Rexton270 ElecWiringDiag LHD

8/15/2019 Rexton270 ElecWiringDiag LHD

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HOW TO USEELECTRICAL WIRINGDIAGRAM

POSITION OFCONNECTORS ANDGROUNDS

WIRING DIAGRAM FORPOWER SUPPLIES

USAGE AND CAPACITYOF FUSES IN FUSE BOX

ELECTRICAL WIRINGDIAGRAMS

SECTION INDEX

1

2

3

4

5

(LHD)ELECTRICAL WIRINGDIAGRAM

PYUNGTAEK, KOREA

SSANGYONG MOTOR CO., LTD.


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3/284SSANGYONG REXTON XDi (LHD)

1-2 HOW TO USE ELECTRICAL WIRING DIAGRAM

1. HOW TO READ ELECTRICAL WIRING DIAGRAM


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HOW TO USE ELECTRICAL WIRING DIAGRAM 1-3

SSANGYONG REXTON XDi (LHD)

- Upper horizontal lines : Power supply lines

- Power supply lines : 30, 15, 15A, 15C, 58

- Ef20 or F2 : Fuse Number

Ef20 : Fuse No #20 in engine room compartment

• F2 : Fuse No #2 in passenger room compartment

- Connector (C101 ~ C402)

• Connector No C203 terminal No1

* Refer to Major Connector Position (Section 2)

- S201 : Splice pack (S101 ~ S302)

* Refer to Major Splice Pack Position (Section2)

- Wiring Harness Color

* Refer to Wiring Harness Color Abbreviation

- Internal circuit of component (Relay)

(Component Name and Terminal Number)

- Internal circuit of component (Switch)

(Component Name, Terminal Number and Connecting Wiring Circuit)

- Lower horizontal line : Ground line

• Ground position (G101 ~ G401)• B : Body Ground

* Refer to Major Ground Position (Section2)

A

B

C

D

E

F

G

H

1) CONTENTS OF ELECTRICAL WIRING DIAGRAM (CIRCUIT)

Position Explanation




Battery Voltage (B+) supply in Ignition Switch “ON” and “ST” (IGN 1)

Battery Voltage (B+) supply in Ignition Switch “ON” (IGN 2)

Battery Voltage (B+) supply in Ignition Switch “ON” and “ACC”

Battery Voltage (B+) supply directly regardless of Ignition Switch

Ground connected to battery (-)

Battery Voltage (B+) supply in Head Lamp Switch 1st and 2nd step

(Illumination circuit)

Connector

Diode

Fuse in engine room fuse & relay boxFuse in passenger room fuse box

Ground

Splice pack (Junction connector)

C

D

EfF

G

S

2. CIRCUIT IDENTIFICATION SYMBOL

3. FUNCTION OF POWER SUPPLY LINE (NUMBER)

Identification Symbol

Meaning

Power supply No. Power supply condition

15

15A

15C

30

31

58

Abbreviation Color

Brown

Green

Violet

Pink

White

OrangeLight Green

Br

G

V

P

W

OrLg

Abbreviation Color

Sky Blue

Red

Blue

Yellow

Gray

Black

Sb

R

L

Y

Gr

B

4. WIRING HARNESS COLOR IDENTIFICATION


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5. HOW TO CHECK TERMINAL NUMBER OF CONNECTOR- Terminal number is given based on Female Terminal Connector

ex) Terminal Number 4 of C901 connection

LockingTerminal Number 4

of total 6 pins

Male Connector(W/H Fuel Tank)

4 C901

Female Connector(W/H Floor)

C901W/H Floor

1 324 65




1

1

2

9

9

9

3

3

2

6. PART LOCATION ACCORDING TO PART NUMBER

Ex.) C 1 0 2

• C : Symbol character for connector

Part Number

Engine compartment

Instrument panel

Passenger compartment, Tailgate

Underbody

1

2

3

9

Location

• 1 : Part location number

Symbol Character

Connector (Connecting part that connects two wiring harness)Diode

Ground

Splice pack (Joint connector that connects various wiring harness)

CD

G

S

Description

• Part number according to locating section

• In the locating section, the assignment for part number starts fromleft bottom and proceeds clockwise.

• In the fuse and relay box or the instrument panel, the part number isassigned from left top to light bottom.

• 02 : Part number


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7. ELECTRIC SYMBOLS

Items Symbols Items Symbols

Resistance

Rheostat

Coil, Inductance

Condenser, Capacitor

Ground, Earth

Diode

Zener Diode

Photo Diode

Light Emitting Diode

Battery

Disconnected Wire

Fuse

Motor

Speaker

Lamp

Single Bulb

Double Bulb

Transistor : PNP type

Transistor : NPN type

~Meter, ~Gauge

Voltmeter

Amperemeter

Switch

Thermistor

Junction Point

Fusible Link

Connector

Horn

M

V




Abbreviations

Air Bag

Air Cleaner

Air Conditioner

Air DuctAuto Transmission

Automatic Brake Differential

Anti-lock Braking System

Alternating Current

Accessory

Accelerator

Auto Cruise System

Actuator

AlternatorAmpere

Antenna

Anti Slip Regulator

Assembly

Automatic Temperature Controller

After Top Dead Center

Auxiliary

Automatic Voltage Regulator

BatteryBack Up

Back Door

Back Window

Bottom Dead Center

Body in White

Before Top Dead Center

Compressor

Condenser Fan

ConnectorCigar Lighter

Cruise

Crash Pad

Canister

Contact Breaker

Cable

Catalystic Converter

A

B

C

A/BAG

A/CLNR

A/CON (A/C)

A/DUCTA/T

ABD

ABS

AC

ACC

ACCEL

ACS

ACTR (ACT)

ALTAMP

ANT

ASR

ASSY

ATC

ATDC

AUX

AVR

BATTB/UP

B/DR

B/WDW

BDC

BIW

BTDC

COMP

C/FAN

CONNC/LIGHTER

CRU

C/PAD

CANI

CB

CBL

CC

8. ABBREVIATIONS

Classification Full words


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Compact Disk - Interactive

Cooling

Clutch

ControlConverter

Coupling

Child Restraint System

Center

Diesel

Door

Down

Door Courtesy

Dimmer SwitchDirect Current

Defogger

Diaphragm

Dynamo

Drawing

Driver

Dual Pressure Switch

Engine

Electronic Control UnitExhaust Gas Recirculation System

Engine Spark Control

Electronic Steering & Inside Mirror Control System

Exterior

Frame

Forward

Front Left

Front Right

Fuel PumpFluid Leveling

Front

Fusible Link

Fuse Box

Front Door

Front Floor

Front Seat

C

D

E

F

CD-I

CLG

CLH

CONTCONV

CPLG

CRS

CTR

DSL

DR

DN

D/CTSY

D/SWDC

DEFOG

DIAPH

DYN

DWG

DRV

D/P SW

ENG

ECUEGR

ESC

ESIMS

EXTR

FRM

FWD

FL

FR

F/PUMP (F/P)F/LEVEL’G

FRT

F/LINK

F/BOX

F/DR

F/FLR

F/SEAT

Classification Abbreviations Full words




F/TIME

F/C

FLEX

FLRFLTR

FM

FO

GND

GSL

GL/BOX (G/BOX)

