Project: Lucky Rice mill processes

Group members:Hamna LatifRabia Sardar

Rabia Abdul rehman

Introduction

The study area is selected to observe the

process and production issue measures in Lucky

Rice Mills,

7-Km, Burewala Road, Vehari Lucky Rice Mills is

situated along the main highway named Multan

Road which links Vehari City to Burewala City.

The study encompasses the area of 39 kanals

consisting of the factory area

Variety of rice:

Super karnal basmati kainat

PICTURES OF LUCKY RICE INDUSTRY

METHODOLOGY use to collect data from lucky rice mills

Primary Data Collection Tools Questionnaire and ChecklistFocused Group DiscussionsField Tests (production issues)

Primary Data Collection SurveyWalk through/recognized Survey Survey through Household Questionnaire

Sources of Secondary DataLucky Rice Mills Production department reportPrevious year’s production condition

Noise Levels

Sampling Point Sound Level (DBA) NEQS

Boiler 82.7 80

Machinery 78.3 80

Vessels 77.1 80

There are many processes in this industry such as: Paddy cleaning, Time (80 to 100 bags in 1hour)

Husking, Time (20 to 25 bags in

1hour) Fault

Whitening, Time (40 to 50 bags 1hour)

Processes

Pre-Cleaning

Time (25 bags in 1hour) Fault

De-Stoning, Time (40 bags 1 hour)

Paddy Separating, Time (40 to 50 bags in 1hour)

Thickness Grading, Time( 40 bags in hour)

Polishing, Time (50 bags in hour)

Sifting, Time (Few second sift next plant)

Length Grading,

Time (25 bags in 1hour) Fault

Color Sorting Time (40 bags in 1hour)

Packing. Time (5bags per mint)

Yield and ProductionParticulars Yield Raw Rice make 50% rice

Husk 6%

Broken Rice 3%

Rejected Rice 0.5%

Mill capacity Particulars Manufacturing requirements

Plant capacity 90%Number of Working Hours 12 hours in 24 hoursNumber of Days rice process complete

Previous year production

Years Actually produce

Target

2012 50000 bag prepare

70000

2013 40000 bags prepare

60000

2014 60000 bags prepare

70000

Issues in lucky rice mills:

If use new chine’s husking machines then we produce 100000Pre-cleaning timing more because they use low quality this machine , because sometimes pre-cleaning machine stuck Some machines damaged there is no specialists to prepare at the momentSometimes they stop production due to load shading Their machines create high level noises