RIGGINGTest Lab No. 13554) and AS/NZS ISO9001 ... Metric - Grades L , P & S Certified (Certificate...

www.keblestrading.com.au

RIGGINGEDITION 2018

2 2018 EDITIONDANDENONGCall: (03) 9794 5570

LAVERTON NORTHCall: (03) 9314 4599

CAMPBELLFIELDCall: (03) 9357 9611

KILSYTHCall: (03) 9761 4125

28 DISTRIBUTORS THROUGHOUT AUSTRALIA & NEW ZEALAND

NominalSize

AClosed

AOpen B C D F K Grade L

WLLGrade P

WLLGrade S

WLL

M10 240 350 30 14 30 150.0 10 0.3t 0.6t 0.8t

M12 335 470 36 15 35 190.5 10 0.5t 1t 1.2t

M16 355 490 45 20 40 204.0 12 0.75t 1.6t 2t

M20 440 520 46 22 46 216.5 16 1.25t 2.5t 3.2t

M24 440 585 59 30 58 232.0 20 2.5t 4t 5t

M33 630 780 78 38 76 252.0 27 5t 8t 10t

NominalSize

AClosed

AOpen B C F K Grade L

WLL

1 1/4” 520 670 70 38 255 25 5t

1 1/2” 550 740 70 48 275 32 6t

• AS2319 - 2001• 6:1 Safety Factor• Grades L, P & S• Fully Tested and Certified to AS2319• Galvanized• Manufactured using only heat certified Australian

Steel (AS1442/AS1444)

Available on Request• Locknuts

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Clevis & Clevis Turnbuckles

Product Description

Townley Drop Forge is both NATA Accredited (Test Lab No. 13554) and AS/NZS ISO9001

Certified (Certificate number FS 604897)..Dimensions and Working Load Limits (WLL) Metric - Grades L , P & S

Dimensions and Working Load Limits (WLL) BSW - Grade L

CLEVIS AND CLEVIS TURNBUCKLES

“We have the right product at the right price, on time every time” 31800 067 687

[email protected] www.keblestrading.com.au

VISIT TOWNLEYDROPFORGE.COM.AU CALL 1300 869 653 29

NominalSize

AClosed

AOpen B C D F G H J K Grade L

WLLGrade P

WLLGrade S

WLL

M10 235 340 30 14 30 150 11 21 7 10 0.3t 0.6t 0.8tM12 330 470 36 15 35 190.5 15 30 9 10 0.5t 1t 1.2tM16 355 490 45 20 40 204 17 36 12 12 0.75t 1.6t 2tM20 390 520 55 22 46 215.5 21 42 14 16 1.25t 2.5t 3.2tM24 445 580 59 30 58 232 25 51 17 20 2.5t 4t 5tM33 643 793 78 38 76 252 33 70 24 27 5t 8t 10t



Available on Request• Lock Nuts

NominalSize

AClosed

AOpen B C F G H J K Grade L

WLL

1 1/4” 525 690 70 38 255 33 67 22 25 5t

1 1/2” 570 740 70 48 275 38 72 25 32 6t

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Clevis & Eye Turnbuckles

Product Description


Certified (Certificate number FS 604897)..Dimensions and Working Load Limits (WLL) - Metric - Grades L , P & S

Dimensions and Working Load Limits (WLL) - BSW

CLEVIS AND EYE TURNBUCKLES






NominalSize

AClosed

AOpen F G H J Grade L

WLLGrade P

WLLGrade S

WLLM10 230 335 150.0 11 21 7 0.3t 0.6t 0.8t

M12 330 470 190.5 15 30 9 0.5t 1t 1.2t

M16 350 485 204.0 17 36 12 0.75t 1.6t 2t

M20 385 515 216.5 21 42 14 1.25t 2.5t 3.2t

M24 440 570 232.0 25 51 17 2.5t 4t 5t

M33 656 806 252.0 33 70 24 5t 8t 10t

NominalSize

AClosed

AOpen F G H J Grade L

WLL1 1/4” 570 720 255 33 67 22 5t

1 1/2” 600 740 275 38 72 25 6t



Available on Request• Locknuts

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Eye & Eye Turnbuckles

Product Description



Dimensions and Working Load Limits (WLL) BSW - Grade L

EYE AND EYE TURNBUCKLES




Nominal Size A Closed

A Open F G H J M

M10 245 345 150.0 11 21 7 12

M12 325 465 190.5 15 30 9 14

M16 355 495 204.0 17 36 12 20

M20 400 530 216.5 21 42 14 23

M24 445 580 232.0 25 51 17 25

• Heavy Duty and Rated• Galvanized Body• Manufactured using only heat certified Australian Steels

(AS1442/AS1444)

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Hook & Eye Turnbuckles

Product Description


Certified (Certificate number FS 604897)..

HOOK AND EYE TURNBUCKLES






Nominal Size

WLL(stamped)

Stub UTS*

Body UTS

AClosed

AOpen B F Weight

(kg) Part No.

M10 0.3t 21kN 47kN 265 375 55 150 0.5 TBSS10

M12 0.5t 30kN 71kN 335 475 70 191 0.8 TBSS12

M16 0.75t 55kN 118kN 365 495 72 204 1.2 TBSS16

M20 1.25t 86kN 189kN 365 500 79 217 2 TBSS20

M24 2.5t 124kN 295kN 400 535 89 232 3.12 TBSS24

M33 5t 197kN 471kN 400 554 74 252 5 TBSS33

M36 6t 287kN 530kN 550 740 160 275 7.2 TBSS36

Nominal Size

WLL(stamped)

Stub UTS*

Body UTS

AClosed

AOpen B F Weight

(kg) Part No.

1.1/4” 5t 197kN 471kN 415 565 70 255 4.61 TBSS1250

1.1/2” 6t 287kN 589kN 550 740 160 275 8.25 TBSS1500

• Heavy Duty and Rated• Galvanized Body• Design Loads in accordance with AS4100• Stub Ends G300 Mild Steel (AS/NZS 3679.1-300) -

Weldable Hot Rolled Structural Steel• Manufactured using only heat certified Australian Steels

(AS1442/AS1444)• Welding shall be to recommended welding instructions

Available on Request• Conformance Certificate (Body Only)

* Φ = 0.8 Capacity factor applied in accordance with Table 3.4 of AS4100

* Φ = 0.8 Capacity factor applied in accordance with Table 3.4 of AS4100

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Stub & Stub Turnbuckles

Product Description


Certified (Certificate number FS 604897)..Dimensions and Working Load Limits (WLL) – Metric

Dimensions and Working Load Limits (WLL) - Imperial

STUB AND STUB TURNBUCKLES

5.




Nominal Size

AClosed

AOpen B C D E F K Grade L

WLLGrade P

WLLGrade S

WLL

M10 265 395 30 14 30 8.5 180 10 0.3t 0.6t 0.8tM12 340 525 36 15 35 8.5 230 10 0.5t 1t 1.2tM16 360 535 45 20 40 9 230 12 0.75t 1.6t 2tM20 390 555 55 22 46 10.5 230 16 1.25t 2.5t 3.2tM24 555 740 59 30 58 13 360 20 2.5t 4t 5tM33 628 904 80 38 75 14 380 27 5t 8t 10tM42 690 890 93 50 110 17 405 35 7.5t 12t 16tM48 755 989 109 54 110 18 420 42 10t 16t 20tM64 740 960 105 70 152 22 410 56 20t 28t 36t

• AS2319-2001• 6:1 Safety Factor• Grades L, P & S• Fully Tested and Certified to AS2319• Galvanized• Manufactured using only heat certified Australian



NominalSize

AClosed

AOpen B C E F K Grade L

WLL

1 1/4" 610 830 63 38 14 380 25 5t1 1/2" 660 920 82 48 16 405 32 6t1 3/4" 690 890 93 50 17 405 35 7.5t

2" 762 997 99 50 19 405 41 10t2 1/4" 819 1029 115 60 22 405 47 15t2 1/2" 838 1035 115 70 22 405 51 20t

Dimensions and Working Load Limits (WLL) Metric - Grades L , P & S

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Clevis & Clevis Rigging Screws