HARN

HTG

HTRH/LP (H/LAMP)

HI/LH (RH)

HFM

HI

INTLK

INTR

IGN (IGN1, IGN2)

IND

INTJNT

K/DOWN

LHD

LP

LH

LO

MTR

M/T

N/CN/O

O/PRESS

O/PUMP

O/S MIRROR

OVPR

POS LP

PTC

F

G

H

I

J

K

L

M

N

O

P


Full Time

Fuel Cut

Flecible

FloorFilter

Frequency Modulation

Firing Order

Ground

Gasoline

Glove Box

Harness

Heating

HeaterHead Lamp

High Beam/Left Hand (Right Hand)

Hot Film Air Flow Meter

High

Interlock

Interior

Ignition

Indicator

IntermittentJoint

Kick Down

Left Hand Drive

Lamp

Left Hand

Low

Motor

Manual Transmission

Normal CloseNormal Open

Oil Pressure

Oil Pump

Out Side Mirror

Over Voltage Protection Relay

Position Lamp

Potentio Temperature Contol


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PLA

P/ANT

POS

P/WDWPBR

REKES

RHD

RLY

RH

RR

RHEO

S & E MODE

S/MSPK

SW

S/LP

S/BELT

SIG

SLD (SOL)

S/ROOF

STICS

TCUTEMP

T/LP

T/SIG

TCS

TCCU

T/C

T/GATE

U/D

W/SHLDW/WHSHER

W/WPR

WDW

WHL

WPR

WIR’G

WSS

P

R

S

T

U

W


Pneumatic Idle Speed Increase

Power Antenna

Position

Power WindowPotentio Balance Resistor

Remote Keyless Entry System

Right Hand Drive

Relay

Right hand

Rear

Rheostat

Standard & Exonomy Mode

Speed MeterSpeaker

Switch

Stop Lamp

Seat Belt

Signal

Solenoid

Sun Roof

Super Time & Alarm Intergrated Control

Transmission Contol UnitTemperature

Tail Lamp

Turn Signal

Traction Control System

Transfer Case Control Unit

Transfer Case

Tail Gate

Up/Down

WindshieldWindshield Washer

Windshield Wiper

Window

Wheel

Wiper

Wiring

Wheel Speed Sensor


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SECTION 2

POSITION OF CONNECTORSAND GROUNDS

TABLE OF CONTENTS

1. POSITION OF CONNECTOR, GROUND & SPLICE PACK ................................... 2-2

2. CONNECTOR, GROUND & SPLICE PACK INFORMATION ................................. 2-3

3. COMPONENTS LOCATION ....................................................................................... 2-7

4. WIRING HARNESS, CONNECTOR & GROUND LOCATION ................................ 2-8

5. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION ........... 2-27



2-2 POSITION OF CONNECTORS AND GROUNDS

1. POSITION OF CONNECTOR, GROUND & SPLICE PACK


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POSITION OF CONNECTORS AND GROUNDS 2-3


Connector Number(Pin Number, Color)

Engine Room Fuse Box (A) - Engine

Engine Room Fuse Box (B) - Engine

Engine Room Fuse Box (C) - Engine

Engine Room Fuse Box (D) - Engine

Engine Room Fuse Box (E) - Engine

Engine Room Fuse Box (F) - Engine

Engine Room Fuse Box (J) - Engine

Engine Room Fuse Box (K) - Engine

Engine Room Fuse Box (M) - Engine

Engine - PTC BOX

Engine - ABS/ESP Pressure Sensor

Engine - Starter “ST”

Engine - Pre-Heating

Engine - W/H EGR

Engine - Alternator

Engine - Alternator

Engine - Engine Control





Engine - FFH Control

Main - Roof

Main - Roof

Main - Floor (LH)

Main - Floor (LH)

Main - Floor (LH)

Main - Floor (LH)

Main - Floor (LH)

Main - Floor (LH)

Main - Floor (LH)

Main - Floor (LH)

Main - Floor (LH)

Main - Diagnosis Connector


Main - Air-Bag

C101 (2Pin, Colorless)

C102 (20Pin, White)


C104 (20Pin, White)

C105 (22Pin, White)

C106 (18Pin, White)

C107 (14Pin, White)


C109 (16Pin, White)

C109A (4Pin, White)

C109B (6Pin, Black)

C110 (1Pin, Gray)

C111 (2Pin, Black)

C111A (10Pin, Black)

C112 (4Pin, Black)

C112 (2Pin, Black)

C113 (12Pin, Black)

C113 (40Pin, Black)

C113 (16Pin, Black)

C113 (42Pin, Black)

C114 (6Pin, Black)

C115 (10Pin, Black)

C201 (8Pin, White)

C202 (15Pin, White)

C203 (13Pin, Green)

C203A (4Pin, White)

C204 (12Pin, Black)

C205 (11Pin, White)

C206 (20Pin, Black)

C207 (15Pin, Blue)

C208 (20Pin, Black)

C209 (22Pin, Yellow)

C210 (13Pin, Green)

C211 (14Pin, White)

C211 (18Pin, White)

C212 (6Pin, White)

2. CONNECTOR, GROUND & SPLICE PACK INFORMATION

1) CONNECTOR

Connecting WiringHarness

Engine Room Fuse Box










Engine Room Fuse Box (RH)

FRT Pre-Heating Unit

RR Pre-Heating Unit


Under the Coolant Reserve Tank


Right Engine Room Dash PNL






Under the I/P Fuse Box




Inside Driver Side Cowl PNL







Upper the Diagnosis

Upper the Diagnosis

Behind the Cluster (Inside Dash PNL)

XDi

XDi

DSL

CLUSTER

DSL

GSL

DSL

GSL

DSL (EU)

XDi

GSL

XDi

XDi

A/T

XDi

Remark Connector Position





Floor - W/H Air-Bag

Floor - W/H Air-Bag

Floor - W/H Air-BagFloor - W/H Air-Bag

Floor - W/H Air-Bag

Floor - W/H Air-Bag

Main - Air-Con

W/H Air Bag - W/H Blower

Main - Kick Down SW

Main - Floor (RH)

Engine - Main (RH)

Main - Floor (RH)Main - Floor (RH)

Engine - Main (RH)

Main - Floor (RH)

Engine - Main (RH)

Engine - Main (RH)

Floor - Driver Seat

Floor - Driver Seat

Floor - Driver Seat

Driver Seat - Seat BackFloor - Co-Driver Seat

Co-Driver Seat - Seat Back

Floor - RR Air Con

Floor - Driver Door

Floor - Driver Door

Driver Door - Door Extention

Floor - Co-Driver Door

Floor - Co-Driver Door

Floor - RR Left DoorRR LH Door - Door Extention

Floor - RR Right Door

RR RH Door - Door Extention

Floor - Tail Gate

Floor - Tail Gate

Floor - Tail Gate

Floor - RR Defogger

C212A (2Pin, White)

