4

IL-FPV-20ST-N

PS-40PE-D4T1-PN1

S330

S330

S330

S330A103 A103 A103

S330

S103

S103

HD6417708

IDT70V24S55PF

74LVC

245

A103

74LVC

08

53014-0510

93LC66

K2796S

D1F

L20

5267-02A

1R2

D2F

L20U

LM3940

CL02BE18110u63V

SEL-6414E

RD4.3ESB3

100u63V

DSP03

10u/16V

0.68/1W1.0/1W 0.68/1W

M5220

HC-49/U

N O . Function O N O F F

1 Model Selection CJ-500 CJ-400

2 Reserved

3 Reserved

4 Reserved

Always OFF

Always OFF

Always OFF


21

2

MAIN BOARD COMPONENT DIAGRAM _ SOLDERING SIDE

74HCT245

PCM55

TC35096

D1F

L20U

D1F

L20U

D1F

L20U

D1F

L20U

D1F

L20U

D1F

L20U

D2F

L20U

D2F

L20U

M5220

M5220 M5220


22

2

MAIN BOARD _ 1/9 Circuit Diagram D

036

D1

35

D2

34

D3

33

D4

32

D5

29

D6

28

D7

27

D8

26

D9

25

D10

24

D11

23

D12

22

D13

21

D14

16

D15

15

D16

14

D17

13

D18

12

D19

11

D20

10

D21

9

D22

8

D23

5

D24

4

D25

3

D26

2

D27

1

D28

143

D29

142

D30

141

D31

140

CS

011

4

CS

111

3

CS

211

2

CS

311

1

A0

37

A1

38

A2

39

A3

40

A4

43

A5

44

A6

45

A7

46

A8

47

A9

48

A10

51

A11

52

A12

53

A13

56

A14

57

A15

58

A16

61

A17

62

A18

63

A19

64

A20

65

A21

66

A22

67

A23

70

A24

71

A25

72

RE

SE

T88

CA

P1

74V

CC

-PLL

175

VS

S-P

LL1

73

BS

105

RD

/WR

106

RD

107

CK

E13

1

NM

I89

IRL3

90IR

L291

IRL1

92IR

L093

CS

411

0

CS

5,C

E1A

109

CS

6,C

E1B

108

WA

IT13

2

NC

99

RA

S,C

E12

9

CA

SH

H,C

AS

2H11

9C

AS

HL,

CA

S2L

120

CA

SLH

125

CA

SLL

,CA

S,O

E12

6

WE

0,D

QM

LL12

4

WE

2,D

QM

UL,

ICIO

RD

118

WE

1,D

QM

LU12

3

WE

3,D

QM

UU

,ICIO

WR

117

IOIS

1694

VC

C3

7

VC

C3

18

VC

C3

20

VC

C3

31

VC

C3

42

VC

C3

50

VC

C3

55

VC

C3

60

VC

C3

69

VC

C3

81

VC

C3

83

VC

C3

102

VC

C3

116

VC

C3

122

VC

C3

128

VC

C3

139

GN

D6

GN

D17

GN

D19

GN

D30

GN

D41

GN

D49

GN

D54

GN

D59

GN

D68

GN

D82

GN

D10

0

GN

D11

5

GN

D12

1

GN

D12

7

GN

D13

3

GN

D14

4

ST

AT

US

197

ST

AT

US

098

XT

AL2

136

TC

LK13

4

VC

C-R

TC

135

EX

TA

L213

7

VS

S-R

TC

138

BA

CK

96

BR

EQ

87

IRQ

OU

T95

MD

0,S

CK

86

MD

1,T

XD

85

MD

2,R

XD

84

MD

3,C

E2A

104

MD

4,C

E2B

103

MD

5,R

AS

213

0

XT

AL

80

EX

TA

L79

CK

IO10

1

CA

P2

77V

CC

-PLL

278

VS

S-P

LL2

76

IC1

HD

6417

708S

F60

A0

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

A21

A22

A23

A24

A25

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

D16

D17

D18

D19

D20

D21

D22

D23

D24

D25

D26

D27

D28

D29

D30

D31

C1

CE

470p

C3

CE

0.1u

VC

C3

C2

CE

470p

C4

CE

0.1u

VC

C3

55 4 4

66 3 3

77 2 2

88 1 1

RA

1

EX

BS

8V10

3J

55 4 4

66 3 3

77 2 2

88 1 1

RA

2

EX

BS

8V10

3J

VC

C3

R1

0

Y1

HC

-49/

U 1

5MH

zC

38

CE

22p

C39

CE

22p

VC

C3

/RE

SE

T

TX

DR

RX

D

55

44

66

33

77

22

88

11

RA

6E

XB

S8V

330J

55

44

66

33

77

22

88

11

RA

7E

XB

S8V

330J

55

44

66

33

77

22

88

11

RA

8E

XB

S8V

330J

55

44

66

33

77

22

88

11

RA

9E

XB

S8V

330J

A2

A3

A4

A5

A10

A11

A12

A13

A6

A7

A8

A9

A14

RA

2R

A3

RA

4R

A5

RA

10R

A11

RA

12R

A13

RA

6R

A7

RA

8R

A9

RA

14

A0

19

A1

20

A2

21

A3

22

A4

23

A5

24

A6

27

A7

28

A8

29

A9

30

A10

31

A11

32

A12

33

RA

S14

UC

AS

37LC

AS

38

WE

13

OE

36

D0

2

D1

3

D2

4

D3

5

D4

7

D5

8

D6

9

D7

10

D8

41

D9

42

D10

43

D11

44

D12

46

D13

47

D14

48

D15

49

GN

D26

VC

C3

1

GN

D39

GN

D45

GN

D50

VC

C3

6

VC

C3

12

VC

C3

25

IC2

GM

71V

S65

163C

LT-5

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

VC

C3

RA

2R

A3

RA

4R

A5

RA

6R

A7

RA

8R

A9

RA

10R

A11

RA

12R

A13

RA

14

A0

19

A1

20

A2

21

A3

22

A4

23

A5

24

A6

27

A7

28

A8

29

A9

30

A10

31

A11

32

A12

33

RA

S14

UC

AS

37LC

AS

38

WE

13

OE

36

D0

2

D1

3

D2

4

D3

5

D4

7

D5

8

D6

9

D7

10

D8

41

D9

42

D10

43

D11

44

D12

46

D13

47

D14

48

D15

49

GN

D26

VC

C3

1

GN

D39

GN

D45

GN

D50

VC

C3

6

VC

C3

12

VC

C3

25

IC3

GM

71V

S65

163C

LT-5

VC

C3

D16

D17

D18

D19

D20

D21

D22

D23

D24

D25

D26

D27

D28

D29

D30

D31

RA

2R

A3

RA

4R

A5

RA

6R

A7

RA

8R

A9

RA

10R

A11

RA

12R

A13

RA

14

55

44

66

33

77

22

88

11

RA

10E

XB

S8V

330J

VC

C3

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

VC

C3

12345

109876

RA

11E

XB

A10

E10

3J

12345

109876

RA

12E

XB

A10

E10

3J

12345

109876

RA

13E

XB

A10

E10

3J

VC

C3

VC

C3

VC

C3

A0

A2

A4

A6

A1

A3

A5

A7

A14

A12

A10

A8

A9

A11

A13

A15

A22

A20

A18

A16

A17

A19

A21

A23

R2

10K

R3

10K

A24

A25

VC

C

123456789101112131415161718192021 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

CN

1

PS

-40S

D-D

4TS

1-1

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

/CS

VC

C3

A23

A24

/HR

ES

ET

TP

1

TP

2T

P3

CLK

601 2 3 4 5

10 9 8 7 6

RA

14

EX

BA

10E

103J

A24

A25

/WR

EQ

/INT

SV

/RN

O

/LC

D_C

SLC

D_E

/INT

CN

T

/WR

/RD

A25V

CC

3

A23

/GA

TE

5V

/PA

NE

L/L

ED

/SW

0/S

W1

A02 A13 A24 A35 A46 A57 A68 A79

B0 18B1 17B2 16B3 15B4 14B5 13B6 12B7 11

E19 DIR1

IC6

74LV

C24

5

VC

C3

RX

D

RR

XD

/WE

0

A1

B2

C3

E1

4

E2

5

E3

6

Y0

15

Y1

14

Y2

13

Y3

12

Y4

11

Y5

10

Y6

9

Y7

7

IC11

74LV

C13

8

/HE

AD

CS

/DP

CS

/SR

VC

S/S

RV

RD

A1

B2

C3

E1

4

E2

5

E3

6

Y0

15

Y1

14

Y2

13

Y3

12

Y4

11

Y5

10

Y6

9

Y7

7

IC12

74LV

C13

8

A24

A25

/PIN

1

/PO

UT

1

/RE

SE

T

TP

4

/IOIS

16

/IOIS

16

TP

5

TP

6

TP

7

PC

1

CE

0.1u

PC

2

CE

0.1u

PC

3

CE

0.1u

PC

4

CE

0.1u

PC

6

CE

0.1u

PC

7C

E0.

1u

VC

C3

R4

10K

1 23

IC13

A74

LVC

08

R34

33

/SW

2A

2442

A25

43

CS

444

WE

2

RD

3

CLK

5

RE

SE

T26

WR

EQ

9

INT

SV

10

RN

O11

INT

EX

T12

IRL1

31

IRL2

32

IRL3

33

WA

IT19

LCD

_CS

15

LCD

_E14

INT

CN

T37

A23

41

CS

61

CR

D0

20

CW

R21

PA

NE

L22

LED

23

SW

024

SW

125

SY

SR

ST

29

CR

D1

34

SD

O18

SD

I8

ISP

EN

7

MO

DE

30

SC

LK27

INT

1284

36

INT

US

B35

IOO

E38

GA

TE

13

CS

540

CS

14

CS

216

IC14

PLS

I101

6E-8

0LT

44

TQ

FP

44P

ISP

_DO

WN

LOA

D C

ON

NE

CT

OR

VC

C

ISP

SD

O_S

H3I

F

/ISP

EN

ISP

MO

DE

ISP

SC

LK

C54

CE

0.01

u

/INT

1284

/INT

US

B_H

F

456

IC13

B

74LV

C08

9108

IC13

C

74LV

C08

12345678

CN

253

014-

0810

ISP

SD

O

R5

10K

TP

8T

P9

1

2

3JP

1

DS

P03

-003

-432

T

/IOO

E

R6

10K

VC

C

PC

8

CE

0.1u

PC

9

CE

0.1u

PC

10C

E0.

1u

PC

11

CE

0.1u

VC

C

TP

10

TP

11T

P12

TP

13

R7

10K

VC

C

/INT

US

B_S

T

R8

10K

VC

C

TP

14

/US

B_C

S/C

EN

_CS

A0

2A

13

A2

4A

35

A4

6A

57

A6

8A

79

B0

18B

117

B2

16B

315

B4

14B

513

B6

12B

711

E19

DIR

1IC

7

74LV

C24

5

D0

D1

D2

D3

D4

D5

D6

D7

DG

0D

G1

DG

2D

G3

DG

4D

G5

DG

6D

G7

DG

[0..7

]

TP

15

PC

12

CE

0.1u

VC

C3

TP

16

TP

17

A[0

..25]

D[0

..31]

A[0

..25]

D[0

..31]

DG

[0..7

]

TP

19

121311

IC13

D

74LV

C08

VC

C3

VC

C3

VC

C3

VC

C3

D0

29

D1

31

D2

33

D3

35

D4

38

D5

40

D6

42

D7

44

D8

30

D9

32

D10

34

D11

36

D12

39

D13

41

D14

43

D15

45

A1

24

A2

23

A3

22

A4

21

A5

20

A6

19

A7

18

A8

8

A9

7

A10

6

A11

5

A12

4

A13

3

A14

2

A15

1

A16

48

A17

17

A18

16

A0

25

VC

C3

37

CE

26

OE

28

WE

11

RP

12A

199

BY

TE

47

GN

D27

GN

D46

NC

10

NC

13

NC

14

IC4

MB

M29

LV16

0B-9

0PF

TN

-FJ

A20

R10

10K

VC

C

CLK

30

A25

TP

47T

P66

A4

TP

67


23

2

MAIN BOARD _ 2/9 Circuit Diagram

CA

RIA

GE

_GA

IN

DX

0D

X1

DX

2D

X3

DX

4D

X5

DX

6D

X7

DX

8D

X9

DX

10D

X11

XP

HA

XP

HB

VC

C

VC

C

DX

0D

X1

DX

2D

X3

DX

4D

X5

DX

6D

X7

DX

8D

X9

DX

10D

X11

VC

C

VC

C

VC

C

DX

[0..1

1]

1 2 3 4 5 6

CN

3

IL-G

-6P

-S3T

2-S

A

C63

CE

1000

p

C64

CE

1000

p

TP

20T

P21

R37

10K

R38

10K

TP

22T

P23

TP

24T

P25

TP

26T

P27

TP

28T

P29

31

2

Q1 D

TC

114E

K

TP

30

TP

31

R45 33

C47

NoM

ount

PC

13

CE

0.1u

+5

4

GN

D2

OU

T3

NC

1

Y2

SG

-800

2DC

49.

152M

PT

C

TP

32

A0

81

A1

82

A2

83

A3

84

A4

85

A5

86

D0

68

D1

69

D2

70

D3

71

D4

72

D5

73

D6

74

D7

75

CS

76

RD

66

WR

67

INT

87

ITA

77

RS

TI

64

CK

I80

RN

O91

RN

I92

XP

HA

99

XP

HB

100

YP

HA

61

YP

HB

62

CN

ST

88

AC

C89

UC

K94

DD

AC

K95

TE

ST

63

MU

X96

MU

Y97

MU

TE

98

HE

XM

D93

CW

X1

CC

WX

2

EC

WX

5

EC

CW

X6

RN

GX

7

OV

RX

8

XC

A9

XC

B10

XC

C11

XC

D12

XP

013

XP

114

XP

216

XP

317

XP

418

XP

519

XP

620

XP

721

XP

822

XP

923

XP

A24

XP

B25

XP

C26

XP

D27

XP

E30

XP

F31

CW

Y57

CC

WY

58

EC

WY

59

EC

CW

Y60

RN

GY

32

OV

RY

33

YC

A34

YC

B35

YC

C36

YC

D37

YP

038

YP

139

YP

241

YP

342

YP

443

YP

544

YP

645

YP

746

YP

847

YP

948

YP

A49

YP

B50

YP

C51

YP

D52

YP

E55

YP

F56

IC15 MB

CG

1069

2-14

7

R39

10K

C48 N

oMou

nt

PF

C

VC

C

-5V

PC

14

CE

0.1u

PC

15

CE

0.1u

B1

1

B2

2

B3

3

B4

4

B5

5

B6

6

B7

7

B8

8

B10

10

B12

12

B9

9

B11

11

+VS23

COM 20

B13

13

B14

14

B15

15

B16

(LS

B)

16

-VS 24

SJ

19

IOU

T21

IBP

O22

RF

B18

VO

UT

17

IC16

PC

M55

HP

5 67

+ -

IC18

B

M52

20F

P

R62

2.2K

R63

2.2K

R69

68K

C69

CE

2200

pC

70C

E22

00p

R70

68K

VF

C

TP

33

FR

OM

CA

RR

I. E

NC

OR

DO

R

VF

C

PF

C

DG

[0..7

]

A[1

..6]

/SR

VC

S

/RE

SE

T

/INT

SV

/RN

O

/RD

/WR

/SR

VR

D

VC

CA

1V

CC

B24

A0

3

A1

4

A2

5

A3

6

A4

7

A5

8

A6

9

A7

10

OE

22

DIR

2

B0

21

B1

20

B2

19

B3

18

B4

17

B5

16

B6

15

B7

14

IC22

74LV

XC

3245

VC

C3

VC

C

A1

A2

A3

A4

A5

A6

HA

1H

A2

HA

3H

A4

HA

5H

A6

HA

1H

A2

HA

3H

A4

HA

5H

A6

HD

0H

D1

HD

2H

D3

HD

4H

D5

HD

6H

D7

HD

0H

D1

HD

2H

D3

HD

4H

D5

HD

6H

D7

/HR

ES

ET

89

IC23

D

74LS

14

1011

IC23

E

74LS

14

56

IC23

C

74LS

14

34

IC23

B

74LS

14

R46

33

R47

33

R73

1KR

741K

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC24

74A

BT

245

VC

C

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC25

74A

BT

245

VC

C

VC

C

VC

C

SIO

_OU

TS

IO_C

LK

E2P

RO

M_C

S

/AD

_CS

/RT

C_C

S

HE

AD

_TH

RM

AIN

03

AIN

14

AIN

25

AIN

36

CS

2

SE

1

CK

12

DI

13

VD

D14

DO

10

SA

RS

11

VR

EF

9

AG

ND

8

VS

S7

IC26

TC

3509

6AF

R81

10K

1%

C5

CE

0.1u

2 1

BT

1B

CR

20V

4P

C16

CE

0.1u

SIO

_IN

CS

112

DIN

3

CLK

4

CS

011

DO

UT

13

VC

C8

GN

D1

TP

14

WE

2

L49

L510

L37

L26

L15

IC27

RT

C-4

553

/RT

C_W

R

RT

C_E

NB

CS

1

SK

2

DI

3

DO

4

VC

C8

NU

7

OR

G6

GN

D5

IC28

93LC

66

R40

10K

CR

2032

:RT

C B

AC

KU

PH

OLD

ER

BA

TT

ER

Y B

CR

20V

4

R83

33

R84

NoM

ount

Cro

pSen

sor

21

D1A

DA

227

34

D1B

DA

227

3 4

D2B

DA

227

C55

CE

0.01

u

/H_R

D/H

_WR

PC

17

CE

0.1u

VC

C

PC

18

CE

0.1u

VC

C

PC

19

CE

0.1u

PC

20

CE

0.1u

PC

21

CE

0.1u

PC

22

CE

0.1u

VC

C

PC

23

CE

0.1u

VC

C

3 1

2Q

3

DT

C11

4EK

R75

1K

LED

1S

EL-

6414

E

SE

RV

O_M

UT

E/L

IVE

SE

RV

O_M

UT

E/L

IVE

VC

C R76

1KR

771K

1 2 3 4 5 6 7

CN

4

IL-G

-7P

-S3T

2-S

A

VC

C

R48

33

R49

33

YP

HA

YP

HB

C65

CE

1000

p

C66

CE

1000

p

DY

0D

Y1

DY

2D

Y3

DY

4D

Y5

DY

6D

Y7

DY

8D

Y9

DY

10

DY

11

DY

[0..1

1]

-5V

PC

24

CE

0.1u

PC

25

CE

0.1u

B1

1

B2

2

B3

3

B4

4

B5

5

B6

6

B7

7

B8

8

B10

10

B12

12

B9

9

B11

11

+VS23

COM 20

B13

13

B14

14

B15

15

B16

(LS

B)

16

-VS 24

SJ

19

IOU

T21

IBP

O22

RF

B18

VO

UT

17

IC17

PC

M55

HP

DY

11D

Y10

DY

9D

Y8

DY

7D

Y6

DY

5D

Y4

DY

3D

Y2

DY

1D

Y0

3 21

8 4+ -

V+

V-

IC18

A

M52

20F

P

R64

2.2K

R65

2.2K

R71

68K

C71

CE

2200

pC

72C

E22

00p

R72

68K

VFG

VFG

PF

G

TP

34

PF

G

C67

CE

1000

p

VC

C

GR

ID_G

AIN

Aut

oGai

nCtr

l Car

riage

1 23

IC29

A

74A

LS08

GA

IN_C

TR

LCG

AIN

_CT

RLC

Aut

oGai

nCtr

l Grid

4 56

IC29

B

74A

LS08

GA

IN_C

TR

LGG

AIN

_CT

RLG

VC

C

PC

26C

E0.

1u

PC

27C

E0.

1u-5

V

2 1

D2A

DA

227

3 1

2

Q4

DT

C11

4EK

R78

1K

VC

C

-5V

D10

RD

4.3E

SB

3

DG

0D

G1

DG

2D

G3

DG

4D

G5

DG

6D

G7

HA

[1..3

]

HD

[0..7

]

/GA

TE

5V

A[0

..1]

A0

A1

A[1

..6]

DG

[0..7

]

A[0

..1]

HA

[1..3

]

HD

[0..7

]

1312

IC23

F

74LS

14

VC

C

R29

10K

VC

C

PH

0_IN

PH

1_IN

PH

1_O

UT

PH

0_O

UT


24

2


OP

EN

:MU

TE

ON

+27V

VC

C

VC

C

VC

C

VC

C

SE

RV

O M

ute/

Live

VX

VC

C

-5V

R66

10K

1%

EN

11

IN1

5

IN2

7

VR

EF

9

BO

OT

14

OU

T1

3

OU

T2

1

BO

OT

28

SENSE 10VS2

GND 6

IC37

L620

3

D11

D2F

L20U

C59

CE

0.02

2u

C60

CE

0.02

2u

D12

D2F

L20U

R93

1K

C77

CE

0.22

u

R99

10K

C6

CE

0.1u

R67 10

K1%

R10

01K

R10

8 10K

1%

R10

9

10K

1%

R11

0

10K

1%C

73C

E0.

022u

C51

CE

0.01

uR

114

4.7K

C52

CE

1000

p

C7 CE

0.1u

C56

CE

0.01

u

R11

5

4.7K

FB

3

INV

12

NO

NI1

1

INV

215

NO

NI2

16

+512

REF14

C1

8

E1

9

E2

10

OC

13D

EA

D4

C2

11

C 5

R 6

GND 7

IC39

UP

C49

4GS

R10

1

10K

5 67

+ -

IC21

B

M52

20F

P

D1

4Q

12

Q1

3

D2

5Q

27

Q2

6

D3

12Q

310

Q3

11

D4

13Q

415

Q4

14

CLK

9

CLR

1

IC41

74H

C17

5

R11

64.

7K

1 2

CN

11

5566

-02A

21

3

Q6

DT

A11

4EK

2 1

3

Q7

DT

C11

4EK

C79

CE

0.47

u 10

%

R94

5.6K

R11

83.

9K VR

110

KV

R

R11

915

0KR

123

470

R12

747

KC

81C

E1.

0u 1

0%3 2

1

8 4+ -

V+

V-

IC19

A

M52

20F

P

C83

CE

3300

p

76

8

IC69

BN

JU20

1AM

C86

CE

0.06

8u

R10

2

10K

R17

68.

2K

VR

710

KV

R

R17

8

4.7K

Prn

tGai

nC

Prn

tOfs

C

C8

CE

0.1u

VC

C

+

C93

220u

/63V

CM

otor

Gai

nH/L

C9 C

E0.

01u

SE

RV

O_M

UT

E/L

IVE

VF

C

PF

C

C10

CE

0.1u

3 4

D3B

DA

227

21

D3A

DA

227

34

D4B

DA

227

34

D7B

DA

227

21

D7A

DA

227

21

D6A

DA

227

3 4 D6B

DA

227

+27V

VC

C

VX

R79

10K

1%

EN

11

IN1

5

IN2

7

VR

EF

9

BO

OT

14

OU

T1

3

OU

T2

1

BO

OT

28

SENSE 10VS2

GND 6

IC38

L620

3

D13

D2F

L20U

C74

CE

0.02

2u

C75

CE

0.02

2u

D14

D2F

L20U

R95

1K

C78

CE

0.22

u

C11

CE

0.1u

3 21

8 4+ -

V+

V-

IC36

A

M52

20F

P

R80

10K

1%

R10

31K

R11

1 10K

1%

R11

2

10K

1%

R11

3

10K

1%C

76

CE

0.02

2u

C57

CE

0.01

uR

117

4.7K

C58

CE

1000

p

C12 CE

0.1u

FB

3

INV

12

NO

NI1

1

INV

215

NO

NI2

16

+512

REF14

C1

8

E1

9

E2

10

OC

13D

EA

D4

C2

11

C 5

R 6

GND 7

IC40

UP

C49

4GS

C80

CE

0.22

u 10

%

R96

1KR

180

12K

R12

447

0

R12

833

KC

82C

E0.

22u

10%

5 67

+ -

IC19

B

M52

20F

P

C84

CE

4700

p23

1

4

5

13

IC69

AN

JU20

1AM

C88

CE

0.06

8u

R10

4

10K

R17

73.

9K

VR

810

KV

R

R17

94.

7K

Prn

tGai

nG Prn

tOfs

G

VF

G

PF

G

C13

CE

0.1u

3 4

D5B

DA

227

21

D5A

DA

227

21

D4A

DA

227

1 3 2 4

CN

12

5566

-04A

VC

C

VC

C

-5V

R10

5

10K

5 67

+ -

IC36

B

M52

20F

P

C14

CE

0.1u

C15 CE

0.1u

C16

CE

0.01

u

21

D8A

DA

227

34

D8B

DA

227

21D9A

DA

227

3 4

D9B

DA

227

GM

otor

Gai

nH/L

C94

CE

100p

C95

CE

100p

C10

7C

E1.

0u 1

0%

C10

8C

E0.

1u 1

0%

3 21

8 4+ -

V+

V-

IC21

A

M52

20F

P

VC

C

-5V

C17

CE

0.1u

C18 CE

0.1u

VC

C

-5V

VR

210

KV

R

VC

C

-5V

C89

CE

0.01

5u 1

0%

R97

4.7K

R18

14.7K

VR

310

KV

R

R12

547

0

R12

933

K

C12

3C

E0.

33u

10%

5 67

+ -

IC20

B

M52

20F

P

C12

5

CE

0.01

5u 1

0%

23

1

4

5

13

IC70

AN

JU20

1AM

C90

CE

0.06

8u

R10

6

10K

R18

2

1.5K

VR

910

KV

R

Cut

Gai

nC

Cut

Ofs

C

C91

CE

0.01

5u 1

0%

R98

10K

R18

31K

R12

647

0

R17

533

K

C12

4C

E0.

33u

10%

3 21

8 4+ -

V+

V-

IC20

A

M52

20F

P

C85

CE

0.01

5u 1

0%

76

8

IC70

BN

JU20

1AM

C92

CE

0.06

8u

R10

7

10K

R18

4 2.7K

VR

1010

KV

R

Cut

Gai

nG

Cut

Ofs

G

VC

C

-5V

C19

CE

0.1u

C20 CE

0.1u

VC

C

-5V

VR

410

KV

R

1011

9

IC69

C

NJU

201A

M

VC

C

-5V

1514

16

IC69

D

NJU

201A

M

1514

16

IC70

D

NJU

201A

M

1011

9

IC70

C

NJU

201A

M

VC

C

-5V

R91

NoM

ount

R92 NoM

ount

R12

015

0K

R12

115

0K R12

215

0K

PR

INT

/CU

T

CuttingPrinting

Car

riage

Grit

1 2

IC23

A74

LS14

PR

INT

/CU

T

VC

C

-5V

C12

6C

E0.

1u

C12

7C

E0.

1u

C12

8C

E0.

1u

C12

9C

E0.

1u

C13

0C

E0.

1u

C13

1C

E0.

1u

R87

0.1/

1W

R88

0.1/

1W

GA

IN_C

TR

LCG

AIN

_CT

RLC

GA

IN_C

TR

LGG

AIN

_CT

RLG


25

2


HD

[0..7

]

CD

[0..7

]

SE

LEC

T

/FA

ULT

PE

RR

OR

BU

SY

/AC

K

/INIT

/SE

LEC

TIN

CD

3C

D4

CD

2

CD

5

CD

1

CD

6

CD

0

CD

7D

12

D2

3D

34

D4

5D

56

D6

7D

78

D8

9

CLK

11O

C1

Q1

19Q

218

Q3

17Q

416

Q5

15Q

614

Q7

13Q

812

IC42

74A

LS57

4

/W2

D0

7

D1

6

D2

5

D5

30

D6

29

D7

28

/FF

9

D3

4

D4

31

/RE

SE

T25

GND 16VCC32

NC1 NC12

NC17 NC27

Q0

10

Q1

11

Q2

13

Q4

19Q

314

Q5

20

Q6

21

Q7

22

Q8

15D

83

/R18

/EF

24

/FL/

RT

26

/XO

/HF

23/X

I8

IC43

IDT

7203

L50J

-PR

VC

C

/HR

ES

ET

/ST

B

CE

NT

_ST

D

CLK

30

/HR

ES

ET

/H_R

D

/INT

CN

T

ISP

SD

O_C

EN

T

ISP

SD

O_S

H3I

F/IS

PE

N

ISP

MO

DE

ISP

SC

LK

/CE

N_C

S

/AU

TO

FD

/DIR

EC

T_R

D

R9

10K

/INT

1284

CD

3C

D4

CD

2

CD

5

CD

1

CD

6

CD

0

CD

7

/DIR

EC

T_R

D

PC

40

CE

0.1u

VC

C

I/O11

I/O1

I/O2

I/O3

I/O4

Y0

5

/ispE

N7

SD

I.IN

08

I/O9

I/O10

I/O 12

I/O 13

I/O 14

I/O 15

I/O 16

SDO.IN1 18

I/O 19

I/O 20

I/O 21

I/O 22

I/O44

I/O43

I/O42

I/O41

IN340

I/O38

I/O37

I/O36

I/O35

I/O34

I/O33

I/O32

I/O31

IN2.

