2005 5

RFID

CEMEX

DeviceNet

EtherNet/IP:

6

Automation Today is published by

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27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong Tel: (852) 2887 4788 ¥ Fax: (852) 2508 1846

EDITO R:

Gail Anderson — gmanderson@ra.rockwell.com

ROCKWELL AUTO M ATION GREATER CHINA

4/F, Office Tower 1, Henderson Center, 18 Jianguomennei Ave

Dongcheng District 100005, Beijing

Tel: (86)10/6518 2535 ¥ Fax:(86)10/6518 2536

Contact: Michelle (Hongmei) Chen — hmchen@ra.rockwell.com

'2005 Rockwell Automation. All rights reserved. The contents of this

publication may not be reproduced in whole or part without the consent of the copyright owner.

...

--

, ,

A R C

20

FDA( )

Scott Summerville

2 2005 5

2005 5 3

2 ......

4 RFID

4

4 RAAMP M R O

4

6

5

12

13

14 Entek

15

16 CEMEX 547

18 6%

20

22

24

26

28 , !

30

34 10% 6

35 CIP EtherNet/IP

36

37 Allen-Bradley IEC

37 FLEX I/O

38 PanelView

38 MicroLogix 1200

38 GuardPLC

39

39 PowerFlex70

39 POINT I/O

2005 4

(RFID)

RFID

RFID

RFID

RFID

RFID

RFID

www.rockwellautomation.com/services

Sujeet

Chand

RFID

RFID

RFID RFID

RFID

RFID

www.rockwellautomation.com/rfid

R A A M P M R O

RFID

Durr AG

2003 HeinzDurr

Durr AGAllen-Bradley

ControlLogix RockwellSoftware

MES Durr AG

4 2005 5

14

Owens Corning

M R O (

)

(RAAMP)

M R O

RAAMP 150

M R O

RAAMP 114

www.rockwellautomation.com/solutions

/costsavings

(MES)

, 400%

Industry Directions

106

MES

(GMS)

John McDermott

6†(6 )

MES

MES

70%

600% 57%

MES

11% 15%

MES

www.interwavetech.com

EncompassHelm HMSAMETEK

(AMETEK-APT) Phoenix Digital

Encompass Helm

HMS

AMETEK-APT

Phoenix Digital

www.automation. rockwell.com/encompass/index.html

2004 10

www.rockwellautomation.com/about_us/env_report/2003/index.html

2005 5 5

2005 2 28

(Rockwell Automation)

2005

(CAOTM

2004 35%

O E M

M V

G M S

2008

2008

2005

/

18 1 4 100005

010-65182535 010-65182536 Email: efwang@ra.rockwell.com

3

2005/05

6 2005 5

Paul Moylan

Moylan

Mike Jamieson

Moylan

Jamieson

50%

2003 2500 60

Anheuser-Busch

99% 10%

( 27% )

Jamieson

▼

2005 5 7

10%

95%

2006 1

7 10

Sara Lee Campbell Soup

Girish Nautiyal

Nautiyal

3

KRBL

Basmati

10%

KRBL

Towler

SoftLogix

RSView32

1,008

(I/O) 16

DeviceNet

RSView32

KRBL

25%

10

20% 3,600

KRBL

Nautiyal

Nautiyal

O E M

Kisters Kayat

A l l e n - B r a d l e y

ControlLogix

Kisters

Kayat Gary Hunt

8 2005 5

(FDA)

(HACCP)

( H A C C P

)

2002

2002 7

4 Con Agra

35.4 1900

Con Agra

...

Moylan

(RSMACC)

( 20

)

24

Fonterra( )

David Vickery

(RFID)

RFID

Noel Platt

RFID

RFID

R S M A C C

RSBatch

A R C

(OEE)

(MES) 1400

MES

RSBizWare ASP.Net

10

O P C

PLC

RSSQL MES

HACCP

2005 5 9

H A C C P W eb

RSView

ControlLogix ControlNet

DeviceNet EtherNet/IP

RSBizWare

Platt

(AFTA)

McCain Food( )

Fonterra( )

Ko Cheng Han

ISA S88 ISA S95

S95

Sequencia

S88

Morinaga

RSBizWare Batch

Morinaga 40

17 RSBizWare

Batch

RSBizWare Batch

S88

ERP

Morinaga

Jamieson

10 2005 5

(CDC) 7600

5000

65

9.11

(FDA)

30

2002

FDA

A R C

John Blanchard

10%

8000

FDA

Blanchard 20

FDA

100

2005 1

E

2003 5

2005 5 11

Lorenzo Majewski

W eb

Majewski

Paul

Moylan

2004 3 FDA

FDA Camille E.

