Resolution Circle Equipment...
Transcript of Resolution Circle Equipment...
Resolution Circle
Equipment Catalogue
Resolution Circle is a University of Johannesburg initiative, partly funded by the National Skills Fund. It operates as an inde-pendent, commercial company, through commercial partnerships and projects. The company was started in 2012 and has since grown to a company with more than 100 employees.
Through its partnerships with industry, it has successfully developed many products in the market and filed various patents.Resolution Circle’s products and services includes a Research and Development infrastructure that has a number of Tech-Stations that are designed to provide commercial prototyping services, with a small-scale manufacturing production.
The philosophy is one of “idea-to-barcode” – a horizontally integrated ecosystem where innovation can come to life in proto-types and small-scale manufacturing.
Some of the dedicated technology areas housed in the 7500sqm Resolution Circle Towers are the following: Full PCB manufacturing line 3D printing Machine vision, robotics and industrial automation EMI test Industrial electronics and electronics Energy efficiency and management Design and simulation infrastructure Composite materials, including fiberglass, carbon fibre Small-scale manufacturing facilities (including various CNC machines) Product reliability testing Non-destructive and material testing Chemical process lab and microbiology lab Textile processing, e.g. sewing machines, embroidery, and over lockers Software development, including commercial image processing, app development and testing
Overview
Kestrel 4200 Anemometer 27Kane 100 Indoor Air Quality Monitor 27List of all Equipment Software 27
HALT / HASSEnvirotronics 21 29List of all Equipment Software 29
NDTXRF Analyser 31Ultrasonic Flaw detector 31Ultrasonic Thickness Gage 31Phase Array 32Duel frequency Eddy Current Flaw Detector 32Portable Hardness Tester 32DYE Penetrant testing 33Magnetic Penetrant testing 33Digital X-ray 33Microscope 34List of all Equipment Software 34
PCBProtomat S103 36ProtoLaser S 36MiniContact RS 36MultiPress S 37Protoflow E 37 Protoflow S 37Jet Printer MyData 38MyData 38EMS Reflow Oven 38Proto Print S 39ProtoPlace S 39ProtoPlace E 39List of all Equipment Software 40
Printing: Mass & Wide Format PrintingBizhub Press 41List of all Equipment Software 41
TextileEmbroidery machine 42Lockstitch plain sewing machine 42Overlockers (Sergers) 42Buttonhole Machine 43Button sewing Machine 43Coverstitch sewing machine 43List of all Equipment Software 44
Video & ImagingCanon Miro High Speed Camera 45Velodyne LiDAR HDL-32E 45
TECH STATIONS
3-D PrintersMcor IRIS 3-D Printer 5Fortus 3-D Printer 5Envisiontech 3-D Printer 5Leapfrog Creatr 3-D Printer 6Cubex Duo 3-D Printer 6Up! Plus 3-D Printer 6List of all Equipment Software 7
Chemistry LabFundamental Biotechnology equipment 10Biometra UV Solo TS Imaging System 10BIO-RAD CFX96 C1000 Touch 10ESCO Isotherm incubator 11ESCO Laminar Flow PCR workstation 11Promega GLOMAX Discover Multimode 11Fume Cabinet (ESCO EFA-DR-W8) 12Mettler Toledo ReactIR 15 ATR-FTIR Probe 12Mettler Toledo EasyMax 102 12Microwave Synthesis Reactor 13ESCO Lexicon Ultralow Temperature 13Thermo Scientific Dionex Ultimate 3000 Ultra High Performance Liquid Chromatograph 13Brookfield DV2TLV Viscometer 14Mettler Toledo G20 Compact Autotitrator 14IKA Eurostar 20 High Shear Mixer 14List of all Equipment Software 15
EMIGigahertz Transverse Electromagnetic (GTEM) Cell 17Line Impedance Stabilisation Network (LISN) 17EMI Receiver 17Signal Generator 18Broadband Amplifier BBA100 18Broadband Amplifier BBA150 18List of all Equipment Software 19
Energy Management Solar Radiation Logger 21SunEye 21Combustion gas analyser meter 21Inclinometer 22Data Logger light Meter 22Thermal Imager 22Electronic Tachometer 23BL30 Climate Data Logger 23Tripod Manfrotto 23Digital SLR Camera 24ALPHA A1700 24Acorp UK40 24DBP Series Split Core CT 25Three-Phase Energy Logger 25Fluke 430 Series II 25Fluke 374 True-rms AC/DC Clamp Meter 26Fluke 117 Electrician's Digital Multimeter 26Fluke 62 Max Plus infrared thermometer 26
table of contents
SMALL-SCALE MANUFACTURING
Carpentry Surface Planer 47Radial Arm Saw 47Thicknesser 47Spindle Moulder 48Pedestal Drill 48Bench Grinder 48Biesse CNC 49Horizontal Mortiser 49Edgebander 49Bend Saw 50Panel Saw 50Lathe 50Belt Edge Sander 51Drum Sander 51Belt and Disk 51
CuttingLaser 52Water Jet 52Turret Punch 52Plasma Cutter 53
Machining3 + 2 Axis Milling 54Intelligent Lathe 54Wire Cutter 54Spark Eroder 55Surface Grinder 55
Plastic ProductionInjection Moulding 56Blow Moulding 56
FabricationSheet Metal 57Pipe Bending 57Extruded Aluminum 57Hydraulic Press 583 Axis CNC Milling 58 Quality Control 58Finishing 59
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3-D printing is an additive manufacturing method used to rapidly produce three- dimensional objects. Some applications include 3-Dprinted prosthetics, dental moulds, art, tooling and general research.
Resolution Circle’s 3-D printing Tech Station contributes to a critical part of the research and development department, as it is utilised for rapid prototyping when a product under development needs to be evaluated for functionality, assembly and aesthetics.
The basic process flow to perform 3-D printing is to firstly draw a 3-D CAD model of the part to be created, to export the model to the 3-D printer’s software, to interpret the model and generate the corresponding machine toolpaths and finally to print the part.