MO

DE

30

Y1/

/RE

SE

T29

Y2/

SC

LK27

I/O26

I/O25

I/O24

I/O23

ISP

LSI1

016

QF

P44

IC45

PLS

I101

6E-8

0LT

44

/CF

IFO

_WR

/CF

IFO

_FU

LL /H_W

R

HD

0H

D1

HD

2H

D3

HD

4H

D5

HD

6

HD

7

HA

1H

A2

/CF

IFO

_HA

RF

/CF

IFO

_RD

HD

0H

D1

HD

2H

D3

HD

4H

D5

HD

6H

D7

HD

0H

D1

HD

2H

D3

HD

4H

D5

HD

6H

D7

HA

[1..3

]

US

BD

[0..7

]

/INT

US

B_S

T

OB

F1

/INT

US

B_H

F

/W2

D0

7

D1

6

D2

5

D5

30

D6

29

D7

28

/FF

9

D3

4

D4

31

/RE

SE

T25

GND 16VCC32

NC1 NC12

NC17 NC27

Q0

10

Q1

11

Q2

13

Q4

19Q

314

Q5

20

Q6

21

Q7

22

Q8

15D

83

/R18

/EF

24

/FL/

RT

26

/XO

/HF

23/X

I8

IC44

NoM

ount

VC

C

/HR

ES

ET

/H_W

R

/HR

ES

ET

/US

B_W

R

ISP

SD

O

ISP

SD

O_H

DIF

/ISP

EN

ISP

MO

DE

ISP

SC

LK

/US

B_R

D

/US

B_C

S

/H_R

D

/US

B_C

S1

/US

B_G

AT

E

I/O11

I/O1

I/O2

I/O3

I/O4

Y0

5

/ispE

N7

SD

I.IN

08

I/O9

I/O10

I/O 12

I/O 13

I/O 14

I/O 15

I/O 16

SDO.IN1 18

I/O 19

I/O 20

I/O 21

I/O 22

I/O44

I/O43

I/O42

I/O41

IN340

I/O38

I/O37

I/O36

I/O35

I/O34

I/O33

I/O32

I/O31

IN2.

MO

DE

30

Y1/

/RE

SE

T29

Y2/

SC

LK27

I/O26

I/O25

I/O24

I/O23

ISP

LSI1

016

QF

P44

IC46

NoM

ount

/UF

IFO

_WR

/UF

IFO

_RD

/IBF

1

HD

3H

D2

HD

1H

D0

HA1HA2

HD

0H

D1

HD

2H

D3

HD

4H

D5

HD

6H

D7

HD

0H

D1

HD

2H

D3

HD

4H

D5

HD

6H

D7

/US

B_R

ES

ET

OB

F0

/IBF

0

/US

B_C

S0

US

B_A

0

/US

B_G

AT

E

/UF

IFO

_EM

PT

Y/U

FIF

O_H

AR

F

/UF

IFO

_FU

LL

HA3

HD

4H

D5

US

BD

0U

SB

D1

US

BD

2U

SB

D3

US

BD

4U

SB

D5

US

BD

6U

SB

D7

US

BD

0U

SB

D1

US

BD

2U

SB

D3

US

BD

4U

SB

D5

US

BD

6U

SB

D7

TP

42

TP

43

R32

0

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC48

74LS

245

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC49

NoM

ount

/H_R

D

A0

2A

13

A2

4A

35

A4

6A

57

A6

8A

79

B0

18B

117

B2

16B

315

B4

14B

513

B6

12B

711

E19

DIR

1IC

50

NoM

ount

TP

44

HD

[0..7

]

HA

[1..3

]

US

BD

[0..7

]

CD

[0..7

]

R17

1N

oMou

nt

R17

2N

oMou

nt

VC

C

R17

3N

oMou

nt

R17

4

NoM

ountV

CC

PC

29

CE

0.1u

VC

C

PC

30

NoM

ount

VC

C

PC

31

NoM

ount

VC

C

PC

32

NoM

ount

PC

33

CE

0.1u

PC

37

CE

0.1u

VC

C

PC

38

NoM

ount

VC

C

R30

10K

VC

C

R31

10K

VC

C R33

NoM

ountVC

C

R85

NoM

ount

VC

C

R19

5N

oMou

ntR

193

NoM

ount

R19

4N

oMou

ntV

CC


26

2


A[1

5..1

9]

/WR

EQ

DG

[0..7

]

EN

C_P

HA

EN

C_P

HB

EnB

itSel

DG0

A16

DG1

A17

DG2

A18

DG3

A19

DG4DG5

DG7

/WREQ

ENC_PHAENC_PHB

EnB

itSel

Noz

l0

VL0

Col

0

Noz

l1

VL1

Col

1

Noz

l2

VL2

Noz

l3

VL3

Noz

l4

VL4

Noz

l5

VL5

VL6

Col

D0

Col

D1

Col

D2

Pag

eD0

Pag

eD1

Pag

e0

Pag

e1

ChgBS0ChgBS1ChgBS2ChgBS3

Chg

BS

4C

hgB

S5

Chg

BS

6C

hgB

S7

Chg

BS

8

Chg

BS

9C

hgB

S10

Chg

BS

11C

hgB

S12

/ChgPOE

ChargeStop

ALT

_CS

1A

LT_C

S0

MaskBitBitSel0BitSel1BitSel2BitSel3BitSel4

ALT

_CS

2

ImgW

d0Im

gWd1

ImgW

d2Im

gWd3

ImgW

d4

ImgWd5ImgWd6ImgWd7ImgWd8ImgWd9ImgWd10ImgWd11ImgWd12ImgWd13

ImgWd14ImgWd15

ImgW

d[0.

.15]

Pag

e1

Pag

e0

Col

1C

ol0

Noz

l5

VL6

VL5

VL4

VL3

VL2

VL1

VL0

Noz

l4N

ozl3

Noz

l2N

ozl1

Noz

l0

Chg

BS

0C

hgB

S1

Chg

BS

2C

hgB

S3

Chg

BS

4C

hgB

S5

Chg

BS

6C

hgB

S7

Chg

BS

8

Chg

BS

9C

hgB

S10

Chg

BS

11C

hgB

S12

Pag

eD0

Pag

eD1

Col

D0

Col

D1

Col

D2

Mas

kBit

BitS

el4

BitS

el3

BitS

el2

BitS

el1

BitS

el0

Cha

rgeS

top

/Chg

PO

E

/ALT

RE

S

VC

C3

AC

LKA

CO

NF

IGA

ST

AT

US

AD

ATA

AD

ON

E

for P

assi

veS

eria

lMod

e

ALT

ER

A60

16Q

C20

8

I/O1

I/O2

I/O3

I/O4

I/O5

nCE

6

GN

D7

VC

CIN

T8

VC

CIO

9

I/O10

I/O11

I/O12

I/O13

I/O14

I/O15

I/O16

I/O17

I/O18

I/O19

I/O20

I/O21

I/O22

I/O23

Inpu

t GC

LK24

GN

D25

VC

CIN

T26

VC

CIO

27

Inpu

t GC

LK28

I/O29

I/O30

I/O31

I/O32

I/O33

I/O34

I/O35

I/O36

I/O37

I/O38

I/O39

I/O40

I/O41

I/O42

GN

D43

VC

CIN

T44

VC

CIO

45

MS

EL(

PS

:GN

D )

46

I/O47

I/O48

I/O49

I/O50

I/O51

I/O52

I/O 53

I/O 54

I/O 55

I/O 56

I/O 57

I/O 58

I/O 59

I/O 60

I/O 61

GND 62

VCCIO 63

I/O 64

I/O 65

I/O 66

I/O 67

I/O 68

I/O 69

I/O 70

I/O 71

I/O 72

I/O 73

I/O 74

I/O 75

I/O 76

nCONFIG 77

GND 78

VCCIO 79

nSTATUS 80

I/O 81

I/O 82

I/O 83

I/O 84

I/O 85

I/O 86

I/O 87

I/O 88

I/O 89

I/O 90

I/O 91

I/O92

I/O 93

I/O 94

GND 95

VCCIO 96

I/O 97

I/O 98

I/O 99

I/O 100

I/O 101

I/O 102

I/O 103

I/O 104

I/O10

5I/O

106

I/O10

7I/O

108

I/O10

9G

ND

110

VC

CIN

T11

1V

CC

IO11

2I/O

113

I/O11

4I/O

115

I/O11

6I/O

117

I/O11

8I/O

119

I/O12

0I/O

121

I/O12

2I/O

123

I/O12

4I/O

125

I/O12

6I/O

127

Inpu

t GC

LK12

8G

ND

129

VC

CIN

T13

0V

CC

IO13

1In

put G

CLK

132

I/O13

3I/O

134

I/O13

5I/O

136

I/O13

7I/O

138

I/O13

9I/O

140

I/O14

1I/O

142

I/O14

3I/O

144

I/O14

5I/O

146

GN

D14

7V

CC

INT

148

VC

CIO

149

CO

NF

_DO

NE

150

I/O15

1I/O

152

I/O15

3I/O

154

I/O15

5I/O

156

I/O157 I/O158 I/O159 I/O160 I/O161 I/O162 I/O163 I/O164 GND165 VCCIO166 I/O167 I/O168 I/O169 I/O170 I/O171 I/O172 I/O173 I/O174 I/O175 I/O176 I/O177 I/O178 I/O179 I/O180 DATA0181 GND182 VCCIO183 DCLK184 I/O185 I/O186 I/O187 I/O188 I/O189 I/O190 I/O191 I/O192 I/O193 I/O194

I/O195 I/O196 I/O197 I/O198 GND199 VCCIO200 I/O201 I/O202 I/O203 I/O204 I/O205 I/O206 I/O207 I/O208

IC61

EP

F60

16Q

C20

8-3

DG6

M_FireEnableM_EnBitSel

M_EncMode

M_FlushModeM_FlushTrigPulse

M_EncTrigPulse

M_BitSelReqM_ChargeStartM_ChargeRunning

CP

LReq

Imag

eWor

dLH

/WrA

lt

OE

Alt

Imag

eWor

dReq

VC

CV

CC

M_TrigPlsM_EncDir

R13

5

1K

R13

6

1K

VC

C3

VC

C3

Imag

eWor

dLH

12345

109876R

A28

EX

BA

10E

102JV

CC

3

Col

or0

Col

or1

Col

or2

Col

or3

Col

or4

Col

or5

Hea

dStb

HdS

erC

lkA

02

A1

3A

24

A3

5A

46

A5

7A

68

A7

9

B0

18B

117

B2

16B

315

B4

14B

513

B6

12B

711

E19

DIR

1IC

51

74LS

245

HdS

erC

lkH

eadS

tbC

olor

0C

olor

1C

olor

2C

olor

3C

olor

4C

olor

5

VC

C1 2 3 4 5

10 9 8 7 6

RA

29

EX

BA

10E

102J

C44

CE

22p

C45

CE

22p

123456789

1011

CN

13

NoM

ount

R28

100

R13

7

1K

PC

52

CE

0.1u

VC

C

PC

53

CE

0.1u

PC

54

CE

0.1u

VC

C3

HIC

_Clk

HIC

_/C

lrH

IC_D

ata0

HIC

_Dat

a1H

IC_/

Stb

R21

10K

HIC

_CLK

HIC

_DA

TA

0

HIC

_/S

TB

HIC

_/C

LR

HIC

_DA

TA

1

R22

10K

R23

10K

R24

10K

R25

10K

VC

C

SE

NS

_C

SE

NS

_M

SE

NS

_YS

EN

S_K

SE

NS

_LM

SE

NS

_LC

VC

C1 2 3 4 5

10 9 8 7 6

RA

19E

XB

A10

E10

3J

VC

C1 2 3 4 5

10 9 8 7 6

RA

20

EX

BA

10E

103J

OR

G

PA

PE

R_F

PA

PE

R_R

SIO

_IN

/US

BO

N

1 2 3

CN

14

5301

4-03

10

VC

C

TO

PIN

CH

RO

LL

R61

33

ImgW

d[0.

.15]

DG

[0..7

]

A[1

5..1

9]

P1o

ut3

Tan

kIn

k/S

ides

ns

CUT_ORGSENS_MSENS_LMSENS_KSENS_YSENS_LCSENS_C

VC

C

Mhp

owM

lpow

Car

i_ga

inG

rid_g

ain Prn

_Cut

SIO

_OU

T

SIO

_CLK

E2P

RO

M_C

S

/RT

C_C

S/R

TC

_WR

RT

C_E

NB

A0

2A

13

A2

4A

35

A4

6A

57

A6

8A

79

B0

18B

117

B2

16B

315

B4

14B

513

B6

12B

711

E19

DIR

1IC

32

74H

CT

245

VC

C

CA

RIA

GE

_GA

INM

LPO

WM

HP

OW

GR

ID_G

AIN

CP

LReq

Imag

eWor

dReq

ALT

_CS

2A

LT_C

S1

ALT

_CS

0

INIT

_DO

NE

/ALT

RE

S

OE

Alt

/WrA

lt

A0

2A

13

A2

4A

35

A4

6A

57

A6

8A

79

B0

18B

117

B2

16B

315

B4

14B

513

B6

12B

711

E19

DIR

1IC

33

74H

CT

245

VC

C

DE

CA

Y

INK

TA

NK

1 2 3 4 5

10 9 8 7 6

RA

21

EX

BA

10E

103J

1 2 3 4 5

10 9 8 7 6

RA

22

EX

BA

10E

103J

/P_S

IDE

_SE

NS

PM

_PH

AP

M_P

HB

P1out3TankInk/Sidesns

MhpowMlpow

Cari_gainGrid_gainPrn_Cut

JOIN

TP

INC

H_P

OS

PA

PE

R_F

PA

PE

R_R

OR

GP

INC

H

/US

BO

NS

IO_I

N

55 4 466 3 377 2 288 1 1

RA

4E

XB

S8V

103J

55 4 4

66 3 3

77 2 2

88 1 1

RA

5E

XB

S8V

103J

VC

C

A0

2A

13

A2

4A

35

A4

6A

57

A6

8A

79

B0

18B

117

B2

16B

315

B4

14B

513

B6

12B

711

E19

DIR

1IC

34

74H

CT

245

VC

C

CE

NT

_ST

D

PM

P_P

OW

ER

PW

Mou

t

Prn

_Cut

Pw

mO

ut

Pen

dcy

PW

MP

RIN

T/C

UT

PW

Mou

tP

rn_C

ut

Prn

_Cut

Pw

mO

ut

A0

2A

13

A2

4A

35

A4

6A

57

A6

8A

79

B0

18B

117

B2

16B

315

B4

14B

513

B6

12B

711

E19

DIR

1IC

35

74H

CT

245

VC

C

PE

ND

0P

EN

D1

PE

ND

2P

EN

D3

PE

ND

4P

EN

D5

PE

ND

6P

EN

D7

PEND0PEND1PEND2PEND3PEND4PEND5PEND6

PEND7

PE

ND

[0..7

]

PE

N_U

D

PE

N_F

OR

CE

0P

EN

_FO

RC

E1

PE

N_F

OR

CE

2P

EN

_FO

RC

E3

PE

N_F

OR

CE

4P

EN

_FO

RC

E5

PE

N_F

OR

CE

6

CLK

10

PC

57

CE

0.1u

PC

58

CE

0.1u

VC

C

PC

59

CE

0.1u

VC

C

PC

60

CE

0.1u

VC

C

PC

61

CE

0.1u

VC

C

PC

62

CE

0.1u

VC

C

JOIN

TP

INC

H_P

OS

TP

50T

P51 TP

53 TP

54 TP

55 TP

56

TP

57T

P58

TP

59

TP

60

TP

61

TP

62

R27

10K

VC

C

CU

T_O

RG

R19

210

KR

191

10K

R19

010

KR

189

10K

R18

510

KR

186

10K

R18

710

K

R18

8

10K

/SO

L_E

N

/PM

P_E

N

R19

710

K

VC

C

VC

CR

196

10K

Pap

er_S

ideS

W

Fro

ntC

over

SW

Hat

chC

over

SW

/AD

_CS


27

2


I01

I12

I23

I34

I45

I56

I67

I78

I89

I911

F0

12

F1

13

F2

14

F3

15

F4

16

F5

17

F6

18

F7

19

IC52

GA

L16V

8-10

LJ F

J-50

VC

C3

VC

C3

VC

C3

VC

C3 V

CC

3

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

A16

A2A3A4A5A6

A7

A8

A9

A10

A11

A12

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10D11D12D13

D14D15

DG0DG1

DG2DG3

DG4DG5

DG6DG7DG0DG1

DG2DG3

DG4DG5

DG6DG7

Chg

BS

0

Chg

BS

1

Chg

BS

2

Chg

BS

3

Chg

BS

4

Chg

BS

5

Chg

BS

6

Chg

BS

7

Chg

BS

8

Chg

BS

9

Chg

BS

10

Chg

BS

11

Chg

BS

12

Nozl0

VL0

Col0

Nozl1

VL1

Col1

Nozl2

VL2

Nozl3

VL3

Nozl4

VL4

Nozl5

VL5VL6

Nozl0

VL0

Col0

Nozl1

VL1

Col1

Nozl2

VL2

Nozl3

VL3

Nozl4

VL4

Nozl5

VL5VL6

Noz

l0

VL0

Col

0

Noz

l1

VL1

Col

1

Noz

l2

VL2

Noz

l3

VL3

Noz

l4

VL4

Noz

l5

VL5

VL6

MaskBit

Page0

BitSel0BitSel1BitSel2BitSel3BitSel4

Page1MaskBit

Page0

BitSel0BitSel1

BitSel2BitSel3

BitSel4

Page1

MaskBit

Page0

BitSel0BitSel1BitSel2BitSel3BitSel4

Page1

ChgStopNCHG

CHG

ND1

ND2

MD1KC1

MD2

ChgStopNCHGCHG

ND1ND2

MD1

KC1

MD2

ChgStopNCHGCHG

ND1ND2

MD1KC1

MD2

ChgBS0ChgBS1ChgBS2ChgBS3ChgBS4ChgBS5ChgBS6ChgBS7ChgBS8ChgBS9ChgBS10ChgBS11ChgBS12

ImgWd0ImgWd1ImgWd2

ImgWd3ImgWd4ImgWd5ImgWd6

ImgW

d7Im

gWd8

ImgW

d9Im

gWd1

0Im

gWd1

1Im

gWd1

2Im

gWd1

3Im

gWd1

4Im

gWd1

5

ImgW

ordL

Nozl0Nozl1Nozl2Nozl3

Noz

l4N

ozl5

Noz

l0

VL0

Col

0

Noz

l1

VL1

Col

1

Noz

l2

VL2

Noz

l3

VL3

Noz

l4

VL4

Noz

l5

VL5

VL6

Pag

e0P

age1

Chg

BS

0C

hgB

S1

Chg

BS

2C

hgB

S3

Chg

BS

4C

hgB

S5

Chg

BS

6C

hgB

S7

Chg

BS

8C

hgB

S9

Chg

BS

10C

hgB

S11

Chg

BS

12

/Chg

PLa

tch0

/Chg

PO

E

A[2

..16] D

[0..1

5]

/DP

CS

/RD

/WE

0

Cha

rgeS

top

R13

0

1K

/SR

AM

CS

1/S

RA

MC

S0

Mas

kBit

BitS

el0

BitS

el1

BitS

el2

BitS

el3

BitS

el4

KC

1AM

D1A

MD

2AN

D1A

ND

2AC

HG

AN

CH

GA

/SR

AM

CS

2

EnB

itSel

R13

11K

12345

109876

RA

16E

XB

A10

E10

3J

ImgW

d[0.

.15]

ImgW

ordL

/SR

AM

CS

0/S

RA

MC

S1

/SR

AM

CS

2

Pag

e1P

age0

Col

1C

ol0

Noz

l5

VL6

VL5

VL4

VL3

VL2

VL1

VL0

Noz

l4N

ozl3

Noz

l2N

ozl1

Noz

l0

Chg

BS

0C

hgB

S1

Chg

BS

2C

hgB

S3

Chg

BS

4C

hgB

S5

Chg

BS

6C

hgB

S7

Chg

BS

8C

hgB

S9

Chg

BS

10C

hgB

S11

Chg

BS

12P

ageD

0P

ageD

1

Col

D0

Col

D1

Col

D2

Mas

kBit

BitS

el4

BitS

el3

BitS

el2

BitS

el1

BitS

el0

Cha

rgeS

top

/Chg

PO

E

/Chg

PLa

tch0

LD10 5

LD11 6

LD12 7

LD13 8

LD14 10

LD15 11

RD0 14

RD1 15

RD2 16

RD3 18

RD4 19

RD5 20

RD6 21

RD

726

RD

827

RD

928

RD

1029

RD

1130

RD

1231

RD

1332

RD

1433

RD

1535

/RO

E36

RR

/W37

/RS

EM

39/R

CE

40/R

UB

41/R

LB42

RA

1144

RA

1045

RA

946

RA

847

RA

748

RA

649

RA

550

RA455 RA356 RA257 RA158 RA059 /RINT60 /RBUSY61 M/S62

/LBUSY64 /LINT65 LA066 LA167 LA268 LA369 LA470 LA571

LA6

76

LA7

77

LA8

78

LA9

79

LA11

81

/LLB

83

/LU

B84

/LC

E85

/LS

EM

86

LR/W

87

/LO

E89

LD0

90

LD1

91

LD2

93

LD3

94

LD4

95

LD5

96

LD6

97

LD7

98

LD8

99

LD9

100

IDT70V24S/L PF100

Pin1-4,22-25,43.51-54,72-75,82 : NC

LA10

80

Power:VCC3(12,17,88)GND:GND(9,13,34,38,63,92)

IC54

IDT

70V

24S

55P

F

VC

C3

A1TP

45

LAB

/BA

1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6

VC

C3

7

LB4

8

LB5

9

GN

D10

LB6

11

LB7

12

HB

013

HB

114

GN

D15

HB

216

HB

317

VC

C3

18

HB

419

HB

520

GN

D21

HB

622

HB

723

HA

B/B

A24

/HO

E25

HA

726

HA

627

GN

D28

HA

529

HA

430

VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41V

CC

342

LA3

43LA

244

GN

D45

LA1

46LA

047

/LO

E48

IC55

SN

74LV

CH

1624

5 D

GG

LAB/BA 1

LB0 2

LB1 3

GND 4

LB2 5

LB3 6

VCC3 7

LB4 8

LB5 9

GND 10

LB6 11

LB7 12

HB0 13

HB1 14

GND 15

HB2 16

HB3 17

VCC3 18

HB4 19

HB5 20

GND 21

HB6 22

HB7 23

HAB/BA 24/HOE25 HA726 HA627 GND28 HA529 HA430 VCC331 HA332 HA233 GND34 HA135 HA036 LA737 LA638 GND39 LA540 LA441 VCC342 LA343 LA244 GND45 LA146 LA047/LOE48

IC56

SN

74LV

CH

1624

5 D

GG

LAB

/BA

1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6

VC

C3

7

LB4

8

LB5

9

GN

D10

LB6

11

LB7

12

HB

013

HB

114

GN

D15

HB

216

HB

317

VC

C3

18

HB

419

HB

520

GN

D21

HB

622

HB

723

HA

B/B

A24

/HO

E25

HA

726

HA

627

GN

D28

HA

529

HA

430

VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41V

CC

342

LA3

43LA

244

GN

D45

LA1

46LA

047

/LO

E48

IC57

SN

74LV

CH

1624

5 D

GG

D011 D112 D213 D315 D416 D517 D618 D719

WE27

CS20

OE22

A0 10A1 9A2 8A3 7A4 6A5 5A6 4A7 3A8 25A9 24A10 21A11 23A12 2A13 26A14 1

IC58

IDT

71V

256S

A-1

5Y

D011 D112 D213 D315 D416 D517 D618 D719

WE27

CS20

OE22

A0 10A1 9A2 8A3 7A4 6A5 5A6 4A7 3A8 25A9 24A10 21A11 23A12 2A13 26A14 1

IC59 ID

T71

V25

6SA

-15Y

D011 D112 D213 D315 D416 D517 D618 D719

WE27

CS20

OE22

A0 10A1 9A2 8A3 7A4 6A5 5A6 4A7 3A8 25A924A10 21A11 23A12 2A13 26A14 1

IC60

IDT

71V

256S

A-1

5Y

R11

10K

VC

C3

R12

10K

VC

C3

R13

10K

R14

10K

R15

10K

R16

10K

TP

46

R17

10K

VC

C3

ChgBS13

Chg

BS

13

I01

I12

I23

I34

I45

I56

I67

I78

I89

I911

F0

12

F1

13

F2

14

F3

15

F4

16

F5

17

F6

18

F7

19

IC53

GA

L16V

8-10

LJ F

J-50

NCHGCHG

ND1ND2

MD1

KC1

MD2

/Chg

PLa

tch1

KC

1BM

D1B

MD

2BN

D1B

ND

2BC

HG

BN

CH

GB

12345

109876

RA

17E

XB

A10

E10

3J

/Chg

PLa

tch1

R18

10K

VC

C3

Imag

eWor

dLH

/Gat

e0/G

ate1

R19

10K

VC

C

R20

10K

VC

C

C40

CE

22p

C41

CE

22p

PC

41

CE

0.1u

VC

C

PC

42

CE

0.1u

PC

43

CE

0.1u

VC

C3

PC

44

CE

0.1u

PC

45

CE

0.1u

PC

46

CE

0.1u

PC

47

CE

0.1u

PC

48

CE

0.1u

PC

49

CE

0.1u

Chg

BS

13C

hgB

S13

DG

[0..7

]

D[0

..15]

ImgW

d[0.

.15]

A[1

..12]

A[1

..12]

A[2

..16]

/RD

/WE

0/H

EA

DC

S

/HEADCS

A20

/RD/WE0

A21

/ChgPLatch0

ImgW

ordL

/SR

AM

CS

0/S

RA

MC

S1

/SR

AM

CS

2

/Chg

PLa

tch0

CLK

60

/RE

SE

T

I/O11

I/O1

I/O2

I/O3

I/O4

Y0

5

/ispE

N7

SD

I.IN

08

I/O9

I/O10

I/O 12

I/O 13

I/O 14

I/O 15

I/O 16

SDO.IN1 18

I/O 19

I/O 20

I/O 21

I/O 22

I/O44

I/O43

I/O42

I/O41

IN340

I/O38

I/O37

I/O36

I/O35

I/O34

I/O33

I/O32

I/O31

IN2.

MO

DE

30

Y1/

/RE

SE

T29

Y2/

SC

LK27

I/O26

I/O25

I/O24

I/O23

ISP

LSI1

016

QF

P44

IC47

PLS

I101

6E-8

0LT

44

CPLReq/ChgPLatch1

/WrAltOEAlt

ImageWordReq

CLK

60

CLK10

EnBitSel

A[2

1..2

0]

/Chg

PLa

tch1

/Gat

e0/G

ate1

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC10

74LV

C24

5

ALT

_CS

1A

LT_C

S0

ALT

_CS

2

12345

109876R

A18

EX

BA

10E

103J

Chg

BS

13

ISP

SD

O_H

DIF

ISP

SD

O_C

EN

T/IS

PE

NIS

PM

OD

EIS

PS

CLK

C96

CE

15p

C97

CE

15p

R14

133

0

R13

21K

PC

50

CE

0.1u

VC

C

PC

51

CE

0.1u

C42

CE

22p

C43

CE

22p

A15

VC

CV

CC

R13

31K

R13

41K

VC

C3

CP

LReq

EnB

itSel

Imag

eWor

dReq

ALT

_CS

2

ALT

_CS

1A

LT_C

S0

A[2

1..2

0]

A15

INIT

_DO

NE

/ALT

RE

S

OE

Alt

/WrA

lt

CLK

10

VC

C3

VC

C3

VC

C3

PC

39

CE

0.1u

VC

C3

R86

10K

CLK

30

PH

0_IN

PH

1_IN

PH

1_O

UT

PH

0_O

UT


28

2


VH

2

VK

17

VR

EF

19

VC

C20

GN

D25

KCI 14CHG 15

ND1 12

ND2 11

MD1 10

MD2 9

DATA 24

CLK23

/STB 22

/CLR 21

GND 1

CO

M6

CO

M4

CO

M5

NC3

NC7

NC8

NC13

NC16

NC18

HIC

1

HIC

_H8D

2813

E

Q9

2SC

3746

R

Q11

2SA

1469

R

R14

22.

0/2W

R14

44.

7/2W

R14

610

/0.2

5W

PO

RS

W1

RX

E11

0+

C98 10

u/63

V

C21

CE

0.1u

C10

0C

E12

000p

C22

CE

0.1u

C23

CE

0.1u

C24

CE

0.1u

+

C10

233

u/16

V

+ C10

433

u/63

V

+

C10

6

100u

/63V

C25

CE

0.1u

+41

V

HIC

_CLK

HIC

_/S

TB

HIC

_/C

LR

VH

2

VK

17

VR

EF

19

VC

C20

GN

D25

KCI 14CHG 15

ND1 12

ND2 11

MD1 10

MD2 9

DATA24

CLK 23

/STB 22

/CLR 21

GND 1

CO

M6

CO

M4

CO

M5

NC3

NC7

NC8

NC13

NC16

NC18

HIC

2

HIC

_H8D

2813

E

Q10

2SC

3746

R

Q12

2SA

1469

R

R14

32.

0/2W

R14

54.

7/2W

R14

710

/0.2

5W

PO

RS

W2

RX

E11

0+

C99 10

u/63

V

C26

CE

0.1u

C10

1C

E12

000p

C27

CE

0.1u

C28

CE

0.1u

C29

CE

0.1u

+ C10

333

u/16

V

+ C10

533

u/63

V

C30

CE

0.1u

+41

V

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

CN

15

IL-F

PC

-28S

T-N

+41

V

VC

C

HE

AD

_TH

RM

EN

C_P

HA

EN

C_P

HB

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

CN

16

IL-F

PC

-28S

T-N

+41

V

VC

C

R35

33

R36

33

R13

81K

R13

91K

C61

CE

0.01

u

C62

CE

0.01

u

VC

C3

VC

C VC

C

12

IC62

A74

LVC

14

34

IC62

B74

LVC

14

56

IC62

C

74LV

C14

89

IC62

D

74LV

C14

KC

1A

MD

1AM

D2A

ND

1AN

D2A

CH

GA

NC

HG

A

KC

1B

MD

1BM

D2B

ND

1BN

D2B

CH

GB

NC

HG

B

HIC

_DA

TA

0

HIC

_DA

TA

1

Col

or0

Col

or1

Col

or2

Col

or3

Col

or4

Col

or5

HdS

erC

lk

Hea

dStb

Vs

2R

ES

ET

8

CT

1

VCC5 GND 4

IC63

TL7

700C

R14

01K

R14

833

K

R14

96.