C212B (2Pin, Yellow)

C212C (2Pin, Black)C212D (2Pin, White)

C212E (2Pin, Yellow)

C212F (2Pin, Black)

C213 (16Pin, White)

C213A (13Pin, White)

C213B (2Pin, White)

C214 (12Pin, Black)

C215 (14Pin, White)

C216 (18Pin, White)C216 (10Pin, White)

C217 (20Pin, Black)


C219 (13Pin, Green)

C220 (15Pin, Blue)

C301 (20Pin, White)

C301A (10Pin, White)

C302 (21Pin, White)


C305 (4Pin, White)


C351 (20Pin, White)

C352 (13Pin, White)

C353 (13Pin, White)

C361 (13Pin, White)

C362 (12Pin, White)

C371 (21Pin, White)C372 (4Pin, Black)

C381 (21Pin, White)

C382 (4Pin, Black)

C391 (10Pin, White)

C392 (6Pin, White)

C392 (10Pin, White)

C393 (10Pin, White)



Inside Driver Side Cowl PNLInside Co-Driver Side Cowl PNL

Inside Co-Driver Side Cowl PNL


Inside Dash PNL

Inside Dash PNL

Acceleration Pedal (RH)



Inside Co-Driver Side Cowl PNLInside Co-Driver Side Cowl PNL





Under the Driver Seat



Under the Driver SeatUnder the Co-Driver Seat

Under the Co-Driver Seat

Right Side 3rd Seat






Under Left “B” FillerInside RR LH Door PNL

Under Right “B” Filler

Inside RR RH Door PNL

Inside the Left Side Cover the Tail Gate



Inside the Upper the Tail Gate

Side Air-Bag

Side Air-Bag

FreetensionerSide Air-Bag

Side Air-Bag

Freetensioner

XDi

AUTO

ABS, ABD

XDi

Power Seat

Seat Warmer

Power Seat

Power SeatPower Seat

Power Seat

A/C

Behinel Conn Holder

Behinel Conn Holder

Behinel Conn Holder

Behinel Conn Holder

Remark Connecting Wiring Connector Position


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2) SPLICE PACK


OVPR “6” - Injector

OVPR “8” - IGN Coil

OVPR “2” - HFM/CPS

W/H Main

W/H Main

W/H Main

W/H Main

W/H Main

W/H Main

W/H Main

W/H Main

W/H Main

W/H Floor

W/H Floor

W/H Floor

S101 (7Pin, -)

S102 (4Pin, -)

S103 (4Pin, -)

S201 (14Pin, Black)

S202 (14Pin, Black)

S203 (14Pin, Black)

S203A (14Pin, Black)

S204 (14Pin, Black)

S205 (14Pin, Black)

S206 (14Pin, Black)

S207 (14Pin, Black)

S208 (14Pin, Black)

S301 (8Pin, Black)

S301A (8Pin, Black)

S302 (14Pin, Black)


Inside the C113, C114

Inside the Injector “6”


Upper the I/P Relay Box



Behind the Left FATC




Behind the Right FATC


Under Driver Seat

Under Driver Seat

Under Driver Seat

GSL

GSL

GSL

GND

XDi

GND

GND

Tail Lamp

CAN (GSL)

XDi



Floor - T/M

Floor - T/M

Floor - T/MFloor - T/M

Floor - T/M

Floor - Fuel Sender

Floor - Fuel Sender

Floor - Parking Aid

Floor - Trailer

C901 (16Pin, Black)

C901 (2Pin, Black)

C901 (12Pin, Black)C902 (6Pin, Black)

C902 (3Pin, Black)

C903 (6Pin, Black)

C903 (2Pin, Black)

C904 (8Pin, Black)

C905 (6Pin, White)


Left the T/C (Under the Floor)


Left the T/C (Under the Floor)Under the T/C (Under the Floor)

Under the T/C (Under the Floor)



Inside the Left RR Bumper

Inside the Left RR Bumper


A/T

M/T

XDiM/T 2WD

A/T 2WD

GSL

DSL

Parking Aid




3) GROUND

ConnectorNumber

W/H Engine

W/H Engine

W/H EngineW/H Engine

W/H Engine

W/H Engine

W/H Main

W/H Main

W/H Main

W/H Main

W/H Main

W/H MainW/H Floor

W/H Floor

W/H Floor

W/H Floor

W/H Floor

W/H Tail Gate

W/H Tail Gate

W/H Tail Gate

G101

G102

G103G104

G105

G106

G201

G202

G203

G204

G205

G206G301

G302

G303

G304

G305

G401

G402

G403


Center the Engine Room Fuse Box

Center BATT

Behind the Left Head LampBeside the Engine Mounting Bracket

Behine the Right Head Lamp

Beside the Engine Coolant Reserve Tank


Beside the SDM

Under the Seat Heating SW



Under Co-Driver Dash PNLUnder Driver Seat

Under Driver Seat

Under the Left “B” Filler

Behind the Quarter Grass #1


Center the Tail Gate

Lift the Tail Gate

Right the Tail Gate

ABS, ABD

W/H Air Bag

GSL

DSLECU GND



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3. COMPONENTS LOCATION




4. WIRING HARNESS, CONNECTOR & GROUND LOCATION

1) W/H ENGINE ROOM


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2) W/H MAIN


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3) W/H FLOOR (LH)


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4) W/H FLOOR (RH)




5) W/H DOOR (LH/RH)


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6) W/H RR DOOR


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8) W/H TAIL GATE




9) W/H ROOF


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10) W/H SEAT




11) SPLICE PACK S101

(1) ~ 2002 MODEL

• S201

• S102

• S202

• S103


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• S204

• S207

• S205

• S208

• S206

• S203




• S302• S301

(2) 2003 MODEL ~

• S201 • S202

• S203A• S203

( ): XDi Only


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• S205

• S208

• S206

• S301

• S207

• S204


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5. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION

1) C101 ~ C115

2) C201 ~ C220




3) C301 ~ C905


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4) CONTROL UNIT


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6) LAMP

7) AIR BAG


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10) UNIT

11) COIL/SOLENOID




12) OTHERS


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SECTION 3

WIRING DIAGRAM FORPOWER SUPPLIES

TABLE OF CONTENTS

1. POWER WIRING DIAGRAM (DSL) ............................................................................. 3-3

1) ~ 2002 MODEL ......................................................................................................... 3-32) 2003 MODEL ............................................................................................................. 3-7

2. POWER WIRING DIAGRAM (GSL) .......................................................................... 3-11

1) ~ 2002 MODEL ....................................................................................................... 3-112) 2003 MODEL ........................................................................................................... 3-15