Post-manufacturing finishing of printed components is often required, including processes such as removal of support materi-als and light sanding.
Lab capabilities Desktop 3D-Printers
These printers are used as a means for fast and cost effective print models. They are fairly accurate and relatively low in price, but offer a small print size. The material capabilities include ABS, PLA and Nylon. This type of printing is most suitable for parts that require simple geometry and where accurate tolerance are not essential.
Fortus 400MC This a professional Fused Deposition Modelling (FDM) printer. The parts produced by this printer are strong, highly accu-rate and can be used as functional parts - bearing in mind that it will be made out of plastic. The material capabilities of this printer include ABS, Nylon and Ultem (structural material).
MCor Iris This full colour 3D-printer is best suited for slightly larger models that can be produced out of paper, although the models produced cannot be used as functional parts. The main application area of this printer are marketing, art, landscapes and architectural models.
Envisiontech printer This printer uses stereolithographic technology to produce extremely accurate 3-D prints. It is most suitable for parts that need to be dimensionally accurate with an excellent surface finish such as dental moulds. The material capabilities of this printer include HTM140 V2 (a liquid plastic that hardens when it’s placed under an ultra violet light).
3-D Printing
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Stereolithography 3D Printer Build volume: 100mm x 75mm x 100mm Best layer resolution: 0.05mm Materials: HTM140 V2
Excellent surface finish High accuracy
Prototyping and jewellery making Resolution Circle Towers Gilberto Machele
The EnvisionTEC Perfactory® Micro uses a professional grade DLP engine utilizing a
square shaped pixel, allowing for perfectly smooth finish.
Envisiontech 3D PrinterThe Perfactory® Micro
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FDM Printer Build volume: 354mm x 254mm x 254mm Best layer resolution: 0.127mm Materials: ABS, Nylon, Ultem Produces strong parts with minimum warpage Adjustable material density Fine-tune part orientation Soluble support material Prototyping Functional parts Tooling Low-volume manufacturing Resolution Circle Towers Gilberto Machele
Fortus 400 is a Fused Deposition Modeling (FDM) printer that offers a wide palette of mate-rials to produce some of the most mechanically
stable and accurate prototypes possible with additive manufacturing.
Fortus 3D Printer 400mc
Tech Station | 3-D Printing >
Colour Paper Printer Build volume: 210mm x 297mm x 150mm Best layer resolution: 0.1 Materials: Paper
Full colour models, easily joined together to form a larger model.
360°HD color accuracy High resolution color on all surfaces,
including undercuts and on side wall features
Prototyping and Marketing Resolution Circle Towers Gilberto Machele
Mcor IRIS is a colour paper printer that has true colour that includes unique 360° high-definition
colour accuracy, delivering accurate, consistent, rich, realistic colour from part to part, screen to
part, as well as on undercuts and sidewalls.
Mcor IRIS 3D PrinterTrue 3D Color Printer
Resolution Circle | Equipment Catalogue >
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FDM Printer Build volume: 140mm x 140mm x 135mm Best layer resolution: 0.15mm Materials: ABS, PLA
Selectable layer resolution Easy to use
Prototyping Resolution Circle Towers Gilberto Machele
The UP Plus has a redesigned model inside and out, that is engineered to provide continuous dimensionally accurate 3D printed parts. It is the best-in-class desktop 3D Printer and easiest to use
Up! Plus 3D PrinterPlus
FDM Printer Build volume: 275mm x 265mm x 240mm Best layer resolution: 0.2mm Materials: ABS, PLA
Duel extruders Large build platform Multicolour prints or ABS/PLA combinations
Prototyping Resolution Circle Towers Gilberto Machele
The CubeX™ Duo 3D Printer is the ultimate desktop 3D printer, combining the largest print volume in its class with professional printability and triple-color capability. Offering an intuitive 3D printing experience and the ability to print in sizes as large as a basketball.
CubeX™ Duo 3D PrinterDuo
FDM Printer Build volume: 290mm x 270mm x 180mm Best layer resolution: 0.1mm Materials: ABS, PLA, PVA, Nylon
Duel extruders Largest build volume in its class Print volume of 14.8 liters
Prototyping Resolution Circle Towers Gilberto Machele
HS stands for High Speed: printing up to 5 times faster than the regular Creatr. With an astonishing and the possibility to print objects up to 30cm of length.
Leapfrog Creatr 3D PrinterHS
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Tech Station | 3-D Printing >
List of all Equipment Software
Solidworks Premium Publisher: Dassault Systems Application: Simulation Version: Commercial
Insight 10.4 Publisher: Stratasys Application: Fortus 400MC slicing software Version: Commercial
Up! Publisher: Up! 3D Printers Application: Up! 3D printer slicing software Version: Commercial
Magic’s Envisiontech Publisher: Envisiontech Application: Support generating software Version: Commercial
Perfactory RP Publisher: Envisiontech Application: Stereolithographic image generating
software Version: Commercial
Simplify 3D Application: 3D Printing software made to slice and prepare
printing jobs. Version: Commercial
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Our composite materials technology station’s primary function is to manufacture composite products from hybrid materials such as fiber glass and carbon fiber. These products can vary in size and shape and are accurately manufactured using CNC machining and CAD design technology.
Lab Capabilities Components manufactured from composite materials Vacuum bagging hand lay ups Resin infusion Post curing Pre-impregnated materials Mold manufacturing CNC Routing
Composite material is classified as two or more fundamental materi-als engineered into a single body with different physical or chemical properties. The different materials remain separate and distinct within the final structure at a macroscopic level, but they complement one another in order to create the desired composite material properties.
Composite materials are mostly used for their favourable features such as light weight, good fatigue resistance, corrosion resistance, comparatively low price and shape complexity.
Unique moulds for the composite materials may be manufactured ei-ther by CNC-machining the entire mould directly out of the desired material (wood or polystyrene) or CNC-machining a plug for moulding purposes, which adds split line capabilities to the moulds.
