Robotic cake cutting

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automation robotics ultrasonics About us Products and Services Ultrasonic cutting and slicing Mechanical cutting systems Robotic cutting systems Robotic handling systems Robotic dispensing systems Cooking, roasting and chilling Solutions Portioning systems for: cheese savoury bakery sweet bakery meats and pate sandwiches and wraps End-of-line product handling Pick and place systems Robot and vision solutions Customer base Include: Long Clawson Riverside Bakeries Brake Bros Blueberry Foods Walkers Charnwood Wensleydale North Down Dairy Norseland Lactalis Eurilait Melton Foods

Transcript of Robotic cake cutting

Page 1: Robotic cake cutting

automation robotics ultrasonics

About us

Products and Services

Ultrasonic cutting and slicingMechanical cutting systemsRobotic cutting systemsRobotic handling systemsRobotic dispensing systemsCooking, roasting and chilling

Solutions

Portioning systems for:• cheese• savoury bakery• sweet bakery • meats and pate• sandwiches and wrapsEnd-of-line product handlingPick and place systemsRobot and vision solutions

Customer base

Include:Long ClawsonRiverside BakeriesBrake BrosBlueberry FoodsWalkers CharnwoodWensleydaleNorth Down DairyNorselandLactalisEurilaitMelton Foods

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automation robotics ultrasonics

Tray bake and cake products – ultrasonic cutting

Benefits

Superior quality cut, compared to conventional cutting methods due to high frequency sound waves

Ultrasonic process is particularly well suited to delicate, soft or crumbly products that would ordinarily suffer yield loss or be spoilt during the cutting phase.

Ability to slice a more diverse range products and toppings without compromise on quality and yield.

Ability to adjust portion dimensions quickly and simply to suit changes in tray bake shrinkage and customer

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automation robotics ultrasonics

Tray bake products – ultrasonic cutting

Typical considerations

Multiple portion configurations are usually required from the trays.

Desired cutting temperature is to be established

A variety of recipes, bases and toppings should ideally be listed and trial portioned.

Design issues

Determination of ultrasonic characteristics and sonotrode type

Determination of optimum portioning speed based upon number of portions per tray.

Determination of trim removal requirements

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Tray bake cutting – robot solution

View Video trial

automation robotics ultrasonics

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Tray bake cutting – robot solution

automation robotics ultrasonics

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Tray bake cutting trial – iced tray bake

automation robotics ultrasonics

View Video trial

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Tray bake cutting – two robot solution

automation robotics ultrasonics

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Tray bake cutting – multi-axis solution

automation robotics ultrasonics

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Tray bake cutting – portion packing

automation robotics ultrasonics

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Robotic cake cutting machine - round cake

Robot cake slicer - video

automation robotics ultrasonics

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Robotic cake cutting machine – slab cake

automation robotics ultrasonics

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Robotic cake cutting machine – with vision system

automation robotics ultrasonics

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Intelligent robotic cutting

Features and Benefits

System automatically and continuosly cuts products regardless of position on conveyor using vision technology

ABB IRB 140 6 axis Robot with integral 20/30 KHz Ultrasonic assembly and servo controlled product conveyor.

Product is cut ‘on-the-fly’

Designed for 40+ product units per minute

System offers reduced labour, increased throughput, increased cut quality and reduced waste, as well as flexibile cut patterns for product variants

View Video trial

automation robotics ultrasonics