8K

VC

C3

C31

CE

0.1u

+C

111

10u/

16V

VC

C3

1110

IC62

E

74LV

C14

1312

IC62

F

74LV

C14

/RE

SE

T

PC

55

CE

0.1u

VC

C3

TP

63


29

2


VC

C+

41V

VC

C25

ALM

3

PH

A5

PH

B23

EN

A A

6

EN

A B

22

VR

EF

A2

VR

EF

B26

CR

4N

C19

VS

A1

RSA 11

RSB 17

PG 13

VS

B27

VM

MA

8

VM

MB

20

OU

T1

10

OU

T2

12

OU

T3

14

OU

T4

18

LG A

7

LG B

21

DE

CA

Y24

NC

9

NC

15

NC

16

IC64

MT

D20

05

R15

010

K

R15

21.

0/1W

R15

3

1K

C53

CE

6800

p

D19

D1F

L20U

D20

D1F

L20U

FL1

ER

J8G

EY

0R00

V

FL2

ER

J8G

EY

0R00

V

R26

10K

VC

C

VC

C

+41

V

VC

C25

ALM

3

PH

A5

PH

B23

EN

A A

6

EN

A B

22

VR

EF

A2

VR

EF

B26

CR

4N

C19

VS

A1

RSA 11

RSB 17

PG 13

VS

B27

VM

MA

8

VM

MB

20

OU

T1

10

OU

T2

12

OU

T3

14

OU

T4

18

LG A

7

LG B

21

DE

CA

Y24

NC

9

NC

15

NC

16

IC65

MT

D20

05

R41 10

K

R42

10K

R15

482

0

C68

CE

1000

p

C11

2

CE

3900

p

R15

50.

68/1

WR

156

0.68

/1W

1 2 3 4CN

17

5233

-04A

TO

PU

MP

MT

R

C11

3C

E82

0pC

114

CE

820p

R15

7

220

R15

8

220

+C

109

100u

/63V

PM

_PH

AP

M_P

HB

D21

D1F

L20U

D22

D1F

L20U

D23

D1F

L20U

D24

D1F

L20U

PM

P_P

OW

ER

FL3

ER

J8G

EY

0R00

V

FL4

ER

J8G

EY

0R00

V

FL5

ER

J8G

EY

0R00

V

FL6

ER

J8G

EY

0R00

V

FR

OM

PO

WE

R S

UP

PLY

-5V

+41

V

+

C11

5

100u

/25V

+C

117

100u

/63V

VC

C

+C

116

100u

/25V

1 2 3 4 5 6

CN

18

B6P

-VH

+27

V

for

Fan

Con

trol

L1 CL0

2BE

181

D25

D1F

L20U

D1F

L20U

1501

9113

+C

118

10u/

63V

R15

9

150

1

2 3

Q13

2SK

2796

S

D15

D2F

L20U

+41

V

R16

1

47K

C32

CE

0.1u

D26

D5S

6M-4

000

R16

256

K

R16

32.

7K

C33

CE

0.1u

+

C11

010

0u/6

3V

+27

VL2 C

L02B

E18

1

C34

CE

0.1u

D16

D2F

L20U

VC

C

C35

CE

0.1u

+C

119

100u

/25V

VC

C3

+27

V

MLP

OW

Low

/Off

MH

PO

WH

i/Off

VX

R16

422

K

R16

522

K

2 13

Q14

DT

C11

4EK

R16

622

K

R16

722

K

2 1

3Q

15

DT

C11

4EK

D17

D2F

L20U

D18

D2F

L20U

+41

V

Q16

2SB

1551

Q17

2SB

1551

1 2

CN

19

5267

-02A

VIN

1O

UT

2

ON/OFF 5

GND 3

FB 4

IC67

LM25

76H

VT

-AD

JLB

03

VC

C

C12

0

CE

0.01

u

R17

03.

3K

3 21

4 11

IC68

AB

A10

324A

F

5 67

IC68

BB

A10

324A

F

DE

CA

Y

1 2 3 4 5 6 7 8

16 15 14 13 12 11 10 9

OM

GLRA

30

EX

BM

16D

8ALG

Y 1

0K R

/2R

TO

CU

TT

ER

CA

RID

GE

BO

AR

DV

CC

PE

N_U

D

PE

N_F

OR

CE

0P

EN

_FO

RC

E1

PE

N_F

OR

CE

2P

EN

_FO

RC

E3

PE

N_F

OR

CE

4P

EN

_FO

RC

E5

PE

N_F

OR

CE

6

PW

M

PC

56

CE

0.1u

Cro

pSen

sor

/P_S

IDE

_SE

NS

JOIN

TP

INC

H_P

OS

1 2 3 4 5 6 7 8 9 10 11

CN

20

IL-F

PC

-11S

T-N

C87

CE

3900

p

VI

1

GND 2

VO

3

IC66

LM39

40IT

-3.3

/PM

P_E

N

/SO

L_E

N

R15

1

8.2K

R16

01.

2/1W

(Wid

th:1

mm

)


30

2


DG

[0..7

]

AS

TA

TU

SA

DO

NE

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC8

74LV

C24

5

/PIN

1

VC

C3

1 2 3 4 5

10 9 8 7 6

RA

15

EX

BA

10E

103J

/PO

UT

1/IO

OE

AC

LK

AD

ATA

AC

ON

FIG

TP

35

1 2 3 4

8 7 6 5

SW

1

KS

D-0

4

TP

36

TP

37

TP

38

TP

39T

P40

TP

41

D0

3Q

02

D1

4Q

15

D2

7Q

26

D3

8Q

39

D4

13Q

412

D5

14Q

515

D6

17Q

616

D7

18Q

719

OE

1

CLK

11

IC30

74LV

C37

4

55 4 4

66 3 3

77 2 2

88 1 1

RA

3

EX

BS

8V10

3J

VC

C3

PC

28

CE

0.1u

OU

TP

UT

LE

VE

L +3

.3V

SE

NS

_CS

EN

S_M

SE

NS

_Y

SE

NS

_K

TA

NK

/US

BO

N

TX

DR

XD

TO

INK

TA

NK

SE

NS

BO

AR

D K

CLC

MLM

Y

R50

33R

5133

R52

33

R53

33

SE

NS

_LC

SE

NS

_LM

INK

R54

33

R55

33R

5633

R57

33

TO

US

B I/

F B

OA

RD

VC

C

TO

I/F

BO

AR

D

OR

G

PA

PE

R_F

PA

PE

R_R

BU

SY

/AC

K

/ST

B

VC

C

/AU

TO

FD

SE

LEC

T/F

AU

LT

PE

RR

OR

/INIT

/SE

LEC

TIN

VC

C

VC

C

LCD

_E/W

R

/LE

D/S

W0

/HR

ES

ET

A1

CD

[0..7

]

CD

0C

D1

CD

2C

D3

CD

4C

D5

CD

6C

D7

TO

PA

NE

L B

OA

RD

9 108

IC29

C

74A

LS08

R58

33

R59

33

R60

33

A0

2A

13

A2

4A

35

A4

6A

57

A6

8A

79

B0

18B

117

B2

16B

315

B4

14B

513

B6

12B

711

E19

DIR

1IC

31

74H

CT

245

VC

C

DG

[0..7

]

/PA

NE

L

/SW

1

/LC

D_C

S

TO

PA

PE

R S

EN

S_O

RG

_SE

NS

DG

0D

G1

DG

2D

G3

DG

4D

G5

DG

6D

G7

/RD

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC9

74LV

C24

5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

CN

5

IL-F

PC

-20S

T-N

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

CN

6

IL-F

PC

-22S

T-N

PC

34

CE

0.1u

PC

35

CE

0.1u

PC

36

CE

0.1u

1 2 3 4 5 6 7 8 9 10

CN

8

5301

4-10

10

DG

0D

G1

DG

2D

G3

DG

4D

G5

DG

6D

G7

US

BD

0U

SB

D1

US

BD

2U

SB

D3

US

BD

4U

SB

D5

US

BD

6U

SB

D7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

CN

9

NoM

ount

US

BD

[0..7

]

/US

B_C

S0

/US

B_C

S1

/US

B_R

D/U

SB

_WR

US

B_A

0

/IBF

0

/IBF

1

OB

F0

OB

F1

/US

B_R

ES

ET

12345

CN

10

5301

4-05

10

VC

C

TO

MO

NIT

OR

SE

RIA

L

/SW

2

DG

0

DG

1

DG

2

DG

3

DG

4

DG

5

DG

6D

G7

A1

DG

[0..7

]

CD

[0..7

]

DG

[0..7

]

US

BD

[0..7

]

VC

C3

VC

C3

VC

C3

VC

C

12 1311

IC29

D

74A

LS08

1 2 3 4 5 6 7 8 9 10 11 12

CN

7

5301

4-12

10

R44

33

CU

T_O

RG

PC

5

CE

0.1u

VC

C

1 2

CN

21

5301

4-02

10

1 2 3 4

CN

23

NoM

ount

1 2

CN

22

IL-S

-2P

-S2T

2-E

F

Pap

er_S

ideS

W

Fro

ntC

over

SW

Hat

chC

over

SW

R20

010

K

R19

9

10K

R19

8

10K


31

2SH

EE

T L

OA

D S

EN

SO

R B

OA

RD

LIN

EA

R E

NC

OD

ER

BO

AR

D

OT

HE

R C

IRC

UIT

BO

AR

D C

OM

PO

NE

NT

DIA

GR

AM

_ C

OM

PE

NE

NT

SID

E

2-3

OT

HE

R C

IRC

UIT

BO

AR

DS

GP2S40

23505635

IL-FPC-11SL-N

DTB123EK

1035

8

47u1

6V

IL-S-2P-S2T2-EF

5301

4-04

10

220kVR

5301

4 -0

310

5267-02A

5267-02A

5267-02A

IL-4

04-2

8S-L

W

IL-4

04-2

8S-L

W

5301

4-04

10

74LS

245

SEL-6414E

52207-249052207-2490

47u1

6V

47u6

3V

DA227

DA227

DA227

DA227

DA227

DA227

1754

87-4

1754

87-4

1754

87-4

1754

87-4

1754

87-4

1754

87-4

5301

4-10

5636

4-06

0-B

XE

IL-FPC-22ST-N

74LS

245

74A

CT

1284

74A

CT

1284

10u2

5V

DA

227

S33

0S

330

S33

0S

330

S10

2A

332

A33

2

HE

AD

S-9

200Q

2350

5618

EV

Q

2130

7

A10

3

A10

3

A10

3

74LS

245

74LS

245

74LS

273

74LS

245

SE

L-64

14E

SE

L-64

14E

SE

L-64

14E

SE

L-64

14E

SE

L-64

14E

SE

L-64

14E

74LS

245

3022

-14A

DT

D11

3EK

DT

D11

3EK

DT

D11

3EK

DTD113EKDTD113EKDTD113EK

EV

Q

2130

7

EV

Q

2130

7

EV

Q

2130

7

EV

Q

2130

7

EV

Q

2130

7

EV

Q

2130

7

EV

Q

2130

7

EV

Q

2130

7

EV

Q

2130

7

EV

Q

2130

7

EV

Q

2130

7

EV

Q

2130

7

EV

Q

2130

7

EV

Q

2130

7

EV

Q

2130

7

EV

Q

2130

7

EV

Q

2130

7

DT

D11

3EK

DT

D11

3EK

GP1A57HR

5301

5-03

HE

AD

CA

RR

IAG

E B

OA

RD

PA

NE

L B

OA

RD

INK

TA

NK

SE

NS

OR

BO

AR

D

INT

ER

FA

CE

BO

AR

D

CU

TT

ER

CA

RR

IAG

EC

RO

P M

AR

K S

EN

SO

R B

OA

RD

FA

N J

UN

CT

ION

BO

AR

D


32

2

OTHER CIRCUIT BOARDS _ 1/3 Circuit Diagram

FR

OM

MA

IN B

OA

RD

PD

0P

D1

PD

2P

D3

PD

4P

D5

PD

6P

D7

PD

1P

D3

PD

5P

D7

PD

6P

D4

PD

2P

D0

PD

0P

D1

PD

2P

D3

PD

4P

D5

PD

6P

D7

LCD

_R/W

LCD

_RS

LCD

_E

VC

C

VC

C

/LE

D

VC

C

/RE

SE

T

PD

0P

D1

PD

2P

D3

PD

4P

D5

PD

6P

D7

/LC

D_C

S

/SW

1

R20

10K R

2110

K

SW

9E

VQ

2130

7K

SW

10E

VQ

2130

7K

SW

11E

VQ

2130

7K

SW

12E

VQ

2130

7K

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC4

74LS

245

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC5

74LS

245

PD

[0..7

]

+C

2047

u/16

V

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC6

74LS

245

SW

1E

VQ

2130

7K

SW

2E

VQ

2130

7K

SW

3E

VQ

2130

7K

SW

4E

VQ

2130

7K

SW

5E

VQ

2130

7K

SW

6E

VQ

2130

7K

SW

7E

VQ

2130

7K

SW

8E

VQ

2130

7K

PD

0P

D1

PD

2P

D3

PD

5P

D6

PD

7

PD

4

VC

C

/SW

0

D1

3Q

12

D2

4Q

25

D3

7Q

36

D4

8Q

49

D5

13Q

512

D6

14Q

615

D7

17Q

716

D8

18Q

819

CLK

11

CLR

1

IC10

74LS

273

R22

470

1 2

BZ

1

ME

B-1

2C-5

VC

C

BU

SY

_LE

D

SE

TU

P_L

ED

PA

US

E_L

ED

PO

WE

R_L

ED

BU

ZZ

ERLC

D_O

N

BU

ZZ

ER

SE

TU

PP

AU

SE

CU

T C

ON

FIG

PO

WE

RP

RIN

T C

ON

FIG

SH

EE

T C

UT

ME

NU

EN

TE

R

LEF

T C

UR

SO

RT

OP

CU

RS

OR

DO

WN

CU

RS

OR

RIG

HT

CU

RS

OR

BA

SE

LE

D

SW

13E

VQ

2130

7KB

AS

E

1 2 3 4 5 6 7 8 9 10 11 12 13 14

CN

6

3022

-14A

3 1

2Q

1

DT

D11

3EK

3 1

2Q

2

DT

D11

3EK

3 1

2Q

3

DT

D11

3EK

3 1

2Q

4

DT

D11

3EK

3 1

2Q

5

DT

D11

3EK

3 1

2

Q6

DT

D11

3EK

3 1

2Q

7

DT

D11

3EK

1 2 3 4 5

10 9 8 7 6

RA

9

EX

BA

10E

103J

1 2 3 4 5

10 9 8 7 6

RA

10

EX

BA

10E

103J

LEF

T C

UR

SO

RT

OP

CU

RS

OR

DO

WN

CU

RS

OR

RIG

HT

CU

RS

OR

BA

SE

CO

VE

R S

EN

SO

R

EN

TE

RM

EN

US

HE

ET

_CU

T

SE

TU

PP

AU

SE

CU

T_C

ON

FIG

PO

WE

RP

RIN

T_C

ON

FIG

1234567891011121314151617181920

CN

7

IL-F

PC

-20S

T-N

LED

2

SE

L-64

14E

LED

3

SE

L-64

14E

LED

4

SE

L-64

14E

LED

1

SE

L-64

14EB

US

Y

PA

US

E

SE

TU

P

PO

WE

R

LED

5

SE

L-64

14E

BA

SE

VC

C

R23

330

R24

330

R25

330

R26

330

R27

330

PC

8C

E0.

1uP

C9

CE

0.1u

PC

10C

E0.

1u

VC

C

PC

11C

E0.

1u

TO

LC

D

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC7

74LS

245

SW

14E

VQ

2130

7K

SW

15E

VQ

2130

7K

SW

16E

VQ

2130

7K

SW

17E

VQ

2130

7K

SW

19E

VQ

2130

7K

PD

0P

D1

PD

2P

D3

PD

5P

D6

PD

7

PD

4

VC

C

TE

ST

PR

INT

ALG

IN

CLE

AN

ING

TE

ST

CU

TT

OO

L U

/D

1 2 3 4 5

10 9 8 7 6

RA

11

EX

BA

10E

103J

TE

ST

_PR

INT

ALG

IN

CLE

AN

ING

TE

ST

_CU

TT

OO

L_U

D

3 1

2

Q8

DT

D11

3EK

LED

6

SE

L-64

14E

R28

330

ALG

INA

LGIN

_LE

D

PC

12C

E0.

1u

1 2

CN

9

5267

-02A

1 2

CN

10

5267

-02A

FA

N S

CIR

OC

CO

FA

N S

CIR

OC

CO

1 2

CN

11

5267

-02A

VC

C6

CH

.B5

VC

C4

CH

.A3

N.C

.2

GN

D1

GN

D7

IC11

HE

DS

-920

0Q

1234

CN

12

CA

BLE

-AS

SY

LIN

ER

EN

CO

DE

R C

J-50

0

PC

4C

E0.

1u

FA

NJu

nctio

n

Line

arE

ncod

er

PA

NE

L

LCD

1

LCD

RC

M20

65R

-A 1

6*2


33

2


34

D1B

DA

227

21

D2A

DA

2272

1D

1A

DA

227

34

D3B

DA

2273

4D

2B

DA

227

21

D3A

DA

227

34

D4B

DA

227

21

D5A

DA

2272

1D

4A

DA

227

34

D6B

DA

2273

4D

5B

DA

227

21

D6A

DA

227

1 2 3 4 5 6 7 8 9 10CN

1

5301

4-10 IN

KT

AN

K S

EN

S B

OA

RD

BLA

CK

CY

AN

LIG

HT

CY

AN

MA

GE

NT

A

LIG

HT

MA

GE

NT

A

YE

LLO

W

1234

CN

2

1754

87-4

1234

CN

3

1754

87-4

1234

CN

4

1754

87-4

1234

CN

5

1754

87-4

1234

CN

6

1754

87-4

1234

CN

7

1754

87-4

123

CN

8

5301

5-03

VC

C

12

3 5

4

U1

GP

1A57

HR

R1

470

1 2 3

CN

9

CA

BLE

-AS

SY

CR

OP

SE

NS

CJ-

500

1 4

3 2

U2

GP

2S40

1 2 3

CN

10

5301

4-03

VC

CP

AP

ER

_SID

ET

O C

RO

P S

EN

SO

R B

OA

RD

VC

C

C1

CE

0.1u

+C

747

u/16

V

31

2

Q1

DT

B12

3EK

R3

100

R4

82

R5

4.7K

VR

122

0KV

R

C9

CE

1000

P3 2

1

8 4

+ -

V+

V-

IC1A

BA

-103

58F

R6

2.2K

R7

NoM

ount

R8

NoM

ount

C10

CE

1000

P

2 1

D7A

NoM

ount

3 4

D7B

NoM

ount

5 67

+ -IC1B

BA

-103

58F

C2

CE

0.1u

VC

C

1234567891011CN

11

IL-F

PC

-11S

L-N

VC

C

1 2

CN

12

IL-S

-2P

-S2T

2-E

FT

O P

EN

SO

LEN

OID

VC

C

TO

PIN

CH

RO

LL P

OS

ITIO

N S

EN

SO

RP

INC

H_P

OS

/P_S

IDE

_SE

NS

1 2 3 4

CN

13

5301

4-04

R9

NoM

ount

R10

NoM

ount

VC

C

12345678910111213141516171819202122232425262728

CN

15

IL-4

04-2

8S-L

W

+42

V

VC

C

123456789101112131415161718192021222324

CN

16

5220

7-24

90

TH

M

Hea

dStb

Col

or2

Col

or1

Col

or0

Hea

dSel

ialC

lk

NC

HG

outA

CO

M_H

EA

D1

+42

V

VC

C

VC

CE

NC

_PH

A

EN

C_P

HB

TO LEFT HEAD

TO

EN

CO

RD

ER

TO MAIN BOARD

1 2 3 4

CN

14

5301

4-04

12345678910111213141516171819202122232425262728

CN

18

IL-4

04-2

8S-L

W

+42

V

VC

C

123456789101112131415161718192021222324

CN

17

5220

7-24

90

+42

V

VC

C

Hea

dStb

Col

or5

Col

or4

Col

or3

Hea

dSel

ialC

lk

NC

HG

outB

CO

M_H

EA

D2

TO RIGHT HEAD

TO MAIN BOARD

+42

V C3

CE

0.1u

+C

1147

u/63

V

VC

C

C4

CE

0.1u

+C

847

u/16

V

VC

CR

247

0

LED

1S

EL-

6414

E

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC2

74LS

245

VC

C

C5

CE

0.1u

VC

C

R11

10K

C6

CE

0.1u

SH

EE

TLO

AD

SE

NS

BO

AR

D

CR

OP

SE

NS

BO

AR

D

HE

AD

CA

RR

IAG

E B

OA

RD

CU

TT

ER

CA

RR

IAG

E B

OA

RD


34

2


VC

C

VC

C

BU

SY

/AC

K

/FA

ULT

SE

LEC

TC

D0

CD

1C

D2

CD

3

CD

4C

D5

CD

6C

D7

VC

C

/ST

B

/AU

TO

FD

/INIT

/SE

LEC

TIN

PE

RR

OR

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN

456

364-

060-

BX

E

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC3 74

LS24

5

R14

3.9K

A1

1

A3

3A

22

A4

4

GN

D5

GN

D6

A5

7

A6

8

A7

9

B1

20

B2

19

B3

18

B4

17

VC

C16

VC

C15

B5

14

B6

13

B7

12

HD

11D

IR10

IC8

SN

74A

CT

1284

A1

1

A3

3A

22

A4

4

GN

D5

GN

D6

A5

7

A6

8

A7

9

B1

20

B2

19

B3

18

B4

17

VC

C16

VC

C15

B5

14

B6

13

B7

12

HD

11D

IR10

IC9

SN

74A

CT

1284

+C

1810

u/25

V

R15

33R

1633

R18

0 R19

NoM

ount

VC

C

C19

CE

1000

p

IEE

E12

84 L

EV

EL1

C13

NoM

ount

C14

NoM

ount

C15

NoM

ount

55

44

66

33

77

22

88

11

RA

2

EX

BS

8V33

0J

55

44

66

33

77

22

88

11R

A3

EX

BS

8V33

0J

55

44

66

33

77

22

88

11

RA

4

EX

BS

8V33

0J

55

44

66

33

77

22

88

11

RA

5

EX

BS

8V33

0J

1 2 3 4 5

10 9 8 7 6

RA

6

EX

BA

10E

332J

VC

C

55 4 4

66 3 3

77 2 2

88 1 1

RA

8E

XB

S8V

102J

1 2 3 4 5

10 9 8 7 6

RA

7

EX

BA

10E

332J2

1D

1A

DA

227

34

D1B

DA

227

12345678910111213141516171819202122

CN

5

IL-F

PC

-22S

T-N

VC

C

PC

5C

E0.

1uP

C6

CE

0.1u

PC

7C

E0.

1u

INT

ER

FA

CE


35

2

2-4 ELECTRIC MAINTENANCE PARTS

MAIN BOARD

IC.No. Part Number Description Function

IC37 15199952 L6203 Carriage Motor Driver

IC38 15199952 L6203 Grit Motor Driver

IC64 15189105 MTD2005 Solenoid Driver

IC65 15189105 MTD2005 Pump Motor Driver

IC66 15199120 LM3940IT-3.3 3.3V Power Supply

IC67 15199112 LM2576HVT-ADJLB03 26V Power Supply

HIC1 15159103 HIC_H8D2813E Left Head Driver

HIC2 15159103 HIC_H8D2813E Right Head Driver

Q9 15129111 2SC3746R Left Head Driver

Q10 15129111 2SC3746R Right Head Driver

Q11 15129110 2SA1469R Left Head Driver

Q12 15129110 2SA1469R Right Head Driver

Q13 15119115 2SK2796S Driver for controlling the FAN

Q16 15129444 2SB1551 Voltage Selection Driver

Q17 15129444 2SB1551 Voltage Selection Driver

INTERFACE BOARD


IC3 15269234 SN74LS245NS I/F Buffer

IC8 15169146 SN74ACT1284NS I/F Buffer

IC9 15169146 SN74ACT1284NS I/F Buffer

OTHERS


IC11 15099101 SENSOR,ENCORDER HEADS-9200#Q00 Encoder Module

U1 15099109 SENSOR,INTERRUPTER GP1A57HR Sheet Load Sensor

U2 15099106 SENSOR,INTERRUPTER GP2S40 Crop Mark Sensor

3 Replacement of Main Parts

36

3


3-1 HEAD _ REPLACEMENT

1 Turn off the main power switch.

Following table describes the necessary adjustment after the replacement of each parts.

Make sure to turn off the main power switch when

replacing the HEAD. HEAD will break.

It is recommended to unplug the machine for

safety.

MAIN POWER

SWITCH

Replacement Parts Necessary Adjustments

HEAD 1. Head Carriage Height Adjustment

2. Head Rank Setting

3. Head Alignment

4. Print/Cut Offset Adjustment


MAIN BOARD 1. DIP SW Setting (Model Selection)

2. Battery Installation

3. Firmware Upgrade

4. Initialize EPROM

5. Clear Battery Flag

6. System Switch Setting

7. Limit Position Initialize

8. Motor Balance Adjustment

9. Calibration for Carriage Moving Dir.

10. Linear Encoder Check

11. Flushing Position Adjustment


13. Tool Pressure Adjsutment

14. Cut Down Position Adjustment

15. Fill Ink

16. Head Horizontal Adjustment

17. Head Bidirection Adjustment

18. Calibration for Grit Moving Dir.

19. Tool/Crop Mark Sensor Position

Adjustment



CUTTER CARRIAGE BOARD 1. Crop Mark Sensor Adjustment


Adjustment



TOOL CARRIAGE 1. Tool Height Adjustment

2. Tool Pressure Adjustment



Adjustment



CAPPING ASSEMBLY 1. Capping Position Adjustment





ENCODER SCALE 1. Linear Encoder Check




2. Calibration for Carriage Moving Dir.LINEAR ENCODER SENSOR BOARD


CROP MARK SENSOR 1. Crop Mark Sensor Adjustment


Adjustment



CARRIAGE MOTOR 1. Motor Balance



37

3

3

4

5

Move the HEAD CARRIAGE to the middle of the BED and

remove the HEAD CARRIAGE COVER.

Remove the INK DAMPER COVER.

Disconnect the INK DAMPER from the HEAD.

Do not hold both sides of the INK DAMPER. It

could break.

HEAD CARRIAGE _ TOP VIEW

INK DAMPER COVER


INK DAMPER

SCREW

HEAD CARRIAGE COVER

2 Remove the GUIDE RAIL COVER.

GUIDE RAIL COVER


38

3

7

8

9

Remove the SCREW and WASHER from the HEAD.

SCREWWASHER

1. Be careful not to lose the WASHER.

2. Don't touch the HEAD where the INK

DAMPER is connected.

Remove the SPRING.

SPRING

Pull the HEAD towards front and then pull it up to remove it

together with the CABLE.

1

2

6 Disconnect the CABLE from the CARRIAGE BOARD.

CABLE

CARRIAGE BOARD


39

3

11 Connect the CABLE to the new HEAD.

12 Fix the new HEAD and SPRING on the HEAD CARRIAGE.

Make sure that the CABLE will go behind the SHAFT of the

HEAD CARRIAGE.

SPRINGWASHER SCREW

CABLE

13 Connect the INK DAMPER to the HEAD.

Do not hold both sides of the INK DAMPER. It

could break.


INK DAMPER

10 Write down the HEAD RANK written on the top part of the

new HEAD.

It is necessary when setting the HEAD RANK.

1 2 2 1 2

HEAD

HEAD RANK


40

3

15 Turn on the sub power while pressing [ ], [ ] and [ ] keys

to enter the SERVICE MODE.

16 Select [HEAD RANK] menu.

17 Set the HEAD RANK by selecting the digit with [ ] and [ ]

keys, and changing the paramters with [ ] and [ ] keys.

Press the [ENTER] key to save the settings.

MENU SERVICE MENU

[ ], [ ], [ ] + POWER ON

[MENU] key

SERVICE MENU HEAD RANK

HEAD RANK L20112 R19215

[ENTER]


LEFT HEAD RANK RIGHT HEAD RANK

14 Connect the CABLE to the CARRIAGE BOARD.

CABLE

CARRIAGE BOARD


41

3

18 Reset the [DOT CNT] in the [HISTORY MENU] of the

SERVICE MODE for the replaced HEAD.

Then, perform the following adjustments.

1. HEAD CARRIAGE HEIGHT ADJUSTMENT

(CHECK)

2. HEAD ALIGNMENT

3. THERMISTOR CHECK

4. PRINT/CUT OFFSET ADJUSTMENT


42

3

1 Remove the PUMP COVER.

3-2 CLEANING WIPER _ REPLACEMENT

2 Set the CLEANING LEVER to the rear side.

CLEANING

LEVER

3 Unhook the CLEANING WIPER and replace it with new

one.CLEANING WIPER

HOOK

4 Fix the new CLEANING WIPER to the CLEANING

LEVER.

Be careful with the direction of the CLEANING

WIPER.

Make sure that dust won't stick on the CLEANING

WIPER when fixing it.

HOOK

FELT SIDE

CLEANING WIPER

PUMP COVER

RUBBER SIDE


43

3

3-3 CAPPING ASSEMBLY _ REPLACEMENT


2 Disconnect the 2 TUBEs connected to the CAPPING

ASSEMBLY from the PUMP UNIT.