Computer Aided Design (CAD) is software that enables the design of three-dimensional objects in various digital formats, which allows designers and engineers to construct and evaluate designs in virtual reality before production. The primary advantages of CAD in the design process are increased flexibility and time efficiency. Resolution Circle’s CAD-station consists of 10 high-performance CAD workstation computers, especially equipped with features to ac-commodate the requirements of advanced resource-hungry software.
Lab Capabilities
MechanicalA complete up-to-date commercial mechanical CAD software pack-age is available which facilitates a digital design process including modelling, Finite Element Analysis, Product Data Management and Nesting functions. These functions enable the client to take a design from conceptualisation through to refinement for manufacturing using one software package.
Architectural SystemsRevit MEP (Mechanical, Electrical and Plumbing) is system design software mainly used for architectural designs. A key feature of Revit is the software’s change management functionality: any design mod-ifications (be it mechanical, electrical or plumbing) will automatically be propagated throughout the entire design to ensure all changes are taken into consideration so they can be properly merged.
ElectronicsAltium Designer and OrCAD are electronic design automation soft-ware packages for printed circuit board and embedded software de-sign. Used in conjunction with each other, they provide an efficient workflow for board-level electronics designers as they ensure design success by reducing the overall design times. Functions include: schematic capture, printed circuit board layout design, 3D modelling and output generation for final manufacturing.
CAD Composite Materials
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Tech Station | Chemistry Lab Tech Station >
Chemistry Lab
The chemistry laboratory at Resolution Circle is a multi-purpose facility that plays an important role in a number of product development processes as well as quality control and substance detection, for both inventors and industry.
A few noteworthy capabilities include:
Process modelling - complicated chemical processes and reactions may be accurately modelled in software to obtain predictions regarding process performance. This allows for process engineering endeavours that do without the costs of traditional lab-based experiments. In addition to this, the software-based process modelling may be used as a precursor to real-world tests, such that the modelling ensures that only the most feasible method is selected before doing the more costly pilotscale experiments. Software modelling may also be required when up-scaling to ensure that the trials scale well.
Nano-technology as related to developing new chemical sensors – we are able to create the mag-netic carriers required to carry the substance sensors. In addition to this, we are able to create a turnkey substance detection system using these magnetic separators or to provide them as a tool for further research.
Model validation through physical experimentation – software-based modelling has its limitations and eventually pilot-scale physical experimentation will be required to validate the modelling results. This is also important if the realworld production performance does not match the model predicted outcomes. We perform demonstrable reaction-based chemistry.
Applied commercial research and development – here we place an emphasis on the development part of the product design cycle. Through meticulous procedures and timetested development principles that drive innovation, we are able to perform chemistry related product development with a focus on generation and protection of intellectual property.
Process development – we are able to develop new chemical processes from scratch, or refine, optimise and expand on existing processes. With rising economic pressure and increasingly competitive markets, companies are forced to rethink their process strategies and we can assist with that. We cater for both small and industrial scale process design and optimisation.
Reverse engineering – either due to lost documentation or lost access to skills and people, it may be necessary to reverse engineer, or re-engineer, a process or product.
The chemistry lab maintains a world-class environment in which product and process development may occur, whilst both honouring and facilitating intellectual property generation and protection as well as technology transfer.
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450-730 nm Range of excitation/ emission wavelengths Peltier temperature control (ensures reproducibility and
precision) Range: 0-100°C Multiplexing of up to five concurrent reactions per well Sensitivity of 1 copy of target sequence in genomic DNA Excitation: 6 filtered LEDs Detection: 6 filtered photodiodes Reproducibility and precision ensured by electronic control Fine temperature control and minimised edge effects Multiplexing of up to five reactions Can be operated directly from the touch screen, with USB
storage, or from a PC Thermal Gradient feature facilitates optimisation of reactions
in a single runSpecs Cloning, Polymerase Chain Reaction (PCR), etc. –
biotechnology product development Essential tool during almost all biotechnology and
microbiology procedures and research Microbiological water testing and environmental audits Resolution Circle Towers: Basement Joseph WalkerQuantitative, multiplexed PCR facility
BIO-RAD CFX96 C1000 TouchQuantitative (Real-time) PCR
Onboard digital CCD camera (1280 (H) x 1024 (V) resolution), with manual zoom lens (8-48 mm)
Side access doors for gel cutting UV Transillumiator and overhead LED white light Full digital control via integrated touch screen, with image
processing software integrated Direct digital storage of images onto USB flash drive, with
network and printer connectivity Real-time digital image capture onto USB Flash drive or
network UV Transilluminator with variable intensity setting allowing
cutting of gels using side access panels Onboard touchscreen for operation without PC Reproducibility, precision and streamlined workflow ensured
by fully electronic controll Image documentation of fluorescent and non-fluoresscent
electrophoresis gels and coloured blots, stained with any of these dyes and more: Ethidium bromide, GelRed™, SYBR® Green, SYBR® Safe, SYBR® Gold
Resolution Circle Towers: Basement Joseph Walker
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Robust and high fidelity gel documentation system
Biometra UV Solo TS Imaging SystemGel Documentation System
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Electronic micropipettes for precision and reproducibility Gel electrophoresis workstation with casting trays, etc., for
study of nucleic acid and proteins
Reproducibility and precision ensured by finely tunable electronic control and data logging
Biotechnology and Molecular Biology (Cloning, nucleic acid and protein studies, biomolecular interactions, etc.)
Synthetic Chemistry Nano-biotechnology Industrial Biotechnology Resolution Circle Towers: Basement Joseph Walker
Analytical accuracy and precision is guaranteed by electronic micropipettes.
