Reverse Osmosis Software- From Membrane Filtration a Problem Solving Approach

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9.8 Introduction to nanofiltration 265 9.7 Reverse osmosis software The brief introduction to reverse osmosis in the previous sections has provided just a glimpse into the complexities of this important membrane filtration process. Reverse osmosis is ultimately concerned with separating multi-component mixtures of ions by taking advantage of the relative permeabilities of solutes through a polymeric membrane. In that sense, it is inherently more complicated than ultrafiltration, and understanding it requires a deep knowledge of the chemistry, including chemical thermodynamics, of highly complex ionic solutions. For that reason, real industrial design of RO systems involves a mix of theoretical and empirical equations, the latter often being of a pro- prietary nature. Such equations are typically embedded in design software along with databases of physical and chemical property data [1]. Probably the best known of these is the ROSA (Reverse Osmosis System Analysis) package produced by the Dow Corpora- tion. Routine use of software like ROSA makes RO design quite close in spirit to the more traditional chemical engineering separation techniques, such as distillation and liquid– liquid extraction. These separations involve multi-component systems and modern day calculations are done with the aid of one or more of the many design and flowsheeting packages with which chemical engineers are familiar. Just like reverse osmosis, doing distillation and liquid–liquid extraction calculations requires a deep knowledge of the physical chemistry of multi-component systems, along with the availability of extensive and accurate databases of physical and chemical property data. Ultimately, therefore, the purpose of the calculations shown in the preceding section is to give the reader a feel for the sort of issues that are involved in RO design. In truth, reverse osmosis is a subject that requires deep study, incorporating as it does, many aspects of membrane science, chemistry and chemical engineering. 9.8 Introduction to nanofiltration Nanofiltration (NF), so named because the membrane pores are in the nanometre range, is one of those awkward processes that are sometimes encountered in chemical engineering. It exists in something of a transition zone between UF and RO, involving solutes in the molecular weight range 100–1000 Da and operating at pressures up to about 40 bar. If you have studied fluid mechanics, you will be aware of transitional flow, i.e., that flow that lies between laminar and fully turbulent. Here, the flow contains both laminar and turbulent ‘zones’, making numerical predictions fraught with difficulty. The transitional nature of NF makes it difficult to define precisely and sometimes causes people to question whether it is really a membrane filtration technique worthy of its own name. It could be argued, quite reasonably, that it is an especially ‘leaky’ form of RO or a particularly ‘tight’ form of UF. Nonetheless, membrane filtration in the ‘nano’ range is gaining huge importance in a variety of applications. These include water treatment processes of all kinds, including removal of low levels of contaminants such as endocrine disruptors; food processes

Transcript of Reverse Osmosis Software- From Membrane Filtration a Problem Solving Approach

  • 9.8 Introduction to nanofiltration 265

    9.7 Reverse osmosis software

    The brief introduction to reverse osmosis in the previous sections has provided just aglimpse into the complexities of this important membrane filtration process. Reverseosmosis is ultimately concerned with separating multi-component mixtures of ions bytaking advantage of the relative permeabilities of solutes through a polymeric membrane.In that sense, it is inherently more complicated than ultrafiltration, and understandingit requires a deep knowledge of the chemistry, including chemical thermodynamics, ofhighly complex ionic solutions. For that reason, real industrial design of RO systemsinvolves a mix of theoretical and empirical equations, the latter often being of a pro-prietary nature. Such equations are typically embedded in design software along withdatabases of physical and chemical property data [1]. Probably the best known of these isthe ROSA (Reverse Osmosis System Analysis) package produced by the Dow Corpora-tion. Routine use of software like ROSA makes RO design quite close in spirit to the moretraditional chemical engineering separation techniques, such as distillation and liquidliquid extraction. These separations involve multi-component systems and modern daycalculations are done with the aid of one or more of the many design and flowsheetingpackages with which chemical engineers are familiar. Just like reverse osmosis, doingdistillation and liquidliquid extraction calculations requires a deep knowledge of thephysical chemistry of multi-component systems, along with the availability of extensiveand accurate databases of physical and chemical property data.

    Ultimately, therefore, the purpose of the calculations shown in the preceding sectionis to give the reader a feel for the sort of issues that are involved in RO design. In truth,reverse osmosis is a subject that requires deep study, incorporating as it does, manyaspects of membrane science, chemistry and chemical engineering.

    9.8 Introduction to nanofiltration

    Nanofiltration (NF), so named because the membrane pores are in the nanometre range, isone of those awkward processes that are sometimes encountered in chemical engineering.It exists in something of a transition zone between UF and RO, involving solutes in themolecular weight range 1001000 Da and operating at pressures up to about 40 bar. Ifyou have studied fluid mechanics, you will be aware of transitional flow, i.e., that flowthat lies between laminar and fully turbulent. Here, the flow contains both laminar andturbulent zones, making numerical predictions fraught with difficulty. The transitionalnature of NF makes it difficult to define precisely and sometimes causes people toquestion whether it is really a membrane filtration technique worthy of its own name.It could be argued, quite reasonably, that it is an especially leaky form of RO or aparticularly tight form of UF.

    Nonetheless, membrane filtration in the nano range is gaining huge importance in avariety of applications. These include water treatment processes of all kinds, includingremoval of low levels of contaminants such as endocrine disruptors; food processes