PUMP UNIT _ TOP VIEW

TUBE

3 Remove the 2 screws fixing the CAPPING PLATE and

remove the CAPPING ASSEMBLY by sliding it to the right

side.


SCREW

CAPPING ASSEMB LY

4 Remove the CAPPING PLATE and fix it on the new

CAPPING ASSEMBLY.

CAPPING ASSEMBLY _ SIDE VIEW

SCREW

CAPPING PLATE

Don't touch the sponge inside the CAP.

Make sure that the dust won't stick around the

CAPPING part.

PUMP COVER


44

3

5 Fix the new CAPPING ASSEMBLY to the PUMP UNIT.

PUNP UNIT _ TOP VIEW

SCREW

CAPPING ASSEMBLY

Make sure not to pinch the TUBEs with the

CAPPING ASSEMBLY.

CAPPING ASSEMBLY _ FRONT VIEW

TUBE

6 Connect the 2 TUBEs from the PUMP UNIT to the

CAPPING ASSEMBLY.

7 Perform the following adjustments.

1. CAPPING POSITION ADJUSTMENT

2. LIMIT POSITION INITIALIZE

3. FLUSHING POSITION ADJUSTMENT

4. CUT DOWN POSITION ADJUSTMENT

PUNP UNIT _ TOP VIEW


45

3

3-4 TOOL CARRIAGE _ REPLACEMENT


2 Remove the CARRIAGE TOP COVER.

3 Remove the CARRIAGE COVER.

4 Disconnect SOLENOID, CROP MARK SENSOR AND

PINCH ROLLER SENSOR WIRINGs.

CARRIAGE TOP

COVER

SCREW

CARRIAGE COVER

SCREW

SOLENOID

CROP MARK

SENSOR

PINCH ROLLER

SENSOR

GUIDE RAIL COVER


46

3

5 Remove the 2 screws and remove the TOOL CARRIAGE.

6 Remove the CARRIAGE BOARD.

7 Remove the CARRIAGE STAY.

8 Remove the CROP MARK SENSOR.

SCREW

TOOL CARRIAGE _ BOTTOM VIEW

SCREW

CROP MARK SENSOR

SCREW

CARRIAGE BOARD

TOOL CARRIAGE _ TOP VIEW

CARRIAGE STAY

SCREW


47

3

9 Remove the AUTO SHEET CUTTER STAY.

10 Fix the AUTO SHEET CUTTER STAY to the new TOOL

CARRIAGE.

11 Fix the SHEET FILTER CROP and the CROP MARK

SENSOR.

12 Fix the CARRIAGE STAY.


AUTO SHEET CUTTER STAY

SCREW

AUTO SHEET CUTTER STAY

SCREW


SCREW

CROP MARK SENSOR

CARRIAGE STAY

SCREW


CJ-500 with the Serial Number ZM80179 and below

have to carry out the following.

1. Add the SHEET FILTER CROP.

2. Change the resistance of the CUTTER CARRIAGE

BOARD to 220K ohm.

(Refer to the Service Information CJ500-004)


48

3

13 Fix the CARRIAGE BOARD.

14 Fix the TOOL CARRIAGE by pushing it upwards.

15 Connect the SOLENOID, CROP MARK SENSOR and

PINCH ROLLER SENSOR WIRINGs.

16 Perfrom the following adjustments.



3. TOOL HEIGHT ADJUSTMENT

4. TOOL PRESSURE ADJUSTMENT


6. TOOL/CROP MARK SENSOR POSITION ADJUSTMENT

7. PRINT/CUT OFFSET ADJUSTMENT

SCREW

SOLENOID

CROP MARK

SENSOR

PINCH ROLLER

SENSOR

SCREW

CARRIAGE BOARD



49

3

3-5 MAIN BOARD _ REPLACEMENT


Remove the PLATE behind the RIGHT SIDE COVER.

2 Remove the BATTERY from the current MAIN BOARD

and install it on the new MAIN BOARD.

3 Follow the steps listed in the following table after replacing

the MAIN BOARD.

Referential time for replacement is 2 years.

Make sure to replace the BATTERY when replacing

the MAIN BOARD.

BATTERY

MAIN BOARD

SOCKET

MAIN POWER SWITCH

PLATE

Be careful with the direction of the BATTERY.


MAIN BOARD 1. DIP SW Setting (Model Selection)

2. Battery Installation

3. Firmware Upgrade

4. Initialize EPROM

5. Clear Battery Flag

6. System Switch Setting


8. Motor Balance Adjustment





13. Tool Pressure Adjsutment


15. Fill Ink

16. Head Horizontal Adjustment

17. Head Bidirection Adjustment

18. Calibration for Grit Moving Dir.


Adjustment



50

3


Remove the PLATE behind the RIGHT SIDE COVER.

MAIN POWER SWITCH

PLATE

3-6 BATTERY _ REPLACEMENT

CAUTIONDanger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type recommended by the manufacturer.

Dispose of used batteries according to the manufacturer's instructions.

ATTENTION

II y a danger d'explosion s'il y a remplacement incorrect de la batterie.

Remplacer uniquement avec une batterie du méme type ou d'un type équivalent recommandé par le constructeur.

Mattre au rebut les batteries usagées conformément aux instructions du fabricant.

ADVARSEL!

Lithiumbatteri - Eksplosionsfare ved fejlagtig handtering.

Udskiftning ma kun ske med batteri af samme fabrikat og type.

Levér det brugte batteri tilbage til laveranøren.

Do not recharge, short-circuit,

disassembly the lithium battery,

nor put it into fire.It may cause heat, explosion and fire.

Put tape around the lithium battery

for insulation for disposal or

preservation.It may cause heat, explosion and fire.


51

3

CLOCK CHECK B 0y00d00h00m00s

CLOCK CHECK CLEAR BAT FLAG

SERVICE MENU CLOCK CHECK

[ENTER]

2 Remove the BATTERY on the MAIN BOARD by pushing it

down and tilting towards right.

1

SOCKET

MAIN BOARD

2

3 Replace the BATTERY with new one.

SOCKET

BATTERY

MAIN BOARD

Be careful with the direction of the BATTERY.

4 Clear the BATTERY FLAG from the [CLOCK CHECK]

menu in the SERVICE MODE.

5 Dispose the BATTERY.

FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.

RECHARGE, SHORT-CIRCUIT, DISASSEMBLY,

HEATING, PUTTING INTO FIRE.

DON'T PUT BATTERY WITH OTHER METAL OR

BATTERY.

DISPOSE BATTERY WITHOUT INSULATION.


52

3

3-7 ENCODER SCALE _ REPLACEMENT


Remove the GUIDE RAIL COVER and the PUMP COVER.

2 Remove the ENCODER SCALE.

3 Fix the SPRING PLATE to the end of the new ENCODER

SCALE where there is no black dot written on it.

Make sure not to make scratches or put grease on the

ENCODER SCALE when fixing it.

4 Fix the ENCODER SCALE to the ENCODER PLATE.

Make sure that the ENCODER SCALE moves up and down

by hand at the SPRING PLATE side by hand.

GUIDE RAIL COVER

PUMP COVER

MAIN UNIT _ FRONT VIEW

SCREW

ENCODER SCALE

MAIN UNIT _ FRONT VIEW

SPRING PLATEBLACK DOT

MAIN UNIT _ REAR VIEW

ENCODER PLATE

ENCODER SCALE


53

3

5 Make sure that the ENCODER SCALE is placed above the

center of two holes of the ENCODER MODULE.

If not, adjust the position of the ENCODER MODULE.

ENCODER MODULE ENCODER SCALE

HOLE

ENCODER MODULE ENCODER SCALE

HOLE

OK

NG

6 Move the HEAD CARRIAGE in a whole distance and make

sure that the ENCODER SCALE doesn't rub against the

ENCODER MODULE.

ENCODER MODULE

ENCODER SCALE

7 Perfrom LINEAR ENCODER CHECK.


54

3

3-8 CARRIAGE MOTOR _ REPLACEMENT


2 Remove the PANEL COVER.

3 Remove the PLATE behind the RIGHT SIDE COVER.

4 Disconnect the WIREs from CN3 and CN11 on the MAIN

BOARD.

PLATE

PUMP COVER

PANEL COVER

SCREW

SCREW

MAIN BOARD

CN11

CN3


55

3

5 Remove the CARRIAGE MOTOR.

6 Remove the MOTOR BRACKET and fix it on the new

CARRIAGE MOTOR.

7 Connect the WIRES to the new CARRIAGE MOTOR.

8 Fix the CARRIAGE MOTOR.

CARRIAGE MOTOR

SCREW

SCREW

CARRIAGE MOTOR

WIRE

CARRIAGE MOTOR

CARRIAGE MOTOR

Secure the WIRES with 2pcs. of INSULOCK TIE.

INSULOCK TIE


56

3

9 Connect the WIRE from the CARRIAGE MOTOR to CN3

and CN11 on the MAIN BOARD.

10 Make sure that the driving load is less than 300gf when

pulling the HEAD CARRIAGE with TENSION GAUGE

(ST-001).

If not, fix the CARRIAGE MOTOR again.

11

ST-001

MAIN BOARD

CN11

CN3

12 Perfrom the following adjustments.

1. MOTOR BALANCE ADJUSTMENT

2. LINEAR ENCODER CHECK

3. AGING FOR CHECKING THE CONNECTION OF THE CARRIAGES IN SERVICE MENU

3. CALIBRATION FOR CARRIAGE MOVING DIRECTION

Reset the MOTOR ROTATION COUNTER of CARRIAGE

MOTOR from the [MOTOR ROT. S] menu in the SERVICE

MODE.


57

3

1 Conical Type is used on both LEFT & RIGHT PINCH

ROLLERs and flat type is used for the MIDDLE PINCH

ROLLER.

3-9 PINCH ROLLER _ REPLACEMENT

Red marking is done on the outer side of LEFT &

RIGHT PINCH ROLLERS.

MIDDLE PINCH ROLLER PINCH ROLLER

RED MARKING

3-10 CUTTER PROTECTION _ REPLACEMENT

1 Align the CUTTER PORTECTION fully to the right side of

the BED.

2 Make sure that the CUTTER PROTECTION is not bumpy

by pressing it with your hand. CUTTER PROTECTION


58

3

3-11 CARRIAGE WIRE_REPLACEMENT

1

2

3

4

Remove the GUIDE RAIL COVER and PUMP COVER.

Remove the PANEL COVER.

Be careful with the CABLE on the back side of the

PANEL COVER.

Remove the KNOB for the SHEET LOADING LEVER, and

then remove the LEFT SIDE COVER.

Remove the CARRIAGE TOP COVER and CARRIAGE

COVER.

GUIDE RAIL COVER

PUMP COVER

PANEL COVER

KNOB

LEFT SIDE COVER

CARRIAGE TOP

COVER

CARRIAGE COVER


59

3

5

6

7

8

Remove the screw fixing the TOOL CARRIAGE to the

CARRIAGE WIRE.

Loosen the SCREW A and B in order located at the left side of

the machine.

Remove the end of the CARRIAGE WIRE as shown in the

figure.

Remove the CARRIAGE MOTOR.

TOOL CARRIAGE

SCREW A

SCREW B

CARRIAGE MOTOR


60

3

10

11

12

9 Remove the INK JOINT PLATE to make it easier to do the

work.

Remove the SCREW at the top of the DRIVE PULLY.

Loosen the screws fixing the both side of the SHAFT STAY

and remove the DRIVE PULLY.

Do not loosen the screw at the center.

Remove the screws fixing the GEAR and take off the

CARRIAGE WIRE and replace it to the new one.

INK JOINT PLATE

SCREW

SHAFT STAY

SCREW

SCREWCARRIAGE WIRE

SCREW


61

3

14

15

16

13

Fix the top of the DRIVE PULLY with the screw.

Set the DRIVE PULLY on the SHAFT STAY and fix the

screws at the both side.

Do not make the gap between the PULLY SHAFT

and the SHAFT STAY.

Wind the CARRIAGE WIRE around the DRIVE PULLY from

the top to the bottom and fix it to the DRIVE PULLY as shown

in the figure.

Tighten the 2 screws same amount.

SHAFT STAY

SCREW

SCREW

SCREW A

M4X20 BC

DRIVE PULLYIDLE PULLY

Use the M4x20BC SCREW in substitution for the SCREW B.

Tighten up the SCREW A, and remove the SCREW B, then

fix the M4x20BC SCREW and keep it as loose as possible.

And loosen the SCREW A.


62

3

18

17

20

19

Tighten up the SCREW A and replace the M4x20BC SCREW

used in to the SCREW B.

After loosen the SCREW A, Tighten the SCREW B and

remove the slack in the CARRIAGE WIRE.

Do not tighten it too tightly.

Fix the TOOL CARRIAGE at the left end of the machine with

the screw .

Fix the CARRIAGE MOTOR temporary with the screws.

SCREW B

3 winds

TOOL CARRIAGE

CARRIAGE MOTOR

15

Adjust the position of the wire by turning the DRIVE PULLY

so that the wire comes out towards the left when it is wound 3

times on the DRIVE PULLY from the bottom.


63

3

22

134

2

21 Tighten up the 4 screws in order as shown in the figure while

pushing the CARRIAGE MOTOR to the direction of the arrow.

Be sure that there is no looseness or too much load on the

gears.

Move the HEAD CARRIAGE in the whole distance it can move in

order to remove the slack in the CARRIAGE WIRE.

Carry out the following adjustments.

1. WIRE TENSION ADJUSTMENT



4. CALIBRATION (SCAN DIRECTION)

5. TOOL/CROP MARK SENSOR POSITION ADJUSTMENT

6. PRINT/CUT POSITION ADJUSTMENT

As for the machines with the firmware Ver.2.10 and

below, if the user has carried out the print/cut position

adjustment, the print/cut position adjustment in the

SERVICE MODE does not work properly.

Refer to the SERVICE INFORMATION 008 in

detail.

64

4 Adjustment

4

4 Adjustment4-1 Special Tool

Table shows a list of special tools recommended by Roland DG Corporation.

Tool No. ST-001

Tool Name TENSION GAUGE 1500g (14.7N)

Purpose Replacement of Carriage Motor

Tool No. ST-002

Tool Name TENSION GAUGE 300g (3N)

Purpose Tool Pressure Adjustment

Tool No. ST-006

Tool Name WHITE DUMMY PEN

Tool Height Adjustment


Tool No. ST-011

Tool Name TENSION METER

Purpose Wire Tension Adjustment

Tool No. ST-013

Tool Name DIAL TENSION METER DT-100(100g /1N)


Tool No. 22085115

Tool Name KIT CLEANING

Purpose Manual Head Cleaning

Tool No. ST-037

Tool Name CLEAN STICK TX712A


Tool No. 21755102

Tool Name CLEANING LIQUID, 500ML CJ-70


65

4 AdjustmentÅ@

4

Tool No. ST-038

Tool Name CAPPING ADJUSTMENT TOOL

Purpose Capping Position Adjustment

66

4 Adjustment

4

4-2 Service Mode

AGING SCAN

AGING FEED

AGING BOTH

EEPROM CHECK DRAM CHECK [12M] BP-SRAM CHECK

CP-SRAM CHECK DP-SRAM CHECK

SERVICE MENU SENSOR CHECK


SERVICE MENU MEMORY CHECK

FRSHOCLP ***

KCMcmY [KCMcmY] ** *


AGING CUTTING

CUTTING F:+ 505 S:+ 500

SERVICE MENU AGING

BOTH NOW AGING

FEED F:+ 132

SCAN S:+1710

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ][ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ][ ]

[ ]

[ ], [ ], [ ] + POWER ON

[MENU] key

Displays the status of the sensors. When the sensor is ON, * will be displayed. Character in the first menu stands for Front Paper Sensor, Rear Paper Sensor, Crop Mark Sensor, Head Origin Sensor, Origin Sensor, Cover Sensor, Sheet LoadLever Sensor and Pinch Roller Sensor from the left. Character in the second menu stands for Black, Cyan, Magenta, Light Cyan, Light Magenta and Yellow from the left and checks Cartridge Sensor. [KCMcmY] is for Ink Empty Sensor.

Checks memories in one sequence. Memories being checked are EEPROM, DRAM, BIT POINTER SRAM, CHARGEPATTERN SRAM and DUAL PORT SRAM. When there is no problem in the memory, DONE will be displayed and proceeds to the next memory check automatically. In case of error, check stops and displays the address and written data.And also, check can be continued by pressing the [ ] key and canceled with [ ] key.

HEAD RANK can be set. Refer to section 4 [HEAD RANK SETTING] for details.

This menu is used for adjusting the MOTOR BALANCE. Refer to section 4 [MOTOR BALANCE ADJUSTMENT].

Go tonext Page.

[ ][ ]

[ ]

[ ]

AGING CONNECT

CONNECT NOW AGING[ ]

[ ]

[ ]

[ ]

67

4 AdjustmentÅ@

4

SERVICE MENU CROP-TOOL ADJ.

PRINT&CUT ADJ. TEST PRINT

SERVICE MENU PRINT & CUT ADJ.

PRINT&CUT ADJ. AUTO

SERVICE MENU LCD/LED/BUZ CHK

CROP-TOOL ADJ. AUTO

DIP SW CHECK 0000

THERMISTOR CHK 25 C 77.0 F

SERVICE MENU DIP SW CHECK

SERVICE MENU THERMISTOR CHK

As per displayed

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

Fromlast Page.

This menu is used for adjusting the Print and Cut Positions. Refer to section 4 [PRINT/CUT OFFSET ADJUSTMENT].

This menu is used for adjusting relative positions of Crop Mark Sensor and Tool Carriage. Refer to section 4 [CROPMARK SENOSR/TOOL CARRIAGE ADJUSTMENT].

This menu is used for checking the DIP SW on the MAIN BOARD. Status of bit#1 ~ #4 of the DIP SW will be displayed as 0 for OFF and 1 for ON.

bit# [4321]

[ ]

Go tonext Page.

This menu is used for checking the LCD, LED and Buzzer. When selecting this mode, LCD, LED and the BUZZER will be checked by using their functions in one sequence.

This menu is used for checking the Thermistor. The temperature read by the thermistor on the HEAD will be displayedwhen selecting this menu. Check whether the temperature displayed on the LCD is equivalent to the environment.And also, make sure that the fluctuation of the temperature displayed on LCD is less than 1 degree.

ADJUST FEED

PRINT&CUT ADJ. ADJUST [ ]

[ ][ ]

[ ]

SCAN -0.40mm -0.40mm

ADJUST SCAN [ ]

[ ][ ]

[ ]

START OUTLEVEL CHECK

SERVICE MENU CROPMARK SENS [ ]

[ ] MIN0.7V MAX2.3V [2.0V][ ]

This menu is used for adjusting the sensitivity of CROP MARK SENSOR. Refer to section 4 [CROP MARK SENSORADJUSTMENT].

SERVICE MENU KEY CHECK

KEY CHECK NO KEY[ ]

[ ]

[ ]

[ ] This menu is used for checking the keys. [NO KEY] will be displayed if no key is pressed. The name of the key beingpressed will be displayed. Press all keys except [ ] key and press [ ] key at last. Name of the key which has not beenpressed will be indicated.

[ ]

[ ]

CROP-TOOL ADJ. REMOVE CROPMARK

[ ] CROP-TOOL ADJ. COMPLETED!!

[ ]

[ ]

CROP-TOOL ADJ. ADJUST

ADJUST FEED

FEED -0.15mm -0.23mm

[ ]

[ ]

[ ]

[ ][ ]

[ ]

ADJUST SCAN

SCAN -0.40mm -0.40mm[ ]

[ ]

PRINT&CUT ADJ. COMPLETED!!

[ ]

FEED -0.15mm -0.23mm[ ]

[ ]

[ ]

[ ]

68

4 Adjustment

4

FAN CHECK OFF

CLOCK CHECK B 0y00d00h00m00s

CLOCK CHECK CLEAR BAT FLAG

PARALLEL CHECK

SERVICE MENU FAN CHECK

SERVICE MENU CLOCK CHECK

SERVICE MENU PARALLEL CHECK

SERVICE MENU HEAD VOLTAGE

HEAD VOLTAGE VK CHECK

FAN CHECK LOW

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

Fromlast Page.

This menu is used for checking the FAN. OFF / HIGH / LOW can be selected.

This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has started will be displayed.When battery is run out, [B] will be displayed at the upper right corner of the LCD. In this case, battery has to be replaced.However, the flag won't be cleared even battery is replaced. Make sure to clear the flag by entering the Battery Flag Clear Menu and then pressing the [ENTER] key.

Data received through Parallel Port will be displayed.

VH KC1 22.3VVH CHG 25.0VVH ND2 3.35VVH ND1 3.75VVH MD2 3.55VVH MD1 3.60V

[ ][ ]

This menu is for checking the HEAD VOLTAGE. It is only for factory checking purposes.

Go tonext Page.

NOW PROCESSING..

NOW PROCESSING..

PUMP GAIN LOW

PUMP CHECK PUMP SUCTION

PUMP CHECK PUMP RELEASE

SERVICE MENU PUMP CHECK

PUMP CHECK PUMP GAIN

PUMP GAIN HIGH

[ ]

[ ][ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

This menu is for checking the PUMP MOTOR. Rotating direction of the PUMP MOTOR can be checked and also LOW / HIGH selection of the PUMP MOTOR GAIN can be checked. Rotation check will stop after 5 seconds.

FAN CHECK HIGH

[ ]

[ ]

69

4 AdjustmentÅ@

4

NOW PROCESSING..

SERVICE MENU FLUSHING ADJ.

FLUSHING ADJ. SET POSITION

SERVICE MENU LINER ENC. CHECK

LINER ENC. CHECK COMPLETED!!

LINER ENC. CHECK ERROR END!!

BIAS TEST TEST PRINT

HORIZ. TEST TEST PRINT

ADJUST +1 +1

HORIZ. TEST ADJUST

ADJUST +2 +2

BI-DIR.DEFAULT ADJUST

CALIB.DEFAULT FEED

CALIB.DEFAULT SCAN

SCAN AUTO

SERVICE MENU HEAD ADJUST

HEAD ADJUST BIAS TEST

HEAD ADJUST HORIZ. TEST

HEAD ADJUST BI-DIR.DEFAULT

SERVICE MENU CALIB.DEFAULT

HEAD ADJUST TEST PRINT

OK

NG

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

BI-DIR.DEFAULT TEST PRINT

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

Fromlast Page.

This menu is for aligning the Head positions. Refer to section 4 [HEAD ALIGNMENT] for details.

This menu is for Calibration in both Media Feeding and Carriage Moving Directions. Refer to section 4 [CALIBRATION] for details.

This menu is for Flushing Position Adjustment. Refer to section 4 [FLUSHING POSITION ADJUSTMENT] for details.

This menu is for Checking the Linear Encoder. Refer to section 4 [LINEAR ENCODER CHECK] for details.

Go tonext Page.

FEED TEST PRINT[ ]

[ ]

ADJUST +0.05% +0.10%

FEED ADJUST

[ ]

[ ]

[ ]

[ ]

ADJUST +0.05% +0.10%

SCAN ADJUST

[ ]

[ ]

[ ]

[ ]

[ ]

70

4 Adjustment

4

TEST PATTERN FILL PATTERN

TEST PATTERN VERT. LINE

TEST PATTERN FEED COMPENS

SERVICE MENU TEST PATTERN

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

Fromlast Page.

Go tonext Page. Scan

Feed

500 mm

400 mm

Scan

Feed

25mmY

Lm / Gr

Lc / Or

M

C

K

K(Bi)K

LmKLcKYKMKC

Scan

Feed

FILL PATTERN

VERTICAL LINES

FEED COMPENSATION

100% Fill Pattern will be printed in each color.

Printing is done by 360dpi / 4 pass / Unidirection.

Following Test Pattern will be printed in a whole width of media.

BLACK and each color will be printed alternately.

Test Pattern for checking the calibration for Grit Moving Direction will be

printed in 720dpi / 4 pass / Unidirection.

71

4 AdjustmentÅ@

4

SYSTEM SWITCH PAGE1:00000000

SYSTEM SWITCH PAGE4:00000000

SERVICE MENU SYSTEM SWITCH [ ]

[ ] [ ]

[ ][ ]

[ ]

Fromlast Page.

This menu is for selecting the special functions. It is not necessary to change any switches normally. Each bit can beselected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys. There are 4 pages of 8bit System Switch.Ink Type Selection setup by this System Switch is necessary only when sending RGB data directly. When sending RTLdata, as most cases are, it is not necessary to setup this System Switches.

bit# [87654321]

POWER ON COUNT 100times

SERVICE MENU HISTORY MENU

Refer to the table.

[ ]

[ ]

[ ]

[ ]

All the records regarding the usage of the machine will be displayed. When [ ] and [ ] keys are pressed, each titlewill be displayed on he top row and parameters will be dispalyed on the bottom row.

FORCE ADJUST DOUBLE 30gf

SERVICE MENU FORCE ADJUST

[ ]

[ ][ ]

DOUBLE 30gf 56 58D[ ]

[ ]

DOUBLE 50gf 156 158D


[ ]

[ ]

[ ]

[ ]

SINGLE 200gf 160 162D

FORCE ADJUST SINGLE 200gf

[ ]

[ ]

[ ]

[ ]

SINGLE 50gf 60 62D


[ ]

[ ]

[ ]

[ ]

This menu is for adjusting the Tool Pressure. Refer to section 4 [TOOL PRESSURE ADJUSTMENT] for details.

LOCK POS ADJUST 0.00mm

SERVICE MENU LOCK POS ADJUST

[ ]

[ ]

This menu is for adjusting the Capping Position. Refer to section 4 [CAPPING POSITION ADJUSTMENT] for details.

POWER ON COUNT CLEAR[ ]

[ ]

Go tonext Page.

[ ]

[ ]

Function

PAGE1 : bit2 Color Burst (CSE) 0 : Standard (OFF) 1 : ONPAGE2 : bit4 Cursor Media Feed 0 : Same as FJ-50/40 1 : Same as CJ-70/60PAGE3 : bit3 Cycloidtrap 00 : 1.0G

bit2 Acceleration of the table 01 : 0.8G(Standard)10 : 1.2G

PAGE4 : bit8 Front Cover 0 : Standard 1 : Always closedPAGE4 : bit7 Ink Type Selection 000 : CMYK mode

bit6 001 : Dye (CMYKLcLm) modebit5 010 : Pigment (CMYKLcLm) mode

011 : Pigment (CMYKLcLm) mode (for PET-G)100 : Pigment (CMYKLcLm) mode (for YP-M) 101 : Pigment (CMYKOrGr) mode

Bit# Setting

72

4 Adjustment

4

Fromlast Page.

SERVICE REPORT BLACK

SERVICE MENU SERVICE REPORT

SERVICE REPORT CYAN

SERVICE REPORT MAGENTA

SERVICE REPORT LIGHT CYAN

SERVICE REPORT LIGHT MAGENTA

SERVICE REPORT YELLOW

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

Service Report will be printed. Information necessary for service activity will be prined togeher with the system report.It will be printed on a A4 size landscape media.

SERVICE REPORT ORANGE

SERVICE REPORT GREEN

or

or

73

4 AdjustmentÅ@

4

74

4 Adjustment

4

Contents of Service Report

TITLE CONTENTS UNIT REFERENCE

POWER ON COUNTNumber of times being poweredon.

timesNumber of times that secondaryswitch has been powered on.

POWER ON TIMETotal hours that the machinehas been on..

hours

SLEEP TIMETotal hours the machine hasbeen in sleep mode.

hours

PRINTING TIMETotal hours the printing hasbeen performed.

hours

It only counts time for printingperformed by receiving data throughInterface. It doesn't count time for testprint.

CUTTING TIMETotal hours the cutting has beenperformed.

hours

It only counts time for cuttingperformed by receiving data throughInterface. It doesn't count time fortest cuts.

SHEET CUTNumber of times the AutoSheet Cut has been performd.

timesIt counts Auto Sheet Cut performdboth by command and panel.

SERVO ERRORNumber of times the servo errorhas occurred.

times

POWER ERRORNumber of times the powererror has ocurred.

times

LOW TEMP.Number of times the low temp.error has occurred.

times

HEAD DRY-UPNumber of times the head dry-up error has occurred.

timesHead Carriage will move to thelocking position automatically if it isleft without capping for 10min.

FILL INKNumber of times the FILL INKhas been performed.

times

HEAD WASHNumber of times the HEADWASH has been performed.

times

PUMP UPNumber of times the PUMPUP has been performed.

times

CHANGE INKNumber of times the Ink Typehas been changed.

times

CARTRIDGE CHGNumber of times the InkCartridge has been changed.1

times

WIPENumber of times the Wipinghas been performed.

timesWiping is done by the Rubber side ofthe Cleaning Wiper.

RUBNumber of times the Rubbinghas been performed.

timesRubbing is done by the Felt side ofthe Cleaning Wiper.

MOTOR CNT. FNumber of times the GritMotor has rotated.

times

MOTOR CNT. SNumber of times the CarriageMotor has rotated.

times

DOT CNT K Number of dots fired from K.dots (increment of

1000 dots.)

DOT CNT C Number of dots fired from C.dots (increment of

1000 dots.)

DOT CNT M Number of dots fired from M.dots (increment of

1000 dots.)

DOT CNT Lc/OrNumber of dots fired fromLc/Or.

dots (increment of1000 dots.)

DOT CNT Lm/GrNumber of dots fired fromLm/Gr.

dots (increment of1000 dots.)

DOT CNT Y Number of dots fired from Y.dots (increment of

1000 dots.)

75

4 AdjustmentÅ@

4


CLEAN AUTONumber of times the Auto HeadCleaning has been performed.

times

CLEAN NORMALNumber of times the NormalCleaning has been performed.

times

CLEAN MEDIUMNumber of times the MediumCleaning has been performed.

times

CLEAN POWERFULNumber of times the PowerfulCleaning has been performed.

times

PIGMENT LcLmNumber of pages printed withPigment LcLm.

pagesIt only counts the pages for printingperformed by receiving data throughinterface.