3. POWER WIRING DIAGRAM (XDi, 2003 MODEL ~ ) ............................................. 3-19

1) ENG ROOM & FUSE BOX .................................................................................... 3-19(1) SB1 ~ SB5 ....................................................................................................... 3-19(2) SB6 ~ SB11 ..................................................................................................... 3-20(3) Ef1 ~ Ef4 .......................................................................................................... 3-21(4) Ef5 ~ Ef9 .......................................................................................................... 3-22(5) Ef10 ~ Ef14 ...................................................................................................... 3-23(6) Ef15 ~ Ef20 ...................................................................................................... 3-24(7) Ef21 ~ Ef26 ...................................................................................................... 3-25

2) FUSE BOX .............................................................................................................. 3-26(1) F1 ~ F5 ............................................................................................................. 3-26(2) F6 ~ F15 ........................................................................................................... 3-27(3) F16 ~ F21 ......................................................................................................... 3-28(4) F22 ~ F28 ......................................................................................................... 3-29(5) F29 ~ F31 ......................................................................................................... 3-30


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WI RI N

G

DI A GRA MF

ORP

OWE R

S UP P L I E

S 3 - 3

S S A N

GY

ON

GRE X T

ONX Di ( L HD

)

1 .P

OWE RWI RI N

GDI A GRAM

( D S L )

1 ) ~2 0 0 2 M

ODE L

3 0


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S S A N

GY

ON

GRE X T

ONX Di ( L HD

)

3 -4 WI RI N

GDI A

GRA MF

OR

P OWE R

S UP P L I E

S


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WI RI N

G

DI A GRA MF

ORP

OWE R

S UP P L I E

S 3 - 5

S S A N

GY

ON

GRE X T

ONX Di ( L HD

)


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S S A N

GY

ON

GRE X T

ONX Di ( L HD

)

3 - 6 WI RI N

GDI A

GRA MF

OR

P OWE R

S UP P L I E

S


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S S A N

GY

ON

GRE X T

ONX Di ( L HD

)

3 - 8 WI RI N

GDI A

GRA MF

OR

P OWE R

S UP P L I E

S


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WI RI N

G

DI A GRA MF

ORP

OWE R

S UP P L I E

S 3 - 9

S S A N

GY

ON

GRE X T

ONX Di ( L HD

)


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S S A N

GY

ON

GRE X T

ONX Di ( L HD

)

3 -1 0 WI RI N

GDI A

GRA MF

ORP OWE R

S UP P L I E

S


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WI RI N

GDI A GRA MF

ORP

OWE R

S UP P L I E

S 3 -1 1

S S A N

GY

ON

GRE X T

ONX Di ( L HD

)

2 .P

OWE RWI RI N

GDI A GRAM

( G S L )

1 ) ~2 0 0 2 M

ODE L


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S S A N

GY

ON

GRE X T

ONX Di ( L HD

)

3 -1 2 WI RI N

GDI A

GRA MF

ORP OWE R

S UP P L I E

S


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S S A N

GY

ON

GRE X T

ONX Di ( L HD

)

3 -1 4 WI RI N

GDI A

GRA MF

ORP OWE R

S UP P L I E

S


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WI RI N

GDI A GRA MF

ORP

OWE R

S UP P L I E

S 3 -1 5

S S A N

GY

ON

GRE X T

ONX Di ( L HD

)

2 ) 2 0 0 3 M

ODE L


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S S A N

GY

ON

GRE X T

ONX Di ( L HD

)

3 -1 6 WI RI N

GDI A

GRA MF

ORP OWE R

S UP P L I E

S


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WI RI N

GDI A GRA MF

ORP

OWE R

S UP P L I E

S 3 -1 7

S S A N

GY

ON

GRE X T

ONX Di ( L HD

)


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3-20 WIRING DIAGRAM FOR POWER SUPPLIES

(2) SB6 ~ SB11


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WIRING DIAGRAM FOR POWER SUPPLIES 3-21


(3) Ef1 ~ Ef4


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(6) Ef15 ~ Ef20


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(7) Ef21 ~ Ef26


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(4) F22 ~ F28




(5) F29 ~ F31


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USAGE AND CAPACITY OF FUSES IN FUSE BLOCK 4-3


(3) FRONT (DSL)

(4) FRONT (GSL)


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4-6 USAGE AND CAPACITY OF FUSES IN FUSE BLOCK

(3) FRONT (DSL)

(4) FRONT (GSL)


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(7) FRONT (TI)

(8) FRONT (XDi)


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Fuse NO.

Generator

ABS, ABS/ESP

IGN KEY “2”, Start RLYCondenser Fan (High)

Condenser Fan (Low),

Condenser Fan

ENG MAIN RLY

Fuse Box “BATT-1”

Blower (FRT)

Fuse Box “B+”-2

PWR Window

IGN KEY “1”A/C Compressor, (XDi) A/C RLY

Fog Lamp (FRT)

RR Seat Heater Unit

Horn

EGR, HFM Sensor

Window Shield Glass

ABS, ABS/ESP

Head Lamp (Low)

SB1

SB2

SB3SB4

SB5

SB6

SB7

SB8

SB9

SB10

SB11Ef1

Ef2

Ef3

Ef4

Ef5

Ef6

Ef7

Ef8

Usage

(9) USAGE OF FUSE IN ENGINE ROOM FUSE BOX

Capacity Fuse NO.

Tuner Unit

RR Glass Defogger

Mirror DefoggerSeat Warmer

Seat Position Warmer Unit

(Slide & FRT Lift Motor)

Seat Position Warmer Unit

(Recline & RR Lift Motor)

Passenger PWR Seat

Tail Lamp (LH)

Tail Lamp (RH)Illumination

ENG Main RLY(XDi), Huber EGR

RR Blower

Head Lamp (High)

ENG Main RLY(XDi)

TCCU/TOD

PWR Outlet (FRT)

PWR Outlet (RR)

Ef9

Ef10

Ef11Ef12

Ef15

Ef16

Ef17Ef18

Ef19

Ef20

Ef21

Ef22

Ef23

Ef24

Ef25

Ef26

UsageCapacity

10A

30A

10A15A

20A

10A

10A7.5A

15A

15A

15A

15A

20A

20A

15A

15A

(10)CONNECTOR

Position

C101

C102

C103

C104

C105

C106

C107

C108

C109

A

B

C

D

E

F

J

K

M

Connector NO

2

20

6

20

22

18

14

4

16

Black

White

Colorless

White

White

White

White

Colorless

White

Connector ColorPin NO

80A/100A/120A

60A

30A30A

30A

50A

30A

30A

30A

30A

30A20A

15A

15A

10A

15A

15A

30A

15A

20A

20A

Ef13

Ef14




2. I.P FUSE & RELAY BOX

1) ~ 2002 MODEL

(1) FUSE BOX

(2) POWER SUPPLY


86/284



(3) RELAY




2) 2003 MODEL ~

(1) FUSE BOX

(2) POWER SUPPLY


88/284



3) TI

(1) FUSE BOX

(2) POWER SUPPLY




4) XDi

(1) FUSE BOX

(2) POWER SUPPLY


90/284



(3) RELAY


91/284

SECTION 5

ELECTRICAL WIRINGDIAGRAMS

TABLE OF CONTENTS

1. STARTING & CHARGING ........................................................................................... 5-6

1) ~ 2002 MODEL.............................................................................................................. 5-6(1) DIESEL (M/T, A/T) .................................................................................................. 5-6(2) GASOLINE (M/T, A/T) ............................................................................................. 5-7

