Rich. Klinger Dichtungstechnik Company Presentation
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WELCOME KLINGER Dichtungstechnik GmbH & Co KG
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Welcome to KLINGER Dichtungstechnik Placed in the wonderful surroundings of the wineyards in Gumpoldskirchen, Austria the success story of Klinger Dichtungstechnik began in the year 1893 as Richard Klinger invented the jointing sheet. Since this first jointing sheet many things have technically changed but one thing remains constant - Klinger Dichtungstechnik is number 1 in developing and producing revolutional high grade gasket materials. New technologies and more severe environmental constraints together with the improvements of analytical methods for emission reduction require permanent development of the original gasket concept. If there are customer specific demands for new products KLINGER® is known worldwide as reliable partner. Are there demands for modified PTFE materials best performing also at high temperatures? KLINGER®top-chem materials are suitable for the whole range of dangerous media´s and with KLINGER®top-chem2000 there is a modified PTFE sealing material with unique load bearing capabilities at high temperatures up to 260 ºC existing which is just available from KLINGER Dichtungstechnik. Is there a need for fibre reinforced gasket materials with a long service life and perfect tightness at high temperatures? KLINGER®top-sil-ML1 - a milestone in gasket material technology developed by KLINGER Dichtungstechnik is the solution. This new material concept with its unique multi-layer structure leads to a completely new property profile of fibre reinforced gasket materials. Is a gasket calculation necessary for a special application? The powerful gasket calculation program KLINGER®expert 5.1 allows the trained specialist a simple and quick selection of a suitable gasket material for the chosen application. This versatile piece of software is a indispensable advisor in many scope´s of construction, engineering and maintenance. KLINGER Dichtungstechnik offers the best solution even for complex applications and is renowned worldwide for its problem solving competency. Exclusive distributor in Russia - ILMA LLC www.ilma-sealing.com
Transcript of Rich. Klinger Dichtungstechnik Company Presentation
WELCOME
KLINGER Dichtungstechnik
GmbH & Co KG
Who is Klinger Dichtungstechnik?
Family-owned company built up in Gumpoldskirchen (Austria) in 1893
Manufacturer of asbestos free fibre reinforced sealing gaskets and PTFE-sealing materials
Market leader in Europe
Part of the Klinger-Group, a manufacturer of industrial gaskets and valves
Our core competence
• Professional support for gasket selection
• High grade reliable products for the given applications
• Technological leadership
• Worldwide service and sales
• Huge experience:– More than 100 years with sealing technologies– More than 30 years with asbestos-free materials
Our laboratory
• The only Research and Development for gasket sealings within the Klinger-Group
• Quality assurance for every batch→ ~ 6.000 batches per year→ ~ 30.000 tests per year
• Tests of materials produced in all other manufacturing plants every quarter
Product Range
Asbestos free gasket materials
www.klingerquantum.com
Unique flexibility at high temperatures
A vision becomes realityKnown fibre-reinforced gasket materialsgenerally have not been able to fulfil theexpectations with regard to flexibility athigher temperatures.
In 2009, KLINGER revolutionizes thecapability of fibre reinforced gasketmaterials.
Long time flexibility test for 1200 h
Chemical resistance
Suitable also with following media
• Amines• Sulfur compounds• Additives for fuels• different Acids (Sulfuric acid, Nitric acid, hydrochloric acid, etc.)
Better resistance against Radioactivity
Approvals and certificates
BAM (65ºC, 160 bar) - Oxygen KTW (also for hot water) - Water DIN-DVGW - Gas TA-Luft (300 ºC) Fire Safe acc. to DIN EN ISO 10497
Engineered PTFE gasketsKLINGER®top-chem
Materialbasis
Modified PTFE material with unique load bearing properties.Exceptional performance in applications with high mechanical requirements at high temperatures
Decrease in thickness at 250 °C and 50 MPa:
Standard modified PTFE KLINGER®top-chem2000
~ 35 % ~5 %
KLINGER®top-chem 2000
Advantages of KLINGER®top-chem2000
Maximum service temperature260 °C
No embrittlement
High residual stress
Long service life because of highstress retention
BAM-approval for oxygen 100 bar and 200 °C, also for liquid oxygen
No equivalent material to KLINGER®top-chem2000available worldwide
KLINGER®top-chem 2000
Applications where KLINGER®top-chem2000 is used:
KLINGER®top-chem 2000
Medium Temperature Pressure
Thermal oil 250°C 5 bar
Liquid oxygen -196°C 40 bar
Nitrobenzene 210°C 5 bar
Steam 255°C 42 bar
Approvals and Certificates
BAM certificate (100 bar, 200 ºC, also liquid oxygen)
KTW approval
DIN-DVGW
FDA conformity
TA-Luft
Fire Safe certificate
KLINGER®top-chem 2000
Case history 1:
A chemical plant manufactures nitric acid. A competitor’s PTFE gasket had been found to give the best service life …
6 months.
KLINGER®top-chem 2000
The Hot Compression test is an excellent screening method for determining the crush resistance of gasketing products.
Actual photograph of gasket
previously installed in this plant.
Actual photograph of
KLINGER®top-chem-2000
gasket now used in this plant.
KLINGER®top-chem 2000
SUMMARY of the Nitric acid Plant:
2003: Testing begins using KLINGER®top-chem-2000 gaskets.
2004: KLINGER®top-chem-2000 becomes the plant wide gasket.
2007:Performance was checked.
Gasket lifetimes TRIPLED!
KLINGER®top-chem 2000
Case history 2:
A chemical plant continued to use it’s “best service life” gasket despite continued and
Serious gasket blow-outs.
KLINGER®top-chem 2000
This is an actual photograph of a used KLINGER®top-chem-2000 gasket from this plant.
These are actual photographs of the other gaskets from this plant.
KLINGER®top-chem 2000
SUMMARY of the Chemical Plant:
1997: Testing begins using KLINGER®top-chem-2000 gaskets.
1998: KLINGER®top-chem-2000 becomes the standard.
1999:Performance was measured.
Gasket purchases were reduced by 70%!
KLINGER®top-chem 2000
KLINGER®expert
Calculation tool for Klinger-gaskets
• Free download on www.klinger.co.at
• Also in Russian-Language available
• Quick calculation for required surface pressures
Worldwide leader in gasket technology
www.klinger.co.at