BrewerMoylan

&

G E M C O

G E M C O

12 2005 5

3 5

(Rockwell Automation)

200

(Mary Jane

Hall)

50

(Mary Jane Hall)

1998

500

22

--

2005 5 13

2005

2004 12

2004 11

SMC

DeviceNet

11

44

9600

10

20

- 2004 12

200

CLX SLC PanelView

4 15

- ,

,

,

RCM

CACT

X M CACT

5 , 10

, 30

,

,

R C M

,

,

,

,

,

, ,

,

, ,

www.rockwellautomation.com.cn ,

-

14 2005 5

2005 5 15

2004 12

-

1336-Force

PLC-5

Modbus

MicroLogix DeviceNet

- -

C E M E X

547DeviceNet 1

16 2005 5

CEMEX

CEMEX

CEMEX

CEMEX 1906

2004 80

CEMEX

45

CEMEX

CEMEX

DeviceNet

DeviceNet

CEMEX

I/O

DeviceNet

DeviceNet

Allen-Bradley PLC 5/80

DeviceNet

64

8 (MCC)

FLS ECX

NT

R S L i n x

RSLogix

RSNetWorx

10

CEMEX 1

50%

50

45

CEMEX 547

CEMEX

16

1,750

50

DeviceNet

M C C CEMEX 40%

20%

7 10

DeviceNet

M C C

DeviceNet

5 700

CEMEX

Allen-Bradley

CEMEX

Nuruddin Khondakar

DeviceNet

www.ab.com/networks/devicenet

2005 5 17

W est

End 1859

1888

(SAB)

W est End

W est End

Southwark

1 9 9 3 L i o n

Nathan

W est End

W est

End

W est

End Richard Boiwko

Boiwko

50

2001

Boiwko

(2001

2002 )

Adelaide

Sage

Automation

( )

115

700

Sage Automation

ControlNet

DeviceNet

S a g e

Automation James

W akefield

Allen-Bradley

ControlLogix

(HMI)

ControlNet ControlLogix

ControlLogix DeviceNet

18 2005 5

6 %DeviceNet

50,000

Data Highway Plus(DH )

Allen-Bradley

SLC5/04

Allen-Bradley SLC5/04

D H

ControlLogix

DeviceNet

115 162

Allen-Bradley 32

30

DeviceNet

330 Flex I/O Stack Lights

RSLinx

S C A D A

Sage

ControlLogix

W akefield

Richard

Boiwko

50

DeviceNet

DeviceNet

DeviceNet

W akefield

DeviceNet

T

6%

Boiwko

DeviceNet

50000

2005 5 19

20 2005 5

(PLC) (PAC)

(DCS)

Glenn Schulz

(RSMACC)

A R C W ill

Chin

PLC

Coors

RSMACC

PLC

200

RSMACC

PLC

Coors

Matthew Meyer

Meyer RSMACC

Schulz

RSMACC

2005 5 21

Chin

FDA

21CFR Part 11

2002

F D A

(HACCP)

Chin

RSMACC

Tad Palus

M C C ( )

PLC

I/O

ControlLogix

I/O

HART

/

Compact

I/O

SLC-500 I/O

/

PLC-5 I/O

(RSMACC)

www.software.rockwell.com/rsmacc

6000

A R C

10

50 %

Carlton & United

Breweries Yatala

Allen-Bradley ControlLogix

DeviceNet

Rockwell Software

ViewAnyWare HMI

$100,000

Mike Jamieson

Don Lovell

RS RS

FDA HACCP(

)EU18

21

Jamieson

C E O

Lovell

22 2005 5

5 10

Lovell

Lovell

ROI Return on Investment

4

Lovell

21

PLC

G E M C O

2005 5 23

24 2005 5

/

1

1=2

(Integrated Architecture)

/

NetLinx

FactoryTalk

/

Logix NetLinx

ViewAnyWare FactoryTalk

Logix

NetLinx

ViewAnyWare

FactoryTalk

Logix

ControlLogix

(PAC)

Logix

NetLinx

/

(ControlBus)

ControlBus

ControlLogix

EtherNet/IP ControlNet

DeviceNet CIP(

)

ControlBus

ControlLogix

L o g i x

CompactLogix FlexLogix DriveLogix

SoftLogix

RSLogix 5000

RSLogix 5000

Logix

O E M

RSLogix 5000

(Program) (Routine)