Fundamental Biotechnology equipmentElectronic Pipettes and Multipettes (RAININ E4 XLS; Eppendorf Xplorer) | Gel electrophoresis equipment
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UV Vis reader from 200 nm – 900 nm Fluorimeter; Luminometer FRET / BRET Assay capability Two-colour filtered luminescence Kinetic measurement capabilities (enzymology; biomolecular
interaction) A multimode microwell plate reader with diverse applications Provides a platform for absorption/ emission experiments through
well-defined portions of the electromagnetic spectrum and on various microwell plate sizes, including 96 and 384-well plates
Nano-biotechnology: overlap between chemistry and biotechnol-ogy
Industrial Biotechnology: assay development, product development, etc., particularly enzymology and biomolecular interaction (development of bioconjugate essays)
Resolution Circle Towers: Basement Joseph Walker
Versatile and highly sensitive multimode microwell plate reader.
Promega GLOMAX Discover MultimodeMicrowell Plate Reader
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Automatic UV Off switch when door opened Laminar flow combined with UV Sterilisation to provide a PCR work-
station ISO Class 3 Air cleanliness as per ISO 14644.1 Polyester pre-filter and U15 ULPA filter with efficiency of 99.9997% at
MPPS, 99.9998% at both 0.3 and 0.12 microns Provides a safe, sterile working area for nucleic acid-
related experiments Bunsen burner is motion activated to allow hands-free operation with
automatic shut-off of flame UV Lamp and HEPA Filter provide a sterile environment and allow for
sterilisation of pipette tips, with adjustable UV timer Safety features include switching off of the UV light upon opening of
the safety cover Bunsen burner has replaceable butane cartridge – provides safety
along with convenience with motion activation Cloning, PCR, etc. Resolution Circle Towers: Basement Joseph Walker Safe and sterile workspace for PCR.
ESCO Laminar Flow PCR workstationSCR-2A1 with Fireboy Safety Bunsen burner
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32L capacity Temperature range: Ambient +7.5°C to
7.5 °C Temperature variation as per DIN 12880 Spatial Uniformity: 37°C: <=+/- 0.5°C and 50°C: <=+/- 0.6°C
Heating up time at 37°C: 29 minutes and 50°C: 36 minutes. Recovery time after door opened for 30s Convection design reduces temperature variation within the
chamber Extremely uniform thermal distribution Essential tool during almost all biotechnology and
microbiology procedures and research Microbiological water testing and environmental audits, etc. Resolution Circle Towers: Basement Joseph Walker Forced convection incubator for microbial work
ESCO Isotherm incubatorIFA-54t-8
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All reaction parameters can be controlled on the EasyMax: pH Stirring speed Reagent addition Peltier Heating and cooling from -40°C to 180°C Operating volume: 0.5 mL to 100 mL Heat Flow (Calorimetry) module for determination of thermo-
dynamic parameters Modular construction confers versatility to experimental design In-situ monitoring of reactions with heat flow Development of new chemical entities Up-scaling and down-scaling of chemical processes Resolution Circle Towers: Basement Joseph Walker
Fully automated chemical synthesis workstation for reproducible and scalable results.
Mettler Toledo EasyMax 102Controlled Laboratory Reactor
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Can be used independently of the integrated system as a standalone probe
Max operating pressure 69 bar Maximum operating temperature 180°C Optical range: 4000 – 650 cm-1 Optical window: 2500 – 650 cm-1 Max resolution: 4 cm-1 3-D Real-time landscape characterisation of reaction progress Kinetic modeling via dedicated kinetics software Reaction mechanism investigation Kinetics Industrial biotechnology and chemistry Nanotechnology/ Nanobiotechnology Resolution Circle Towers: Basement Joseph Walker
ATR-FTIR Probe for real-time in situ generation of 3D spectroscopic landscape.
Mettler Toledo ReactIR 15 ATR-FTIR ProbeHastelloy construction; diamond tip
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Ultramodern chemical synthesis workstation Real-time in situ ATR-FTIR Spectroscopic measurements
allows detailed mechanistic studies Reproducible and scalable chemical syntheses can be
demonstrated on prof of concept level Fully automated workstation with integration of spectroscopic
measurement and controlled laboratory reactor design Any chemical reaction may be performed with the exception of
high pressure chemistry Resolution Circle Towers: Basement Joseph Walker
A comprehensive platform for all chemical synthesis experiments, as well as process design, up-scaling an down-scaling.
Fume Cabinet (ESCO EFA-DR-W8)with HEPA and Carbon filters, with Controlled Laboratory Reactor and in situ ATR-FTIR Probe setup
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Tech Station | Chemistry Lab Tech Station >
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Facilitates separation of complex mixtures within a wide range of industries, inter alia water quality analysis,
food analysis (allergens determination, etc.), agriculture (pesticides), and environmental science.
Thermo Scientific Dionex Ultimate 3000 Ultra High Performance Liquid Chromatographwith Corona Charged Aerosol Detectors
Quaternary System four channels with gradient compatibility
Nanogram sensitivity Wide dynamic range that exceeds four orders of
magnitude Complementary and orthogonal data to that of UV and
MS Measures semivolatile or non-volatile anaytes Corona Charged Aerosol Detection technology is
orders of magnitude more sensitive than evaporative light scattering
Provides information that MS cannot Diverse analytical applications within food, chemi-
cal, agricultural, textiles and other production-based industries, for quality control, troubleshooting, analytical services as well as research applications
Resolution Circle Towers: Basement Joseph Walker
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Location:Tech Station Manager: Large capacity ULT Freezer with data logging.
