MIG Welding Fixtures By Affordable Robotic & Automation Pvt. Ltd, Faridabad
RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt...
Transcript of RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt...
![Page 1: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/1.jpg)
RoboScience India Pvt. Ltd, Pune
COMPANY PROFILE
![Page 2: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/2.jpg)
RoboScience India Pvt. Ltd.
About Company:
• RoboScience India Pvt. Ltd. has a collaborative & investment relationship with RoboScience Inc. USA especially in the areas of technology transfer and conquering global markets.
• Started its operation in Pune India in May 2012.• Company has strategic partnership with Delight Process Designers &
Automation Pune.
We are system integrators for :• Special Purpose machines• Industrial Automations• Material Handling Automation• Provide Turnkey Solutions for automations
![Page 3: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/3.jpg)
RoboScience India Pvt. Ltd.
Our Product Segments:
PRODUCTS
DISPENSING MACHINES
GREASING
PAINT SPRAYING
SEALANTS
GAUGING SYSTEMS
ID / OD
HEIGHT
THICKNESS
INDUSTRIAL AUTOMATED
SYSTEMS
RIVETING
ASSEMBLY
DEBURRING
PICK & PLACE
GRADERS & ELEVATORS
TESTING SYSTEMS- END
OF LINE
FOR COMPONENTS
LEAK TESTING
MARKING
ENDURANCE
MATERIAL HANDLING
EQUIPMENTS
CONVEYORS
TROLLEYS
STACKERS
LIFTS
AUTO LOADING & AUTO LOADING & UNLOADING
WELDING FIXTURES
FIXTURES
![Page 4: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/4.jpg)
RoboScience India Pvt. Ltd.
Facility at RoboScience:
• We have our in house well equipped facility for Design & Assembly of automation system.• Engineering Team : 02 Technicians for Production , 4 for Assembly and Service• Total Office space available : 1,000 sq. feet• Total assembly shop space available : 10,000 sq. feet
![Page 5: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/5.jpg)
RoboScience India Pvt. Ltd.
Manufacturing Facility at Delight Automation:
• Workforce : 30 Skilled people
• Machinery Available:-• VMCs BFW 600X600X500mm-01 No.• Jig Boring Machine 1000X1000X750 (SHIP Geneva Suisse) -01 No.• Jig Boring Machine 700X400X250 (M1TR TYPE) -05 Nos.• Surface Grinding Machine-03 Nos.• Milling Machines Vertical – 03 Nos.• Milling Machines Universal– 05 Nos.• Lathe Machines-04 Nos.• Jig Saw:-01 No.• Drilling Machines-01 No.• Bench Grinders-01 No.• Welding Machine- Co2 & Organ- 02 Nos.• CNC Lathe HMT with Turret-02 Nos.
![Page 6: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/6.jpg)
RoboScience India Pvt. Ltd.
STEERING WHEEL ASSEMBLY &EOL TESTING
Application – Steering wheel & switch assembly & switch testing Design Elements : Al. station frame, St.
wheel tilt fixture, DC screw driver, EOL switch testing, barcode printing
Component – Steering wheelCycle Time – 55 sec/component
ST. 01 ST. 02 EOL TESTING
Our Products:
![Page 7: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/7.jpg)
RoboScience India Pvt. Ltd.
Our Products:
Application:-Engine rotationDesign Elements:- Base frame, manual gearbox, spindle housing, indexing fixture to accommodate 4 variants
Component :- 4 variety of assembled engines.
ENGINE ROTATION FIXTURE
![Page 8: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/8.jpg)
RoboScience India Pvt. Ltd.
Our Products:
Application:- Automatic loading & unloading of thread cones in hydra extractor (textile industry)Design Elements:- Conveyor, 3-axis gantry, pneumatic gripper, servo control, integration with hydra extractor machine Component :- Thread cone.Cycle Time:- 2 min/ 8 Component.
PICK & PLACE GANTRY SYSTEM
![Page 9: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/9.jpg)
RoboScience India Pvt. Ltd.
Our Products:
Application:-Sinter product auto loadingDesign Elements:- indexer, fixtures, checking unit, loading slides, grippers, ejection unit & sorting mechanism
Component :- 15 variety of component.Cycle Time:- 3 Sec/ Component.
AUTOLOADING SYSTEM FOR SIZING PRESS
![Page 10: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/10.jpg)
RoboScience India Pvt. Ltd.
LIQUID GASKETING MACHINE Application : Robotic RTV Application and Oil Seal pressing
Design Elements : Machine Frame structure, Component loading ,fixture,seal, pressing arrangement, pneumaticsliding, ProgrammingComponent : Banjo Beam axleCycle time : 50 sacs/component
Our Products:
![Page 11: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/11.jpg)
RoboScience India Pvt. Ltd.
DRILLING MILLING REAMING SPM
Application – Conventional AutoDrilling, Milling , Reaming MachineDesign Elements : Support L –Structure, Walking beam with servo slide, Pick and Place for thecomponent, programming
Component – Bearing CapCycle Time – 19.5 sec/component
DRILLING MILLING REAMING
Our Products:
![Page 12: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/12.jpg)
RoboScience India Pvt. Ltd.