2) 2003 MODEL (W/ XDi) ~ .............................................................................................. 5-8(1) DIESEL (M/T, A/T) .................................................................................................. 5-8(2) GASOLINE (M/T, A/T) ............................................................................................. 5-9

2. PREHEATING UNIT CIRCUIT .................................................................................. 5-12

1) ~ 2002 MODEL............................................................................................................ 5-122) 2003 MODEL ~............................................................................................................ 5-133) XDi ................................................................................................................................ 5-14

3. EGR (EXHAUST GAS RECIRCULATION) CONTROL CIRCUIT (DSL) .............. 5-16

1) ~ 2002 MODEL............................................................................................................ 5-16(1) GENERAL .............................................................................................................. 5-16(2) EURO .................................................................................................................... 5-17

2) HUBER EGR ............................................................................................................... 5-18

4. ECU (ELECTRONIC CONTROL UNIT) (E23) ........................................................ 5-20

1) ~ 2002 MODEL............................................................................................................ 5-20(1) OVPR, FUEL PUMP, CANISTER PURGE VALVE, O 2 SENSOR,

PEDAL MODULE CIRCUIT .................................................................................. 5-20(2) SPARK PLUG, SENSOR (CAM SHAFT POSITION, MAP, NTC,

CRANK SHAFT POSITION, THROTTLE MOTOR, AIR TEMP, KNOCK),CAM SHIFT ACTUATOR CIRCUIT ....................................................................... 5-21

(3) DIGITAL CLOCK, ENG TEMP SENSOR, IMMOBILIZER CIRCUIT .................... 5-222) 2003 MODEL ~............................................................................................................ 5-24

(1) OVPR, FUEL PUMP, CANISTER PURGE VALVE, O 2 SENSOR,PEDAL MODULE CIRCUIT .................................................................................. 5-24

(2) SPARK PLUG, SENSOR (CAM SHAFT POSITION, MAP, NTC,CRANK SHAFT POSITION, THROTTLE MOTOR, AIR TEMP, KNOCK),CAM SHIFT ACTUATOR CIRCUIT ....................................................................... 5-25

(3) DIGITAL CLOCK, ENG TEMP SENSOR, IMMOBILIZER CIRCUIT .................... 5-26


92/284

5. ECU (ELECTRONIC CONTROL UNIT) (E28, E32) ............................................... 5-28

1) ~ 2002 MODEL............................................................................................................ 5-28(1) OVPR, FUEL PUMP, CANISTER PURGE VALVE, PEDAL MODULE CIRCUIT ..... 5-28(2) SPARK PLUG, SENSOR (CAM SHAFT POSITION, NTC, CRANK SHAFT

POSITION, THROTTLE MOTOR & SENSOR, KNOCK), CAM SHIFTACTUATOR, RESONANCE FLAP CIRCUIT ........................................................ 5-29

(3) DIGITAL CLOCK, ENG TEMP SENSOR, IMMOBILIZER CIRCUIT .................... 5-30(4) O 2 SENSOR .......................................................................................................... 5-31

2) 2003 MODEL ~ ............................................................................................................ 5-34(1) OVPR, FUEL PUMP, CANISTER PURGE VALVE, PEDAL MODULE CIRCUIT ... 5-34(2) SPARK PLUG, SENSOR (CAM SHAFT POSITION, NTC, CRANK SHAFT

POSITION, THROTTLE MOTOR & SENSOR, KNOCK), CAM SHIFTACTUATOR, RESONANCE FLAP CIRCUIT ........................................................ 5-35

(3) DIGITAL CLOCK, ENG TEMP SENSOR, IMMOBILIZER CIRCUIT .................... 5-36(4) O 2 SENSOR .......................................................................................................... 5-37

6. ECU(XDi) ..................................................................................................................... 5-40

1) ENG MAIN RLY, PEDAL MODULE, HFM SENSOR, VALVE (TURBO CHANGERBOOSTER, EGR VACUUM MODULE, INLETMETERING VALVE) ........................... 5-40

2) FUEL FILTER WARNING LAMP, IMMOBILIZER, SENSOR(FUEL PRESSURE, CAM SHAFT, BOOSTER PRESSURE, CRANK SHAFT,KNOCK, WATER PUMP, FUEL TEMP) ..................................................................... 5-41

3) INJECTOR, CAN LINE ................................................................................................ 5-42

7. DIAGNOSIS CIRCUIT ................................................................................................ 5-44

1) ~ 2002 MODEL............................................................................................................ 5-442) 2003 MODEL ~ ............................................................................................................ 5-45

3) XDi................................................................................................................................ 5-468. TCU (TRANSMISSION CONTROL UNIT) (4-SPEED) ........................................... 5-48

1) ~ 2002 MODEL............................................................................................................ 5-48(1) DSL ........................................................................................................................ 5-48(2) GSL ........................................................................................................................ 5-49

2) 2003 MODEL ~ ............................................................................................................ 5-50(1) DSL ........................................................................................................................ 5-50(2) GSL ........................................................................................................................ 5-51

3) 2004 MODEL (DSL) .................................................................................................... 5-52

9. TCU (5-SPEED) .......................................................................................................... 5-541) START MOTOR, A/T LEVER, CAN LINE .................................................................. 5-542) SOLENOID OIL TEMP SENSOR, SPEED SENSOR ............................................... 5-56

10. TCCU (TRANSFERCASE CONTROL UNIT) .......................................................... 5-58

1) ~ 2002 MODEL............................................................................................................ 5-582) 2003 MODEL ............................................................................................................... 5-593) 2004 MODEL ~ ............................................................................................................ 5-604) XDi................................................................................................................................ 5-61


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94/284

24. PASSENGER POWER SEAT CIRCUIT ................................................................. 5-106

25. AUTO LIGHT CONTROL CIRCUIT ....................................................................... 5-108

1) ~ 2002 MODEL.......................................................................................................... 5-1082) XDi.............................................................................................................................. 5-110

26. STICS ........................................................................................................................ 5-112

1) ~ 2002 MODEL.......................................................................................................... 5-112(1) POWER SUPPLY, GND, CHIME BELL, BUZZER, WARNING LAMP

(PARKING BRAKE, SEAT BELT) CIRCUIT ....................................................... 5-112(2) FRT WIPER, DR SWITCH, LAMP (ROOM, MAP) CIRCUIT ........................... 5-113(3) DR LOCK, DEFOGGER, POWER WINDOW CIRCUIT .................................. 5-114