Product Description



Dimensions and Working Load Limits (WLL) BSW – Grade L

CLEVIS AND CLEVIS RIGGING SCREWS






Nominal Size

AClosed

AOpen B C D E F G H J K Grade L

WLLGrade P

WLLGrade S

WLL

M10 260 385 30 14 30 8.5 180 11 21 7 10 0.3t 0.6t 0.8tM12 335 525 36 15 35 8.5 230 14 30 9 10 0.5t 1t 1.2tM16 355 535 45 20 40 9.0 230 17 36 12 12 0.75t 1.6t 2tM20 385 550 55 22 46 10.5 230 21 42 14 16 1.25t 2.5t 3.2tM24 555 735 59 30 58 13.0 360 25 51 17 20 2.5t 4t 5tM33 644 920 80 38 75 14.0 380 33 70 24 27 5t 8t 10tM48 730 1000 109 46 110 18.0 420 44 91 38 42 N/A 16t 20t




NominalSize

AClosed

AOpen B C E F G H J K Grade L

WLL

1 1/4" 603 876 63 38 14 380 35 65 22 25 5t

1 1/2" 673 952 82 48 16 405 38 75 25 32 6t

1 3/4" 705 959 93 50 17 405 41 88 32 35 7.5t

2" 743 978 99 50 19 405 44 102 38 41 10t

2 1/4" 813 1029 115 60 22 405 60 130 41 47 15t

2 1/2" 826 1029 115 70 22 405 60 130 47 51 20tSubj

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Clevis & Eye Rigging Screws

Product Description




CLEVIS AND EYE RIGGING SCREWS




Nominal Size AClosed

AOpen E F G H J Grade L

WLLGrade P

WLLGrade S

WLL

M10 260 380 8.5 180 12 21 7 0.3t 0.6t 0.8tM12 340 520 8.5 230 15 30 9 0.5t 1t 1.2tM16 350 525 9.0 230 17 36 12 0.75t 1.6t 2tM20 380 545 10.5 230 21 42 12 1.25t 2.5t 3.2tM24 540 725 13.0 360 25 51 17 2.5t 4t 5tM33 660 936 14.0 380 33 70 24 5t 8t 10tM48 750 1000 18.0 420 44 91 38 N/A 16t 20t




NominalSize

AClosed

AOpen E F G H J Grade L

WLL

1 1/4" 590 837 14 380 35 65 22 5t1 1/2" 648 927 16 405 38 75 25 6t1 3/4" 686 946 17 405 41 88 32 7.5t

2" 717 965 19 405 44 102 38 10t2 1/4" 813 1016 22 405 60 130 41 15t2 1/2" 813 1016 22 405 60 130 47 20t Su

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Eye & Eye Rigging Screws

Product Description




EYE AND EYE RIGGING SCREWS





6 VISIT TOWNLEYDROPFORGE.COM.AU CALL 1300 869 653 DISTRIBUTORS THROUGHOUT AUSTRALIA & NEW ZEALAND

Grade-10 Swivel Eyebolts

• Forged from high tensile alloy steel• Tempered• Electromagnetic crack detection to AS1171• Hi-visibility powder coating to AS4506• Manufactured exclusively from Australian Made Steel• Long shanks and special thread forms made to order

WLL (WORKING LOAD LIMIT)

Each eyebolt is clearly stamped with the permitted F2 WLL.F2 WLL - indicates safe use for non-axial lifts. F1 WLL - indicates loads which are in line with the axis of the threaded end of the eyebolt. F1 WLL allows up to four (4) times higher lifting capacity whilst maintaining a 4:1 design factor of safety.

Please ensure that all information contained in this user guide has been read and understood prior to the safe use of the Grade-10 Lifting Eyebolt. Failure to follow this guide may result in serious injury and/or property damage. Failure to follow this user guide voids the manufacturer’s warranty.

This document may refer to the Eyebolt as the Lifting Point

A Imperial

A Metric

WLLF1

WLLF2 B1 B2 C D E G I K L N Torque

(Nm)Weight

(kg)

5/16” M08 1t 0.3t 33 30 30 11 43 11 18 55 12 8 7 0.23

3/8” M10 1t 0.4t 33 30 30 11 43 11 18 55 15 8 14 0.23

1/2” M12 2t 0.75t 33 30 30 11 43 11 18 55 18 8 22 0.23

5/8” M16 4t 1.5t 39 35 34 14 49 14 22 64 24 10 60 0.38

3/4” M20 6t 2.3t 48 42 39 16 56 16 28 69 30 12 105 0.60

7/8” M22 7t 2.3t 48 42 39 16 56 16 28 69 33 12 144 0.72

1” M24 8t 3.2t 56 50 50 19 71 19 33 86 36 14 182 1.10

1.1/8” M27 8t 3.2t 56 50 50 19 71 19 33 86 41 14 260 1.80

1.1/4” M30 12t 4.5t 69 60 60 22 85 22 42 110 45 17 345 1.90

1.1/2” M36 16t 7t 85 76 70 29 100 29 50 132 54 22 600 4.00

1.3/4” M42 24t 9t 110 100 95 38 132 38 69 179 63 27 930 7.80

2” M48 32t 12t 110 100 95 38 132 38 69 179 72 27 1380 8.20

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User Guide


Certified (Certificate number FS 604897).

GRADE- 10 SWIVEL EYE BOLTS



7VISIT TOWNLEYDROPFORGE.COM.AU CALL 1300 869 653 DISTRIBUTORS THROUGHOUT AUSTRALIA & NEW ZEALAND

1. Observe WLL (Working Load Limit) and ensure proper planning before lifting operation. Do not exceed the WLL 2. Before use, it is important that the user observes relevant standards and other statutory regulations. Inspections shall only be carried out by competent persons.3. The material construction to which the Lifting Point will be attached shall be of adequate strength to withstand forces during lifting without deformation.The following recommendations should be observed for minimum thread engagement of a tapped hole.• 1.50 D in Steel (minimum AS3678 G250)• 1.75 D in Cast Iron (minimum T250)• 3.00 D in Aluminum alloys (only available in longer shank versions)

(D = Eyebolt thread diameter, eg. M20)When lifting light metals, nonferrous heavy metals and grey cast iron, special consideration should be given to the choice of thread and respective Working Load Limit to ensure that the thread corresponds to the requirements of the respective base material.4. Before installation and every use, visually inspect the Lifting Point and discard if there is evidence of corrosion, wear, weld cracks and deformation.5. The Lifting Point must be positioned on the load in such a way that movement is avoided during lifting a) For single leg lifts the lifting point must be vertically above the centre of gravity of the load b) For two leg lifts, the lifting points must be equidistant to/or above the centre of gravity of the load c) For three and four leg lifts, the lifting points must be arranged symmetrically around the centre of gravity and in the same plane.6. For multi-leg sling assemblies, allowance should be made for the angle between the sling legs. Please refer to the Working Load Limit guidelines and other relevant standards e.g. AS3775 or AS3776 for requirements on reduction of Working Load Limit. The lifting points should be mounted in a way that allows easy access for inspection and for ease of assembly / disassembly with a slinging arrangement. The working load limit shall depend on the sling angles and should be calculated using the following formula:

W W = Load weight in kgWLL = -------------- N = number of legs on lifting points N x cosβ β = angle of inclination of the leg to the vertical

7. Matching Of Threads: Extreme care should be taken to ensure that Eyebolts are not screwed into threaded holes of different size or thread type.8. Where an Eyebolt is used in an untapped hole, the thread should engage a nut with a thread length of at least the full thickness of a standard nut.9. Where an Eyebolt is used in a tapped hole. Drill and tap the work piece so that the Eyebolt is installed perpendicular to the surface of the work piece. The work piece must be flat, providing complete contact for the under-surface collar of the Eyebolt.10. The swivel lifting point is adjustable 360°. Adjust to the direction of pull before engaging in a lift.Warning: Never rotate the Lifting Point whilst under a load. 11. The lifting point should be fitted with the correct Hexagon socket tool.