850W installed microwave power Digital camera for monitoring reaction progress visually Reaction conditions up to 300°C and 30 bar Scalability from 0.5 mL to 20 mL Excellent Thermal Uniformity Temperature range: -50 to -86°C max. storage box
capacity: 5cm boxes: 1200 7.6cm boxes: 900 CO
2 backup system is installed
Data logging via network connectivity to continuously monitor temperature
Freezer for storing samples of Biotechnology and Chemistry at -85°C
Resolution Circle Towers: Basement Joseph Walker
ESCO Lexicon Ultralow TemperatureFreezer (UUS-439A-G2)
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850W installed microwave power Digital camera for monitoring reaction progress visually Reaction conditions up to 300°C and 30 bar Scalability from 0.5 mL to 20 mL Records a video of the reaction to facilitate qualitative
annotation Facilitates rapid synthesis of chemical starting materi-
als or intermediates for chemical syntheses, especially. in combination with the EasyMax 102 Controlled Laboratory Reactor
Nano-biotechnology: overlap between chemistry and biotechnology
Synthesis of fine chemicals and nanomaterials Resolution Circle Towers: Basement Joseph Walker
Microwave Chemistry for proof of concept applications.
Microwave Synthesis ReactorAnton Paar Monowave 300
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High shear mixing can be used in conjunction with smaller reaction vessels to investigate effects of up-scaling of chemical processes.
IKA Eurostar 20 High Shear Mixer
Designed for stirring quantities up to 15 L Continuous adjustments of shaft speed and
desired speed to account for variation – ensures constant speed thrSpecs
Different impeller heads facilitate investiga-tion of different fluid shear effects
Up-scaling of chemical reactions and pro-cesses modelled in the EasyMax
General mixing applications Resolution Circle Towers: Basement Joseph Walker
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Facilitates pH/REDOX/Argentometric titrations – relevant to several industries, including water quality analysis, environmental science and the food industry.
Measurement range: ± 2000 mV Resolution: 0.1 mV Burette resolution: 1/20000 of burette volume (for 20 mL
burette: 1 µL) Can perform pH/REDOX/Argentometric titrations Modular expansion capability with rondolino Advanced software provides extensive methods database for
various industries as well as statistical analyses and report generation
Diverse analytical applications within food, chemical, agri-cultural, textiles and other production-based industries, for quality control, troubleshooting, analytical services as well as research applications
Resolution Circle Towers: Basement Joseph Walker
Mettler Toledo G20 Compact Autotitrator
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Measurement range: Minimum: 1 cP; Maximum: 6M cP RPM: 0.1-200 Number of increments: 200 Spring torque: 673.7 Dyne-cm; 0.0673 Milli Newton-m Accuracy of ±1.0% of range with displayed test data Reproducibility of ±0.2% Suitable for Low viscosity materials such as inks, oils and
solvents Diverse analytical applications within food, chemical, agri-
cultural, textiles and other production-based industries, for quality control, troubleshooting, analytical services as well as research applications
Resolution Circle Towers: Basement Joseph Walker
Facilitates measurement of viscosity of samples – limited to low viscosity samples that are NEWTONIAN fluids (cannot measure Non-Newtonian fluids).
Brookfield DV2TLV Viscometer
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Tech Station | Chemistry Lab Tech Station >
List of all Equipment Software
iCKinetics Applications: Kinetic modelling of chemical and biochemical
systems Publisher: Mettler Toledo Version: Commercial (full)
VisiMix Applications: Mixing modelling and simulation Publisher: VisiMix Ltd. Version: Commercial
Modules Turbulent Laminar Different Impeller VisiXcel-DB
DynoChem Applications: Advanced modelling of all chemical and biochemical
systems (chemical /biochemical engineering) Publisher: Scale-Up Systems, Inc.
Version Academic 30 concurrent users
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Electro- magnetic
Interference
As part of Resolution Circle’s offering to provide a complete electronic design solution of taking an idea and turning it into a production ready product, compliance testing of certain regulatory standards are offered. One such regulatory standard involves limits prescribing the electromagnetic interference (EMI) generated by a product as well as the products susceptibility to externally generated EMI.
Electromagnetic Compatibility (EMC) is defined as the ability of a device to operate in the electromagnetic environment without affecting other devices negatively, whilst at the same time being unaffected by the operation of other devices.
EMC has become a necessity for commercial electrical and electronic devices. Resolution Circle aims to assist the design process by providing pre-compliance EMC testing to designers throughout the development process. This reduces the risk of a finished product failing EMC compliance testing, which can be costly and time consuming and delays the development time to achieve a market ready product.
Lab CapabilitiesResolution circle has the capability of doing pre-compliance testing in the following areas:
Conducted Susceptibility: measuring the ability of a device to withstand EMI present on the mains distribution network. Conducted Emissions: measuring the extent to which the device emits EMI into the mains distribution network. Radiated Susceptibility: measuring the ability of a device to withstand radiated EMI present in the operating environment
of the device. Radiated Emissions: measuring the extent to which the device radiates EMI into the environment.
Resolution Circle has an electromagnetically isolated test chamber (GTEM) which allows for the above described radiated emission and susceptibility tests to be performed without the need for an anechoic chamber.
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Tech Station | Electromagnetic Interference Tech Station >
An EMI receiver is a spectrum analyser that allows the user to verify compliance to
pre-determined EMI standards.
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EMI ReceiverRohde & Schwarz ESR 7
Frequency: 10 Hz to 7 GHz Preamplifier Gain: 20dB 30 MHz Real Time Bandwidth Standard-complaint disturbance measure-
ments CISPR 16-1-1 Compliant Conducted EMI Susceptibility Measurements Radiated EMI Susceptibility Measrements Resolution Circle Towers Gareth Wooding
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The LISN is a device used in conducted EMI testing.
Frequency: 9 kHz – 30 MHz CEE Connector Max Current: 4 x 32A, Schuko Connector Max Current: 16A Maximum Voltage: 250Vac / 400Vdc Standard: CISPR 16-1-2 3 Phase or Single Phase Input 50Ω Impedance Remote Control from Spectrum Analyser Conducted EMI Emission Testing Acts as a Standardised Source Impedance Resolution Circle Towers Gareth Wooding
Line Impedance Stabilisation Network (LISN)Schwarzbeck NSLK 2128
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A GTEM allows a relatively quick and easy way to test radiated emissions and
susceptibility.