2) 2003 MODEL ............................................................................................................. 5-116(1) POWER SUPPLY, GND, CHIME BELL, BUZZER, WARNING LAMP


3) XDi.............................................................................................................................. 5-120(1) POWER SUPPLY, GND, CHIME BELL, BUZZER, WARNING LAMP


27. POWER WINDOW CIRCUIT ................................................................................... 5-124

28. REAR GLASS WIPER & WASHER CIRCUIT ........................................................ 5-126

1) REAR GLASS WIPER & WASHER (W/O FLIP UP GLASS) ................................. 5-1262) REAR GLASS DPS WIPER & WASHER (W/ FLIP UP GLASS) .......................... 5-1273) REAR GLASS DPS WIPER & WASHER (W/ FLIP UP GLASS) (XDi) ................. 5-128

29. HORN CIRCUIT........................................................................................................ 5-130

30. CIGAR LIGHTER CIRCUIT ..................................................................................... 5-132

31. REKES CIRCUIT (~ 2003 MODEL) ....................................................................... 5-134

32. SUN ROOF CIRCUIT .............................................................................................. 5-136

34. HEAD LAMP CIRCUIT ............................................................................................. 5-138

34. HEAD LAMP LEVELING DEVICE CIRCUIT .......................................................... 5-140

35. DRL (DAY TIME RUNNING LIGHT) UNIT (EU) .................................................. 5-142

36. TAIL LAMP CIRCUIT ............................................................................................... 5-144

1) ~ 2002 MODEL.......................................................................................................... 5-1442) 2003 MODEL ............................................................................................................. 5-1453) XDi.............................................................................................................................. 5-146

37. TURN SIGNAL & HAZARD LAMP CIRCUIT ......................................................... 5-148

1) ~ 2002 MODEL.......................................................................................................... 5-148


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2) 2003 MODEL ............................................................................................................. 5-1493) XDi .............................................................................................................................. 5-150

38. FOG LAMP CIRCUIT............................................................................................... 5-152

1) ~ 2002 MODEL ........................................................................................................ 5-1522) XDi .............................................................................................................................. 5-154

39. STOP & BACK UP LAMP CIRCUIT ...................................................................... 5-156

40. INTERIOR LAMP CIRCUIT ..................................................................................... 5-158

41. AUTO DIMMING ROOM MIRROR CIRCUIT ........................................................ 5-160

42. AUDIO, DIGITAL CIOCK CIRCUIT ........................................................................ 5-162

43. AUDIO(MULTI VISION) ............................................................................................ 5-164

1) HEAD UNIT, 2CH EXT AMP, REMOCON, NAVI UNIT, GPS .................................. 5-1642) HEAD UNIT, TUNER UNIT, VCD CHANGER ........................................................... 5-166

44. AIR-CON (MANUAL, DSL)....................................................................................... 5-168

1) ~ 2002 MODEL ........................................................................................................ 5-168(1) ACTUATOR (MODE, AIR MIX), BLOWER UNIT CIRCUIT ............................... 5-168(2) INTAKE MOTOR, BLOWER MOTOR CIRCUIT................................................ 5-169

2) 2004 MODEL ~.......................................................................................................... 5-170(1) ACTUATOR (MODE, AIR MIX), BLOWER UNIT CIRCUIT ............................... 5-170(2) INTAKE MOTOR, BLOWER MOTOR CIRCUIT................................................ 5-171

3) XDi .............................................................................................................................. 5-172(1) ACTUATOR (MODE, AIR MIX), BLOWER UNIT CIRCUIT ............................... 5-172(2) INTAKE MOTOR, BLOWER MOTOR CIRCUIT................................................ 5-173

45. FATC (FULL AUTO TEMPERATURE CONTROL) CIRCUIT.............................. 5-1761) DIESEL....................................................................................................................... 5-176

(1) AIR MIX ACTUCTOR, SENSOR (SUN, AMBIENT, INCAR, WATER TEMP)CIRCUIT............................................................................................................... 5-176

(2) ACTURATOR (MODE, INTAKE) CIRCUIT ......................................................... 5-1772) GASOLINE & XDi ...................................................................................................... 5-178

(1) AIR MIX ACTUCTOR, SENSOR (SUN, AMBIENT, INCAR, WATER TEMP)CIRCUIT ............................................................................................................... 5-178

(2) ACTURATOR (MODE, INTAKE) CIRCUIT ......................................................... 5-179

46. IMMOBILIZER (DSL) ............................................................................................... 5-182

47. PARKING AID CIRCUIT .......................................................................................... 5-184

48. TRAILER CONNECTOR CIRCUIT ......................................................................... 5-186

49. P.T.C HEATER(POSITIVE TEMPERATURE COEFFICIENT) ............................. 5-188

50. F.F.H (FUEL FIRED HEATER) ............................................................................... 5-190

51. S.S.P.S ....................................................................................................................... 5-192



5-6 ELECTRICAL WIRING DIAGRAMS

1. STARTING & CHARGING

1) ~ 2002 MODEL

(1) DIESEL (M/T, A/T)


97/284

ELECTRICAL WIRING DIAGRAMS 5-7


(2) GASOLINE (M/T, A/T)


98/284


99/284




A. CONNECTOR INFORMATION




Engine Room Fuse Box (D) - EngineEngine Room Fuse Box (F) - Engine



Engine - Starter “ST”

Engine - Alternator

Main - Floor (LH)

Main - Floor (LH)

Main - Floor (LH)

Main - Floor (LH)Engine - Main (RH)

Floor - T/M

Floor - T/M

W/H Main

W/H Main

W/H Main

W/H Engine

W/H Engine

W/H MainW/H Floor

C102 (20Pin, White)




C109 (16Pin, White)

C110 (1Pin, Gray)

C112 (4Pin, Black)

C203 (13Pin, Green)

C205 (11Pin, White)


C210 (13Pin, Green)C217 (20Pin, Black)

C901 (16Pin, White)

C901 (2Pin, White)

S202 (14Pin, Black)

S203 (14Pin, Black)

S206 (14Pin, Black)

G103

G104

G201G301




Engine Room Fuse BoxEngine Room Fuse Box













Behind the Left the FATC

Behind the Left Head Lamp

Beside the Engine Mounting Bracket

Inside Driver Side Cowl PNLUnder Driver Seat

DSL

A/T

M/T

ECU GND



101/284



B. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION




2. PREHEATING UNIT CIRCUIT

1) ~ 2002 MODEL


103/284


104/284


105/284








Engine Room Fuse Box (E) - EngineEngine - Alternator

Main - Floor (LH)

Engine - Main (RH)

Engine - Main (RH)

W/H Main

W/H Main

W/H Engine

W/H Engine

C102 (20Pin, White)

C104 (20Pin, White)


C203 (13Pin, Green)

C219 (13Pin, Green)

C220 (15Pin, Blue)

S203 (14Pin, Black)

S204 (14Pin, Black)