12. Excessive tightening of the Eyebolt shall be avoided. Tighten to recommended torque and periodically check torque as bolts could loosen in extended service.13. Where 90°perpendicular loading is applied, the eye of the lifting point must be aligned in the vertical plane.14. Continuous slings must never be used with pairs of Eyebolts15. Effects of Temperature: The strength of the Lifting Point is adversely affected by excessively elevated temperatures. Where the temperatures are likely to exceed 100°C, the WLL has to be reduced accordingly:

Temperature °C Reduction of WLL, percent (%)

-10 to 100 No reduction

100 to 200 10

200 to 350 25

Above 350 Not permitted

16. Do not use under chemical influences such as acids, alkaline solutions and vapours. I.e. in or around pickling baths, hot dip galvanizing plants.17. After fitting, a periodic inspection should be undertaken by a competent person to examine the continued suitability.

Inspection Criteria• Ensure the Eyebolt thread and the tapped hole are compatible.• Ensure the Lifting Point thread is tight, but not excessively tightened

during fitting.• Check that the under face of the collar of the Eyebolt and the contacting

surface of the load are smooth, flat and at right angles to the axis of the tapped hole.

• The Working Load Limit and manufacturers markings must be clearly visible

• The thread of the Eyebolt has not been damaged in a manner likely to reduce the strength of the joint assembly.

• Deformation of any part of the component.• Visible damage such as notches, particularly in high stress areas.• Wear should be no more than 10% of cross sectional diameter.• Evidence of any cracks.• Evidence of any corrosion.• Damage to the bolt and/or the thread.

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Grade-10 Swivel Eyebolts

Care & Use

GRADE- 10 SWIVEL EYE BOLTS






Imperial AØ

Metric AØ

WLLF1

WLL F2 BØ C DØ E F Net Weight

(kg)

3/8” M10 0.25t 0.06t 21 14 9 19 17 0.061/2” M12 0.4t 0.1t 28 18 11 24 21 0.155/8” M14 0.4t 0.1t 35 23 14 31 27 0.285/8” M16 0.8t 0.2t 35 23 14 31 27 0.283/4” M18 0.8t 0.2t 42 30 16 35 38 0.463/4” M20 1.6t 0.4t 42 30 16 35 38 0.467/8” M22 2t 0.5t 50 32 20 41 41 0.851” M24 2.5t 0.62t 57 38 22 48 42 1.10

1 1/8” M30 4t 1t 71 49 27 65 52 2.101 1/4” M33 5t 1.025t 71 49 27 65 52 2.10

- M36 6.3t 1.57t 87 53 35 73 64 3.701 1/2” M39 7t 1.75t 87 53 35 73 64 3.701 3/4” M42 8t 2t 102 66 40 90 76 6.30

2” M48 10t 2.5t 115 75 49 99 89 9.502 1/4” M56 15t 3.7t 143 97 56 124 116 19.502 1/2” M64 20t 5t 143 97 56 124 116 19.50

3” M76 30t 7.5t 163 106 66 140 125 29.00

• Manufactured using only heat certified Australian Steel

Available on Request:• Special Thread Forms and long shanks• Hot Dip Galvanizing• Zinc Passivating• Chrome Plating• Powder Coating• Testing and Certification


This document may refer to the Eyebolt as the Lifting Point.

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Grade-4 Eyebolts AS2317

Product Description





GRADE- 4 EYE BOLTS AS2317




Imperial AØ

Metric AØ

WLL F1

WLL F2 BØ C DØ E L

3/8” M10 0.25t 0.06t 28 24 11 25 As required

1/2” M12 0.4t 0.1t 28 24 11 25 As required

5/8” M16 0.8t 0.2t 34 28 16 40 As required

3/4” M20 1.6t 0.4t 44 32 20 44 As required

7/8” M22 2.0t 0.5t 50 32 20 44 As required

1” M24 2.5t 0.62t 57 38 22 48 As required

1 1/8” M30 4t 1t 71 49 27 65 As required

1 1/4” M33 5t 1.03t 71 49 27 65 As required

- M36 6.3t 1.57t 87 53 35 73 As required

1 1/2” M39 7t 1.75t 87 53 35 73 As required

1 3/4” M42 8t 2t 102 66 40 90 As required

2” M48 10t 2.5t 115 75 49 99 As required

2 1/4” M56 15t 3.7t 143 97 56 124 As required

2 1/2” M64 20t 5t 143 97 56 124 As required

3” M76 30t 7.5t 163 106 66 140 As required

• Manufactured using only heat certified Australian Steel• Long shanks and special thread forms made to order.


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Grade-4 Eyebolts Long Shanks AS2317



Product Description



GRADE- 4 EYE BOLTS LONG SHANKS AS2317






Imperial AØ

Metric AØ

WLLF1

WLL F2 BØ C DØ E F Net Weight

(kg)

3/8” M10 0.25t 0.06t 21 14 9 19 17 0.061/2” M12 0.4t 0.1t 28 18 11 24 21 0.155/8” M14 0.4t 0.1t 35 23 14 31 27 0.285/8” M16 0.8t 0.2t 35 23 14 31 27 0.283/4” M18 0.8t 0.2t 42 30 16 35 38 0.463/4” M20 1.6t 0.4t 42 30 16 35 38 0.467/8” M22 2t 0.5t 50 32 20 41 41 0.851” M24 2.5t 0.62t 57 38 22 48 42 1.10

1 1/8” M30 4t 1t 71 49 27 65 52 2.101 1/4” M33 5t 1.025t 71 49 27 65 52 2.10

- M36 6.3t 1.57t 87 53 35 73 64 3.701 1/2” M39 7t 1.75t 87 53 35 73 64 3.701 3/4” M42 8t 2t 102 66 40 90 76 6.30

2” M48 10t 2.5t 115 75 49 99 89 9.502 1/4” M56 15t 3.7t 143 97 56 124 116 19.502 1/2” M64 20t 5t 143 97 56 124 116 19.50

3” M76 30t 7.5t 163 106 66 140 125 29.00

• Manufactured using only heat certified Australian Steel



This document may refer to the Eyebolt as the Lifting Point.

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Grade-4 Eyebolts AS2317

Product Description





GRADE- 4 EYE BOLTS AS2317




• Forged from high tensile alloy steel• Tempered• Electromagnetic crack testing to AS1171• Hi-visibility powder coating to AS4506• Manufactured exclusively from Australian Made Steel• Long shanks and special thread forms made to order

A Imperial

A Metric

WLL F1

WLL F2 B C D E G L Weight

(kg)

5/16” M08 0.8t 0.2t 27 30 12 48 10 21 0.17

3/8” M10 1t 0.25t 27 30 12 48 10 21 0.17

1/2” M12 1.6t 0.4t 27 30 12 48 10 21 0.17

5/8” M16 4t 1t 34 34 15 56 14 28 0.37

3/4” M20 6t 1.6t 41 40 17 70 16 35 0.60

7/8” M22 7t 2t 50 50 20 85 18 42 1.10

1” M24 8t 2.5t 50 50 20 85 18 42 1.10

1.1/8” M27 8t 2.5t 50 50 20 85 18 42 1.10

1.1/4” M30 12t 3t 60 60 26 105 26 52 2.50

1.1/2” M36 16t 4t 72 72 34 120 32 63 4.00


This document may refer to the Eyebolt as the Lifting Point

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Grade-8 Eyebolts



Product Description



GRADE- 8 EYE BOLTS






Metric AØ WLL(kg) BØ CØ DØ E F Net Weight

(kg)M8 n/a 20 20 8 16.0 13.0 0.05

M10 200 25 25 10 20.5 17.0 0.10

M12 250 30 30 12 25.0 20.5 0.18

M16 600 35 35 14 29.5 27.0 0.28

M20 1000 40 40 16 34.0 30.0 0.44

M22 1500 50 50 20 43.0 36.0 0.60

M24 1800 50 50 20 43.0 36.0 0.87

Working Load Limits are derived from the DIN 580 standard.However, we do not recommend these for lifting purposes.

• General purpose - Not For Lifting• Zinc Passivated surface finish

IS Range Eyebolts DIN580

Product Description

IS RANGE EYE BOLTS DIN 580




• Forged from high tensile alloy steel• Tempered• 100% electromagnetic crack testing to AS1171• Hi-visibility powder coating to AS4506• Manufactured exclusively from Australian Made Steel• Long shanks and special thread forms made to order


Each Eyebolt is clearly stamped with the permitted F2 WLL.F2 WLL - indicates safe use for non-axial lifts. F1 WLL - indicates loads which are in line with the axis of the threaded end of the eyebolt. F1 WLL allows up to four (4) times higher lifting ca-pacity whilst maintaining a 4:1 design factor of safety.