OD GREASING – FOR BRAKE SYSTEM BODY Application : OD GREASING
Design Elements : Grease dispensing unit,Component fixture, Shutter for m/c using cylinder Component : Brake system bodyCycle time : 6 sec/component
Our Products:
![Page 13: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/13.jpg)
RoboScience India Pvt. Ltd.
END OF LINE- LEAK & PERFORMANCE TESTINGApplication : EOT – Leak and Performance testing for Brake system pump
Design Elements : Component fixture, Sliding arrangement, leak tester, component holding,Component : Brake system pumpCycle time : 2 mins/component
Our Products:
![Page 14: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/14.jpg)
RoboScience India Pvt. Ltd.
SWITCH TESTING & MARKING SYSTEMSApplication:- Refrigerator door switches continuity testing & ok-not ok marking.Design Elements:- indexer, fixtures, continuity checking unit , ink marking system, ejection unit & sorting mechanism Component :- variety of door switches & contact block.Cycle Time:- 4 Sec/ Component.
Our Products:
![Page 15: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/15.jpg)
RoboScience India Pvt. Ltd.
NUT PRESSING INTO BRACKET AND RE-TAPPING
Application – Nut & Bracket AssemblyDesign Elements : Press structure, Pressing dolly, component fixture, etc, Re-taping head & auto – unloading system Component - Nut & BracketCycle Time – 6 sec/componentPressing Force – 4 Ton
Our Products:
![Page 16: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/16.jpg)
RoboScience India Pvt. Ltd.
RIVET AUTO – LOADING & PRESSING INTO BRACKET
Application – Rivet Loading & riveting in to bracket
Design Elements – Press structure, Pressing Dolly, component fixture etc, hydraulic system & auto – unloading system
Component – rivet, shoe & bracketPressing force – 8 Ton
Our Products:
![Page 17: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/17.jpg)
RoboScience India Pvt. Ltd.
MAZAK CNC AUTOMATIC LOADING & UNLOADING SYSTEM Application : Loading and Unloading
system of synchro hub from stacker to CNC Machine
Loading Indexer : 9 stations linear indexerwith stack barsGantry : X-axis and Z-axis Servo DrivenUnloading Rotary Feeder : Driven by Motor and GearboxCycle Time : 12.5 sec
Our Products:
![Page 18: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/18.jpg)
RoboScience India Pvt. Ltd.
ENDURANCE TESTING SYSTEMS Application:-Ignition Switch endurance testing in environmental chamber.
Component :- Automobile Ignition switchTest Cycles:- 1 Lac cycles / Component.
Our Products:
![Page 19: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/19.jpg)
RoboScience India Pvt. Ltd.
FILTER & GASKET PRESSING SYSTEMApplication:-Automatic handling &insertion of gasket intoAir filter bottom.
Design Elements:-In feed belt conveyor, diverter mechanism,Servo indexers, pneumatic gasket insertion unit, ejector,Pressing unit, out feed belt conveyor etc.
Component :- Automobile air filter & gasketCycle Time:- 3 sec/ component.Operator :- One
Our Products:
![Page 20: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/20.jpg)
RoboScience India Pvt. Ltd.
FILTER BASE PART WELDING & GLUE DISPENSING SYSTEM
Application:-Resistance welding & glue dispensing of air filter base part.
Design Elements:- Servo indexers, water cooling on indexing fixtures, pneumatic pick & place unit, rotary table for glue dispensing, auto-ejector from rotary table.
Component :- Automobile air filter Base parts.Cycle Time:- 3 sec/ component.Operator :- One
Our Products:
![Page 21: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/21.jpg)
RoboScience India Pvt. Ltd.
THICKNESS CHECKING MACHINE
Application:-Thickness checkingAt two places. & sorting for Ok, Rework & Reject.
Component :-Piston ring Cycle Time:- 3 sec/component.
Our Products:
![Page 22: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/22.jpg)
RoboScience India Pvt. Ltd.
MARKING MACHINES
Application:-BIW SECTION MARKING
Design Elements:-MARKING HEAD MTG. TACKLE
Component :-BIW SECTIONMarking head:-Marks-Pryor
Our Products:
![Page 23: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/23.jpg)
RoboScience India Pvt. Ltd.
Application:-Gear Box marking
Design Elements:- Main frame, component loading slide, marking unit mtg.
Component :-Gear box.Marking head:-Marks Pryor
Our Products:
MARKING MACHINES
![Page 24: RoboScience India Pvt. Ltd, Pune COMPANY PROFILEroboscience.com/RoboScience India Pvt Ltd_Introduction.pdf · WELDING FIXTURES FIXTURES. RoboScience India Pvt. Ltd. Facility at RoboScience:](https://reader030.fdocuments.net/reader030/viewer/2022020412/5b0738417f8b9ad1768de039/html5/thumbnails/24.jpg)
RoboScience India Pvt. Ltd.
Thanking You for your Attention.
Dattatray S. [email protected]
RoboScience India Pvt. Ltd.Office - 824-D, Chintamani Apts, Bhandarkar Road, Pune-411004Works - Survey No. 41, Shivapur-Velhe Road,
Kusgaon (Khed-Shivapur) Tal. Bhor, Pune - 412205