G101

G102




Engine Room Fuse BoxUnder the Coolant Reserve Tank







Center BATT

DSL

XDi





3. EGR (EXHAUST GAS RECIRCULATION) CONTROL CIRCUIT (DSL)

1) ~ 2002 MODEL

(1) GENERAL


107/284



(2) EURO




2) HUBER EGR


109/284








Engine Room Fuse Box (F) - EngineEngine - W/H EGR




Engine - Main (RH)

Main - Floor (RH)

Engine - Main (RH)

W/H Engine

W/H EngineW/H Main

W/H Main

C104 (20Pin, White)

C105 (22Pin, White)

C106 (18Pin, White)C111A (10Pin, Black)

C113 (12Pin, Black)

C113 (16Pin, Black)

C211 (18Pin, White)

C217(20Pin, Black)


C219 (13Pin, Green)

G101

G105G205

S205 (14Pin, Black)




Engine Room Fuse BoxFRT Pre-Heating Unit



Upper the Diagnosis





Behine the Right Head LampInside Co-Driver Side Cowl PNL


CLUSTER

DSL

DSL (EU)

XDi

GSL

GND





4. ECU (ELECTRONIC CONTROL UNIT) (E23)

1) ~ 2002 MODEL

(1) OVPR, FUEL PUMP, CANISTER PURGE VALVE, O 2 SENSOR, PEDAL MODULE CIRCUIT


111/284



(2) SPARK PLUG, SENSOR (CAM SHAFT POSITION, MAP, NTC, CRANK SHAFT POSITION,THROTTLE MOTOR, AIR TEMP, KNOCK), CAM SHIFT ACTUATOR CIRCUIT




(3) DIGITAL CLOCK, ENG TEMP SENSOR, IMMOBILIZER CIRCUIT


113/284




2) 2003 MODEL ~

(1) OVPR, FUEL PUMP, CANISTER PURGE VALVE, O 2 SENSOR, PEDAL MODULE CIRCUIT


115/284



(2) SPARK PLUG, SENSOR (CAM SHAFT POSITION, MAP, NTC, CRANK SHAFT POSITION,THROTTLE MOTOR, AIR TEMP, KNOCK), CAM SHIFT ACTUATOR CIRCUIT


117/284








Engine Room Fuse Box (F) - EngineEngine Room Fuse Box (J) - Engine



Main - Floor (LH)

Main - Floor (LH)

Main - Floor (LH)

Engine - Main (RH)

Floor - T/M

Main - Floor (RH)Floor - Fuel Sender

W/H Main

W/H Main

W/H Main

W/H Floor

C104 (20Pin, White)

C105 (22Pin, White)



C109 (16Pin, White)

C203 (13Pin, Green)

C204 (12Pin, Black)

C205 (11Pin, White)

C210 (13Pin, Green)

C217 (20Pin, Black)

C218 (22Pin, Yellow)C306 (6Pin, Black)

S201 (14Pin, Black)

S206 (14Pin, Black)

G204

G301












Inside Co-Driver Side Cowl PNLLeft the T/C (Under the Floor)




Under Driver Seat

A/T

GSL

GND

ECU GND





5. ECU (ELECTRONIC CONTROL UNIT) (E28, E32)

1) ~ 2002 MODEL

(1) OVPR, FUEL PUMP, CANISTER PURGE VALVE, PEDAL MODULE CIRCUIT


119/284



(2) SPARK PLUG, SENSOR (CAM SHAFT POSITION, NTC, CRANK SHAFT POSITION,THROTTLE MOTOR & SENSOR, KNOCK), CAM SHIFT ACTUATOR, RESONANCE FLAPCIRCUIT


121/284



(4) O 2 SENSOR













Main - Floor (LH)

Main - Floor (LH)

Main - Floor (LH)

Engine - Main (RH)Floor - T/M

Main - Floor (RH)

Engine - Main (RH)

Floor - Fuel Sender

OVPR “6” - Injector

OVPR “8” - IGN Coil

W/H Main

W/H Main

W/H MainW/H Floor

C104 (20Pin, White)

C105 (22Pin, White)



C109 (16Pin, White)

C113 (40Pin, Black)

C114 (6Pin, Black)

C203 (13Pin, Green)

C204 (12Pin, Black)

C205 (11Pin, White)

C210 (13Pin, Green)C217 (20Pin, Black)


C219 (13Pin, Green)

C306 (6Pin, Black)

S101 (7Pin, -)

S102 (4Pin, -)

S201 (14Pin, Black)

S206 (14Pin, Black)

G204G301

















Inside the Injector “6”



Inside Co-Driver Side Cowl PNLUnder Driver Seat

GSL

GSL

A/T

GSL

GSL

GSL

GND

ECU GND



123/284







2) 2003 MODEL ~

(1) OVPR, FUEL PUMP, CANISTER PURGE VALVE, PEDAL MODULE CIRCUIT


125/284


127/284



(4) O 2 SENSOR













Main - Floor (LH)

Main - Floor (LH)

Main - Floor (LH)

Main - Floor (LH)Main - Floor (LH)

Engine - Main (RH)


Engine - Main (RH)

Engine - Main (RH)

Main - Floor (RH)

Engine - Main (RH)

Floor - Fuel Sender

OVPR “8” - IGN CoilW/H Main

W/H Main

W/H Floor

W/H Main

W/H Floor

C104 (20Pin, White)

C105 (22Pin, White)



C109 (16Pin, White)

C113 (40Pin, Black)

C114 (6Pin, Black)

C203 (13Pin, Green)

C204 (12Pin, Black)

C205 (11Pin, White)

C206 (20Pin, Black)C207 (15Pin, Blue)

C210 (13Pin, Green)

C211 (14Pin, White)

C215 (14Pin, White)

C217 (20Pin, Black)


C219 (13Pin, Green)

C903 (2Pin, White)

S102 (4Pin, -)S201 (14Pin, Black)

S206 (14Pin, Black)

S301 (8Pin, Black)

G204

G301












Inside Driver Side Cowl PNLInside Driver Side Cowl PNL


Upper the Diagnosis






Inside the Injector “6”Upper the I/P Relay Box


Under Driver Seat


Under Driver Seat

GSL

GSL

A/T

ABS, ABD

DSL

GSLGND

CAN (GSL)

ECU GND



129/284







6. ECU(XDi)

1) ENG MAIN RLY, PEDAL MODULE, HFM SENSOR, VALVE(TURBO CHANGER BOOSTER, EGR VACUUM MODULE, INLETMETERING VALVE)


131/284



2) FUEL FILTER WARNING LAMP, IMMOBILIZER, SENSOR(FUEL PRESSURE, CAM SHAFT, BOOSTER PRESSURE, CRANK SHAFT, KNOCK,WATER PUMP, FUEL TEMP)




3) INJECTOR, CAN LINE


133/284




7. DIAGNOSIS CIRCUIT

1) ~ 2002 MODEL


135/284



2) 2003 MODEL ~




3) XDi


137/284






Engine Room Fuse Box (J) - Engine



Main - Floor (LH)