Please ensure that all information contained in this user guide has been read and understood prior to the safe use of the Grade-10 Lifting Eyenut. Failure to follow this guide may result in serious injury and/or property damage. Failure to follow this user guide voids the manufacturer’s warranty.

This document may refer to the Eyenut as the Lifting Point

A Imperial

A Metric

WLLF1

WLLF2 B1 B2 C D E G I K Torque in

Nm AF Weight (kg)

5/16” M08 1t 0.3t 33 30 30 11 43 11 18 55 7 16 0.23

3/8” M10 1t 0.4t 33 30 30 11 43 11 18 55 14 16 0.23

1/2” M12 2t 0.75t 33 30 30 11 43 11 18 55 22 16 0.23

5/8” M16 4t 1.5t 39 35 34 14 49 14 22 64 60 18 0.38

3/4” M20 6t 2.3t 48 42 39 16 56 16 28 69 105 24 0.60

7/8” M22 7t 2.3t 48 42 39 16 56 16 28 69 144 24 0.72

1” M24 8t 3.2t 56 50 50 19 71 19 33 86 182 27 1.10

1.1/8” M27 8t 3.2t 56 50 50 19 71 19 33 86 260 27 1.80

1.1/4” M30 12t 4.5t 69 60 60 22 85 22 42 110 345 34 1.90

1.1/2” M36 16t 7t 85 76 70 29 100 29 50 132 600 41 4.00

1.3/4” M42 24t 9t 110 100 95 38 132 38 69 179 930 55 7.80

2” M48 32t 12t 110 100 95 38 132 38 69 179 1380 55 8.20

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Grade-10 Swivel Eyenuts

User Guide



GRADE- 10 SWIVEL EYE NUTS






Imperial AØ

Metric AØ

WLL F1

WLLF2 BØ CØ DØ E Net Weight

(kg)

3/8” M10 0.25t 0.06t 28 24 11 25 0.18

1/2” M12 0.4t 0.1t 28 24 11 25 0.18

5/8” M16 0.8t 0.2t 34 28 16 40 0.30

3/4” M20 1.6t 0.4t 44 32 20 44 0.57

7/8” M22 2t 0.5t 50 33 20 44 0.57

1” M24 2.5t 0.62t 57 38 22 51 0.85

1 1/8” M30 4t 1t 71 48 27 65 1.60

1 1/4” M33 5t 1.25t 71 48 27 65 1.60

- M36 6.3t 1.57t 87 53 35 73 2.80

1 1/2” M39 7t 1.75t 87 53 35 73 2.80

1 3/4” M42 8t 2t 102 66 40 90 4.90

2” M48 10t 2.5t 115 72 49 99 9.50

2 1/2” M56 15t 3.7t 143 95 56 124 19.50

2 1/2” M64 20t 5t 143 95 56 124 19.50

3” M76 30t 7.5t 163 106 66 140 29.00

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Collared Lifting Eyenuts

Product Description



• Manufactured using only heat certified Australian Steel• Stamped WLL • Manufactured in accordance with AS2317

Available on Request:• Special Thread forms• Hot Dip Galvanizing, Zinc Passivating, Chrome Plating, Powder Coating• Conformance Certification• Testing & Certification

GRADE-4 IMPERIAL COLLARED LIFTING EYE NUTS




GUIDELINES FOR GENERAL USE

STUD MATERIALMaterial shall be minimum Class 4.6 with a tensile strength of 400 MPa minimum.

IS THE EYENUT TIGHT?Do not excessively tighten, but have less than 0.04mm gap between the collar and the face of the load.

HAS THE WORKING LOAD LIMIT BEEN CHECKED?Make sure the WLL for the eyenut is checked against the load being lifted.

DO THE THREADS MATCH?The threads of the eyebolt and stud or bolt must match in both size and thread type

HAS THE EYENUT BEEN INSPECTED PRIOR TO USE?Check the eyenut and discard if there are any signs of the following:• Deformation or distortion• Bent shank• nicks, cracks and gouges• Corrosion• Reduction in thread length or size• Poor thread condition (e.g. crossthreading, wear etc)• Excessive wear, including:

1. Reduction in diameter at the undercut2. Reduction in cross section

• Illegible markings• Evidence of excessive heat exposure

TEMPERATURE EFFECTS?The eyebolt shall only be used in the range of 0°C to 200°CPlease refer to the manufacturer for operation outside of this range.

TAPPED HOLESWhere using the eyebolt with a tapped hole, the length of thread engagement shall be at least the nominal diameter of the thread.

The payload substrate shall be of adequate strength to withstand the applied forces.

The following recommendations should be observed for minimum thread engagement of a tapped hole.• 1.50 D in Steel (minimum AS3678 G250)• 1.75 D in Cast Iron (minimum T250)• 3.00 D in Aluminum alloys (only available in longer

shank versions)(D = Eyebolt thread diameter, eg. M20)

Information that needs to be supplied with enquiries and ordersa) Nominal Thread Sizeb) Thread Typec) Thread Length, if not standardd) Surface Finish, unless self-colourede) Lifting Capacity as: (i) Axial WLL; or (ii) Transverse WLL; or (iii) WLL for particular conditions of use. f) Whether proof testing is requiredg) Whether a NATA test certificate is to be supplied h) Whether additional testing is required i.e: material analysis, ultrasonic, magnetic particle, Brinell Hardness etc.

Inspection Before Use1. Ensure the WLL is clearly legible.2. Clean the Eyenut and attaching threaded stud. Check for any

signs of deformation, cracking, nicks, gouges and excessive bruising, wear or corrosion.

3. Threads should be concentric and fit neatly into a standard nut.4. Check that the centre line of the eye is aligned with the centre

line of the thread.5. The threaded hole in which the eyebolt is to be fitted should

also be carefully checked to ensure the hole is free from dirt, grease and other contaminants that could restrict the eyebolts from seating correctly in the hole. Particular attention should be paid to the hole thread to ensure it is in good condition.

6. Check that the hole thread and the eyebolt thread are compatible.7. It is important to also carefully check the surface area around

the threaded hole (which the eyebolt collar will sit on) to ensure it is clean, free from deformation, cracking or any other problem that may restrict the eyebolt seating correctly.

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Care & Use

GRADE-4 IMPERIAL COLLARED LIFTING EYE NUTS






Imperial AØ

Metric AØ

WLL F1

WLLF2 BØ CØ DØ E Net Weight

(kg)

3/8” M10 0.25t 0.06t 28 24 11 25 0.18

1/2” M12 0.4t 0.1t 28 24 11 25 0.18

5/8” M16 0.8t 0.2t 34 28 16 40 0.30

3/4” M20 1.6t 0.4t 44 32 20 44 0.57

7/8” M22 2t 0.5t 50 33 20 44 0.57

1” M24 2.5t 0.62t 57 38 22 51 0.85

1 1/8” M30 4t 1t 71 48 27 65 1.60

1 1/4” M33 5t 1.25t 71 48 27 65 1.60

- M36 6.3t 1.57t 87 53 35 73 2.80

1 1/2” M39 7t 1.75t 87 53 35 73 2.80

1 3/4” M42 8t 2t 102 66 40 90 4.90

2” M48 10t 2.5t 115 72 49 99 9.50

2 1/2” M56 15t 3.7t 143 95 56 124 19.50

2 1/2” M64 20t 5t 143 95 56 124 19.50

3” M76 30t 7.5t 163 106 66 140 29.00

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Product Description



• Manufactured using only heat certified Australian Steel• Stamped WLL • Manufactured in accordance with AS2317

Available on Request:• Special Thread forms• Hot Dip Galvanizing, Zinc Passivating, Chrome Plating, Powder Coating• Conformance Certification• Testing & Certification

GRADE-4 METRIC COLLARED LIFTING EYE NUTS




GUIDELINES FOR GENERAL USE

STUD MATERIALMaterial shall be minimum Class 4.6 with a tensile strength of 400 MPa minimum.

IS THE EYENUT TIGHT?Do not excessively tighten, but have less than 0.04mm gap between the collar and the face of the load.