Test Volume: 37,5 x 37,5 x 33,3cm Frequency: 9 kHz – 5 GHz (Emissions) Frequency: DC – 20 GHz (Immunity) Max CW Input: 250W Shielding Effectiveness: 80dB Light duty three position ortho-axis pneumatic manipulator. Three N-Type Connectors. 20A two line filter. Fibre optic interface. Mobile base with locking casters. Radiated Immunity Tests Radiated Emissions Tests EMC Testing for: Design Qualification Pre-Compliace Resolution Circle Towers Gareth Wooding
Gigahertz Transverse Electromagnetic (GTEM) CellETS Lindgren 5405
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This device is used to amplify a low power RF signal.
Broadband Amplifier BBA150Rohde & Schwarz BBA150
Frequency/Power Range: 800 MHz – 3GHz at 60W 2,5GHz – 6GHz at 60W Impedance: 50Ω Gain Adjustment: 15dB 100% mismatch tolerance Suitable for the following modulations: Amplitude Frequency Phase Pulse Radiated EMI Susceptibility Conducted EMI Susceptibility Amplification of RF signals Resolution Circle Towers Gareth Wooding
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Frequency/Power Range: 9 kHz – 250MHz at 125W 250 MHz – 1 GHz at 70W Impedance: 50Ω Gain Adjustment: 20dB 100% mismatch tolerance Suitable for the following modulations: Amplitude Frequency Phase Pulse Radiated EMI Susceptibility Conducted EMI Susceptibility Amplification of RF signals Resolution Circle Towers Gareth Wooding
This device is used to amplify a low power RF signal.
Broadband Amplifier BBA100Rohde & Schwarz BBA100
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Location:Tech Station Manager:High frequency waveform generator.
Signal GeneratorRohde & Schwarz SMB 100A
Frequency: 9 kHz – 6 GHz Output Power: 18dBm Low SSB Phase noise typically -128dBc RF Signal Generation Radiated EMI Susceptibility Conducted EMI Susceptibility Resolution Circle Towers Gareth Wooding
19
Tech Station | Electromagnetic Interference Tech Station >
List of all Equipment Software
EMC32 Publisher: Rohde & Schwarz Application: This software allows the analyses of data captured
with the ESR 7 Version: 2 Full Licenses
Resolution Circle | Equipment Catalogue >
20
Energy Management
Energy Management is the use of engineering and economic principles to control the cost of energy to provide needed services in buildings and industries. Most savings will come from improvements in energy efficiency, while some savings will come from changing the patterns of use, and possibly shifting to other sources of energy.
The Energy Management stage consists of the following steps: Energy Audit & Assumptions: Identify energy sources and costs Establish profile of energy use and intensity Compile energy use inventory Establish energy use patterns Comparative analysis Identify energy savings opportunities
Recommendations for implementation Approval for funding Detail design Implementation Commissioning Operation & maintenance
Once a project has been identified, and the management structures and budget has been set-up, an energy audit should be performed.
Energy audit goals Clearly identify types and costs of energy use Understand how energy is being used (and possibly wasted) Identify and analyse more cost-effective ways of using energy Perform an economic analysis on those alternatives and determine which are cost-effective for the business
The type of audit to perform depends on the funding available for the audit, the cost and potential of energy conservation opportunities, and the accuracy required. It will also depend on the type of facility and processes within a facility.
Energy audit methodology Understand the energy costs Understand where energy is used Walkthrough Audit Profile metering Compare with similar industries Define a base year Identify and quantify opportunities to save energy Determine if practical feasible Determine implementation cost Develop a business case
21
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
The Kane 250 analyser gives users all the tools they need for a comprehensive snapshot into flue efficiency. It can calculate CO
2
(carbon dioxide), CO/CO2 ratio, excess air, boiler efficiency for
gaseous fuels and light oils (28/35 seconds) and is also suitable for sin-gle measurements of oxygen, carbon monoxide and temperature levels.
Parameter; Flue temperature range 0-600°C Gas measurement oxygen range 0-21% Carbon Monoxide range: 0-1000ppm Pre-programmed fuels: Natural gas, Light oil,
Propane, Butane, LPG, Wood Pellets Storage capacity: 16 sets of test results in
volatile memory O
2, CO, CO
2, CO/CO
2 ratio and efficiency
readings Professional quality sensors (CO readings to
1ppm) Multi fuel Detachable flue probe Designed to meet BS7927 The Kane 250 measures O
2, CO &
temperature. Calculates CO2, CO/CO
2 ratio &
efficiency, date and time. Resolution Circle Towers Marius Geldenhuys
Combustion gas analyser meterKane 250
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
The SunEye-210 is a world-leading shade measure-ment tool for solar site assessment. This hand-held electronic tool assesses the available solar energy
by day, month, and year with the press of a button by measuring the shading patterns of a particular site.
Digital camera with calibrated fisheye lens Electronic Inclinometer Electronic Compass Rugged, Comfortable Design Integrated GPS (Optional) Live Survey Mode Captures shading information as a 360° panoramic view Professional Site Evaluation Fast, accurate, Professional Quickly and easily create residential PV designs Measurements from the ground more than 18 feet over
head. SunEye incorporates a calibrated fisheye camera,
electronic compass, tilt sensor, and optional GPS to give immediate measurements in the field.
Resolution Circle Towers Marius Geldenhuys
SunEye210
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
Sample Time: 4 tims per second. Data Output: USB PC serial interface. Power Supply: 9V battery(NEDA 1604 IEC 6F 22 JIS
006P) Battery life: approx. 100 hr. Total Weight: approx. 1,200gSpecs 3 3/4 digits backlit LCD with max. reading 3999. 3 in 1 design, UV Power, Solar Power and
Illumination(light) measurement. USB datalogging capacity: 45,000 records. Real time clock with calendar. Rel (relative) function / Zero Adjustment TM-208 is a 3 in 1 Meter, it measure the UVA and
Solar power Resolution Circle Towers Marius Geldenhuys TM-208 measure & log solar radiation on a specific site.