PIGMENT OrGrNumber of pages printed withPigment OrGr.

pages ditto

DYE LcLmNumber of pages printed withDye LcLm.

pages ditto

OVER PRINTNumber of pages printed wthOverprint.

pages ditto

Under 10% dutyNumber of pages printed withInk duty of less than 10%.

pages ditto

Under 20% dutyNumber of pages printed withink duty of less than 20%.

pages ditto


pages ditto


pages ditto


pages ditto

Over 50% dutyNumber of pages printed withink duty of more than 50%.

pages ditto

PRINT <=A3Number of pages printed withan area smaller than A3 size.

pages ditto


pages ditto


pages ditto


pages ditto

PRINT <= 2A0Number of pages printed withan area smaller than 2xA0 size.

pages ditto

PRINT <=4A0Number of pages printed withan area smaller than 4xA0 size.

pages ditto

PRINT >4A0Number of pages printed withan area largeer than 4xA0 size.

pages ditto

CUT <=A3Number of pages being cut withan area smaller than A3 size.

pagesIt only counts the pages for cuttingperformed by receiving data throughinterface.


pages ditto


pages ditto


pages ditto

CUT <= 2A0Number of pages being cut withan area smalller than 2xA0 size.

pages ditto

76

4 Adjustment

4


CUT <=4A0Number of pages being cut withan area smaller than 4xA0 size.

pages ditto

CUT >4A0Number of pages being cut withan area larger than 4xA0 size.

pagesIt only counts the pages for cuttingperformed by receiving data throughinterface.

PRN.&CUT <=A3Number of pages being printedand cut with an area smallerthan A3 size.

pagesIt only counts the pages for prnt andcut performed by receiving datathrough interface.

PRN. &CUT <=A2Number of pages being printedand cut with an area smallerthan A3 size.

pages ditto


pages ditto


pages ditto

PRN. &CUT <= 2A0Number of pages being printedand cut with an area smallerthan 2xA0 size.

pages ditto

PRN. &CUT <=4A0Number of pages being printedand cut with an area smallerthan 4xA0 size.

pages ditto

PRN.&CUT >4A0Number of pages being printedand cut with an area larger than4xA0 size.

pages ditto

1440dpi 16passNumber of pages printed with1440dpi, 16pass, unidirection.

pagesIt only counts the pages printed byreceiving data through interface.

1440dpi 16pass BNumber of pages printed with1440dpi, 16pass, bidirection.

pages ditto


pages ditto


pages ditto


pages ditto


pages ditto


pages ditto


pages ditto


pages ditto


pages ditto


pages ditto


pages ditto


pages ditto


pages ditto


pages ditto


pages ditto

77

4 AdjustmentÅ@

4

EEPROM INITIALIZE

All paramters inside EEPROM will be initialized.Turn on the sub power switch while

pressing [ ], [ ] and [ENTER] keys.

INITIALIZING ALL OF THE EEPROM

Press the [ENTER] key.

INITIALIZING..

INITIALIZE COMPLETED!!

SERVICE REPORT _ PRINTING

Service Report will be printed.Refer to [Contents of Service Report]

for the details of each menu.Turn on the sub power switch while

pressing [ ] key.

SETUP SHEET ROLL EDGE PIECE

Press [SETUP] key

CUT DOWN POSITION ADJUSTMENT MODE

INITIALIZING CUT DOWN POS.


It is used for adjusting Cut Down Position.Refer to section 4 [CUT DOWN POSITION

ADJUSTMENT] for details.Turn on the sub power while pressing

[ ], [ ] and [SHEET CUT] keys.

LIMIT POSITION INITIALIZE

INITIALIZING THE LIMIT


Limit Position will be initialized.Refer to section 4 [LIMIT POSITION

INITIALIZE] for details.Turn on the sub power switch whilepressing [ ], [ ] and [ ] keys.

FIRMWARE UPGRADE MODE

VERSION UP ARE YOU SURE


It is used for upgrading the Firmware.Refer to section 4 [FIRMWARE UPGRADE] for details.

Turn on the sub power switch while pressing[ ], [ ] and [ ] keys.

CJ-500/400 BOOT VERSION 1.00

Other Function Mode

78

4 Adjustment

4

NO INK MODE

This mode can be used to stop consuming ink for Automatic Head Cleaning when only performing cutting.Ink System could have damage while in this mode because CJ-500 will not perform any maintenance for the Ink System.Therefore, it is recommended to use this mode while there is no ink filled inside the machine.

Turn on the sub power switch while pressing [CUT CONFIG] key.Following conditions are required to perform this mode. ¥ When there is no ink filled inside the machine Remove all Ink Cartridges. This mode can not be performed if even 1 Cartridge is inserted.

¥ When the machine is filled with ink Insert all 6 Ink Cartridges. This mode can not be performed if even 1 Cartridge is missing.

FLOW CHART

Turn on the sub power switch while pressing [CUT CONFIG] key.

Machine is filledwith Ink

All 6 Ink Cartridges are inserted.

Starts NO INK MODE

Status of the Ink Cartridge Sensor is always checked.Error Message will be displayed when Ink Cartidge isremoved while in this mode.

All 6 Ink Cartridges are removed.

Status of the Ink Cartridge Sensor is always checked.Error Message will be displayed when Ink Cartridge isinserted while in this mode.

YES

NO

YES

NO

YES

NO

Starts NO INK MODE Starts NORMAL MODE

79

4 AdjustmentÅ@

4

4-3 FIRMWARE UPGRADE

1 Connect the computer and CJ-500 with PARALLEL

CABLE.

2

3

4

It is necessary to prepare the followings to

upgrade the firmware.

1. FIRMWARE DISK

2. MS-DOS

3. PARALLEL CABLE

Turn on the sub power switch while pressing [ ], [ ] and

[ ] keys.

Then, press the [ENTER] key.

Open the download.BAT from MS-DOS. (Type download

and press [RETURN] key.

Computer starts to send the upgrade data to CJ.

Some Computer can not use the BAT FILE.

Please refer to the readme.txt file in the

FIRMWARE DISK.

Turn off the sub power switch when upgrade is completed.

CJ-500/400 BOOT VERSION 1.00

VERSION UP ARE YOU SURE

WAITING...

[ENTER]

CJ-500/400 V1.00 >>>>>>>

ERASING... >>>>>>>

WRITING... >>>>>>>

VERSION UP COMPLETE.

POWER OFF

VERIFYING... >>>>>>>

80

4 Adjustment

4 1 Turn off the main power switch.

4-4 HEAD CARRIAGE HEIGHT ADJUSTMENT

[About HEAD CARRIAGE HEIGHT ADJUSTMENT]

HEAD CARRIAGE HEIGHT must be set to have the ink fired as straight as

possible and also to protect the heads from getting rubbed against the media.

If this adjustment is not done correctly, printing problem, such as fine lines and

banding, could occur.


3 Remove the HEAD CARRIAGE COVER and FRONT

APRON.

It is recommended to unplug the machine for

preventing the HEAD from damage.

MAIN POWER SWITCH

HEAD CARRIAGE COVER

SCREW

GUIDE RAIL COVER

81

4 AdjustmentÅ@

4

4 Lower the PINCH ROLLER and move the HEAD

CARRIAGE to the position where [H] mark is written on the

BED.

5 Lower the HEAD to the lowest position with the LEVER on

the HEAD CARRIAGE.

6 Loosen the screws for fixing the LEFT and RIGHT ARM

PLATE. (There are 2 screws on both sides.)

7 Put the 1.2mm THICKNESS GAUGE between the HEAD

and the BED.

Make sure that the thickness gauge is making

contact only at the frame of the HEAD and not the

surface.

HEAD CARRIAGE

BED

BEDFRAME

BED

HEAD CARRIAGE LEVER

ARM PLATESCREW

[H] Mark is written at the position where the BED

is at the heighest. In another words, where the

clearance between the HEAD and BED is the

smallest.

82

4 Adjustment

4

8 Tighten the screws for fixing the LEFT and RIGHT ARM

PLATEs while gently pushing down the HEAD CARRIAGE

against the THICKNESS GAUGE.

9 Check and make sure that the 1.1mm THICKNESS GAUGE

can be put in between the both HEADs and the BED.

And 1.2mm THICKNESS GAUGE won't go in between.

ARM PLATESCREW

Adjust the FLUSHING POSITION.10

83

4 AdjustmentÅ@

4

[About HEAD RANK]

HEAD RANK is necessary to set the proper voltage for each head. If it is not set

correctly for each head, ink can not be fired with the proper amount, i.e. too much

ink or too less ink. The symptom in the printing will be dark printing, light

printing or fine lines.

1 Check the HEAD RANK written on top of the HEAD.

2 Turn on the sub power switch while pressing the [ ], [ ]

and [ ] keys to enter the SERVICE MODE.

3 Select [HEAD RANK] menu.

4-5 HEAD RANK SETTING

1 2 2 1 2

HEAD RANK

HEAD

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key



84

4 Adjustment

4

4 Set the HEAD RANK by selecting the digit with [ ] and [ ]

keys, and changing the parameters with [ ] and [ ] keys.



[ENTER] key

RIGHT HEAD RANKLEFT HEAD RANK

85

4 AdjustmentÅ@

4

[About HEAD ALIGNMENT]

HEAD ALIGNMENT is necessary to obtain the good printing quality. If the

heads are not aligned, printing problems, such as banding appears in printing, fine

lines, gap between colors, could occur.

4-6 HEAD ALIGNMENT


2 Remove the HEAD CARRIAGE COVER.

3 Setup the PET film on the CJ-500.

Turn on the sub power switch while pressing [ ], [ ] and [ ]

keys to enter the SERVICE MODE.

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

SCREW

HEAD CARRIAGE COVER

GUIDE RAIL COVER

86

4 Adjustment

4

4 Select the [BIAS TEST TEST PRINT] under the [HEAD

ADJUST] menu and press the [ENTER] key.

5 TEST PATTERN shown in the right figure will be printed.

6 Loosen the screw for fixing the HEAD.

7 Adjust the LEVER in front of the HEAD to align the

BLACK lines with MAGENTA lines for the LEFT HEAD,

and LIGHT CYAN/ORANGE lines with YELLOW lines for

the RIGHT HEAD.

[BIAS ADJUSTMENT (MECHANICAL)]

[ENTER]


HEAD ADJUST BIAS TEST

BIAS TEST TEST PRINT

[ ]

[ ]

BK

MG

Lc

YE

BK Lc

MG YE


SCREW


LEVER FOR LEFT HEAD LEVER FOR RIGHT HEAD

87

4 AdjustmentÅ@

4

8 MAGENTA/YELLOW lines will move to the FRONT side

when LEVER is moved to the LEFT, and they will move to

the REAR side when LEVER is moved to the RIGHT.

9 Tighten the screw for fixing the HEAD and print the TEST

PATTERN again.

If the result is NG, repeat 6 ~ 8 .

10 Loosen the screw for fixing the RIGHT HEAD.

11 Adjust the LEVER on the right side of the HEAD CARIAGE

to align the MAGENTA lines with LIGHT CYAN/

ORANGE.

Shifting within 1/2 dot of each color (BLACK

and MAGENTA, and LIGHT CYAN/ORANGE

and YELLOW) is in the tolerance.

[ALIGNING 2 HEADS _ FRONT & REAR (MECHANICAL)]

BK/Lc/Or MG/YE

Move LEVER to LEFT

Move LEVER to RIGHT


SCREW

SCREW

LEVER


88

4 Adjustment

4

12 LIGHT CYAN/ORANGE lines will move to the FRONT

side when the LEVER is moved to the FRONT, and to the

REAR when LEVER is moved to the REAR.

13 Tighten the screw for fixing the RIGHT HEAD and print the

TEST PATTERN again.

If the result is NG, repeat 11 ~ 13 .

14

15 Select the [HORIZ.TEST] under the [HEAD ADJUST]

menu.

TEST PATTERN will be printed when the [ENTER] key is

pressed.

Shifting within 1/2 dot of MAGENTA lines and

LIGHT CYAN/ORANGE lines is the tolerance.

[ALIGNING 2 HEADS _ HORIZONTAL (SOFTWARE)]

MG Lc / Or

Move LEVER to FRONT

Move LEVER to REAR


SCREW

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

[ENTER]

HORIZ. TEST TEST PRINT



LEFT HEAD position could shift slightly when

adjusting the RIGHT HEAD.

In this case, repeat 6 ~ 8 .

Setup the PET film on the CJ-500.



89

4 AdjustmentÅ@

4


Check the number which has the LIGHT CYAN/ORANGE

line aligned to the BLACK line.

17 Go into [ADJUST] menu under the [HEAD ADJUST] menu

and change the number confirmed at 16 with [ ] and [ ]

keys.


18

19 Select the [TEST PRINT] under the [BIDIRECTION] menu.

TEST PATTERN will be printed when the [ENTER] key is

pressed.

[BIDIRECTION ADJUSTMENT (SOFTWARE)]

+1+2+3+4+5+6 0 -1 -2 -3 -4 -5

BLACK LINE

LIGHT CYAN / ORANGE

[ENTER]


HORIZ. TEST ADJUST

ADJUST +1 +1

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

[ENTER]



BI-DIR.DEFAULT TEST PRINT

Setup the PET film on the CJ-500.



90

4 Adjustment

4


Check the number which has the TOP PART and BOTTOM

PART matched perfectly.

21 Go into [ADJUST] menu under the [BIDIRECTION] menu

and change the number confirmed at 20 with [ ] and [ ]

keys.


+1+2+3+4+5+6 0 -1 -2 -3 -4 -5

[ENTER]


BI-DIR.DEFAULT ADJUST

ADJUST 0 +1

91

4 AdjustmentÅ@

4

4-7 CAPPING POSITION ADJUSTMENT


[About CAPPING POSITION ADJUSTMENT]

There are 2 main purposes for the CAPPING POSITION ADJUSTMENT. It is

necessary for protecting the head from drying up and also to maintain good ink suction.

If the capping position is not adjusted, head could cause misfiring of ink or cause ink

suction problem.

2 Remove the PANEL COVER.

1. 2 screws for fixing the PANEL COVER from the

front are located at the CARTRIDGE HOLDER

part.

2. Be careful with the CABLE and WIRE when

removing the PANEL COVER.

3 Remove the PLATE shown in the right figure.

SCREW

PLATE

PUMP COVER

SCREW

SCREW

PANEL COVER

92

4 Adjustment

4

4 Push the HEAD CARRIAGE to the right side once to release

it from the locking position and then move it out from the

locking position.

5 Loosen the 4 screws for fixing the PUMP UNIT.

6 Adjust the position of the PUMP UNIT so that the centers of

the HEAD HOLDER PLATE and the CAPPING BAR are

aligned.

Tighten the 4 screws for fixing the PUMP UNIT.

7 Move the HEAD CARRIAGE left and right at the PUMP

UNIT and make sure that it moves free without making any

contact with the CAPPING UNIT.

If NG, repeat 4 ~ 6 .


SCREW

SCREW

HEAD CARRIAGE _ SIDE VIEW

HEAD

CARRIAGE

HEAD HOLDER

PLATE

CAPPING

BAR

HEAD CARRIAGE

93

4 AdjustmentÅ@

4

8

Loosen the 2 screws for fixing the LOCKING ASSEMBLY

and move the HEAD CARRIAGE to the position where it

will be locked.

9

10

11

Connect short tube of the CAPPING ADJUSTMENT TOOL

(ST-038) to one of the DRAIN TUBE which is connecting to

the left side of the CAPPING UNIT.

Clean the CAPPING UNIT and DRAIN TUBE with cleaning

liquid using a syringe several times.

Make sure that there is no ink and cleaning liquid inside the

CAPPING UNIT and DRAIN TUBE after cleaning.

LOCKING ASSEMBLYSCREW

ADJUSTING

SCREW

LOCKING ASSEMBLY

VALVEAdjust the LOCKING ASSEMBLY with the ADJUSTING

SCREW comes out for approximately 0.5mm as shown in

the right figure.

0.5mm

DRAIN TUBE

CAPPING ADJUSTMENT TOOL

94

4 Adjustment

4

12 Tighten the 2 screws for fixing the LOCKING ASSEMBLY.

13 Put the LONG TUBE of the CAPPING ADJUSTMENT

TOOL (ST-038) in the water bottle.

Pull the syringe of the CAPPING ADJUSTMENT TOOL

(ST-038) and pull up the water.

Make sure that the water level of the CAPPING

ADJUSTMENT TOOL doesn't decrease when stop pulling

the syringe.

14 Move the HEAD CARRIAGE out from the locking position

and then move it back the locking position.

Carry out 13 and make sure that the water level of the

CAPPING ADJUSTMENT TOOL (ST-038) doesn't

decrease when stop pulling the syringe.

If not, carry out 8 ~ 12 or 4 ~ 6 .

15 Perform the following adjustments.




WATER

BOTTLEPULL

SCREW LOCKING ASSEMBLY

95

4 AdjustmentÅ@

4

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

SERVICE MENU FLUSHING ADJ.

[ENTER]

1 Lower the PINCH ROLLER and also lower the HEAD to the

lowest position with the LEVER on the HEAD CARRIAGE.

4-8 FLUSHING POSITION ADJUSTMENT

[About FLUSHING POSITION ADJUSTMENT]

FLUSHING POSITION must be kept at the correct position to have the ink fired

inside the CAP during the flushing. If not, ink will be fired outside the CAP and

stain the PUMP UNIT with ink.

And in the worst case, media could be stained with ink.

2 Turn on the sub power switch while pressing the [ ], [ ] and

[ ] keys to enter the SERVICE MODE.

Select [FLUSHING ADJ.] menu and press the [ENTER]

key.

3 Adjust the position of the HEAD CARRIAGE to where the

left edge of the LEFT CAP makes slight contact with the

surface of the HEAD with [ ] and [ ] keys.


LEFT CAP

LEFT HEAD

HEAD CARRIAGE LEVER

96

4 Adjustment

4

4-9 LIMIT POSITION INITIALIZE

1 Connect the TOOL CARRIAGE and HEAD CARRIAGE.

Then, move it to the postion where it is locked and close the

FRONT COVER.

2 Turn on the sub power switch while pressing [ ], [ ] and [ ]

keys.

When [INITIALIZING THE LIMT] is displayed, press the

[ENTER] key.

LIMIT POSITION will be initialized automatically.

INITIALIZING THE LIMIT

INITIALIZING..

INITIALIZE COMPLETE!!

[ENTER]

[About LIMIT POSITION INITIALIZE]

It is necessary to convert the Locking Position to be the origin of the Motor.

When LIMIT POSITION is not initialized, there will be problem in locking and

unlocking the HEAD CARRIAGE, Flushing Function, or Auto-Sheet Cut

Function.

Perform the following adjustments.



3

97

4 AdjustmentÅ@

4

4-10 CUT DOWN POSITION ADJUSTMENT

[CUT DOWN POSITION ADJUSTMENT]

This adjustment is necessary to setup the position for the Auto-Sheet Cutter to

land. If it is not adjusted, problems related to the Auto-Sheet Cutter, such as Sheet

Cutter doesn't move down, will occur.

1 Make sure that the LIMIT POSITION has been initialized.

Move the TOOL CARRIAGE while the AUTO SHEET

CUTTER is down until it makes contact with the LEFT

FRAME.

2

3 When the [ENTER] key is pressed, TOOL CARRIAGE

moves to the ORIGIN SENSOR and resets the CUT DOWN

POSITION.

Turn on the sub power switch while pressing the [ ], [ ] and

[SHEET CUT] keys.

[ ], [ ], [SHEET CUT] + SUB POWER ON

INITIALIZING CUT DOWN POS.

INITIALIZING...

INITIALIZE COMPLETED!!

98

4 Adjustment

4

4-11 LINEAR ENCODER CHECK

[About LINEAR ENCODER CHECK]

This mode is to check whether the LINEAR ENCODER can be read correctly in a

whole width.

1

2 Select the [LINEAR ENC. SETUP] menu and press the

[ENTER] key to start the auto-setup.

3 Either one of the message will appear at the completion of

the setup. In case of an error, check the followings.

1. Dirt / Scratch on the ENCODER SCALE.

2. Dirt / Scratch on the ENCODER MODULE.

3. ENCODER SCALE is not placed between the

ENCODER MODULE.

4. Position of the ENCODER MODULE is too high.

Lower the PINCH ROLLER.



MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

[ENTER]


LINER ENC. CHECK ERROR END!!

[ENTER]


NOW PROCESSING..

LINER ENC. CHECK COMPLETED !!

99

4 AdjustmentÅ@

4

4-12 MOTOR BALANCE ADJUSTMENT

Servo Motor feeds back to the Servo Chip the actual rotation corresponds to te instruction.

CCW

CW

Ex.1 Ex.2

Offset

Gain

OffsetError

Command

Feedback

Servo Motor CPU

Motor tires to follow the instruction from the Servo Chip.

Difference between the actual rotation and the instruction could be

adjusted with the Motor Balance (Gain) Adjustment.

• If the difference is small (=GAIN is small), motor becomes very

sensitive. As a result, it vibrates.

• If the difference is big (= GAIN is big), motor becomes very dull

to the instruction. And as a result, cutting quality will be

damaged.

Motor Balance (Offset) Adjustment is used to adjust the

GAIN for CW and CCW directions to be equal.

ÅEEx.1 in the figure shows that both the OFFSET and

GAIN is adjusted in both CW and CCW directions.

ÅEEx.2 shows that the GAIN is adjusted but the

OFFSET is shifted. Therefore, the GAIN will be

big in CCW direction and small in CW direction.

As a result, motor becomes dull in CCW direction

and sensitive in CW direction causing problems.

1 Remove the PLATE behind the RIGHT SIDE COVER.



MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

PLATE

[About MOTOR BALANCE ADJUSTMENT]

100

4 Adjustment

4

3 Select [CUTTING] under the [AGING] menu and press the

[ENTER] key to start.

4 Adjust VR4 on the MAIN BOARD so that the difference of

the absolute values of "F" displayed in the left side of the

LCD will be less than 10.

5 Adjust VR10 on the MAIN BOARD so that the absolute

values of "F" displayed in the left side of the LCD will be 500

~ 510.


the absolute values of "S" displayed in the right side of the

LCD will be less than 10.

[MEDIA FEEDING DIRECTION OFFSETADJUSTMENT FOR CUTTING]

[MEDIA FEEDING DIRECTION GAINADJUSTMENT FOR CUTTING]

[CARRIAGE MOVING DIRECTION OFFSETADJUSTMENT FOR CUTTING]

[ENTER]

SERVICE MENU AGING

AGING CUTTING

CUTTING F:+ 505 S:+ 500

CUTTING F:+ 505 S:+ 500

CUTTING F:+ 505 S:+ 500

MAIN BOARD

VR4

MAIN BOARD

VR10

MAIN BOARD

VR3

101

4 AdjustmentÅ@

4


values of "S" displayed in the right side of the LCD will be

500 ~ 510.

8 Stop Aging by pressing the [ENTER] key.

Select [SCAN] under the [AGING] menu and press the



the absolute values displayed in the LCD will be less than 20.


values displayed in the LCD will be 1700 ~ 1720.

CUTTING F:+ 505 S:+ 500

[ENTER]

AGING CUTTING

AGING SCAN

SCAN S:+1710

SCAN S:+1710

MAIN BOARD

VR9

MAIN BOARD

VR1

MAIN BOARD

VR7

[CARRIAGE MOVING DIRECTION GAINADJUSTMENT FOR CUTTING]

[CARRIAGE MOVING DIRECTION OFFSETADJUSTMENT FOR PRINT]

[CARRIAGE MOVING DIRECTION GAINADJUSTMENT FOR PRINT]

102

4 Adjustment

4

11

12

13

[ENTER]

AGING SCAN

AGING FEED

FEED F:+ 132

FEED F:+ 132

MAIN BOARD

VR2

MAIN BOARD

VR8

Stop Aging by pressing the [ENTER] key.

Select [FEED] under the [AGING] menu and press the


[MEDIA FEEDING DIRECTION OFFSETADJUSTMENT FOR PRINT]

Adjust VR2 on the MAIN BOARD so that the difference of

the absolute values displayed in the LCD will be less than 5.

[MEDIA FEEDING DIRECTION GAINADJUSTMENT FOR PRINT]

Adjust VR8 on the MAIN BOARD so that the absolute

values displayed in the LCD will be 130 ~ 135.

103

4 AdjustmentÅ@

4

4-13 CROP MARK SENSOR ADJUSTMENT


[About CROP MARK SENSOR ADJUSTMENT]

This adjustment is for adjusting the sensitivity of the CROP MARK SENSOR.

If not adjusted, crop marks can not be read correctly and result in a problem that

the cutting shifts from the printing.

2

3 Select [OUTLEVEL CHECK] under the [CROP MARK

SENS] menu.

Crop Mark will be printed when the [ENTER] key is pressed.

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

[ENTER]

START OUTLEVEL CHECK

SERVICE MENU CROPMARK SENS

GUIDE RAIL COVER

Setup the PET-G film on the CJ-500.



104

4 Adjustment

4

4 Adjust the VR on the CARRIAGE BOARD so that the

voltage displayed in the LCD will be 2.0 ~ 2.1V.

5 Perform [OUTLEVEL CHECK] again and make sure that

the voltage displayed in the LCD will be 2.0 ~ 2.1V.

If it is out of range, try 3 ~ 4 again.

VR

105

4 AdjustmentÅ@

4

4-14 TOOL / CROP MARK SENSOR POSITION ADJUSTMENT

[About TOOL/CROP MARK SENSOR POSITION ADJUSTMENT]

This adjustment is for calibrating the shifting in the relative positions of Tool and

Crop Mark. If it is not adjusted, the relative positions of Tool and Crop Mark will

not be calibrated and result in a problem that the cutting shifts from the printing.

1 Setup the Vinyl Sheet (note : Vinyl should be black and the

backing should be white.) on the CJ-500.



Select [AUTO] under the [CROP-TOOL ADJ.] menu.

Crop Mark will be cut when the [ENTER] key is pressed.2

While the Vinyl is still set on the CJ-500, peel off the Crop

Mark being cut when the message shown in the right figure is

displayed on the LCD.

3

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

[ENTER]

SERVICE MENU CROP-TOOL ADJ.

CROP-TOOL ADJ. AUTO


106

4 Adjustment

4


TOOL / CROP MARK SENSOR ADJUSTMENT will be

done automatically.

4

[ENTER]


CROP-TOOL ADJ. COMPLETED!!

107

4 AdjustmentÅ@

4

4-15 PRINT / CUT POSITION ADJUSTMENT

[About PRINT / CUT POSITION ADJUSTMENT]

This adjustment is for calibrating the relative positions of printing and cutting. If

it is not adjusted, it could result in a problem that the cutting shifts from printing.

1 Setup the PET-G film on the CJ-500.


keys to eneter the SERVICE MODE.

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

Select [AUTO] under the [PRINT & CUT ADJ.] menu.

PRINT / CUT OFFSET ADJUSTMENT will be done

automatically after printing Crop Marks when the [ENTER]

key is pressed.

2

[AUTOMATIC ADJUSTMENT]

[CHECKING]

3 Setup the PVC sheet and cutter on CJ-500.



MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

[ENTER]


PRINT&CUT ADJ. AUTO

PRINT&CUT ADJ. COMPLETED!!

108

4 Adjustment

4

4 Select [TEST PRINT] under the [PRINT & CUT ADJ.]

menu.

When the [ENTER] key is pressed, Crop Marks will be

printed on both edges of the media and will be cut.

Make sure there is no shifting between the positions of the

Crop Mark and the Cutting.

In case of correcting the error, perfrom Manual Adjustment.

[ENTER]


PRINT&CUT ADJ. TEST PRINT

[MANUAL ADJUSTMENT]



MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

6 Select [SCAN] from the [PRINT & CUT ADJ.] menu and

fine adjust the error in Carriage Moving Direction.

7 Select [FEED] from the [PRINT & CUT ADJ.] menu and

fine adjust the error in Grit Roller Moving Direction.

[ENTER]

SCAN -0.15mm -0.23mm

PRINT&CUT ADJ. ADJUST

ADJUST SCAN

[ENTER]

FEED -0.15mm -0.23mm

PRINT&CUT ADJ. ADJUST

ADJUST FEED

109

4 AdjustmentÅ@

4

4-16 CALIBRATION

[About Calibration]

Calibration for the Grit Roller Moving Direction is to calibrate the error in the feeding

distance of the GRIT ROLLER. If it is not calibrated, fine lines or banding appears in

the printing.

Calibration for the Carriage Moving Direction is to match the moving distance of the

MOTOR to the slit in the ENCODER SCALE. If it is not calibrated, cutting in

Carriage Moving Direction shifts from printing.


keys to enter the SERVICE MODE.1

Setup the PET-G film with a size of more than 550mm (W) x

515mm (L) on the CJ-500.2

Select [FEED COMPENSE] under the [TEST PATTERN]

menu and change the parameter to 0.00 with [ ] and [ ]

keys.

Press the [ENTER] key to save the setting.

3

[CALIBRATION FOR MEDIA FEEDING DIRECTION]

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

CALIB.DEFAULT FEED

FEED ADJUST

[ENTER]

ADJUST +0.40% 0.00%

110

4 Adjustment

4

Based on the result of the TEST PRINT, calculate the

calibration amount with the formula in 5 .4

Calculate the amount to be calibrated by using the right

formula.

1. CA = Amount to be calibrated

2. CL = Commanded value (400mm)

3. ML = Measured Length (mm)

5

Select the [FEED, ADJUST] under the [CALIB. DEFAULT]

menu and change the paramter with [ ] and [ ] keys.