HAS THE WORKING LOAD LIMIT BEEN CHECKED?Make sure the WLL for the eyenut is checked against the load being lifted.

DO THE THREADS MATCH?The threads of the eyebolt and stud or bolt must match in both size and thread type

HAS THE EYENUT BEEN INSPECTED PRIOR TO USE?Check the eyenut and discard if there are any signs of the following:• Deformation or distortion• Bent shank• nicks, cracks and gouges• Corrosion• Reduction in thread length or size• Poor thread condition (e.g. crossthreading, wear etc)• Excessive wear, including:

1. Reduction in diameter at the undercut2. Reduction in cross section

• Illegible markings• Evidence of excessive heat exposure

TEMPERATURE EFFECTS?The eyebolt shall only be used in the range of 0°C to 200°CPlease refer to the manufacturer for operation outside of this range.

TAPPED HOLESWhere using the eyebolt with a tapped hole, the length of thread engagement shall be at least the nominal diameter of the thread.

The payload substrate shall be of adequate strength to withstand the applied forces.

The following recommendations should be observed for minimum thread engagement of a tapped hole.• 1.50 D in Steel (minimum AS3678 G250)• 1.75 D in Cast Iron (minimum T250)• 3.00 D in Aluminum alloys (only available in longer

shank versions)(D = Eyebolt thread diameter, eg. M20)

Information that needs to be supplied with enquiries and ordersa) Nominal Thread Sizeb) Thread Typec) Thread Length, if not standardd) Surface Finish, unless self-colourede) Lifting Capacity as: (i) Axial WLL; or (ii) Transverse WLL; or (iii) WLL for particular conditions of use. f) Whether proof testing is requiredg) Whether a NATA test certificate is to be supplied h) Whether additional testing is required i.e: material analysis, ultrasonic, magnetic particle, Brinell Hardness etc.

Inspection Before Use1. Ensure the WLL is clearly legible.2. Clean the Eyenut and attaching threaded stud. Check for any

signs of deformation, cracking, nicks, gouges and excessive bruising, wear or corrosion.

3. Threads should be concentric and fit neatly into a standard nut.4. Check that the centre line of the eye is aligned with the centre

line of the thread.5. The threaded hole in which the eyebolt is to be fitted should

also be carefully checked to ensure the hole is free from dirt, grease and other contaminants that could restrict the eyebolts from seating correctly in the hole. Particular attention should be paid to the hole thread to ensure it is in good condition.

6. Check that the hole thread and the eyebolt thread are compatible.7. It is important to also carefully check the surface area around

the threaded hole (which the eyebolt collar will sit on) to ensure it is clean, free from deformation, cracking or any other problem that may restrict the eyebolt seating correctly.

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Care & Use

GRADE-4 METRIC COLLARED LIFTING EYE NUTS






• Forged from high tensile alloy steel• Tempered• 100% electromagnetic crack testing to AS1171• Hi-visibility powder coating to AS4506• Manufactured exclusively from Australian Made Steel• Special thread forms made to order


Each Eyebolt is clearly stamped with the permitted F2 WLL.F2 WLL - indicates safe use for non-axial lifts. F1 WLL - indicates loads which are in line with the axis of the threaded end of the eyebolt. F1 WLL allows up to four (4) times higher lifting ca-pacity whilst maintaining a 4:1 design factor of safety.

Please ensure that all information contained in this user guide has been read and understood prior to the safe use of the Grade-8 Lifting Eyenut. Failure to follow this guide may result in serious injury and/or property damage. Failure to follow this user guide voids the manufacturer’s warranty.

This document may refer to the Eyenut as the Lifting Point.

A Imperial

A Metric

WLLF1

WLL F2 B C D E G L Weight (kg)

5/16” M08 0.8t 0.2t 27 30 12 48 10 21 0.17

3/8” M10 1t 0.25t 27 30 12 48 10 21 0.17

1/2” M12 1.6t 0.4t 27 30 12 48 10 21 0.17

5/8” M16 4t 1t 34 34 15 56 14 28 0.37

3/4” M20 6t 1.6t 41 40 17 70 16 35 0.60

7/8” M22 7t 2t 50 50 20 85 18 42 1.10

1” M24 8t 2.5t 50 50 20 85 18 42 1.10

1.1/8” M27 8t 2.5t 50 50 20 85 18 42 1.10

1.1/4” M30 12t 3t 60 60 26 105 26 52 2.50

1.1/2” M36 16t 4t 72 72 34 120 32 63 4.00

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Grade-8 Eyenuts

User Guide



GRADE-8 EYE NUTS




1. Observe WLL (Working Load Limit) and ensure proper planning before lifting operation. Do not exceed the WLL 2. Before use, it is important that the user observes relevant standards and other statutory regulations. Inspections shall only be carried out by competent persons.3. The material construction to which the Lifting Point will be attached shall be of adequate strength to withstand forces during lifting without deformation.The following recommendations should be observed for minimum thread engagement of a tapped hole.• 1.50 D in Steel (minimum AS3678 G250)• 1.75 D in Cast Iron (minimum T250)• 3.00 D in Aluminum alloys (only available in longer shank

versions)(D = Eyebolt thread diameter, eg. M20)When lifting light metals, nonferrous heavy metals and grey cast iron, special consideration should be given to the choice of thread and respective Working Load Limit to ensure that the thread corresponds to the requirements of the respective base material.4. Before installation and every use, visually inspect the Lifting Point and discard if there is evidence of corrosion, wear, weld cracks and deformation.5. The Lifting Point must be positioned on the load in such a way that movement is avoided during lifting a) For single leg lifts the lifting point must be vertically above the centre of gravity of the load b) For two leg lifts, the lifting points must be equidistant to/ or above the centre of gravity of the load c) For three and four leg lifts, the lifting points must be arranged symmetrically around the centre of gravity and in the same plane.6. For multi-leg sling assemblies, allowance should be made for the angle between the sling legs. Please refer to the Working Load Limit guidelines and other relevant standards e.g. AS3775 or AS3776 for requirements on reduction of Working Load Limit.7. Matching Of Threads: Extreme care should be taken to ensure that Eyebolts or Eyenuts are not screwed into threaded holes of different size or thread type.8. Where an Eyebolt or Eyenut is used in an untapped hole, the thread should engage a nut with a thread length of at least the full thickness of a standard nut.9. Where an Eyebolt is used in a tapped hole. Drill and tap the work piece so that the Eyebolt is installed perpendicular to the surface of the work piece. The work piece must be flat, providing complete contact for the under surface collar of the Eyebolt.10. Never rotate the Eyebolt or Eyenut whilst under a load. 11. Excessive tightening of the Eyebolt or Eyenut should be avoided.12. It should not be possible to enter a 0.04mm feeler gauge at any position between the collar and its seating.

13. Where 90°perpendicular loading is applied, the eye of the Eyebolt or Eyenut must be aligned in the vertical plane.14. Correct Eye alignment of the lifting point is required at all times. If this cannot be achieved use a shim washer under the collar. A shim washer should not be less in diameter than the diameter of the collar.15. Continuous slings must never be used with pairs of Eyebolts or Eyenuts.16. Effects of Temperature: The strength of the Lifting Point is adversely affected by excessively elevated temperatures. Where the temperatures are likely to exceed 200°C, the WLL has to be reduced accordingly:

Temperature °C Reduction of WLL, percent (%)-10 to 200 No reduction200 to 300 10300 to 400 25Above 400 Not permitted

17. Do not use under chemical influences such as acids, alkaline solutions and vapours. I.e. in or around pickling baths, hot dip galvanizing plants.18. After fitting, a periodic inspection should be undertaken by a competent person to examine the continued suitability.