Solar Radiation LoggerTM 208
Tech Station | Energy Management Tech Station >
Resolution Circle | Equipment Catalogue >
22
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
Resolution: 140 x 140 Total Pixels: 19,600 Thermal Sensitivity: <0.1°C File Type: Radiometric JPG (>5,000) Focus Free Field of View: 29° x 29° Excellent Screen size and Quality Point-and-shoot Cameras. Exceeds RESNET resolution standards The best in Speed, accuracy and flexibility Rugged, Compact Design Accurate results Energy auditors, building inspectors, electrical contractors,
predictive maintenance specialists, HVAC professionals, insulation experts, restoration contractors
Resolution Circle Towers Marius Geldenhuys
Compact Thermal Cameras for Building Diagnostics & Predictive Maintenance.
Thermal ImagerFLIR i7
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
Measures light from visible luminaries equipped with fluorescent, metal halide, high-pressure sodium and incandescent sources.
Data Logger light MeterTENMARS-203
Power supply: 9V NEDA 1604, IEC 6F22, JIS 006P battery x 1pk
Data logger: USB with 7,000 reading memory Sensor: Silicon photodiode and filter LCD large display, easier to read. Measuring range: 20, 200, 2000,20000, 200 000 Lux and
Footcandles Battery life: 200 hours Sampling Rate: 2.5 times per second for digital display. Cosine Angular correction. Overload Indication: OL shown on highest position of left
side on LCD Logger stores up to 7000 values Measuring intensities of illumination in Lux or footcandles. Includes: Warehouses, factories, office buildings,
restaurants, schools, library, hospitals, photographic, many video, parking garages, museums, art galleries, stadiums, building security.
Resolution Circle Towers Marius Geldenhuys
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
Clinometer scales 0±90° Conversion table: cosine 0-45°, cotangent 0-45°
Needle: Card Compass accuracy: 1/3° Compass resolution: 1/2° Operating temperature: -30°C to +60°C/-22°F TO+140°F Scales for inclination in degrees and % Accurate measurement of directions with adjustable
declination correction Optical reading of card for higher accuracy Threads for tripod mount for stable operation Liquid-filled precision compass and clinometer for surveyors,
cartographers, and others. Ideal for accurately measuring directional indications, heights, vertical angles, and slopes
Resolution Circle Towers Marius Geldenhuys
Suuto Tandem Clinometer is a liquid-filled precision compass and clinometer in one compact alloy.
InclinometerSuuto Tandem
23
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
Collection/Series: 290 Closed Length: 52 cm Max Height: 147 cm Safety Payload: 4 kg Maximum Height (with Center Column Down): 128,6 cm 4 section aluminium photo tripod 2 leg angles positions Rubber legwarmer to increase grip Ball Head for versatility and rapid movements Tension adjustable aluminium leg locks. Ideal for travelling, the 4 section tripod is fitted with the
detachable aluminium ball head Resolution Circle Towers Marius Geldenhuys
The MK293 is the most compact ball head kit in the 290 family. Ideal for travelling, the
4 section tripod is fitted with the detachable aluminium ball head. It is the best solution for
compactness and rapid movements.
Tripod Manfrotto293, Manfrotto
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
The BL30 is an ultra-compact climate data logger designed for measuring and recording air tem-
perature and relative humidity. The BL30 climate data logger can be used to collect up to 32,000
measuring values in intervals and cycles set.
BL30 Climate Data LoggerTrotec BL30
Measuring range air temperature: -40 °C to +70 °C (-40 °F to +158 °F)
Accuracy air temperature: max. ±1 °C Measuring range humidity: 0 % RH to 100 % RH Accuracy humidity: max. 3 % RH Internal memory: 32,000 measuring values (16,000 for
temperature and relative humidity respectively) Minimum and maximum value. Time and date display Alarm function Adjustable measuring cycle from 1 second to 24 hours Non-stop or ring logging The BL30 climate data logger can measure and log air
temperature and relative humidity effectively and reliably Resolution Circle Towers Marius Geldenhuys
Key Specification:
Features:
Applications:Location:
Tech Station Manager:
This electric Tachometer data instrument is designed to provide short term continuous
monitoring of rotational speeds or linear rate.
Electronic TachometerAdvent A2108
Tech Station | Energy Management Tech Station >
Best accuracy ± 0.5% contact Optical LED 60000rpm Optical range: 50mm to 1m typical Speed range (I): 100 – 6000rpm Speed range (II): 1000 -60000rpm Resolution: 1.5mV Non-contact rotational speed measurement via any suitable
multimeter Up to 1m optical range Two speed ranges for improved resolution Analogue output of 6V for 6000 or 60000rpm, via 4mm plugs Green LED ‘on target’ indicatorAuto power-off to prolong
battery life Ideal for economic general purpose rpm checking. Resolution Circle Towers Marius Geldenhuys
Resolution Circle | Equipment Catalogue >
24
Key Specification:
Features:
Location:Tech Station Manager:
Current: 5A Inner Diameter: 40mm Standard: IEC60044-1 800A/5A Split Core CT Rated frequency: 50/60Hz Test voltage: 3kV AC (1min) Operating temperature: -10oC ~ 50oC Resolution Circle Towers Marius GeldenhuysSplit Core CT
Acorp UK40UK40
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
900 or 450 days load profile data 450 days load profiling, 370 days instrumentation profiling Voltage imbalance detection Summation of 5 input values 5 co-incident demand value 2 kVA registers Direct connected, CT & CT/VT operated Comprehensive tariff structure Accuracy Class 0.2s, 0.5s (CT only), 1 or 2 2 line, multilingual dot matrix display Instantaneous instrumentation values 2 module slots for extended functionality…. The A1700 meter provides the complete solution for complex
time of use metering for commercial and industrial consumers. Resolution Circle Towers Marius Geldenhuys
The A1700 meter provides the complete solution for complex time of use metering for commercial and industrial consumers.