Program

Program

RSLogix 5000

I/O

I/O

I/O

2005 5 25

NetLinx

DeviceNet

ControlNet

EtherNet/IP

CIP( )

NetLinx

ViewAnyWare

ViewAnyWare

RSView Studio

ViewAnyWare

Logix FactoryTalk

NetLinx

FactoryTalk

FactoryTalk

FactoryTalk

SAP Oracle

FactoryTalk

MES RSBizWare

ERP

FactoryTalk

FactoryTalk

1 1>2

26 2005 5

316 17

(Economist)

(GraemeMaxton)

16

(Rock wellAutomation)

(Steven

Eisenbrown)

70%

2005 5 27

IBM P C

99% 96%

98%

97%

O E M

:

(Steven.A.

Eisenbrown)

1976

( 3 21

)

28 2005 5

, !-

(Rockwell Automation)

2004

(

)

(1)

(2)

(3) (4)

Partner

A-B

PLC ,

Mary Jane Hall

,

, ,

,

, , ,

?

(1)

(2)

(3)

(1)

(2)

(3)

,

,

,

,

:

1968 11

1984 -1988

1990 -1993

1993 -1996

1996 ---2001

2002 4 ---

2005 5 29

)

CIP

PLC-5

ControlLogix5550 DCS

- - -

CIP)

1 1 21 150090 2 150090)

:

:

Abstract: This project is used in a dry-tower extension

program of a famous multinational dairy

product company, i.e. automation design

and function realization of wet area. It

adopts the advanced automation control

technology and takes advantage of

Rockwell Automation’s three-layer network,

achieving accurate and stable control.

Keywords: three-layer network automation control

non disturbed exchange

EtherNet)

ControlNet DH+)

4 ControlLogix 2

PLC5 2 1

CIP TANKER)

CIP HOT CIP COLD)

PLC

EtherNet PLC

EtherNet

RSSQL MSSQL

CIP

2.1 PLC

PanelView PanelView

DeviceNet PLC

2.2 PLC

CIP(cleaning in place)

PLC )

2.3 PLC

CIP COLDHOT)

2.4 CIP TANKER PLC

PanelV iew

PanelView CIP TANKER

DeviceNet PLC

5

CIP

32 2005 5

2.5 CIP COLD (HOT) STATION

CIP COLD

, CIP HOT

CIP TANKER PLC

CIP COLD (HOT)

STATION PLC PLC

PLC PLC5-/40

PLC5-/60

3.1 ControlNetControlNet

IEC61158

PLC PLC

MMI I/O

99

20KM

ControlNet

I/O

Producer/Consumer

I/O

I/O ControlNet

PLC ControlNet

ControlLogix PLC5

3.2 EtherNet

EtherNet

TCP/IP W indows NT

ODBC)

3.3 DH+

DH+

PLC-5

DH+ DH+

64

PanelView

PLC-5 ControlLogix PLC

3.4 DeviceNet

DeviceNet

DeviceNet

FLEX I/O

DeviceNet DH+ ControlNet

EtherNet

DeviceNet

I/O

4.1

InTouch7 1 ControlNet

DELL

CIP

4.2

PLC

PLC

TCP/IP

TCP/IP

SQL)

4.3

CIP COLD

PLC A B C D

DH+

PLC-5

PLC

M S G

PLC

PLC

I/O

I/O I/O

I/O

PLC PLC

PLC

CIP HOT STATION

:

[1] .

.

, 2000.3

[2] .

. , 1995

:

(1966-)

A-B

34 2005 5

1970

1998

30 18

10

3200

----

1996

Soderberg

----

186KA

300KA

60KA

1996 4 20

8

PLC-5

SLC-500

PLC-5 SLC-500

60

SLC500 Devlces NET

220KV 6 SLC500 6

6 SLC500

6

6 Miclogix1500

Miclogix1500

PID

Logix5500

PLC

14 PLC-5 8 SLC-500

Allen-Bradlley PLC

DH+ RS32

Panel view

1998

1 6 0 0 0 K W h 1 4

300KWh--- 10%

600

2001

ISO14001 ----

90%

10% 690%

2005 5 35

DeviceNet“ ControlNet“

CIP (

)

O D VA( DeviceNet )

ControlNet International

O D VA

ControlNet International

EtherNet/IP ( IP

)

CIP“( )O D VA(Open DeviceNet Vendor

Association) CI(Contr olNet

International)

O D VA CI

CIP( )

D e v i c e N e t

EtherNet/IP ControlNet

CIP

(Profiles)