Inspection Criteria• Ensure the Eyebolt or Eyenut thread and the tapped hole are

compatible• Ensure the Eyebolt or Eyenut is tight, but not excessively

tightened during fitting• Check that the under face of the collar of the Eyebolt or

Eyenut and the contacting surface of the load are smooth, flat and at right angles to the axis of the tapped hole

• The Working Load Limit and manufacturers markings must be clearly visible

• The thread of the Eyebolt or Eyenut has not been damaged in a manner likely to reduce the strength of the joint assembly

• Deformation of any part of the component• Visible damage such as notches, particularly in high stress areas• Wear should be no more than 5% of cross sectional diameter.• Evidence of any cracks• Evidence of any corrosion

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Grade-8 Eyenuts

Care & Use

GRADE-8 EYE NUTS






AØ BØ CØ DØ E

M8 20 20 8 18.5

M10 25 25 10 22.5

M12 30 30 12 26.0

M16 35 35 14 30.5

M20 40 40 16 36.0

M22 50 50 20 45.0

M24 50 50 20 45.0

• General Purpose - Not For Lifting• Zinc Passivated Surface Finish

IN582

IS Range Eyenuts DIN582

Product Description



IS RANGE EYE NUTS DIN582



Townley Drop Forge Pty Ltd 96 John Street, Brunswick East 3057

Tel (03) 9387 4155 Fax (03) 9387 3685

Email [email protected] Visit www.townleydropforge.com.au

ABN 97 133 257 324

Code Chain Size WLL Dimensions in mm Weight

mm tonnes A B C D E F G kg MH 10 2.5 250 65 86 25 110 25 55 1.5

MESH HOOKS






Load Ring:• Manufactured and tested to AS3776• High Tensile Alloy Steel• Hardened and Tempered• Powder Coated Finish• Manufactured exclusively from Australian Made Steel

Welding Lug:• Forged from G300 Mild Steel - AS3679.1 Grade 300PLUS• Readily weldable• Weld procedure included• Welding shall always be carried out by a qualified person to

AS1554.1:2014

Part No. WLL A B C D E F G H Weight (kg)

TWLP250 2.5t 40 82 34 68 28 14 14 92 0.42

TWLP400 4t 53 104 46 90 33 18 18 116 0.87

TWLP670 6.7t 68 138 60 116 45 23 23 155 2.00

TWLP1000 10t 68 141 60 132 56 27 27 175 3.10

TWLP1600 16t 102 210 92 192 70 38 30 240 7.00

TWLP Weld on Lifting Points

Product Description



TWLP WELD ON LIFTING POINTS




Load Ring:

• Forged from G300 Mild Steel - AS3679.1 Grade 300PLUS• Full Working Load Limit in all directions• 4:1 Design Factor• Surface Phosphated• If using the DPLP as a lashing point, stated WLL can be doubled• Available in sizes 1.6t, 2.5t, 4.0t, 6.7t and 10t• Welding shall always be carried out by a qualified person to AS1554.1:2014• Manufactured using only heat certified Australian Steel.

Part No. WLL A B C D E Weight (kg)

DPLP160 1.6t 100 24 30 42 18 0.4

DPLP250 2.5t 130 28 35 48 20 0.9

DPLP400 4.0t 160 38 45 62 22 1.6

DPLP670 6.7t 180 46 60 76 28 2.8

DPLP1000 10.0t 240 70 80 100 36 5.8

DPLP Weld on Lifting Points

Product Description



DPLP WELD ON LIFTING POINTS






The weld on lifting point must be positioned on the load so that twisting or turning is avoided

• For single leg lift, the lifting point should be vertically above the centre of gravity of the load.

• For two leg lifts, the lifting points must be equidistant to/or above the centre of gravity of the load.

• For three and four leg lifts, the lifting points should be arranged symmetrically around the centre of gravity in the same plane.

Working Load Limits (WLL) – Please see the Table below to determine WLL on 2, 3 or 4 leg lifts

Part No.

SinglePoint

2, 3 or 4 pointMaximum Included Angle

60° 90° 120°

DPLP160 1.6 2.8 2.2 1.6

DPLP250 2.5 4.4 3.4 2.5

DPLP400 4.0 7.0 5.5 4.0

DPLP670 6.7 11.7 9.2 6.7

DPLP1000 10.0 17.5 13.7 10.0

Working Load Limits (tonnes)

Manufacturers Specification

User Instructions

Inspection Criteria

Recommended Installation• Forged from G300 Steel - AS3679.1 Grade 300PLUS• Surface Phosphated• 4:1 Design Factor• If using the DPLP as a lashing point, stated WLL can be doubled• Available in sizes 1.6t, 2.5t, 4.0t, 6.7t and 10t• Full Working Load Limit in all directions

This Weld-on lifting point is manufactured in Australia using only heat certified Australian steel.

The Working Load Limit and Batch Identification is clearly marked on the Weld-on lifting point

• Observe WLL (Working Load Limit) and ensure proper planning before lifting operation. Do not exceed the WLL

• Only competent persons shall carry out inspections. Reference should be made to the relevant Australian Standard, equivalent Standard and other statutory regulation

• Prior to installing and at every use, visually inspect the lifting point and check for any cracks, corrosion, nicks, gouges, deformation, etc.

• The material/substrate to which the weld on lifting point will be welded to should be of adequate strength to withstand forces during lifting without deformation.

• Ensure compatibility with other lifting components used to sling a load, both in size and capacity.

• No Modifications shall be made to the weld on lifting point• Do not use under chemical influence such as acids, alkaline

solutions and vapours. i.e. in or around pickling baths, hot dip galvanizing plants.

• Care should be taken to calculate the WLL (Working Load Limit) when the lifting point is used in a multi-leg sling assembly. The reduction in WLL (Working Load Limit) for multi-leg assemblies should be checked with the relevant Standards e.g. AS 3775.

Only a competent person should undertake regular inspection and the lifting point shall be removed from service and discarded if there are any signs of wear or damage. The following inspection criteria should be adhered to:

a) The WLL (Working Load Limit) and all other markings shall be clearly visible

b) Discard where there is deformation, notches, cracks,corrosion, nicks or any other signs of damage or wear.

c) Discard where there are cracks or damage to welds and the weld area.

1. A competent person should inspect the assembly before each use.

2. Position the lifting point so that it may be easily accessible for inspection and for assembly/disassembly with a sling.

3. Check the material to which the weld-on lifting point will be welded. It should be of adequate strength to withstand forces during lifting without deformation.

4. Check material for cracks, corrosion, nicks or gouges. 5. The connecting surfaces must be free from dirt, oil, paint or

other contaminants.6. The welding area at the base of the weld-on lifting point

should not be reduced or removed.7. Do not weld on powder coated or painted surfaces. 8. Check all fittings connected to the weld-on lifting point are

free to move.






Important: Welding Operator to be qualified to AS1554.1: 2014 SP

Preparation

• Prepare material by thermal cutting and grinding.• Remove scale from weld area by grinding.• Align joint and tack components.• Tack welds to be a minimum length of 6 mm.• Tack ends and then incorporate in the main weld.• Start main run directly beneath eye opening

Code: AS 1554.1 (2014) SP, “Welding of Steel Structures”

Material: AS 3678 Grade 350, Steel Type 4

Joint Type: 8mm. minimum Fillet Weld (Single / multi run)

Welding Position: Horizontal 2F

Destructive Examination:Non Destructive Examination:

For welding operator qualification: One Macro to AS1554.1 SP requirements.• 100% visual scanning and examination.• N.D.T. method and percentage, as agreed with client.

F.C.A.W – Typical Settings

Consumable: AS 2203.1 ETP-GC/Mp-W503A.CM1 H10 or equivalent.NB. Refer to consumable manufacturer for user instructions and information.

Shielding Gas: Argon + 16 - 18% CO2 Consumable Size: 1.2mm

Gas Flow Rate: 15 to 18.7 l/Min Current Type: DC Electrode +

Electrical Stick-out: 15 mm Preheat: 50ºC. minimum

Preheat Method: Oxy-acetylene Preheat Measurement: Contact Thermometer

Amperage: 280 – 325 Volts: 29 - 31

G.M.A.W – Typical Settings

Consumable: AS 2717.1 ES6-GC/MW503AH or equivalent. NB. Refer to consumable manufacturer for user instructions and information.


Gas Flow Rate: 15 - 18 l/Min. Current Type: DC Electrode +



Amperage: 280 – 325 Volts: 29 - 31

M.M.A.W – Typical Settings

Consumable: AS 4855 B E4916 or equivalent.NB. Refer to consumable manufacturer for user instructions and information.

