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![Page 1: Roger Shamel, President Consulting Resources Corporation Lexington, Massachusetts CHLOR-ALKALI INDUSTRY OVERVIEW.](https://reader036.fdocuments.net/reader036/viewer/2022082505/56649e2c5503460f94b1bb79/html5/thumbnails/1.jpg)
Roger Shamel, President
Consulting ResourcesCorporation
Lexington, Massachusetts
CHLOR-ALKALIINDUSTRY OVERVIEW
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TOPIC OUTLINE
• BACKGROUND
• INDUSTRY OVERVIEW
• MERCURY-RELATED ISSUES
• SUMMARY AND CONCLUSIONS
• QUESTIONS
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CONSULTING RESOURCES CORPORATION
• CHEMICAL MANAGEMENT CONSULTING FIRM
• FOCUSED ON BUSINESS RESEARCH AND ANALYSIS
• SPECIAL EMPHASIS ON CHLOR-ALKALIS
• FOUNDED IN 1981 BY ADL ALUMNI
• EMPHASIS ON QUALITY SERVICE
SOURCE: CONSULTING RESOURCES CORPORATION
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GDP
SODIUM OXIDE DEMAND
CHLORINE DEMANDAND PRODUCTION
CAUSTICSODASODABALANCE
CAUSTIC SODA PRODUCTION
SODA ASH DEMAND AND PRODUCTION
CHLOR-ALKALI INTERRELATIONSHIPS
SOURCE: CONSULTING RESOURCES CORPORATION
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CHLOR-ALKALI BUSINESS ACTIVITY CYCLES
SOURCE: CONSULTING RESOURCES CORPORATION
TIME
RELATIVE BUSINESS ACTIVITY LEVEL
GDP
CHLORINE
CAUSTIC SODA
SODA ASH
NOW
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U. S. CHLOR-ALKALI PLANT LOCATIONS
SOURCE: CONSULTING RESOURCES CORPORATION
CHLORINE/CAUSTIC
(“M” = some mercury capacity)
SODA ASH
M M M
MM
M
M
M
M
MM
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U.S. CHLORINE PRODUCTION: 1980 - 2005(MILLIONS OF TONS)
SOURCE: THE CHLORINE INSTITUTE AND CONSULTING RESOURCES CORPORATION
1980 1984 1988 1992 1996 2000 2004
14
10
6
2
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GLOBAL CHLORINE DEMAND BY END USE: 2002TOTAL DEMAND = 45 MM TONS
SOURCE: CONSULTING RESOURCES CORPORATION
EDC/VCM36%
OTHER12%
PULP & PAPER
3%
WATER TREAT-MENT
5%
ORGANICS25%
INORGANICS19%
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U.S. 30%
ROW 40%
W.EUROPE
21%
GLOBAL CHLORINE DEMAND BY REGION: 2002TOTAL DEMAND = 45 MM TONS
SOURCE: CONSULTING RESOURCES CORPORATION
JAPAN 9%
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PULP15%
OTHER40%
GLOBAL CAUSTIC SODA DEMAND BY END USE: 2002TOTAL DEMAND = 48 MM TONS
SOURCE: CONSULTING RESOURCES CORPORATION
INOR-GANICS 17%
ORGANICS 28%
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KEY ISSUES IMPACTING CHLOR-ALKALIS
• SHIFTING TECHNOLOGY
• TIGHTENING REGULATION
• MATURE, CYCLIC GROWTH
SOURCE: CONSULTING RESOURCES CORPORATION
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THE ECONOMY
PLANT ECONOMICS
REGULATIONS
TECHNOLOGY
SHUTDOWN COSTS
KEY FACTORS INFLUENCING CHLOR-ALKALI PLANTS
SOURCE: CONSULTING RESOURCES CORPORATION
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SOME MERCURY CELL PLANT FACTS
SOURCE: CONSULTING RESOURCES CORPORATION
• MERCURY FORMS AN AMALGAM WITH SODIUM
• THE AMALGAM YIELDS MERCURY AND CAUSTIC
• THUS, MERCURY (Hg) IS NOT CONSUMED
• 11 U.S. Hg PLANTS (27%) = 14% OF CAPACITY
• U.S. ABOUT 4% OF GLOBAL Hg CELLS
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SOME MERCURY CELL PLANT ISSUES
SOURCE: CONSULTING RESOURCES CORPORATION
• MERCURY CELL TECHNOLOGY IS MATURE
• MUCH STRICTER REGS, CONTROLS THAN BEFORE
• FUTURE GROWTH LARGELY MEMBRANE CELL
• MERCURY EXIT BARRIERS ARE HIGH
• MERCURY’S FUTURE HARD TO PREDICT
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SUMMARY AND CONCLUSIONS
SOURCE: CONSULTING RESOURCES CORPORATION
• A CRITICAL AND COMPLICATED BUSINESS
• MERCURY PLAYS AN IMPORTANT ROLE
• BUT INDUSTRY GROWTH IS IN MEMBRANES
• HANDLING EXISTING MERCURY IS COMPLEX
• OPEN DIALOG IS VITAL