CIP DeviceNet ControlNet

EtherNet/IP

CIP

CIP C A N

DeviceNet CIP

C T D M A ControlNet

CIP TCP/IP

EtherNet/IP EtherNet/IP

IEC61158 IEC61784

CIP

CIP Safety“C I P “ CIP

Safety“ CIP Sync“ CIP Motion“

CIP Safety

CIP Safety

SIL3(IEC61508)

CIP Safety

DeviceNet

D e v i c e N e t

Safety CIP

S a f e t y

EtherNet/IP

EtherNet/IP

Safety

EtherNet/IP“EtherNet/IP“ = CIP+ TCP/IP

(+-100 )

/

TCP/IP

EtherNet/IP

TCP/IP ASIC

EtherNet/IP

EtherNet/IP

EtherNet/IP

TCP/IP

TCP/IP

HUB SWITCH

VLAN IGMP Snooping QoS

10Mbps 100Mbps

1Gbps 10Gbps

EtherNet/IP TCP/IP

TCP/IP

EtherNet/IP

CIP

EtherNet/IP

¥

¥

(I/O )

¥

¥

¥

¥ (EDS)

¥

¥

2 EtherNet/IP

1 CIP

3 EtherNet/IP

36 2005 5

(Rockwell

Automation)

(Intelligent

Motor Control)

,

DeviceNet

DeviceNet

Logix

DeviceLogix

FLEX I/O

FLEX I/O

1 2

FLEX I/O

1794-BR017A-EN-P

ANSI/ISA-S71.04-1985 G1 G 2 G 3

IEC 60654-4 1 2

UL746E

www.ab.com/io/

FLEX I/O

Allen-Bradley

IEC

1492-K

1492-J

1492-J Size 3 Size 10

1942-L

Allen-Bradley IEC

50%

1942-L

1942-K

Allen-Bradley IEC

IP2X

UL CSA

O E M

Fast Track

Fast Track

www.ab.com/industrialcontrols/products/terminal

_blocks_and_wiring/iec/iec_blocks_family.html

2005 5 37

I/O 100Mbps

GuardPLC IB16 I/O

16

24V

G u a rd P L C

OB16

16

2A

www.ab.com/guardplc/index.html

Allen-Bradley GuardPLC

I/O --

GuardPLC 1600 1800

I/O I/O

GuardPLC 1600 20

8 GuardPLC 1800

24 8 8

2

GuardPLC

38 2005 5

A l l e n - B r a d l e y

PanelView Standard

10

ˇB845-93

PanelView Standard

PanelView 1000 10

PanelView 550 7 PanelView

PanelView

D e v i c e N e t

ControlNet DH+ I/O DF1(RS-

232) DH-485 Modbus

www.ab.com/eoi/graphicterminals/p

anelview_standard/index.html

PanelView

Allen-Bradley

MicroLogix 1200

/

/ / RS-232

DF1

RSLogix 500

Allen-Bradley

PanelView

6 ˜MicroLogix

/ 24

40 I/O

RSLogix 500

8 mini-DIN

www.ab.com/plclogic/micrologix/1200/

MicroLogix 1200

2005 5 39

RSLogix 5000 v13

CF

SERCOS

1756-L6x ControlLogix

SERCOS

O E M

CF

RSLogix 5000

ControlFlash

CF

www.ab.com/logix/controllogix/

Allen-

Bradley PowerFlex70

DriveGuard

Safe Off

Safe

Off

PowerFlex70

50 (480V)

20 (600V) 10 (200/240V)

NEMA 1(IP20) NEMA 4X(IP66)

www.ab.com/drives

PowerFlex70

Allen-Bradley

POINT I/O

POINT I/O

EtherNet/IP 1734-

AENT 100Mbps

EtherNet/IP

TCP/IP

EtherNet/IP

Logix

1734-IB8 1734-OB8E 1734-

O W 4 1 2 m m

POINT I/O

POINT I/O

1734-IB8 8

24V 1734-OB8E

8 24V

1A

3A

/ /

1734-OW4 4

2A( )

1734-485ASC

RS-485/RS422 ASCII

www.ab.com/io/1734new.html

POINT I/O

...

ControlLogix¤

PC56

ControlLogix

PC56

W indows (

CE/NT/2000/XP) DOS

BASIC

1771-DB 1746-BAS

BAISC

ControlLogix

C

C

Allen-

Bradley ControlLogix PLC

S L C “ FLEX I/O“

FlexLogix“

ProSoft

Basic

C

PC