Consumable Size: 3.2 mm / 4.0mm Current Type: AC / DC Electrode +

Preheat: 50ºC. minimum Preheat Measurement: Contact Thermometer

Amperage: 3.2mm = 165 – 300 Amperage: 4.0mm = 160 - 180

Part No. WLL (t) FWL (L mm)

DPLP160 1.6 6

DPLP250 2.5 6

DPLP400 4.0 8

DPLP670 6.7 10

DPLP1000 10.0 12

Procedure prepared by: Ron Mays (Weld. Supv.7152, Weld. Insp.7682)

Minimum Fillet Weld Leg Length (FWL)


Welding Instructions







Load Ring:

• Forged from G300 Mild Steel - AS3679.1 Grade 300PLUS• Readily prepared chamfered welding base• Weld procedure included• Welding shall always be carried out by a qualified person to

AS1554.1:2014• Manufactured using only heat certified Australian Steel.

Part No. WLL B C D E Weight (kg)

PELP040 0.4t 28.0 23.0 13.8 42.0 0.18

PELP080 0.8t 34.0 28.0 16.5 53.8 0.32

PELP160 1.6t 44.0 33.0 20.0 61.8 0.62

PELP250 2.5t 57.0 38.0 24.0 67.0 0.93

PELP Weld on Lifting Points

Product Description



PELP WELD ON LIFTING POINTS




The weld on lifting point must be positioned on the load so that twisting or turning is avoided

• For single leg lift, the lifting point should be vertically above the centre of gravity of the load.

• For two leg lifts, the lifting points must be equidistant to/or above the centre of gravity of the load.

• For three and four leg lifts, the lifting points should be arranged symmetrically around the centre of gravity in the same plane.

Working Load Limits (WLL) – Please see the Table below to determine WLL on 2, 3 or 4 leg lifts.

Part No.

SinglePoint

2, 3 or 4 pointMaximum Included Angle

60° 90° 120°

PELP040 0.4 0.7 0.5 0.4

PELP080 0.8 1.4 1.1 0.8

PELP160 1.6 2.8 2.2 1.6

PELP250 2.5 4.4 3.4 2.5

Working Load Limits (tonnes)

Manufacturers Specification

User Instructions

Inspection Criteria

Recommended Installation• Forged from G300 Mild Steel - AS3679.1 Grade 300PLUS• 4:1 Design Factor• Available in sizes 0.40t, 0.80t, 1.6t and 2.5t• Full Working Load Limit in all directions

This Weld-on lifting point is manufactured in Australia using only heat certified Australian steel.

The Working Load Limit and Batch Identification is clearly marked on the Weld-on lifting point

• Observe WLL (Working Load Limit) and ensure proper planning before lifting operation. Do not exceed the WLL

• Only competent persons shall carry out inspections. Reference should be made to the relevant Australian Standard, equivalent Standard and other statutory regulation

• Prior to installing and at every use, visually inspect the lifting point and check for any cracks, corrosion, nicks, gouges, deformation, etc.

• The material/substrate to which the weld on lifting point will be welded to should be of adequate strength to withstand forces during lifting without deformation.

• Ensure compatibility with other lifting components used to sling a load, both in size and capacity.

• No Modifications shall be made to the weld on lifting point• Do not use under chemical influence such as acids, alkaline

solutions and vapours. i.e. in or around pickling baths, hot dip galvanizing plants.

• Care should be taken to calculate the WLL (Working Load Limit) when the lifting point is used in a multi-leg sling assembly. The reduction in WLL (Working Load Limit) for multi-leg assemblies should be checked with the relevant Standards e.g. AS 3775.

Only a competent person should undertake regular inspection and the lifting point shall be removed from service and discarded if there are any signs of wear or damage. The following inspection criteria should be adhered to:

a) The WLL (Working Load Limit) and all other markings shall be clearly visible.

b) Impairment including deformation, notches, cracks, corrosion, nicks or any other signs of damage or wear.

c) Cracks or other damage to the welding or weld area.

1. Inspection of the Assembly should be carried out by a competent person before each use

2. The Lifting point should be positioned so that it may be easily accessed for inspection and for assembly/disassembly with a sling.

3. Check the material to which the weld on lifting point will be welded. It should be of adequate strength to withstand forces during lifting without deformation.

4. Check material for any cracks, corrosion, nicks or gouges.5. The connecting surfaces must be free from dirt, oil, paint or

other contaminants6. The welding area at the base of the weld on lifting point

should not be reduced or removed7. Do not weld powder coated or painted surfaces8. Check all fittings connected to the weld on lifting point are

free moving








Important: Welding Operator to be qualified to AS1554.1: 2014 SP

Preparation• Prepare material by thermal cutting and grinding.• Remove scale from weld area by grinding.• Align joint and tack components.• Tack welds to be a minimum length of 6 mm.• Tack ends and then incorporate in the main weld.• Start main run directly beneath eye opening

Code: AS 1554.1 (2014) SP, “Welding of Steel Structures”

Material: AS 3678 Grade 350, Steel Type 4

Joint Type: 8mm. minimum Fillet Weld (Single / multi run)

Welding Position: Horizontal 2F

Destructive Examination:Non Destructive Examination:

For welding operator qualification: One Macro to AS1554.1 SP requirements.• 100% visual scanning and examination.• N.D.T. method and percentage, as agreed with client.

F.C.A.W – Typical Settings

Consumable: AS 2203.1 ETP-GC/Mp-W503A.CM1 H10 or equivalent.NB. Refer to consumable manufacturer for user instructions and information.


Gas Flow Rate: 15 to 18.7 l/Min Current Type: DC Electrode +



Amperage: 280 – 325 Volts: 29 - 31

G.M.A.W – Typical Settings

Consumable: AS 2717.1 ES6-GC/MW503AH or equivalent. NB. Refer to consumable manufacturer for user instructions and information.


Gas Flow Rate: 15 - 18 l/Min. Current Type: DC Electrode +



Amperage: 280 – 325 Volts: 29 - 31

M.M.A.W – Typical Settings

Consumable: AS 4855 B E4916 or equivalent.NB. Refer to consumable manufacturer for user instructions and information.

Consumable Size: 3.2 mm / 4.0mm Current Type: AC / DC Electrode +

Preheat: 50ºC. minimum Preheat Measurement: Contact Thermometer

Amperage: 3.2mm = 165 – 300 Amperage: 4.0mm = 160 - 180

Part No. WLL (t) FWL (L mm)

PELP040 0.4 6

PELP080 0.8 6

PELP160 1.6 8

PELP250 2.5 10

Procedure prepared by: Ron Mays (Weld. Supv.7152, Weld. Insp.7682)

Minimum Fillet Weld Leg Length (FWL)


Welding Instructions





• Forged - Hardened and Tempered• Equipped with Safety Catch

WLL A B C D E G Weight (kg)

1t 37 19 81 101 70 19 0.27

1.5t 44 22 90 113 77 21 0.38

2t 53 26 100 127 90 23 0.58

3t 62 32 120 150 110 28 0.82

4.5t 74 40 147 183 125 35 1.93



International Eye Hooks

Product Description

INTERNATIONAL EYE HOOKS






• Replacement Safety Latches• Available for Shank, Swivel and Eye Hooks

Catch Type To Suit Hook A B C D E F G

SC63/2 SSH08/125 14.0 28.5 43 34.5 5 N/A N/A

SC63/3 SSH160 20.0 31.5 51 41.0 6 N/A N/A

SC63/4 SSH250 SSHK250 25.0 43.0 73 59.0 6 N/A N/A

SC63/5 SSH320/500 SHHK320/500 25.0 44.0 77 63.0 6 N/A N/A

SC63/6 SSH630 SHHK630 34.5 61.5 95 79.0 8 N/A N/A

SC63/7 SSH800/1000 SHHK800 35.0 67.0 109 92.0 8 28 17

SC63/8 SHHK1210 39.0 87.0 140 117.0 10 47 16

SC63/9 SSHK1600 39.0 92.0 152 128.0 10 47 16SC63/10 SHHK2000 39.0 92.0 165 142.0 10 47 15

Catch Type A B C D E

IEHSC1 9.0 13.0 37.0 32.0 4

IEHSC15 12.5 14.0 41.0 37.0 4

IEHSC2 14.0 16.5 46.0 40.5 4

IEHSC3 15.0 18.0 46.0 49.0 4

IEHSC45 15.0 18.0 65.5 49.0 4

Dimensions: Safety Latch Kits – Shank Hooks & Swivel Hooks

Dimensions: Safety Latch Kits – International Eye Hooks

Safety Latch Kits

Product Description



SAFETY LATCH KITS




• Forged - Hardened and Tempered• Ball Bearing Swivel• Load Rated

WLL A B C D E G Weight (kg)