6


keys to enter the SERVICE MODE.7

[AUTO-CALIBRATION FOR CARRIAGE MOVINGDIRECTION]

Scan

Feed

400mm

FORMULA

CA (%) =CL - ML

MLx 100

[ENTER]

ADJUST +0.05% +0.10%

CALIB.DEFAULT FEED

FEED ADJUST

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

Increment of the Calibration is 0.05%.

111

4 AdjustmentÅ@

4

8

[MANUAL CALIBRATION FOR CARRIAGE MOVINGDIRECTION]

Select the [SCAN, ADJUST] menu under the [CALIB.

DEFAULT] menu.

Fine Calibration can be made by changing the parameters

with [ ] and [ ] keys.


9

[ENTER]

CALIB.DEFAULT SCAN

SCAN AUTO

[ENTER]

SCAN ADJUST

ADJUST +0.05% +0.01%

Select the [SCAN, AUTO] under the [CALIB. DEFAULT]

menu.

When the [ENTER] key is pressed, moving distance of

LINEAR ENCODER and MOTOR ENCODER will be

matched automatically.

Increment of the Calibration is 0.01%.

112

4 Adjustment

4

4-17 TOOL HEIGHT ADJUSTMENT


2 Remove the CARRIAGE TOP COVER and CARRIAGE

COVER.

3 Put the WHITE DUMMY PEN (ST-006) on the TOOL

CARRIAGE.

4 Lower the PINCH ROLLERs at both edges of the GRIT

ROLLER.

MIDDLE PINCH ROLLER should be UP.

WHITE DUMMY PEN

GUIDE RAIL COVER

CARRIAGE TOP

COVER

SCREW

CARRIAGE COVER

SCREW

113

4 AdjustmentÅ@

4

5 Cover both FRONT & REAR PAPER SENSORs with paper

and make the COVER SWITCH ON.

6

7 Move the TOOL CARRIAGE to the position where the

clearance between the pen tip and the BED is the smallest

among the 5 positions shown in the right figure.

8 Adjust the ADJUSTING SCREW so that the clearance

between the pen tip and the BED will be 2.4 ~ 2.6mm.

Turn on the sub power switch and select "ROLL" with [ ]

and [ ] keys.

Then, press the [SETUP] key.

PAPER SENSOR

COVER SWITCH

TOOL CARRIAGE

[SETUP]

SELECT SHEET ROLL EDGE PIECE

ADJUSTING

SCREW

BED

[H] Mark is written at the position where the

TOOL HEIGHT was adjusted in the factory.

It is written at the position where the BED is at the

heighest. In another words, where the clearance

between the HEAD and BED is the smallest.

114

4 Adjustment

4

4-18 TOOL PRESSURE ADJUSTMENT

1 Make sure to adjust the TOOL HEIGHT before adjusting the

TOOL PRESSURE.

Remove the GUIDE RAIL COVER. GUIDE RAIL COVER

2 Put the WHITE DUMMY PEN (ST-006) on the TOOL

CARRIAGE.

WHITE DUMMY PEN

3 Lower the PINCH ROLLERs at both edges of the GRIT

ROLLER.

MIDDLE PINCH ROLLER should be UP.

4 Move the TOOL CARRIAGE to the position where the

TOOL HEIGHT was adjusted.

TOOL CARRIAGE

[H] Mark is written at the position where the

TOOL HEIGHT was adjusted in the factory.

It is written at the position where the BED is at the

heighest. In another words, where the clearance

between the HEAD and BED is the smallest.

115

4 AdjustmentÅ@

4

7 Pull up the TOOL CARRIAGE with the DIAL GAUGE (ST-

013) and measure the pressure when the pen tip leaves the

BED.

Adjust the paramter in the [DOUBLE 30gf] menu with [ ]

and [ ] keys so that the pressure will be 25 ~ 35gf(0.2N ~

0.3N).


8

[DUBLE 50gf ADJUSTMENT]

[TOOL U/D]

DOUBLE 50gf 156 156U



[ENTER]

DOUBLE 30gf 56 58D

[ ] [ ]

BED

ST-013

TOOL CARRIAGE

6 Select [DOUBLE 30gf] under [FORCE ADJUST] menu.

Press the [TOOL U/D] key and move the TOOL down.

[DOUBLE 30gf ADJUSTMENT]

[TOOL U/D]

DOUBLE 30gf 56 56U





MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

Select [DOUBLE 50gf] under [FORCE ADJUST] menu.


116

4 Adjustment

4

9

BED

ST-013

[ENTER]

DOUBLE 50gf 156 158D

[ ] [ ]

TOOL CARRIAGE

10

[SINGLE 50gf ADJUSTMENT]

[TOOL U/D]

SINGLE 50gf 60 60U



11

12

[SINGLE 200gf ADJUSTMENT]

[TOOL U/D]

SINGLE 200gf 160 160U



BED

ST-013

[ENTER]

SINGLE 50gf 60 62D

[ ] [ ]

TOOL CARRIAGE

Pull up the TOOL CARRIAGE with the DIAL GAUGE (ST-


BED.

Adjust the paramter in the [DOUBLE 50gf] menu with [ ]


0.5N).


Select [SINGLE 50gf] under [FORCE ADJUST] menu.


Pull up the TOOL CARRIAGE with the DIAL GAUGE (ST-


BED.

Adjust the paramter in the [SINGLE 50gf] menu with [ ]


0.5N).


Select [SINGLE 200gf] under [FORCE ADJUST] menu.


117

4 AdjustmentÅ@

4

13

BED

TOOL CARRIAGE

[ENTER]

SINGLE 200gf 160 162D

[ ] [ ]

ST-002

Pull up the TOOL CARRIAGE with the TENSION GAUGE

(ST-002) and measure the pressure when the pen tip leaves

the BED.

Adjust the paramter in the [SINGLE 200gf] menu with [ ]


2.0N).


118

4 Adjustment

4

4-19 CARRIAGE WIRE TENSION ADJUSTMENT

1 Remove the KNOB for the SHEET LOADING LEVER and

then, remove the LEFT SIDE COVER.

2 Loosen SCREW A located at the left end of the machine.

3 Measure the TENSION at the center of the machine with

TENSION METER (ST-011).

4 Adjust the wire tension with the SCREW B so that it will be

13 lb ~ 15 lb when replacing the wire, or 9 lb ~ 11 lb in other

case.

9 lb ~ 11 lb is the optimal wire tension. The value for the

wire tension when replacing the wire is set on the assumption

that the tension will get settled in the optimal wire tension, 9

lb ~ 11 lb, due to the stretch of the wire.

SHEET LOADING

LEVER

LEFT SIDE COVER

TENSION METER

ST-011

SCREW A

SCREW B

Revised

119

4 AdjustmentÅ@

4

5 After adjusting the wire tension, move the TOOL

CARRIAGE back and forth 20 times in a whole distance of

the GUIDE RAIL.

Check the wire tension again and readjust it if it has changed.

6 Tighten the SCREW A located at the left end of the machine.

7 Check the tension again.

If it is out of range, perform the adjustment again.

SCREW A

Revised

120

5 Supplemental Information

5

5-1 OPERATIONAL SEQUENCE


Roland CJ-500Ver.1.00

Roland CJ-500PIGMENT CMYKLcLm

INITIALIZE THE LIMIT

Main Power SW ON

Sub Power SW ON

POWER LED blinks

Displays Opening Message

NO

YES

Limit Position is initialized.

Motor Initialized

Detects origin

INK SYSTEM maintenance a. Initial Ink Fill b. Head Cleaning c. Ink Flushing

Go to Next Page.

Front Cover is checked whether it is open or closed whenever motor moves after this stepwith a sequence below except when moving them by cursor keys.

Displays Error Message

POWER LED ON

HEAD CARRIAGE moves to the capping position.

Emergency Motor Stop.

Front Cover Check Finish checking.Close

Open

Front Cover Check

NO

Read data from EEPROM.

False settings in the important data.

YES

NO

False settings inthe user data.

YES

NO

Initialize EEPROM to FactoryDefault.

EEPROM ALL DATA INITIALIZE

Audible alert each 10sec.Displays alternately

10 minutes passed.

YES

YES


Head is out of the capping position.

NO

CLOSE THE COVER

HEAD DRY-UP WARNING


CLOSE THE COVER

HEAD DRY-UP WARNING

121


5

From Last Page

UP PINCHROLL ERROR DOWN PINCHROLL

Press [SETUP] key

SETUP LED blinks

Detects whether pinch roller

is up/down.Displays Error Message

DOWN

Media Detection

Detects front edge of media(when EDGE or PIECE is selected)

OK

SELECT SHEETROLL EDGE PIECEDisplays Sheet Selection Menu

EDGE SENSEDisable

Enable

Pinch Roller Position

W 1234mm L1543mmFINE BI-DIR

SETUP LED ON

Menu changes.

Ready to receive data

OK

NG

Detects Pinch Roller positions.

When [EDGE SENSE] is enable. When [EDGE SENSE] is disable.

No Media

SELECT SHEETROLL

Displays Error MessageINVALID POSITIONSETSHEET AGAIN

Displays Error Message INVALID POSITIONSETSHEET AGAIN

EDGE SENSEDisable

Enable

Detects rear edge of media

(when PIECE is selected)

Displays Error MessageShort SHEET TOO SMALL

SET SHEET AGAIN

122


5

5-2 SENSOR MAP

CROP MARK SENSORThis sensor detects the Crop Mark.

INK EMPTY SENSORThis sensor detects whether the INK

CARTRIDGE is empty or not.

SHEET LOAD SENSORThis sensor etects whether the SHEET

LOADING LEVER is up or down.

PINCH ROLLER SENSORThis sensor detects positions of the

PINCH ROLLER.

REAR PAPER SENSORThis sensor detects the rear edge of the

media.

FRONT PAPER SENSORThis sensor detects the front edge of

the media and also whether the media

is set or not.COVER SWITCHThis switch detects whether the Front Cover is

opened or closed. HEAD CARRIAGE stops

when the Front Cover is opened and starts when

it is closed again.

HEAD LOCK SENSORThis sensor detects whether the HEAD

CARRIAGE is in locking position or not.ORIGIN SENSORThis sensor detects the origin of the

Carriage Moving Direction and the limit.

ENCODER MODULEThis sensor detects coordinates for Carriage

Moving Direction.

INK CARTRIDGE SENSORThis sensor detects whether the INK

CARTRIDGE is inserted or not.

123


5

5-3 MANUAL HEAD CLEANING

This instruction is same as the one in the User's Manual.

Manual Head Cleaning is necessary to remove the dusts accumulated on the HEAD, HEAD CARRIAGE and CAPPING

UNIT and can't be removed by the built-in Cleaning Function of CJ-500.

Copyright © 1999 ROLAND DG CORPORATION

Cleaning using this kit should be carried out when automatic cleaning and forced cleaning from the

[CLEANING] key fail to correct image drop-out.

Before starting cleaning, read through this manual carefully to familiarize yourself with the proce-

dures, then carry out the cleaning operations quickly.

Cleaning is performed while the caps on the printing heads are detached, so cleaning must be

completed before the heads dry out. It is suggested that cleaning be completed in ten minutes or

less.

If it appears that cleaning operations may take more than ten minutes, stop the cleaning operations

and follow the steps below.

1. Return the printing carriage to standby position and cap the heads.

2. Attach the cover and tighten the screws.

3. Switch on the power, and from the [CLEANING] key, carry out cleaning of the heads.

4. When the head cleaning ends, perform cleaning using this kit again.

Table of Contents

To Ensure Safe Use ................................................. 117

About the Labels Affixed to the Unit ........... 118

Checking Supplied Items ...................................................... 118

Overview of the Cleaning Method ....................................... 119

Performing Cleaning ............................................................ 120

124


5

The following items are packed with the cleaning kit. Before use, check to make sure they are present.

Checking Supplied Items

Hexagonal wrench..... 1 Cleaning sticks ..... 10 Cleaning kituser's manual ..... 1

: Indicates information to prevent machine breakdown or malfunction and ensure correct use.

: Indicates a handy tip or advice regarding use.

In addition to the and symbols, the symbols shown below are also used.

NOTICE

About the Labels Affixed to the UnitThese labels are affixed to the body of this product.The following figure describes the location.

View with cover detached

125


5

Overview of the Cleaning Method

1) Switch off the power and unplug the power cord.

2) Detach the cover.

3) Move the printing carriage away from standby position.

4) Clean the heads (on the left-hand and right-hand sides) and the hook inside the printing carriage.

Ink nozzles (at bottom area of each head)* Do not touch these areas.

Left-hand head Right-hand head

Hook

Bottom surface of the printingcarriage as seen from the front

Wipe away soiling on all four sides (the metal areas).

Printing carriage

5) Clean the rubber caps and the wiper.Printing carriage

Rubber caps (black)

Wiper

6) Return the printing carriage to standby position.

7) Attach the cover.

8) Connect the power cord and switch on the power.

9) Check the results of cleaning.

Top view

126


5

Performing Cleaning

1 After pressing the [POWER] key to switch off the sub power, turn off the main power switch.

2 Unplug the power cord.

3 Detach the cover shown in the figure.Use the included hexagonal wrench to remove the screws.

The POWER LED goes out

Before starting the procedure, be

sure to turn off the main power

switch and unplug the power cord.

Also, attach the cover before

turning on the power.When you turn on the power and close the

front cover, the carriage may move and

cause injury.

4 Open the front cover.

Front cover

Cover

Screws (at four places)

View with cover detached

Printing carriage

127


5

7 Insert a cleaning stick into the space shown in the figure.

6 Pull out the printing carriage in the direction shown in the figure.

Printing carriage

5 Slowly push the printing carriage to the right (to unlock).

Printing carriage

Cleaning stick

128


5

9 Move the printing carriage to a location where the cleaning stick reaches the right-hand side surface of the left-hand head, andwipe away any grime on the right-hand side surface (the metal area) of the left-hand head.

Left-hand head

* Do not touch the ink

nozzles (at the bottom

area of the head).

Right-hand side surfaceWipe away any grime on the metal area.

Do not touch the ink nozzles (at the bottom area of the head).

Wipe only the silver-colored metal area.

NOTICE

There is no need to apply force when wiping. You can remove dust by simply stroking the surface.

Do not use a soiled cleaning stick.Use lint-free tissue or the like to remove grime adhering to a cleaning stick. Also, if a cleaning stick becomesextremely dirty, discard it and perform cleaning with a new one.

8 Move the printing carriage to a location where the cleaning stick reaches the left-hand side surface of the left-hand head, andwipe away any grime on the left-hand side surface (the metal area) of the left-hand head.

Left-hand head

Left-hand sideWipe away any grime on the metal area.

* Do not touch the ink nozzles

(at the bottom area of the

head).

129


5

11 Bend a cleaning stick as shown in the figure.

12 Insert the cleaning stick into the space shown in the figure as far as it will go.

Cleaning stick

10 Move the printing carriage to a location where the cleaning stick reaches the front surface of the left-hand head.While holding the tip of the cleaning stick against the front of the head, move the printing carriage to the left and right to wipeaway grime.



head).

Left-hand head

Front surfaceWipe away any grime on the metal area.

Cleaning stick

130


5

14 Repeat steps 7 through 13 to clean the right-hand head in the same way.

15 Clean the hook (the metal portion) below the right-hand side of the printing carriage.

Right-hand head

Wipe away soiling on all four sides (the metal areas).

Hook

13 Move the printing carriage to a location where the cleaning stick reaches the back surface of the left-hand head.While holding the tip of the cleaning stick against the back of the head, move the printing carriage to the left and right to wipeaway grime.

Left-hand head

Back surfaceWipe away any grime on the metal area.



head).

131


517 Wipe away any grime adhering to the edges of the left-hand and right-hand rubber caps. Use the tip of the cleaning stick to scrapeoff grime.

18

Be sure to use one of the included cleaning sticks.

If no grime is present, do not touch the sponges inside the rubber caps.

NOTICE

When removing grime adhering to the sponge inside a rubber cap, touch the sponge gently with the tip of thecleaning stick to pick up the grime. Rubbing forcefully may damage the surface of the sponge.

Clean the wiper area.When viewed from the front, the wiper has a rubber surface onits right-hand side and a felt surface on its left-hand side.Clean mainly the rubber surface and the top edge.

16 Pull the printing carriage by hand to move it to the left-hand side until the black rubber caps, sponges, and tubes can be seen.

Rubber caps (black)

Wiper

Tubes

Sponges

Top view

Top edge

Wiper

Felt surface

Cleaning stick

Rubber surface

Printing carriage

132


5

19 Slowly move the printing carriage until it clicks into place (standby position).

If allowed to stand with the printing carriage remaining away from standby position for a prolonged period,problems such as drying-out of the printing heads or dot drop-out during printing may occur. When finishedcleaning, promptly return the printing carriage to standby position.

NOTICE

21 Use the screws to attach the cover you removed in step 3.

Rubbing the felt surface with too much force may make the surface fuzzy. Remove grime by stroking gentlyseveral times with the tip of the cleaning stick.

NOTICE

20 Close the front cover.

Front cover

Cover2) Secure in place with the

screws (at four places).

1) Insert the top edge of the cover to the slit in the

top cover.

Top cover

Cover

Slit

133


5

23 Turn on the main power switch at the back side of the unit, then press the [POWER] key to switch on the sub power.

24 Load the material.

25 Hold down the [CLEANING] key for 2 to 3 seconds to perform head cleaning.

* If dot drop-out persists, contact your authorized Roland DG Corp. dealer or service center.

26 When head cleaning finishes, hold down the [TEST PRINT] key for 2 to 3 seconds to perform a printing test.

27 Examine the printing test results to make sure all dots are printed attractively.

22 Connect the power cord to the CJ and an electrical outlet.

The POWER LED lights up

Attach the cover before turning on

the power.When you turn on the power and close the

front cover, the carriage may move and

cause injury.

134

6 Troubleshooting

6

6-1 PRINTING PROBLEMS

6 Troubleshooting

6-1-1. MISSING / WAVY DOT FLOWCHART

: Symptom: Check Points: Action: Checking orderNumber

Foreign substance on followings Surface of the Head Cleaning Wiper In and around the Capping Head Carriage

Manual HeadCleaning

1

Ink Empty can notbe detected

2

Replace Ink Cartridge

3Cleaning Wiper iswearing out

Replace theCleaning Wiper

MISSING / WAVY DOT

Sponge inside the Capis transformed

Replace CappingAssembly

4

Connection of Ink Tubeand Ink Damper is tootight

Reconnect Ink Tubeand Ink Damper

5

Cut in Ink Tube Replace Ink Tube

6

Drain Tube is clogged

Replace Drain Tube

7

Ink Damper is cloggedor broken

Replace Ink Damper

8

Head Rank is not correct

Head Rank Setting

9

Thermistor is broken

10

Replace the Head

Capping is out ofposition

Capping PositionAdjustment

11

Flushing Position isnot correct

12

Flushing PositionAdjustment

Life of HeadReplace the Head

13

6-1-1. MISSING / WAVY DOT OUTLINE

N O CHECKING POINT ACTION REFERENCE OUTLINE

1 Foreign substanceManual HeadCleaning

Section 5[Manual HeadCleaning]

Fine dusts on the media will stick to the Head, Cap, HeadCarriage and Cleaning Wiper. This type of dust can notbe removed with the built-in Head Cleaning. In this case,the nozzle condition to fire the ink correctly will bedamaged and results in missing and wavy dots.

2Ink Empty can not bedetected

Replace InkCartridge

Section 4[Service Mode]

When Ink Empty can not be detected even Ink Cartridge isempty, enough ink for the Head to fire correctly won't besupplied and results in missing and wavy dots.



Section 3[CleaningWiper _Replacement]

Head Cleaning function is built inside the machine tomaintain the correct nozzle condition to fire the ink.When Cleaning Wiper wears out, correct nozzle conditioncan not be maintained because the Cleaning Wiper is usedfor the cleaning and results in missing and wavy dots.Referential time for replacing the Cleaning Wiper is 3000times of WIPING and 500 times of RUBBING.

4Sponge inside theCap is transformed

ReplaceCappingAssembly

Section 3[CappingAssembly _Replacement]

Ink bubbles will gather inside the Cap when the Spongeinside the Cap transforms and cause gap between the Headand the Cap. When nozzles make contact with the inkbubbles, correct nozzle condition will be damaged andresults in missing and wavy dots.

135

6 Troubleshooting

6


5Connection of InkTube and InkDamper is too tight

Reconnect InkTube and InkDamper

Ink Tubes will be squeezed and enough ink for the Headto fire correctly won't be supplied when the connection ofInk Tube and Ink Damper is too tight and results inmissing and wavy dots. Squeezed part of the Ink Tubeshould be fixed or cut before reconnecting it.

6 Cut in Ink TubeReplace InkTube

When there is a hole or cut in the Ink Tube, enough inkfor the Head to fire correctly won't be supplied and resultsin missing and wavy dots. In most cases, ink drops onmedia.

7Drain Tube isclogged

Replace DrainTube

Ink Suction is done by using the pump. Drain Tubes areinside the PUMP and therefore, if the Drain Tube isclogged, enough ink for the Head to fire correctly won'tbe supplied and results in missing and wavy dots.

8Ink Damper isclogged or broken

Replace InkDamper

When Ink Damper is clogged, ink suction can not bemaintain. Therefore, enough ink for the Head to firecorrectly won't be supplied and results in missing andwavy dots.

9Head Rank is notcorrect

Head RankSetting

Section 4[Head RankSetting]

Driving voltage for the Piezo element is controlled tocalibrate the manufacturing tolerance in each Head withthe Head Rank Setting. If it is not set correctly, drivingvoltage for the Piezo element could be too low to fire theink correctly and results in missing and wavy dots.

10 Thermistor is brokenReplace theHead

Section 4[ServiceMode]

Power to fire the ink is controlled depending on thetemperature because the characteristic of the ink changeswith the temperature. Therefore, thermistor is mountedon the Head to read the temperature. If it is broken, Piezoelement won't be controlled correctly and results inmissing and wavy dots.

11Capping is out ofposition

CappingPositionAdjustment

Section 4[CappingPositionAdjustment]

Enough ink for the Head to fire correctly won't besupplied when Capping Position is not correct becauseink lines won't be vacuumed if there is gap between theHead and the Bed. Therefore, it results in missing andwavy dots.

12Flushing Position isnot correct

FlushingPositionAdjustment

Section 4[FlushingPositionAdjustment]

Flushing is to fire the ink inside the Cap once in a whileduring the printing or built-in Cleaning Function.Flushing Position should be adjusted so that the Headwill be on top of the Cap. If it is not adjusted, ink willbe fired outside the Cap. When the flushed ink sticks tothe surface of the Head, nozzle condition will be damagedand results in missing and wavy dots.

13 Life of HeadReplace theHead

Section 3[Head _Replacement]

Life time of the Head is 2 billion dots / 1 nozzles. (128billion dots in Service Report) When it is close the life,power to fire the ink becomes weak and results inmissing and wavy dots.

136

6 Troubleshooting

6

BANDING

Only occurs whenprinting bidirection

BidirectionAdjustment

1

Elasticity in Media

Explain to User

Flanges are not setcorrectly to the Media

2 3

Setup Media again

Brake for Media Feedinghas not been used

4

Use Brake

Within tolerance

5

Explain to User

Calibration for MediaFeeding Direction is not correct

Calibration for MediaFeeding Direction

6

Motor Balance is notcorrect

Motor BalanceAdjustment

7Head Position isout of alignment

Head Alignment

8

Head Carriage Height is not correct.

9

Head Carriage HeightAdjustment

10

Life of HeadReplace the Head

6-1-2. BANDING FLOWCHART

6-1-2. BANDING FLOWCHART


1Only occurs whenprinting bidirection

BidirectionAdjustment

Section 4[HeadAlignment]

There will be slight difference in timing to fire inkbecause the color order will be different when printing inbidirection. (KCMLcLmY -> YLcLmMCK) Because ofthis difference, banding occurs. The BidirectionAdjustment is to correct the error in this timing. (It isalso in the User's Menu.)

2 Elasticity in Media Explain to User

Media will expand or shrink depending on thetemperature and humidity and results in banding. Byprefeeding the media for the amount used for printingcould keep the elasticity minimum.

3Flanges are not setcorrectly to theMedia

Setup Mediaagain

User's ManualFlanges should be inserted all the way inside the tubes forthe Roll Sheet. If it is loose, media becomes wavy at theBed and results in banding.

4Brake for MediaFeeding has notbeen used

Use Brake User's ManualMedia can not be fed smoothly if the Brake is not used.In some cases, media becomes wavy at the Bed and resultsin banding.

5 Within tolerance Explain to UserDue to the manufacturing tolerance in Head and also inthe machine itself, banding can not be removedcompletely.

6Calibration for MediaFeeding Direction isnot correct

Calibration forMedia FeedingDirection

Section 4[Calibration]

Media feeding amount is slightly different in each mediabecause of the difference in its thickness. When thefeeding amount changes, landing position of the dots willbe changed and results in banding.

7Motor Balance is notcorrect


Section 4[MotorBalanceAdjustment]

Motor Balance Adjustment is to make the Servo Motorfollow the instruction of the Servo Chip correctly.Therefore, if it is not adjusted, there will be slight error inthe feeding amount and results in banding.

8Head Position is outof alignment

HeadAlignment

Section 4[HeadAlignment]

Head Alignment is to calibrate the slight difference ofnozzle positions in each Head due to the manufacturingtolerance. Therefore, if it is not adjusted, dots won't belanding at the correct positions and results in banding.

137

6 Troubleshooting

6


9Head CarriageHeight is not correct

Head CarriageHeightAdjustment

Section 4[HeadCarriageHeightAdjustment]

When the gap between the Head and the Bed is big, inkwon't be fired straight down accurately enough and causethe dots to land in incorrect positions and results inbanding.

10 Life of HeadReplace theHead


Life time of the Head is 2 billion dots / 1 nozzles. (128billion dots in Service Report) When it is close the life,power to fire the ink becomes weak and results inbanding.

Encoder Scale is dirty

Clean the Encoder Scale

Scratch on theEncoder Scale

Replace the EncoderScale

12

Encoder Module isdirty

Clean the EncoderModule

3



4

Fan is not rotating

5

Replace IC13 on theMain Board

Replace the FanPRINT IS DONE AT

INCORRECT POSITION

6-1-3. PRINT IS DONE AT INCORRECT POSITION FLOW CHART


1Encoder Scale isdirty

Clean theEncoder Scale

Encoder Scale is for reading the printing positions for theCarriage Moving Direction. If the Encoder Scale is dirty,printing position can not be read correctly and cause theprinting to be done in incorrect position.Use KIMWIPE for cleaning. Never use chemicals, suchas alcohol, for cleaning.

2Scratch on theEncoder Scale

Replace theEncoder Scale

Section 3[EncoderScale _Replacement]

When there is scratch or dirt that can not be removed onthe Encoder Scale, it causes the printing to be done inincorrect position because printing position can not beread correctly.

3Encoder Module isdirty

Clean theEncoderModule

Encoder Module is sensing the Encoder Scale to read theprinting positions for Carriage Moving Direction. If theEncoder Module is dirty, printing position can not be readcorrectly and cause the printing to be done in incorrectposition.Use cotton swab and alcohol for cleaning.




Motor Balance Adjustment is to make the Servo Motor tofollow the instruction of the Servo Chip correctly.Therefore, it will cause the printing to be done inincorrect position if it is not adjusted. However, it willresult in Motor Error if the Motor Balance is adjusted wayout of its correct value.

5 Fan is not rotatingReplace IC13on the MainBoard or Fan

When Fan is not working, media lifts up at the Bed andcause the printing to be done in incorrect position.

138

6 Troubleshooting

6

6-1-4. INK DROPS ON MEDIA FLOWCHART

6-1-4. INK DROPS ON MEDIA OUTLINE

INK DROPSON MEDIA


Manual HeadCleaning

1

Cleaning Wiper iswearing out


2



3

Cut in Ink Tube Replace Ink Tube

4

Flushing Position isnot correct

Flushing PositionAdjustment



Head is brokenReplace the Head

6

7

N O CHECKING POINT ACTION 1 REFERENCE OUTLINE



Fine dusts on the media will stick to the Head, Cap, HeadCarriage and Cleaning Wiper. This type of dust can notbe removed with the built-in Head Cleaning. In this case,ink sucked by the dust will drop on the media.



Section 3[CleaningWiper _Replacement]

Head Cleaning function is built inside the machine tomaintain the correct nozzle condition to fire the ink.When Cleaning Wiper wears out, dust accumulated on thesurface of the Head and Head Carriage can not be removedand will suck the ink being fired algready and drops on themedia.Referential time for replacing the Cleaning Wiper is 3000times of WIPING and 500 times of RUBBING.

3Sponge inside theCap is transformed



Ink bubbles will gather inside the Cap when the Spongeinside the Cap transforms and cause gap between the Headand the Cap. When nozzles make contact with the inkbubbles, correct nozzle condition will be damaged andfired ink will accumulated on the surface of the Head withsurface tension and will be dropping on the media.


When there is a hole or cut in the Ink Tube, ink drops onthe media.

5Flushing Position isnot correct

FlushingPositionAdjustment

Section 4[FlushingPositionAdjustment]

Flushing is to fire the ink inside the Cap once in a whileduring the printing or built-in Cleaning Function.Flushing Position should be adjusted so that the Headwill be on top of the Cap. If it is not adjusted, ink willbe fired outside the Cap. When the flushed inkaccumulates on the Head drops on the media.




Head won't be capped at the correct position whenCapping Position is not adjusted. Therefore, ink or dustaccumulated around the Cap sticks to the Head and dropson the media.

7 Head is brokenReplace theHead


When Head is structurally damaged, ink leaks from thecrack and ink drops on the media.