Main - Air-Bag

Engine - Main (RH)

Engine - Main (RH)

W/H Main

W/H Main

C107 (14Pin, White)




C211 (18Pin, White)

C212 (6Pin, White)

C215 (14Pin, White)

C217 (20Pin, Black)

S201 (14Pin, Black)

G201




Inside Driver Side Cowl PNLInside Driver Side Cowl PNL


Upper the Diagnosis

Behind the Cluster (Inside Dash PNL)





XDi

ABS, ABD

GND



138/284


139/284



(2) GSL




2) 2003 MODEL ~

(1) DSL


141/284



(2) GSL




3) 2004 MODEL (DSL)


143/284






Engine Room Fuse Box (F) - Engine


Engine - Engine ControlMain - Floor (LH)

Main - Floor (LH)

Main - Floor (LH)


Main - Floor (RH)

Engine - Main (RH)

Floor - T/M

Floor - T/M

W/H MainW/H Main

W/H Main

W/H Main

W/H Floor

C106 (18Pin, White)

C113 (12Pin, Black)

C113 (16Pin, Black)C204 (12Pin, Black)

C207 (15Pin, Blue)

C208 (20Pin, Black)

C211 (14Pin, White)


C219 (13Pin, Green)

C901 (16Pin, White)

C901 (2Pin, White)

S202 (14Pin, Black)S208 (14Pin, Black)

G201

G203

G301




Right Engine Room Dash PNLInside Driver Side Cowl PNL



Upper the Diagnosis





Upper the I/P Realy BoxBehind the Right the FATC



Under Driver Seatz

DSL

DSL (EU)A/T

A/T

M/T

W/H Air Bag

ECU GND





9. TCU (5-SPEED)

1) START MOTOR, A/T LEVER, CAN LINE


145/284








Engine Room Fuse Box (M) - EngineEngine - Starter “ST”

Main - Floor (LH)

Main - Floor (LH)

Main - Floor (LH)


Engine - Main (RH)

W/H Main

W/H Main

W/H MainW/H Main

W/H Floor

W/H Floor

W/H Floor


C105 (22Pin, White)

C109 (16Pin, White)C110 (1Pin, Gray)

C207 (15Pin, Blue)

C208 (20Pin, Black)


C211 (18Pin, White)

C220 (15Pin, Blue)

S202 (14Pin, Black)

S203A (14Pin, Black)


S301 (8Pin, Black)

G304

G305




Engine Room Fuse BoxFRT Pre-Heating Unit




Upper the Diagnosis




Behind the Left FATCBehind the Right FATC

Under Driver Seat



XDi

XDi

XDi

Tail Lamp

CAN (GSL)





2) SOLENOID OIL TEMP SENSOR, SPEED SENSOR


147/284






Main - Floor (LH)

Main - Floor (LH)

Main - Diagnosis ConnectorFloor - T/M

W/H Main

W/H Engine

C208 (20Pin, Black)



S207 (14Pin, Black)

G103




Upper the DiagnosisLeft the T/C (Under the Floor)



XDiXDi

Tail Lamp





10. TCCU (TRANSFERCASE CONTROL UNIT)

1) ~ 2002 MODEL


149/284



2) 2003 MODEL


150/284


151/284



4) XDi










Main - Floor (LH)

Main - Floor (LH)

Main - Floor (LH)

Main - Floor (LH)

Main - Floor (LH)

Engine - Main (RH)

Main - Diagnosis ConnectorMain - Diagnosis Connector

W/H Main

W/H Main

W/H Main

W/H Main

W/H Engine

W/H Main

W/H Main

W/H Floor

C104 (20Pin, White)

C105 (22Pin, White)


C109 (16Pin, White)

C204 (12Pin, Black)

C205 (11Pin, White)

C207 (15Pin, Blue)

C208 (20Pin, Black)


C210 (13Pin, Green)


S202 (14Pin, Black)

S204 (14Pin, Black)

S205 (14Pin, Black)

S207 (14Pin, Black)

G102

G201

G203

G301












Upper the DiagnosisUpper the Diagnosis




Behind the Right the FATC

Center BATT



Under Driver Seat

A/T

XDi

GND

GND

Tail Lamp

W/H Air Bag

ECU GND



153/284







11. TOD(TORQUE ON DEMAND)

1) ~ 2002 MODEL


155/284




3) XDi


157/284







Engine Room Fuse Box (J) - EngineEngine Room Fuse Box (M) - Engine

Main - Floor (LH)

Main - Floor (LH)

Main - Floor (LH)

Main - Floor (LH)

Main - Floor (LH)



W/H MainW/H Main

W/H Main

W/H Main

W/H Floor

W/H Main

W/H Floor

C104 (20Pin, White)

C105 (22Pin, White)


C204 (12Pin, Black)

C205 (11Pin, White)

C207 (15Pin, Blue)

C208 (20Pin, Black)


C211 (14Pin, White)

C211 (18Pin, White)


S205 (14Pin, Black)

S207 (14Pin, Black)

S301 (8Pin, Black)

G201

G301










Upper the Diagnosis

Upper the Diagnosis

Upper the I/P Relay BoxBehind the Left the FATC


Behind the Right the FATC

Under Driver Seat


Under Driver Seat

A/T

XDi

GND

GND

Tail Lamp

CAN (GSL)

ECU GND




158/284


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2) ABS(TEVES)




3) ABS/ESP(TEVES)

(1) WHEEL SPEED SENSOR, STOP LAMP SW, DIAGNOSIS, WARNING LAMP


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(2) BRAKE PRESSURE SENSOR, SWAS, SENSOR CLUSTER, ESP OFF SW






Engine Room Fuse Box (A) - Engine


Engine Room Fuse Box (E) - EngineEngine Room Fuse Box (K) - Engine

Engine - ABS/ESP Pressure Sensor

Main - Floor (LH)


Engine - Main (RH)

Main - Floor (RH)

Engine - Main (RH)

Main - Floor (RH)

Engine - Main (RH)W/H Main

W/H Main

W/H Main

W/H Engine

W/H Engine


C104 (20Pin, White)

C105 (22Pin, White)C108 (4Pin, Colorless)

C109B (6Pin, Black)

C207 (15Pin, Blue)

C211 (14Pin, White)

C215 (14Pin, White)

C216 (18Pin, White)

C217 (20Pin, Black)


C220 (15Pin, Blue)S202 (14Pin, Black)

S204 (14Pin, Black)

S205 (14Pin, Black)

G103

G106







Upper the Diagnosis





Inside Co-Driver Side Cowl PNLUpper the I/P Relay Box




Beside the Engine Coolant Reserve Tank

XDi

ABS, ABD

XDi

GND

GND

ABS, ABD



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13. A/T SHIFT LOCK CIRCUIT


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14. AIR BAG & SIDE AIR-BAG CIRCUIT


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Rexton270 ElecWiringDiag LHD

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