0.8t 36 30 139 177 13.5 20 0.8

1.25t 45 32 173 221 14.0 21 1.8

1.6t 47 47 201 255 17.0 25 2.2

2.5t 47 47 228 285 17.0 33 2.8

3.2t 53 41 252 321 19.5 42 4.1

5t 60 58 272 365 26.0 41 6.7

6.3t 67 83 360 470 33.0 47 8.9

10t 66 72 400 520 33.0 55 25.9

Dimensions and Working Load Limits

Swivel Hooks

Product Description



SWIVEL HOOKS






Rope Diameter

A B C D E H J M P R S Weight (kg)

Product code

20 76 102 62 33 21 33 178 75 38 25 24 1.5 FDT-CM20

22 86 114 70 41 25 40 200 83 44 29 25 2.5 FDT-CM22

26 105 130 83 49 29 46 235 100 50 35 29 4 FDT-CM26

28 114 143 92 57 32 50 257 114 57 38 32 4 FDT-CM28

32 133 152 108 64 35 60 286 124 64 41 38 7.9 FDT-CM32

36 to 42 152 184 127 70 43 67 337 146 76 48 44 12 FDT-CM38

44 to 54 170 220 180 100 54 89 390 180 90 63 51 28 FDT-CM52

58 to 64 240 330 230 135 76 135 570 267 140 82 76 30 FDT-CM64

• Manufactured in Australia• Cast Alloy Steel• Available for rope sizes 20mm to 64mm• 100% Magnetic particle inspected in accordance with AS1171• Ultrasonically tested in accordance with AS2574• Manufactured in accordance with BS463 to meet the performance requirements of AS1666 Wire Rope Slings

Surface finish options include:

• Black self colour• Galvanized• Painted

Commonly known as Spelter or Poured Sockets, FDT closed metalling sockets are manufactured in Australia from high quality alloy cast steels.

Closed Metalling Sockets

Product Description

CLOSED METALLING SOCKETS




Rope Diameter

A B C E F Weight (kg)

Product code

6 41 90 13 12 40 0.3 FDT-CW06

10 61 127 15 17 51 0.6 FDT-CW10

13 75 165 19 21 71 1.2 FDT-CW13

16 86 220 21 44 111 2 FDT-CW16

20 100 245 25 36 116 4.2 FDT-CW20

• Manufactured in Australia• Cast Alloy Steel• Available for rope sizes 6mm to 20mm• 100% Magnetic particle inspected in accordance with AS1171• Ultrasonically tested in accordance with AS2574



Closed Wedge Sockets

Product Description

CLOSED WEDGE SOCKETS






Rope Diameter L W d Weight (kg) Product code

8 - 9 40 46 8 0.5 FDT-DTG9

10 - 12 40 52 10 0.8 FDT-DTG12

16 46 58 10 1 FDT-DTG16

20 - 22 56 76 12 1.2 FDT-DTG22

26 - 28 61 78 12 1.6 FDT-DTG-28

Double Throated Rope Grips

• Manufactured in Australia in accordance with AS2076

Product Description

DOUBLE THROAT ROPE GRIPS




Rope Diameter

A B C D H J K L M O Weight (kg)

Product code

10 51 43 38 30 21 112 16 22 43 38 0.5 FDT-OM10

13 60 52 44 24 22 135 21 29 48 44 0.8 FDT-OM13

16 70 64 50 29 27 159 24 35 56 50 1.1 FDT-OM16

20 76 67 62 33 33 175 29 38 70 64 2 FDT-OM20

22 86 76 70 41 40 197 32 43 78 70 2.5 FDT-OM22

26 105 89 83 49 46 237 38 48 89 86 5 FDT-OM26

28 114 102 92 57 50 262 41 50 94 92 6.5 FDT-OM28

32 133 111 108 64 60 297 48 54 111 105 10 FDT-OM32

36 to 42 152 114 127 70 67 330 57 65 135 127 14 FDT-OM38

44 to 54 195 170 190 100 100 450 90 90 180 175 45 FDT-OM52

58 to 64 240 270 225 120 115 620 105 130 240 230 85 FDT-OM64

70 250 295 230 130 125 670 120 145 260 255 110 FDT-OM70

• Manufactured in Australia• Cast Alloy Steel• Available for rope sizes 10mm to 70mm• 100% Magnetic particle inspected in accordance with AS1171• Ultrasonically tested in accordance with AS2574• Manufactured in accordance with BS463 to meet the performance requirements of AS1666 Wire Rope Slings



Commonly known as Spelter or Poured Sockets, FDT open metalling sockets are manufactured in Australia from high quality alloy cast steels.

Open Metalling Sockets

Product Description

OPEN METALLING SOCKETS






Rope Diameter

A B C D E F Weight (kg)

Product code

8 to 10 60 135 8 16 22 52 1 FDT-OW10

13 75 206 24 24 45 90 4 FDT-OW13

16 85 235 30 33 54 85 5.5 FDT-OW16

20 to 22 110 300 35 36 67 120 8.5 FDT-OW22

26 to 28 135 350 43 42 77 144 18 FDT-OW28

32 200 445 45 56 70 200 26 FDT-OW32

38 240 540 58 60 105 210 39 FDT-OW38

• Manufactured in Australia• Cast Alloy Steel• Available for rope sizes 8mm - 38mm• 100% Magnetic particle inspected in accordance with AS1171• Ultrasonically tested in accordance with AS2574



Open Wedge Sockets

Product Description

OPEN WEDGE SOCKETS




Rope Diameter A B C D E Weight

(kg) Product code

8 48 36 13 27 8 0.2 FDT-SHT08

10 58 45 16 33 10 0.4 FDT-SHT10

11 71 52 20 39 11 0.5 FDT-SHT11

13 84 60 23 47 14 0.6 FDT-SHT13

14 to 16 96 71 27 52 17 0.7 FDT-SHT16

18 to 20 117 84 29 63 22 1.0 FDT-SHT20

22 130 95 34 69 24 1.5 FDT-SHT22

24 140 105 36 76 26 1.8 FDT-SHT24

26 155 115 40 82 27 2.5 FDT-SHT26

28 170 125 44 90 30 3.0 FDT-SHT28

32 192 140 46 100 33 5.0 FDT-SHT32

36 205 150 50 110 37 6.7 FDT-SHT36

38 to 42 235 170 56 125 44 11.4 FDT-SHT42

44 260 198 64 135 47 11.4 FDT-SHT44

48 275 200 66 148 51 12 FDT-SHT48

52 to 54 300 225 72 163 55 20 FDT-SHT54

58 330 245 82 174 61 28 FDT-SHT58

64 375 275 92 200 67 44 FDT-SHT64

70 to 75 405 310 105 223 77 52 FDT-SHT75

• Manufactured in Australia in accordance with AS1138• Cast Steel• Available for rope sizes 8mm to 75mm• Holes drilled on request

Solid Heart Thimbles



Product Description

SOLID HEART THIMBLES

LIFTINGBALUSTRADES WIRE ROPE RIGGING

WE ALSO SPECIALISE IN THE FOLLOWING

KT DANDENONG1/28 Johnston Crt DandenongVIC, Australia, 3175 Call: (03) 9794 5570

KT CAMPBELLFIELD6/1880 Hume Highway CampbellfieldVIC , Australia, 3061 Call: (03) 9357 9611

KT LAVERTON NORTHUnit 1, 94 Boundary Road, Sunshine WestVIC, Australia, 3020Call: (03) 9314 4599

KT KILSYTH1/120-122 Canterbury Rd Kilsyth SouthVIC , Australia, 3137Call: (03) 9761 4125

www.keblestrading.com.au

RIGGINGTest Lab No. 13554) and AS/NZS ISO9001 ... Metric - Grades L , P & S Certified (Certificate...

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Transcript of RIGGINGTest Lab No. 13554) and AS/NZS ISO9001 ... Metric - Grades L , P & S Certified (Certificate...