139

6 Troubleshooting

6

6-1-5. PRINT DOESN'T MATCH WITH CUT FLOWCHART

6-1-5. PRINT DOESN'T MATCH WITH CUT OUTLINE

Print doesn’tmatch with cut

Within tolerance

1

Explain to User

Elasticity in Media

Explain to User

2Print / Cut Offset Adjustmentis not correct

Print / Cut Offset Adjustment

3

Calibration for CarriageMoving Direction is notcorrect

4Calibration for CarriageMoving Direction

Crop Mark Sensoris dirty

5

Clean the Crop MarkSensor

Sensitivity of CropMark Sensor is low

6

Crop Mark SensorAdjustment

Tool / Crop Mark SensorPosition adjustment is notcorrect

Tool / Crop Mark SensorPosition Adjustment

7


1 Within tolerance Explain to UserShifting of Printing and Cutting Position within 0.5mm/ within 0.3% of distance traveled, or 2mm whichever isgreater (when reloading material) is in tolerance.

2 Elasticity in Media Explain to User

Media will expand or shrink depending on thetemperature and humidity. Therefore, if the elasticitydiffers when printing and when cutting, Printing andCutting Positions will be shifted. By prefeeding themedia for the amount used for printing could keep theexpansion and shinking minimum.

3Print / Cut OffsetAdjustment is notcorrect

Print / CutOffsetAdjustment

Section 4[Print / CutOffsetAdjustment]

Print / Cut Offset Adjustment is to calibrate the error inthe relative positions of Head and Tool Carriage due tothe manufacturing tolerance and correct an error inprinting and cutting positions. Therefore, if thisadjustment is not performed correctly, printing andcutting positions will be shifted.

4

Calibration forCarriage MovingDirection is notcorrect

Calibration forCarriageMovingDirection

Section 4[Calibration]

Cutting Position in Carriage Moving Direction will bedetected by the Motor Encoder while the PrintingPosition will be detected by the Encoder Scale.Therefore, if the relative positions read by the MotorEncoder and Encoder Scale don't match, the printing andcutting positions will be shifted.

5Crop Mark Sensor isdirty

Clean the CropMark Sensor

Print / Cut Offset Adjustment can not be done correctlywhen the Crop Mark Sensor is dirty. When Crop MarkSensor is dirty, relative positions of Printing and Cuttingcan not be corrected and cause printing and cuttingpositions to be shifted.

6Sensitivity of CropMark Sensor is low

Crop MarkSensorAdjustment

Section 4[Crop MarkSensorAdjustment]

When the sensitivity of Crop Mark Sensor is low,relative positions of Printing and Cutting can not becorrected and cause printing and cutting positions to beshifted.

140

6 Troubleshooting

6


7

Tool / Crop MarkSensor PositionAdjustment is notcorrect

Tool / CropMark SensorPositionAdjustment

Section 4[Tool / CropMark SensorPositionAdjustment]

Tool / Crop Mark Sensor Position Adjustment is tocalibrate the error in the relative positions of Tool andCrop Mark Sensor. Therefore, printing and cuttingpositions will be shifted when the relative position ofTool and Crop Mark Sensor is shifted from the correctposition. And also, based on the fact that this adjustmentis correctly done, the Print / Cut Offset Adjustment isperformed. Therefore, the printing and cutting positionwill shift even not using Crop Marks.

141

6 Troubleshooting

66-2-1. STITCH CUT OUTLINE

6-2 CUTTING PROBLEMS

6-2-1. STITCH CUT FLOWCHART

STITCH CUT

Blade tip is wearingout

1

Replace the Blade Blade Holder tip iscaught by the media

Don't use BladeExtension Function

23

Scratch in CutterProtection

Replace theCutter Protection

Bearing inside BladeHolder doesn't rotate smoothly

Replace the Blade Holder

Tool Height is notcorrect


4

5

Tool Pressure is notcorrect

Tool PressureAdjustment

6Tool doesn't moveup/down smoothly

Replace the Tool Carriage

7

Holder part of ToolCarriage is loose

8


9Solenoid Driver IC onMain Board is broken

Replace IC64 onMain Board


1Blade tip is wearingout

Replace theBlade

When blade wears out, it will be caught by the vinyl andresults in stitch cut.

2Blade Holder tip iscaught by the media

Don't useBladeExtensionFunction

Blade holder tips gets caught by the vinyl depending onthe surface condition or type of media. In this case, trycutting without using the blade extension function.

3Scratch in CutterProtection

Replace theCutterProtection

Section 3[CutterProtection _Replacement]

Cutter Protection is where the blade lands for cutting. Ifthere is scratch in the Cutter Protection, blade is caughtby the vinyl because it sticks deeper into the vinyl andresults in stitch cut.

4Bearing inside BladeHolder doesn'trotate smoothly.

Replace theBlade Holder

There are bearings inside the Blade Holder. When thebearings don't rotate smoothly, direction of the bladeslightly shifts from the correct direction and therefore, itwill be caught by the vinyl which results in stitch cut.

5Tool Height is notcorrect

Tool HeightAdjustment

Section 4[Tool HeightAdjustment]

When Tool Height is not adjusted, blade hits the Bedstrongly and bounces which results in stitch cut. In mostcases, stitch cut at the beginning is caused by this reason.

6Tool Pressure is notcorrect


Section 4[ToolPressureAdjustment]

When Tool Pressure is not adjusted, blade hits the Bedstrongly and bounces which results in stitch cut.

7Tool doesn't moveup/down smoothly

Replace theTool Carriage

Section 3[Tool Carriage_Replacement]

When Tool doesn't move up and down smoothly, bladesometimes hits the Bed strongly and bounces whichresults in stitch cut. In most cases, stitch cut at thebeginning is caused by this reason.

8Holder part of ToolCarriage is loose



When holder part of Tool Carriage is loose, direction ofthe blade slightly shifts from the correct direction andtherefore, it will be caught by the vinyl which results institch cut.

9Solenoid Driver ICon Main Board isbroken

Replace IC64on the MainBoard

When Solenoid Driver IC breaks, sometimes highpressure will be generated. In this case, blade hits the Bedstrongly and bounces which results in stitch cut.

142

6 Troubleshooting

66-2-2. START & END POINTS DON'T MATCH OUTLINE

6-2-2. START & END POINTS DON'T MATCH FLOWCHART

START & END POINTSDON’T MATCH

Blade Offset doesn'tmatch with offset set in CJ-500

Match Offset

1

Middle Pinch Roller hasnot been used

2

3

Use Middle PinchRoller

Scratch in CutterProtection

Replace theCutter Protection


Replace the Blade

4



5



6

Tool Carriage is loose

Replace the ToolCarriage

7

Tool Height is notcorrect

8




Motor Gear is meshedtoo tight or too loose

10

Adjust Backlash


1Blade Offset doesn'tmatch with offset setin CJ-500

Match Offset User's Manual

Blade used on the CJ-500/400 has offset and therefore, tipis shifted from its center. When the offset setting doneon CJ-500/400 doesn't match with the blade offset, offsetcorrection won't be done. Therefore, the starting andending points won't match especially when cuttingcircles.

2Middle Pinch Rollerhas not been used

Use MiddlePinch Roller

User's Manual

There are 3 Pinch Rollers, left, right and middle. Whenusing only left and right pinch rollers, middle part of themedia won't follow both edges when the media is fed.Therefore, the starting and ending points won't match. Itis recommended to use the middle pinch roller especiallywhen using wide media.

3Scratch in CutterProtection

Replace theCutterProtection

Section 3[CutterProtection _Replacement]

Cutter Protection is where the blade lands for cutting. Ifthere is scratch on the Cutter Protection, blade doesn'trotate smoothly and therefore, starting and ending pointwon't match.


Replace theBlade

When blade tip wears out, offset will be changed.Therefore, as same as 1, the starting and ending pointwon't match especially when cutting circles.

5Bearing inside BladeHolder doesn'trotate smoothly


There are bearings inside the Blade Holder. When thebearings don't rotate smoothly, direction of the bladeslightly shifts from the correct direction and therefore,starting and ending points doesn't match.



Section 4 [Motor BalanceAdjustment]

Motor Balance Adjustment is to make the Servo Motorfollow the instruction of the Servo Chip correctly.Therefore, if it is not adjusted, cutting position shifts andcause starting and ending points to shift.

7Tool Carriage isloose



When the Tool Carriage is loose, the blade tip becomesshaky and therefore, the starting and ending points won'tmatch.

143

6 Troubleshooting

6

N O CHECKING POINT ACTION 1 REFERENCE OUTLINE

8Tool Height is notcorrect

Tool HeightAdjustment

Section 4[Tool HeightAdjustment]

When Tool Height is not adjusted, blade hits the Bedstrongly and bounces. Therefore, the cutting at the verybeginning won't be done and cause the starting and endingpoints to be shifted.



Section 4 [Tool PressureAdjustment]

When Tool Pressure is not adjusted, blade hits the Bedstrongly and bounces. Therefore, the cutting at the verybeginning won't be done and cause the starting and endingpoints to be shifted. And also, when the Tool Pressure isset too high by the user, the blade offset changes becausethe blade tip goes deep into the vinyl. Therefore, thestarting and ending points will be shifted.

10Motor Gear ismeshed too tight ortoo loose

AdjustBacklash

When Motor Gear is meshed too tight or too loose, ToolCarriage and Grit Roller will be driven unstable andresults in starting and ending points to shift.

144

6 Troubleshooting

66-2-3. DISTORTED FIGURE OUTLINE

6-2-3. DISTORTED FIGURE FLOWCHART

Blade Holder is setloose on Tool Carriage

1

Secure the BladeHolder

Blade Offset doesn'tmatch with offset set in CJ-500

Match Offset

2 Middle Pinch Roller hasnot been used

Use Middle PinchRoller

3


Replace the Blade

4



5

Holder part of ToolCarriage is loose


6

Tool Carriage is loose

Replace the ToolCarriage

7



8

DISTORTEDFIGURE

Motor Gear is meshedtoo tight or too loose

Adjust Backlash

9


1Blade Holder is setloose on ToolCarriage

Secure theBlade Holder

User's ManualWhen Blade Holder is set loose on Tool Carriage, theblade tip becomes very shaky when cutting and results indistorted figure.

2Blade Offset doesn'tmatch with offset setin CJ-500

Match Offset User's Manual

Blade used on the CJ-500/400 has offset and therefore, tipis shifted from its center. When the offset setting doneon CJ-500/400 doesn't match with the blade offset, offsetcorrection won't be done and results in distorted figure.

3Middle Pinch Rollerhas not been used

Use MiddlePinch Roller

User's Manual

There are 3 Pinch Rollers, left, right and middle. Whenmedia is pinched with only 2 Pinch Rollers at both sides,middle part of the media doesn't follow the both edges andresults in distorted figure. Make sure to set the MiddlePinch Roller especially using wider media.


Replace theBlade

When blade tip wears out, offset will be changed.Therefore, as same as 2, it results in distorted figure.

5Bearing inside BladeHolder doesn'trotate smoothly


There are bearings inside the Blade Holder. When thebearings don't rotate smoothly, direction of the bladeslightly shifts from the correct direction and results indistorted figure.

6Holder part of ToolCarriage is loose



When holder part of Tool Carriage is loose, direction ofthe blade slightly shifts from the correct direction andresults in distorted figure.

7Tool Carriage isloose



When the Tool Carriage is loose, the blade tip becomesshaky and results in distorted figure.




Motor Balance Adjustment is to make the Servo Motorfollow the instruction of the Servo Chip correctly.Therefore, if it is not adjusted, it could results in distortedfigure.

9Motor Gear ismeshed too tight ortoo loose

AdjustBacklash

When Motor Gear is meshed too tight or too loose, ToolCarriage and Grit Roller will be driven unstable andresults in distorted figure.

145

6 Troubleshooting

66-3-1. MOTOR ERROR OUTLINE

6-3 ERROR MESSAGE

6-3-1. MOTOR ERROR FLOWCHART

MOTOR ERROR

Media Jam

Explain to User

1



2

Motor Driver IC onMain Board is broken

Replace IC37, IC38on Main Board

Motor Controller ICon Main Board is broken

3

Replace IC39, IC40on Main Board

4Power Supply Voltagefor the Motor is not supplied

5

Replace the SwitchingPower Supply

Life of MotorReplace the Motor

6


1 Media Jam Explain to User User's Manual

Motor Error occurs when the media is jammed by theHead or Tool Carriage. In most cases, CJ-500/400 willrecover from the error by turning it off and on again.However, in the worst case, it could result in HeadDamage or broken circuit board. Therefore, it isimportant to explain the user how to set the mediacorrectly.



Section 4 [Motor BalanceAdjustment]

Motor Error occurs when Motor Balance is not adjusted.It is for setting up the Gain to be in the correct range forthe motor.

3Motor Driver IC onMain Board is broken

Replace IC37,IC38 on MainBoard

Motor Driver IC is a chip to supply the current to drivethe motor. When it is broken, motor doesn't rotate asinstructed by the servo chip and results in Motor Errorbecause the IC can not supply the correct current.

4Motor Controller ICon Main Board isbroken

Replace IC39,IC40 on MainBoard

Motor Controller IC is a chip to control the current thatis supplied to the motor. When it is broken, motordoesn't rotate as instructed by the servo chip and results inMotor Error because the current won't be supplied to themotor correctly.

5Power SupplyVoltage for theMotor is not supplied

Replace theSwitchingPower Supply

Check points of the Power Supply Voltage for the Motorare as follows.MAIN BOARD IC18 1pin -> +5V 2pin -> -5V 6pin -> 41V 3-5pin -> GND

MAIN BOARD Q16 2pin (when active) -> 40V

6 Life of MotorReplace theMotor

Section 3[CarriageMotor _Replacement]

Servo Motor has a brush to supply the current to theMotor. Brush wears out due to the rotation of the motorand therefore, when it reaches life, correct current won't besupplied to the motor and cause motor error.Life time of the motor used on CJ-500/400 is 1,500hours.

146

6 Troubleshooting

6 6-3-2. PRINT ERROR OUTLINE

6-3-2. PRINT ERROR FLOWCHART

Tool and Head Carriages are separated during the printing

1

Turn on the sub power again

PRINT ERROR

Encoder Scale is dirty

Clean the Encoder Scale

2

Scratch on theEncoder Scale

Replace the EncoderScale

Encoder Scale is loose

Fix the Encoder Scale

3


5

Clean the EncoderModule

Encoder Module isbroken

6Replace theEncoder Module


1

Tool and HeadCarriages areseparated during theprinting

Turn on thesub poweragain

When Tool and Head Carriages are separated during theprinting, Encoder Madule won't be able to read the Scalecorrectly and results in print error. CJ-500/400 can berecovered by turning on and off the power again. Whenthe error happens because of this reason, check theconnection of Tool and Head Carriages.

2Encoder Scale isdirty

Clean theEncoder Scale

Encoder Scale is for reading the printing positions for theCarriage Moving Direction. If the Encoder Scale is dirty,Encoder Module won't be able to read the Scale correctlyand results in print error.Use KIMWIPE for cleaning. Never use chemicals, suchas alcohol, for cleaning.

3Scratch on theEncoder Scale

Replace theEncoder Scale

Section 3[EncoderScale _replacement]

When there is scratch or dirt that can not be removed onthe Encoder Scale, it causes print error because theEncoder Module won't be able to read the Scale correctly.

4Encoder Scale isloose

Fix theEncoder Scale

Encoder Scale is in between the Enocder Module. If theScale is not placed correctly in its position, EncoderModule won't be able to read it correctly and cause printerror.


Clean theEncoderModule

Encoder Module is sensing the Encoder Scale to read theprinting positions for Carriage Moving Direction. If theEncoder Module is dirty, Scale can not be read correctlyand results in print error.Use cotton swab and alcohol for cleaning.

6Encoder Module isbroken

Replace theEncoderModule

When Encoder Module is broken, it won't be able to readthe Scale correctly and cause print error.

147

6 Troubleshooting

66-3-3. CAPPING ERROR OUTLINE

6-3-3. CAPPING ERROR FLOWCHART

CAPPING ERROR

Limit Position is notcorrect

Limit Position Initialize

1

Limit Sensor is broken

Replace the Limit Sensor

2

Locking Mechanism forHead Carriage is broken

3

Fix or Replace theLocking Mechanism

Locking Assembly isout of position

4Capping PositionAdjustment


1Limit Position is notcorrect

Limit PositionInitialize

Section 4[ServiceMode]

Capping Error occurs when the Head Carriage is out ofthe correct locking position. Therefore, CJ-500/400 canbe recovered by initialising the locking position to savethe correct locking position.

2Limit Sensor isbroken

Replace theLimit Switch

When limit sensor is broken, limit position can not bedetected and results in capping error.

3Locking Mechanismfor Head Carriage isbroken

Fix or Replacethe LockingMechanism

When the locking mechanism is loose, Head Carriagewill be out of the correct locking position and results incapping error.

4Locking Assembly isout of position



When locking mechanism for the Head Carriage isbroken, Head Carriage will be out of the correct lockingposition and results in capping error.

148

6 Troubleshooting

6

6-4-1. FILL INK PROBLEM OUTLINE

4 OTHERS

6-4-1. FILL INK PROBLEM FLOWCHART


Manual HeadCleaning

1

FILL INKPROBLEM



2 Capping is out ofposition

3


Connection of Ink Tubeand Ink Damper is tootight

Reconnect Ink Tubeand Ink Damper

4

Cut in Ink Tube

Replace Ink Tube

5Drain Tube is clogged

6

Replace Drain Tube

Ink Damper is cloggedor broken

7

Replace Ink Damper

Head is brokenReplace the Head

8




Fine dusts on the media will stick to the Head, Cap, HeadCarriage and Cleaning Wiper. This type of dust can notbe removed with the built-in Head Cleaning. When thedust accumulates around the Cap and Head, there will be agap between the Head and Capping to result in Fill InkProblem because the ink line won't be vacuumed.

2Sponge inside thecap is transformed



When the Sponge inside the Cap transforms and causegap between the Head and the Cap, ink line won't bevacuumed and results in Fill Ink Problem.




When Capping is out of position, it causes gap betweenthe Head and the Capping and results in Fill Ink Problem.

4Connection of InkTube and InkDamper is too tight

Reconnect InkTube and InkDamper

Ink Tubes will be squeezed and ink won't flow correctlyin the ink line when the connection of Ink Tube and InkDamper is too tight. Squeezed part of the Ink Tubeshould be fixed or cut before reconnecting it.


When there is a hole or cut in the Ink Tube, ink won'tflow correctly in the ink line and results in Fill InkProblem. In most cases, ink drops on media.

6Drain Tube isclogged

Replace DrainTube

Ink Suction is done by using the pump. Drain Tubes areinside the PUMP and therefore, if the Drain Tube isclogged, ink won't flow correct in the ink line and resultsin Fill Ink Problem.

7Ink Damper isclogged or broken

Replace InkDamper

When Ink Damper is clogged, ink suction can not bemaintain. Therefore, ink won't flow correctly in the inkline and results in Fill Ink Problem.

8 Head is brokenReplace theHead


When Head is structually damaged, ink line won't bevacuumed and results in Fill Ink Problem.

149

6 Troubleshooting

66-4-2. MEDIA SHIFTING OUTLINE

6-4-2. MEDIA SHIFTING FLOWCHART

Flanges for the Media is loose

1

Fix the Flanges with Stopper

Flanges are not setcorrectly to the Media

Setup Media again

Media is not setstraight to the machine Setup Media again

Grit Roller is dirty

Clean the Grit Roller

Pinch Roller iswearing out

Replace the Pinch Roller

Grit Roller is looseFix the Grit Roller

2

3

45

6

MEDIA SHIFTING


1Flanges for theMedia is loose

Fix the Flangeswith Stopper

User's ManualMedia Flanges are fixed by the stoppers. If the stoppersare not fixed, roll shifts to left and right during mediafeeding and results in media shifting.

2Flanges are not setcorrectly to theMedia

Setup Mediaagain

User's ManualWhen the flanges are not fully inserted to the media tube,media will be fed eccentric and results in media shifting.

3Media is not setstraight to themachine

Setup Mediaagain

User's Manual

The most effective measure against media shifting is toset the media straight to the machine. Small tilting ofthe media when setting it up could result in big shiftingespecially doing long print. It is recommended to setupthe media by adding tension towards front and check theshifting by prefeed function before actually start printing.

4 Grit Roller is dirtyClean the GritRoller

When dust such as pieces of vinyl is stick to the gritroller, power to hold the media will be weakened andresults in media shifting. Use brush to clean the GritRoller.

5Pinch Roller iswearing out

Replace thePinch Roller

When pinch rollers wear out, power to hold the mediawill be weakened and results in media shifting.Referential time for replacement of pinch roller is 24months.

6 Grit Roller is looseFix the GritRoller

When Grit Roller becomes loose, feeding amountbetween left and right edges will be different and results inmedia shifting.

150

7 Service Activities

7

7-1 INSTALLATION CHECK LIST


CJ-500/400 Installation Check ListData : . . .

Serial Number User Date Minimum Space Required

Classification

Purchase Loan Unit Demo Unit Replacement

Accessories

PNS-501/401

Pipe x1

Hexagonal wrench (M6) x1

Stoppers x2

Washer x4

Bolts (M6) x6

• Check inside Vinyl Bag

Stand leg x1

Arms L&R x1each

Caster flats x2

Media flanges x2

Shaft x2

Assembly

PNS-501/401 Invert the stand legs and attach the left and right hand caster flats.

• Use 4 bolts on each left and right sides.

• Use Hexagonal wrench together with pipe to secure the bolts.

Set the stand upright with the caster flats downward.

CJ-500 : 2.7m (W) X 0.9m (L) X 1.5m (H)

CJ-400 : 2.5m (W) X 0.9m (L) X 1.5m (H)

151

7 Service ActivitiesÅ@

7

• Check inside vinyl bag

• Check inside Accessory Box

User's Manual x1

Roland COLORCHOICE installation guide x1

Roland COLORCHOICE CD-ROM x1

Cleaning kit x1

Power cord x1

Drain bottle x1

Drain-bottle cap x1

Blade x1

XD-CH3 x1

Screws x2

Replacement blade for

separating knife x1

Accessories

CJ-500/400

152


7

Assembly

CJ-500/400

Remove 3pcs. of Paper Tape, 1pce. of TP Band and Card Board (for Front Apron).

• Do not throw the Card Board away.

Place the main unit on the stand.

• Use 2pcs. of bolts and washers for both left and right sides. (PNS-501/401)

• Use Hexagonal wrench together with pipe to secure the bolts.

Open the Front Cover and remove the 5 pads.

• 5 pads do not come loose even when the thread is pulled. This may lead to

breakdown of the machine.

• Encoder Scale could break when pads are pulled.

• Do not throw the pads away. They will be needed when repackaging the

machine.

Remove the clasp and screw for securing the Tool Carriage.

• Clasp should be fixed to the right bottom of the machine.

Loosen the nut to remove the card board on the Tool Carriage.

Move the Tool Carriage by hand and remove the clasp and screw for securing the

Head Carriage.

• Clasp should be fixed to the right bottom of the machine.

Remove the tap for securing the pinch rollers.

Remove the tap for securing the drain tube.

Detach the tube plug from the drain tube.

• Do not throw the tube plug away.

Install the arms on the back of the unit.

• Use 3pcs. of bolts each on left and right sides. (PNS-501/401)

• Use Hexagonal Wrench to secure the botls.

Attach the drain bottle to the machine.

1. Pass the tube through the hole in the drain bottle mounting cap and tighten the

2 screws.

2. Screw on the bottle to the dain bottle mounting cap.

Remove the blue sheet covering the Rear Apron.

153


7

Connect either parallel or USB cable to the main unit.

• Use PSI Card or USB adapter when using Macintosh.

Connection

Insert ink cartridges into the ink-cartridge ports.

• Explain to the customer not to remove the ink cartridges if it is once inserted

so oftenly. It may result in missing dot.

• Make sure that ink matches with the ink cartridge ports before inserting the ink

cartrideges.

Loading the media (Roll Sheets)

1. Pass the stoppers onto both ends of the shaft that is set on the very rear side.

2. Set the 2 shafts in place and apply the brake.

3. Insert media flanges to the paper tube of media.

Explain to the customer that media flange can be used on 2 different paper

tubes, 2in. and 3in.

4. Place the media on the shaft.

5. Pass the media between end of pinch rollers and girt rollers.

6. Lower the pinch rollers on the correct grit roller positions.

7. Tighten the screw for the stopper.

8. Without letting any part of the entire piece of material pulled out to become

slack, move the sheet loading lever all the way to "LOAD".

Turn on the power.• Explain to the customer that daily power-on/off should be done with the sub

power switch.

Ink fill

• Select ink type from LCD.

Pigment CMYKLcLm Pigment CMYKOrGr

• Explain to the customer to remove the slack in the media.

Test PrintPerform [TEST PRINT] by pressing [TEST PRINT] key.

• If there are any missing dots or other evidence of a drop in printing qulaity,

clean the head by pressing [CLEANING] key.

Connect CJ-500/400 to PC.

Preparation

for Printing

Connect power cord to power connector on back side of unit.

Dye CMYKLcLm

154


7

SettingInstallation of Roland COLORCHOICE

• Explain to the customer to read the README file.

Demo PrintPrint Demo Print from Roland COLORCHOICE.

Operation

CJ-500/400 Description of Menu Items

• User's Manual P.76 ~ P.82

Loading Media


Setting the Printing Mode and Printing Direction

• User's Manual P.28

Test Printing


Test Cutting


Installing a Blade


Downloading Printing/Cutting Data


• Explain to the customer that by stopping the Sheet Loading Lever halfway,

only the right pinch roller will be down to align the media to be straight to the

machine.• Explain to the customer to setup [EDGE SENSE] to [DISABLE] when using

media with width of 9cm ~ 43cm or transparent.

Print Service Report from the Service Mode.

155


7

Operation

CJ-500/400 Remove the Material


When Operations are Finished


Replacing the Ink Cartridges


Check how much ink remains


Head Cleaning


Head Cleaning selected by pressing [CLEANING] key

Head Cleaning selected from the menu.

Changing the Type of Ink• User's Manual P.46

• Explain to the customer that it requires three optionally available

cleaning cartridges.

Replacing the Cutter Blade


How to Replace the Separating Knife


When No in use for a Prolonged Period


Performing Cutting or Printing at the Desired Location


Manual Head Cleaning

156


7

Operation

CJ-500/400 Adjuting the Printing and Cutting Positions


Setting the Base Point and the Align Point


• It is a new function. Make sure to explain to the customer carefully.

Making Corrections for Printing


Aligning the Printing Length and Cutting Length

• User's Manual P.63 ~ 64

Performing Overprinting


Setting the Page Margins


About the PREFEED Function

• User's Manual P.66 & P.77

• Explain to the customer to set to [ENABLE] before printing and cutting to

prevent a motor error.

To perform Long Printing/Cutting


Adjusting the Height of the Printing Head


• Refer to RCC3.00/CJ-500 PROFILE for details.

About the Printing/Cutting Area


Disposal of Discharged Ink


Operation

RCCHow to set cutting contour• Explain to the customer how to set cutting contours with Illustrator, CorelDraw,

QuarkExpress and etc.

How to download data to Roland COLORCHOICE from Application

How to print from Roland COLORCHOICE

157


7

Head 2billion dots/nozzle (128billion dots in Service Report)

Carriage Motor Printing Time + Cutting Time = 1500hours

Cleaning Wiper Wiping : 3000 times, Rubbing : 500 times in Service Report

Pinch Roller 24months

Operation

RCCLong Print Capability with Roland COLORCHOICE.

• Explain to the customer who has both FJ-50/40 and CJ-500/400.

Calibration in ICC Profile of Roland COLORCHOICE for FJ-50/40 and CJ-500/

400 is different. And also the Color being printed will be also different.

Output Profile and Printing Mode for each media

• Refer to [RCC3.00/CJ-500/400 Profile] for details.

Consumables

(Referential

Time for

Replacemnet)

OthersNO INK MODE

• Exlain about this mode only when necessary.

This mode can be used to stop consuming ink for Automatic Head Cleaning

when only performing cutting. Ink System could have damage while in this mode

because CJ-500/400 will not perform any maintenance for the Ink System.

Therefore, it is recommended to use this mode while there is no ink filled inside

the machine.

158


7

RC

C3.

00B

&3.

00C

/ C

J-50

0/40

0 P

RO

FIL

E f

or

LcL

m

Me

dia

Med

ia N

o.P

rofil

e (L

cLm

)In

k C

over

age

Res

olut

ion

Prin

ting

Mod

eD

RA

FT

FA

ST

NO

RM

AL

FIN

E2

FIN

ES

UP

ER

PH

OT

OC

alib

ratio

nH

ead

Hei

ght

CJP

igLc

Lm_B

EC

_FIN

E2.

icm

24

05

40

FIN

E2

for

test

NG

NG

OK

NG

NG

NG

CJP

igLc

Lm_B

EC

_NO

RM

AL.

icm

24

03

60

NO

RM

AL

for

test

OK

*O

KN

GN

GN

GN

GC

JPig

LcLm

_PE

T-G

_SU

PE

R-P

HO

TO

.icm

21

27

20

SU

PE

R/P

HO

TO

for

test

NG

NG

NG

NG

OK

OK

CJP

igLc

Lm_P

ET

-G_F

INE

2.ic

m2

40

54

0F

INE

2fo

r te

stN

GN

GO

KN

GN

GN

GC

JPig

LcLm

_PE

T-G

_NO

RM

AL.

icm

24

03

60

NO

RM

AL

for

test

NG

OK

NG

NG

NG

NG

CJP

igLc

Lm_P

HS

P_S

UP

ER

-PH

OT

O.ic

m2

20

72

0S

UP

ER

/PH

OT

Ofo

r te

stN

GN

GN

GN

GO

KO

KC

JPig

LcLm

_PH

SP

_FIN

E2.

icm

24

05

40

FIN

E2

for

test

NG

NG

OK

NG

NG

NG

CJP

igLc

Lm_P

VC

-G_S

UP

ER

-PH

OT

O.ic

m2

40

72

0S

UP

ER

/PH

OT

Ofo

r te

stN

GN

GN

GN

GO

KO

KC

JPig

LcLm

_PV

C-G

_FIN

E2.

icm

24

05

40

FIN

E2

for

test

NG

NG

OK

NG

NG

NG

CJP

igLc

Lm_P

VC

-G_N

OR

MA

L.ic

m2

40

36

0N

OR

MA

Lfo

r te

stN

GO

KN

GN

GN

GN

GC

JPig

LcLm

_PV

C-M

_FIN

E2.

icm

20

05

40

FIN

E2

for

test

NG

NG

OK

NG

NG

NG

CJP

igLc

Lm_P

VC

-M_N

OR

MA

L.ic

m2

20

36

0N

OR

MA

Lfo

r te

stO

K*

OK

NG

NG

NG

NG

CJP

igLc

Lm_Y

P-M

T_F

INE

.icm

18

87

20

FIN

Efo

r te

stN

GN

GN

GO

KN

GN

GC

JPig

LcLm

_YP

-MT

_FIN

E2.

icm

24

05

40

FIN

E2

for

test

NG

NG

OK

NG

NG

NG

CJP

igLc

Lm_Y

P-M

T_N

OR

MA

L.ic

m2

40

36

0N

OR

MA

L/F

AS

Tfo

r te

stO

K*

OK

NG

NG

NG

NG

CJP

igLc

Lm_Y

P-M

_FIN

E.ic

m1

88

72

0F

INE

for

test

NG

NG

NG

OK

NG

NG

CJP

igLc

Lm_Y

P-M

_FIN

E2.

icm

24

05

40

FIN

E2

for

test

NG

NG

OK

NG

NG

NG

CJP

igLc

Lm_Y

P-M

_NO

RM

AL.

icm

24

03

60

NO

RM

AL/

FA

ST

for

test

OK

*O

KN

GN

GN

GN

GB

ack

Prin

t Bac

klit

Film

BP

LF-1

300/

1100

(D

T-J

T)

CJP

igLc

Lm_B

PLF

_SU

PE

R-P

HO

TO

.icm

18

07

20

SU

PE

R/P

HO

TO

for

test

NG

NG

NG

NG

OK

OK

0.00

Lo

wA

rtis

tic C

anva

sP

CM

-AC

10-3

5-42

/36

CJP

igLc

Lm_A

C10

_FIN

E2.

icm

19

25

40

FIN

E2

for

test

NG

NG

OK

NG

NG

NG

1.50

Hig

hC

JPig

LcLm

_PC

M-I

DB

M_F

INE

2.ic

m2

40

54

0F

INE

2fo

r te

stN

GN

GO

KN

GN

GN

GC

JPig

LcLm

_PC

M-I

DB

M_N

OR

MA

L.ic

m2

40

36

0N

OR

MA

Lfo

r te

stO

K*

OK

NG

NG

NG

NG

CJP

igLc

Lm_P

CM

-PH

P2_

SU

PE

R.ic

m1

84

72

0S

UP

ER

/PH

OT

Ofo

r te

stN

GN

GN

GN

GO

KO

KC

JPig

LcLm

_PC

M-P

HP

2_F

INE

2.ic

m2

08

54

0F

INE

2fo

r te

stN

GN

GO

KN

GN

GN

GC

JPig

LcLm

_PC

M-P

MP

2_F

INE

.icm

19

67

20

FIN

Efo

r te

stN

GN

GN

GO

KN

GN

GC

JPig

LcLm

_PC

M-P

MP

2_F

INE

2.ic

m2

40

54

0F

INE

2fo

r te

stN

GN

GO

KN

GN

GN

GC

JPig

LcLm

_PC

M-P

MP

2_N

OR

MA

L.ic

m2

40

36

0N

OR

MA

L/F

AS

Tfo

r te

stO

K*

OK

NG

NG

NG

NG

CJP

igLc

Lm_P

CM

-PV

CB

_FIN

E2.

icm

23

25

40

FIN

E2

for

test

NG

NG

OK

NG

NG

NG

CJP

igLc

Lm_P

CM

-PV

CB

_NO

RM

AL.

icm

24

03

60

NO

RM

AL

for

test

OK

OK

NG

NG

NG

NG

Whi

te B

ack

Prin

t Film

PC

M-W

BP

F-1

00-5

0/42

CJP

igLc

Lm_P

CM

-WB

PF

_SU

PE

R.ic

m1

80

72

0S

UP

ER

/PH

OT

Ofo

r te

stN

GN

GN

GN

GO

KO

K0.

10L

ow

CJP

igLc

Lm_P

CM

-WG

F2_

SU

PE

R.ic

m2

08

72

0S

UP

ER

/PH

OT

Ofo

r te

stN

GN

GN

GN

GO

KO

KC

JPig

LcLm

_PC

M-W

GF

2_F

INE

2.ic

m2

20

54

0F

INE

2fo

r te

stN

GN

GO

KN

GN

GN

GC

JPig

LcLm

_PC

M-W

MW

V_F

INE

.icm

23

27

20

FIN

Efo

r te

stN

GN

GN

GO

KN

GN

GC

JPig

LcLm

_PC

M-W

MW

V_F

INE

2.ic

m2

40

54

0F

INE

2fo

r te

stN

GN

GO

KN

GN

GN

GC

JPig

LcLm

_PC

M-W

MW

V_N

OR

MA

L.ic

m2

40

36

0N

OR

MA

L/F

AS

Tfo

r te

stO

K*

OK

NG

NG

NG

NG

CJP

igLc

Lm_P

CM

-WT

BM

_FIN

E.ic

m2

24

72

0F

INE

for

test

NG

NG

NG

OK

NG

NG

CJP

igLc

Lm_P

CM

-WT

BM

_FIN

E2.

icm

24

05

40

FIN

E2

for

test

NG

NG

OK

NG

NG

NG

CJP

igLc

Lm_P

CM

-WT

BM

_NO

RM

AL.

icm

24

03

60

NO

RM

AL/

FA

ST

for

test

OK

*O

KN

GN

GN

GN

GC

JPig

LcLm

_PH

TP

_SU

PE

R-P

HO

TO

.icm

22

87

20

SU

PE

R/P

HO

TO

for

test

NG

NG

NG

NG

OK

OK

CJP

igLc

Lm_P

HT

P_F

INE

2.ic

m2

40

54

0F

INE

2fo

r te

stN

GN

GO

KN

GN

GN

GC

JPig

LcLm

_PQ

M-C

RN

W_S

UP

ER

.icm

24

07

20

SU

PE

R/P

HO

TO

for

test

NG

NG

NG

NG

OK

OK

CJP

igLc

Lm_P

QM

-CR

NW

_FIN

E2.

icm

24

05

40

FIN

E2

for

test

NG

NG

OK

NG

NG

NG

PH

TP

-110

0

PQ

M-C

RN

W-3

3-50

/42

PC

M-P

VC

B-5

0-50

/42

PC

M-W

GF

2-10

0-50

/42

PC

M-W

MW

V-5

0-50

/42

PC

M-W

TB

M-5

0-50

/42

BE

C-1

270/

1050

PC

M-I

DB

M-5

0-50

/42

PC

M-P

HP

2-10

0-50

/42

PC

M-P

MP

2-10

0-50

/42

PE

T-G

-105

0(J

-PE

T-G

-105

0)

PH

SP

-11

00

PV

C-G

-120

0T/1

050T

PV

C-M

-120

0T/1

050T

YP

-M-1

270T

/105

0T

YP

-M-1

300/

1050

Pho

to G

loss

Pap

er

Con

cord

e F

ine

Art

Rag

Hea

vy D

uty

Ban

ner

Whi

te H

ith G

loss

Film

Wat

er R

esis

tant

Mat

te V

inyl

Ban

ner

Mat

eria

l Tyv

ek-b

ase

Non

Fla

mm

able

Clo

th

Hig

h G

loss

Pho

to P

aper

Pre

miu

m M

atte

Pap

er2

PE

T G

loss

Pho

to G

rade

Sem

i Glo

ss P

aper

Indo

or W

et S

tren

gth

Ban

ner

PV

C G

loss

Adh

esiv

e

PV

C M

atte

Adh

esiv

e

Mat

te S

ynth

etic

Pap

er A

dhes

ive

Mat

te S

ynth

etic

Pap

er

159


7

RC

C3.

00B

&3.

00C

/ C

J-50

0/40

0 P

RO

FIL

E f

or

OrG

r

Me

dia

Med

ia N

o.P

rofi l

e (L

cLm

)In

k C

over

age

Res

olut

ion

Prin

ting

Mod

eD

RA

FT

FA

ST

NO

RM

AL

FIN

E2

FIN

ES

UP

ER

PH

OT

OC

alib

ratio

nH

ead

Hei

ght

CJP

igO

rGr_

BE

C_F

INE

2.ic

m2

40

54

0F

INE

2fo

r te

stN

GN

GO

KN

GN

GN

GC

JPig

OrG

r_B

EC

_NO

RM

AL.

icm

24

03

60

NO

RM

AL

for

test

OK

*O

KN

GN

GN

GN

GC

JPig

OrG

r_P

ET

-G_S

UP

ER

-PH

OT

O.ic

m2

12

72

0S

UP

ER

/PH

OT

Ofo

r te

stN

GN

GN

GN

GO

KO

KC

JPig

OrG

r_P

ET

-G_F

INE

2.ic

m2

40

54

0F

INE

2fo

r te

stN

GN

GO

KN

GN

GN

GC

JPig

OrG

r_P

ET

-G_N

OR

MA

L.ic

m2

40

36

0N

OR

MA

Lfo

r te

stN

GO

KN

GN

GN

GN

GC

JPig

OrG

r_P

HS

P_S

UP

ER

-PH

OT

O.ic

m2

20

72

0S

UP

ER

/PH

OT

Ofo

r te

stN

GN

GN

GN

GO

KO

KC

JPig

OrG

r_P

HS

P_F

INE

2.ic

m2

40

54

0F

INE

2fo

r te

stN

GN

GO

KN

GN

GN

GC

JPig

OrG

r_P

VC

-G_S

UP

ER

-PH

OT

O.ic

m2

20

72

0S

UP

ER

/PH

OT

Ofo

r te

stN

GN

GN

GN

GO

KO

KC

JPig

OrG

r_P

VC

-G_F

INE

2.ic

m2

40

54

0F

INE

2fo

r te

stN

GN

GO

KN

GN

GN

GC

JPig

OrG

r_P

VC

-G_N

OR

MA

L.ic

m2

40

36

0N

OR

MA

Lfo

r te

stN

GO

KN

GN

GN

GN

GC

JPig

OrG

r_P

VC

-M_F

INE

2.ic

m2

04

54

0F

INE

2fo

r te

stN

GN

GO

KN

GN

GN

GC

JPig

OrG

r_P

VC

-M_N

OR

MA

L.ic

m2

24

36

0N

OR

MA

Lfo

r te

stO

K*

OK

NG

NG

NG

NG

CJP

igO

rGr_

YP

-MT

_FIN

E.ic

m1

88

72

0F

INE

for

test

NG

NG

NG

OK

NG

NG

CJP

igO

rGr_

YP

-MT

_FIN

E2.

icm

24

05

40

FIN

E2

for

test

NG

NG

OK

NG

NG

NG

CJP

igO

rGr_

YP

-MT

_NO

RM

AL.

icm

24

03

60

NO

RM

AL/

FA

ST

for

test

OK

*O

KN

GN

GN

GN

GC

JPig

OrG

r_Y

P-M

_FIN

E.ic

m1

88

72

0F

INE

for

test

NG

NG

NG

OK

NG

NG

CJP

igO

rGr_

YP

-M_F

INE

2.ic

m2

40

54

0F

INE

2fo

r te

stN

GN

GO

KN

GN

GN

GC

JPig

OrG

r_Y

P-M

_NO

RM

AL.

icm

24

03

60

NO

RM

AL/

FA

ST

for

test

OK

*O

KN

GN

GN

GN

GB

ack

Prin

t Bac

klit

Film

BP

LF-1

300/

1100

(D

T-J

T)

CJP

igO

rGr_

BP

LF_S

UP

ER

-PH

OT

O.ic

m2

28

72

0S

UP

ER

/PH

OT

Ofo

r te

stN

GN

GN

GN

GO

KO

K0.

00L

ow

Art

istic

Can

vas

PC

M-A

C10

-35-

42/3

6C

JPig

OrG

r_A

C10

_FIN

E2.

icm

20

45

40

FIN

E2

for

test

NG

NG

OK

NG

NG

NG

1.50

Hig

hC

JPig

OrG

r_P

CM

-ID

BM

_FIN

E2.

icm

24

05

40

FIN

E2

for

test

NG

NG

OK

NG

NG

NG

CJP

igO

rGr_

PC

M-I

DB

M_N

OR

MA

L.ic

m2

40

36

0N

OR

MA

Lfo

r te

stO

K*

OK

NG

NG

NG

NG

CJP

igO

rGr_

PC

M-P

HP

2_S

UP

ER

.icm

19

67

20

SU

PE

R/P

HO

TO

for

test

NG

NG

NG

NG

OK

OK

CJP

igO

rGr_

PC

M-P

HP

2_F

INE

2.ic

m1

80

54

0F

INE

2fo

r te

stN

GN

GO

KN

GN

GN

GC

JPig

OrG

r_P

CM

-PM

P2_

FIN

E.ic

m1

96

72

0F

INE

for

test

NG

NG

NG

OK

NG

NG

CJP

igO

rGr_

PC

M-P

MP

2_F

INE

2.ic

m2

40

54

0F

INE

2fo

r te

stN

GN

GO

KN

GN

GN

GC

JPig

OrG

r_P

CM

-PM

P2_

NO

RM

AL.

icm

24

03

60

NO

RM

AL/

FA

ST

for

test

OK

*O

KN

GN

GN

GN

GC

JPig

OrG

r_P

CM

-PV

CB

_FIN

E2.

icm

20

85

40

FIN

E2

for

test

NG

NG

OK

NG

NG

NG

CJP

igO

rGr_

PC

M-P

VC

B_N

OR

MA

L.ic

m2

24

36

0N

OR

MA

Lfo

r te

stO

K*

OK

NG

NG

NG

NG

Whi

te B

ack

Prin

t Film

PC

M-W

BP

F-1

00-5

0/42

CJP

igO

rGr_

PC

M-W

BP

F_S

UP

ER

.icm

22

87

20

SU

PE

R/P

HO

TO

for

test

NG

NG

NG

NG

OK

OK

0.10

Lo

wC

JPig

OrG

r_P

CM

-WG

F2_

SU

PE

R.ic

m2

00

72

0S

UP

ER

/PH

OT

Ofo

r te

stN

GN

GN

GN

GO

KO

KC

JPig

OrG

r_P

CM

-WG

F2_

FIN

E2.

icm

20

45

40

FIN

E2

for

test

NG

NG

OK

NG

NG

NG

CJP

igO

rGr_

PC

M-W

MW

V_F

INE

.icm

24

07

20

FIN

Efo

r te

stN

GN

GN

GO

KN

GN

GC

JPig

OrG

r_P

CM

-WM

WV

_FIN

E2.

icm

24

05

40

FIN

E2

for

test

NG

NG

OK

NG

NG

NG

CJP

igO

rGr_

PC

M-W

MW

V_N

OR

MA

L.ic

m2

40

36

0N

OR

MA

L/F

AS

Tfo

r te

stO

K*

OK

NG

NG

NG

NG

CJP

igO

rGr_

PC

M-W

TB

M_F

INE

.icm

19

67

20

FIN

Efo

r te

stN

GN

GN

GO

KN

GN

GC

JPig

OrG

r_P

CM

-WT

BM

_FIN

E2.

icm

24

05

40

FIN

E2

for

test

NG

NG

OK

NG

NG

NG

CJP

igO

rGr_

PC

M-W

TB

M_N

OR

MA

L.ic

m2

40

36

0N

OR

MA

L/F

AS

Tfo

r te

stO

K*

OK

NG

NG

NG

NG

CJP

igO

rGr_

PH

TP

_SU

PE

R-P

HO

TO

.icm

22

87

20

SU

PE

R/P

HO

TO

for

test

NG

NG

NG

NG

OK

OK

CJP

igO

rGr_

PH

TP

_FIN

E2.

icm

24

05

40

FIN

E2

for

test

NG

NG

OK

NG

NG

NG

CJP

igO

rGr_

PQ

M-C

RN

W_S

UP

ER

.icm

24

07

20

SU

PE

R/P

HO

TO

for

test

NG

NG

NG

NG

OK

OK

CJP

igO

rGr_

PQ

M-C

RN

W_F

INE

2.ic

m2

40

54

0F

INE

2fo

r te

stN

GN

GO

KN

GN

GN

G

* : I

nk c

ould

sta

in o

r ov

erflo

w o

n th

e m

edia

whe

n us

ing

FA

ST

MO

DE

. (F

AS

T M

OD

E c

an n

ot b

e us

ed w

ith N

OR

MA

L P

rofil

e fo

r C

loss

y M

edia

.)

Mat

te S

ynth

etic

Pap

erY

P-M

-130

0/10

50

Mat

te S

ynth

etic

Pap

er A

dhes

ive

YP

-M-1

270T

/105

0T

PV

C M

atte

Adh

esiv

eP

VC

-M-1

200T

/105

0T

PV

C G

loss

Adh

esiv

eP

VC

-G-1

200T

/105

0T

Con

cord

e F

ine

Art

Rag

PQ

M-C

RN

W-3

3-50

/42

Pho

to G

loss

Pap

erP

HT

P-1

100

Pho

to G

rade

Sem

i Glo

ss P

aper

PH

SP

-11

00

PE

T G

loss

PE

T-G

-105

0(J

-PE

T-G

-105

0)

Ban

ner

Mat

eria

l Tyv

ek-b

ase

PC

M-W

TB

M-5

0-50

/42

Wat

er R

esis

tant

Mat

te V

inyl

PC

M-W

MW

V-5

0-50

/42

Whi

te H

ith G

loss

Film

PC

M-W

GF

2-10

0-50

/42

Hea

vy D

uty

Ban

ner

PC

M-P

VC

B-5

0-50

/42

Pre

miu

m M

atte

Pap

er2

PC

M-P

MP

2-10

0-50

/42

Hig

h G

loss

Pho

to P

aper

PC

M-P

HP

2-10

0-50

/42

Indo

or W

et S

tren

gth

Ban

ner

PC

M-I

DB

M-5

0-50

/42

Non

Fla

mm

able

Clo

thB

EC

-127

0/10

50

160


7

3 MONTHS MAINTENANCE CHECK LIST

7-2 MAINTENANCE CHECK LIST

Serial Number User Date

FUNCTION CHECK

1. Firmware upgrade Adjustment 4-3

Upgrade to the latest version.

2. Printing Test Missing / Wavy Dots Troubleshooting 6-1-1

Banding Troubleshooting 6-1-2

Print is done at incorrect position Troubleshooting 6-1-3

Ink drops on Media Troubleshooting 6-1-4

Print doesn't match with cut Troubleshooting 6-1-5

3. Cutting Test Stitch cut Troubleshooting 6-2-1

Start & End Points don't match Troubleshooting 6-2-2

Noise

Tool Pressure

Cutting Quality of corner

Distorted Figure Troubleshooting 6-2-3

4. Connect to the Customer's PC and try printing.

Check Points Service Note

STRUCTURE CHECK

Carriage Drive 1. Drive Gear OK NG Crack Dirty

2. Backlash OK NG Loose

3. Wire Tension OK NG Loose

Grit Roller Drive 1. Drive Gear OK NG Crack Dirty


3. Grit Roller OK NG Dirty

Head / Guide Rail 1. Pinch Roller OK NG Rotation Wear out

2. Cutter Protection OK NG Scratch ** Replace it depending on the scratches.

3. Head OK NG Dirty Wavy / Missing dots

Tool Carriage 1. Holder Part OK NG Loose

Blade Holder 1. Bearing OK NG Rotation of Bearing

Cleaning Wiper OK NG Wearing out

Check Points Details

161


7

LUBRICATION

CONSUMABLE PARTS

Consumable Referential Time for Replacement

Head 2 billion dots (128 billion dots in Service Report) OK Replacement 3-1

Carriage Motor 1500 hours (Total time of Printing and Cutting) OK Replacement 3-8

Cleaning Wiper Wiping : 3000 times, Rubbing : 500 times OK Replacement 3-2

Pinch Roller 24 months OK Replacement 3-9

Ink Tube 4000 hours OK Replacement

Brake Pad 24 months OK Replacement

Capping Assembly 24 months OK Replacement 3-3

Lithium Battery 24 months OK Replacement 3-6

Cutter Protection On demand OK Replacement 3-10

Service Note

Carriage Drive Gear OK NG Cleaning Lubrication

Grit Drive Gear OK NG Cleaning LubricationFloil G-474C

Check Points

OPERATION

The way of setting up media

Printing How to setup Printing Mode

Maintenance How to setup INK EMPTY

How to change Type of Ink

How to clean the Head

- Test Print

- Cleaning by [CLEANING] key.

- Clening by selecting from the menu. (Midium / Powerful)

User's Reference Crop Mark

Calibration

Overprint

Printing / Cutting Area

Roland COLORCHOICE Profile

Application Software Illustrator, CorelDraw, QuarkExpress

Q&A

Explaining Points

162


7

NOTE

Service Report

Demo Print (for checking Printing Quality)

163


7

9 MONTHS MAINTENANCE CHECK LIST

Serial Number User Date

FUNCTION CHECK

1. Firmware upgrade Adjustment 4-3

Upgrade to the latest version.

2. Printing Test Missing / Wavy Dots Troubleshooting 6-1-1

Banding Troubleshooting 6-1-2

Print is done at incorrect position Troubleshooting 6-1-3

Ink drops on Media Troubleshooting 6-1-4

Print doesn't match with cut Troubleshooting 6-1-5

3. Cutting Test Stitch cut Troubleshooting 6-2-1

Start & End Points don't match Troubleshooting 6-2-2

Noise

Tool Pressure

Cutting Quality of corner

Distorted Figure Troubleshooting 6-2-3

4. Connect to the Customer's PC and try printing.

Check Points Service Note

STRUCTURE CHECK

Carriage Drive 1. Drive Gear OK NG Crack Dirty


3. Wire Tension OK NG Loose

Grit Roller Drive 1. Drive Gear OK NG Crack Dirty


3. Grit Roller OK NG Dirty

Head / Guide Rail 1. Pinch Roller OK NG Rotation Wear out

2. Cutter Protection OK NG Scratch ** Replace it depending on the scratches.

3. Head OK NG Dirty Wavy / Missing dots

Tool Carriage 1. Holder Part OK NG Loose

Blade Holder 1. Bearing OK NG Rotation of Bearing

Cleaning Wiper OK NG Wearing out

Check Points Details

164


7

LUBRICATION

CONSUMABLE PARTS

Consumable Referential Time for Replacement

Head 2 billion dots (128 billion dots in Service Report) OK Replacement 3-1

Carriage Motor 1500 hours (Total time of Printing and Cutting) OK Replacement 3-8

Cleaning Wiper Wiping : 3000 times, Rubbing : 500 times OK Replacement 3-2

Pinch Roller 24 months OK Replacement 3-9

Ink Tube 4000 hours OK Replacement

Brake Pad 24 months OK Replacement

Capping Assembly 24 months OK Replacement 3-3

Lithium Battery 24 months OK Replacement 3-6

Cutter Protection On demand OK Replacement 3-10

Service Note

Carriage Drive Gear OK NG Cleaning Lubrication

Grit Drive Gear OK NG Cleaning LubricationFloil G-474C

Check Points

Head Cleaning

Service ReportDemo Print (for checking Printing Quality)

NOTE

165


7

7-3 SPECIFICATION

CJ-500

Piezo ink-jet method/media-moving method

1346.2 mm x 24998 mm (53 in. x 984-1/8 in.)

90—1371 mm (3.5—54 in.)

(Note that detection of the front and rear edges is not possible for material measuring from 90 mm to 430 mm (3.5—17 in.).)

90—1371 mm (3.5—54 in.)

(Note that detection of the front and rear edges is not possible for material measuring from 90 mm to 430 mm (3.5—17 in.).)

90—1371 mm (3.5—54 in.)

-Cuttable material thickness: 0.08—0.22 mm (0.00315—0.00866 in.) (depending on material composition)

-Maximum cuttable material thickness including base paper (backing paper): 0.4 mm (0.0157 in.)

-Maximum printable material thickness including base paper (backing paper): 1.0 mm (0.039 in.)

(when head is raised to maximum)

-Maximum diameter for roll material: 180 mm (7-1/16 in.)

-Core inner diameter for roll material: 50.8 mm (2 in.) or 76.2 mm (3 in.)

-Maximum weight for roll material: 20 kg (44.1 lb.)

Exclusive pigment-ink cartridge

220 cc ±5 cc

Six colors: the four colors cyan, magenta, yellow, and black, plus either light cyan

and light magenta or orange and green

Exclusive dye-ink cartridge

220 cc ±5 cc

Cyan, magenta, yellow, black, light cyan, and light magenta

16.7 million colors

1440 dpi x 720 dpi / 720 dpi x 720 dpi / 540 dpi x 540 dpi / 360 dpi x 720 dpi / 180 dpi x 720 dpi

Error of less than ±0.3% of distance traveled, or 0.3 mm, whichever is grater

(at Roland PET-film, print travel: 1 m (39-3/8 in.)

Cutter (blade and blade holder): Special blade for CAMM-1 series

10—600 mm/s (10—300 mm/s in the material-feed direction)

30—200 gf

0.000—1.500 mm (0—0.0591 in.)

0.025 mm/step (0.00984 in./step)


When distance correction has been performed (when the setting for [CALIBRATION] - [CUTTING ADJ.] has been made):


0.1 mm or less (excluding stretching/contraction of the material)

Range for assured repetition accuracy (*)

For materials with a width exceeding 610 mm (24 in.): Length 4,000 mm (157-7/16 in.)

For materials with a width of 610 mm (24 in.) or less : Length 8,000 mm (315-15/16 in.)

±0.5 mm (±0.0197 in.) max. at 25°C

(excluding possible shift caused by expansion/contraction of the material and/or by reloading the material.)

Pigment ink

Capacity

Color

Dye ink

Capacity

Color

Printing/Cutting method

Printing/Cutting area

Acceptable

material widths

Width of material that can be cut off

Conditions for usable materials

Ink

cartridges

Apparent colors

Printing resolution (Printing dot resolution)

Distance accuracy (When printing)

Acceptable tool

Cutting speed

Blade force

Blade offset compensation

Software resolution (When cutting)

Distance accuracy (When cutting)

Repetition accuracy (When cutting)

Repetition between printing and cutting

Sheet material

Roll material

Continued on the next pageFor items indicates by an asterisk "(*)", please see the next page.

166


7

Printing heads cleaning

Interface

Instruction system

Power-saving function

Power

consumption

Acoustic

noise level

Dimensions

Weight

Environment

Accessories

Automatic cleaning and manual cleaning

Bidirectional parallel interface (compliant with IEEE 1284: nibble mode)

RD-GL III (Cutting), RD-RTL (Printing), RD-PJL

Auto-sleep

Maximum: 1.0A/100V—240V ±10% 50/60 Hz

Maximum: 0.4A/100V—240V ±10% 50/60 Hz

64dB (A) or less

40dB (A) or less

2325 mm [W] x 381 mm [D] x 428 mm [H] (91-9/16 in. [W] x 15 in. [D] x 15-7/16 in. [H])

2325 mm [W] x 736 mm [D] x 1287 mm [H] (91-9/16 in. [W] x 29 in. [D] x 50-11/16 in. [H])

85 kg (18.7 lb.)

105 kg (23.1 lb.)

Temperature: 15°C to 35°C (59°F to 95°F), Humidity: 35% to 80% (non-condensing)

Temperature: 5°C to 40°C (41°F to 104°F), Humidity: 20% to 80% (non-condensing)

Power cord: 1, Drain bottle: 1, Drain-bottle cap: 1, Screws: 2, Blade: 1, Blade Holder: 1,

Replacement blade for separating knife: 1, Cleaning kit: 1, Roland COLORCHOICE® CD-ROM: 1,

Roland COLORCHOICE® installation guide: 1, User’s manual: 1

(*) The following conditions must be satisfied:

- Material type: 3M Scotchcal Mastercut Film, ARLON Series 2100

- Special stand (Roll material must be loaded on the shaft)

- Side margins: 25 mm (1 in.) or more for both the left and right margins

- Front margin: 35 mm (1-1/8 in.) or more

(After loading the material, when the material type to [EDGE] with the display menu, the front margin is automatically set to 35

mm (1-1/8 in.))

- The [PREFEED] function on the display menu must be set to [ENABLE]

- Cutting of the following data one time

Origin

(1) The letters are cut in order starting with "R"(2) After the last letter ("P") has been cut, the machine returns to the origin point and the outer border is cut

Feed lengthSheets with a width exceeding 610 mm (24 in.): 4,000 mm (157-7/16 in.)Sheets with a width of 610 mm (24 in.) or less : 8,000 mm (315-15/16 in.)

Cut lengthFills the hard clip

Front margin: 35 mm (1-1/8 in.) or more

Side margins: 25 mm (1 in.) or more

Side margins: 25 mm (1 in.) or more

Pinch roller (left)

Pinch roller (right)

Cutter protector

Printing/Cutting mode

Standby mode

Printing/Cutting mode

Standby mode

Main unit

With stand

Main unit

With stand

Power on

Power off

(According to ISO7779)

-- MEMO --

CJ-500/400

Roland CJ_500_400

Documents

Transcript of Roland CJ_500_400