ALPHA A1700Elster
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
18-55 + 55-250mm lens 32GB card, bag Battery pack LP E-12 High-quality low-noise photography with a highly compact,
take-everywhere DSLR Shoot 18-megapixel photos and Full-HD video with the
same camera Quick to use, with an optical viewfinder and responsive
controls Easy to use, large touch-screen Get shooting quickly and easily with Scene Intelligent Auto The EOS 100D is a fully-featured, responsive DSLR that is
also small and light enough to take everywhere. The ideal camera to document your lifestyle.
Resolution Circle Towers Marius Geldenhuys
A small and responsive DSLR to take everywhere. The 18-megapixel EOS 100D delivers superb photos and video and features an optical viewfinder and intuitive touch-screen controls.
Digital SLR CameraCanon 100D
Key Specification:
Features:
Applications:Location:
Tech Station Manager:
25
Tech Station | Energy Management Tech Station >
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
The new 430 Series II Power Quality and Unified Power Measurement, measures and quantifies energy losses due
to harmonics and unbalance issues Energy Analyzers offer the best in power quality analysis and introduce, for the first
time ever, the ability to monetarily quantify energy losses.
Fluke 430 Series IIFluke, 430
Number of inputs: 4 (3 phase + neutral), DC-coupled Nominal voltage range: Selectable 1 V to 1000 V Bandwidth: > 10 kHz Maximum input voltage 1000 Vrms Energy loss calculator Power inverter efficiency PowerWave data capture Measure all three phases and neutral Unified Power Measurement, measures quantifies
energy losses due to harmonics and unbalance issues, allowing the user to pinpoint the origin of energy waste within a system.
Resolution Circle Towers Marius Geldenhuys
Key Specification:
Features:
Applications:
Location:Tech Station Manager: Comprehensive energy logging
THD on current: 1 000 % Voltage min/max: 1 000 V Mains power frequency: 50/60 Hz ± 15 % Sampling frequency: 5120 Hz Key measurements Bright, color touch screen Comprehensive logging Optimized user interface Complete “in-the-field” setup through the front panel Wide range power Profiling energy usage across your facility helps you
identify opportunities for energy savings and provides you with the easy-to-understand data required for you to take the right action
Resolution Circle Towers Marius Geldenhuys
Three-Phase Energy LoggerFluke, 1730
Split Core Current Transformers
DBP Series Split Core CTAdcorp DBP-812
Standards: IEC60044-1 2000A/5A Split Core CT Rated Frequency: 50/60Hz Rated test voltage: 3kV AC Operating temperature: -10°C ~ 50°C Secondary Current: 5A. The DBP series transformers can be easily
opened The DBP series transformers can be easily
opened, installed and connected without any supply interruption, thus saving time and the installation costs
Resolution Circle Towers Marius Geldenhuys
Resolution Circle | Equipment Catalogue >
26
Key Specification:
Features:
Applications:Location:
Tech Station Manager:
Time reponse: <300 ms (95% of reading Spectral Response: 8 to 14 microns Emissivity: 0.10 to 1.00 Dust and water-resistant: IP54 rated for dust and water
resistance Rugged: 3-meter (9.8-foot) drop tested. Ergonomically designed: Completely redesigned for a
more natural hand fit Small and lightweight; clips to your tool belt or belt loop or
easily fits into your tool box.. The thermometer to measure specific points (laser) Resolution Circle Towers Marius GeldenhuysThey are infrared thermometers.
Fluke 62 Max Plus infrared thermometer
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
Operating temperature: -10°C to +50°C Storage temperature: -40°C to +60°C Battery type: 9 volt Alkaline, NEDA 1604A / IEC 6LR61 Battery life: 400 hours typical, without backlight VoltAlert™ technology for non-contact voltage detection AutoVolt automatic AC/DC voltage selection Low input impedance: Helps prevent false readings due to
ghost voltage Large white LED backlight to work in poorly lit areas. The Fluke 117 provides Min/Max/Average readings, measuring
frequency and capacitance Resolution Circle Towers Marius Geldenhuys
The Fluke 117 provides Min / Max /Average readings, measuring frequency and capacitance.
Fluke 117 Electrician’s Digital MultimeterFluke, 117
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
The Fluke 374 Clamp Meter offers improved performance perfect for many current measurement situations.
Fluke 374 True-rms AC/DC Clamp MeterFluke, 374
Size: (L x W x H) - 246 mm x 83 m x 43 mm Weight: 388 g Jaw Opening: 34 mm Flexible Current Probe Diameter: 7.5 m Range: 600.0 V Propietary inrush measurement technology to filter out noise
and capture motor starting current exactly as the circuit protection sees it
Ergonomic design fits in your hand and can be used while wearing personal protective equipment
Large, easy to read backlight display automatically sets the correct measurement range.
CAT IV 600 V, CAT III 1000 V Provides increased display flexibility, ability to measure
awkward sized conductors and improved wire access. Resolution Circle Towers Marius Geldenhuys
27
List of all Equipment Software
Kestrel Communicator Interface Software
Company name: Kestrel Model: 4000 series model Version: v 2.1.1
Valentine Software Company name: PVSol Version: 2016
Tech Station | Energy Management Tech Station >
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
The Kane 100-1 handheld gas analyser measures and logs ambient carbon monoxide
(CO) and carbon dioxide (CO2) levels.
Storage Capacity: 255 sets of test results in volatile memory Ambient Operating Range: 0°C to +40°C 10% to 90% RH
non-condensing Battery Life: >6 hours from full charge Measures ambient CO and ambient CO
2
Datalogs up to 255 records with variable sampling time from 1-10 minutes
Records time and date and prints to optional printer using infra-red emitter
User adjustable alarms for CO and CO2
Long life NiMH batteries charged in-situ with charger The Kane 100-1 also measures CO and CO
2 for indoor air
quality (IAQ) checks. Measures & logs ambient carbon monoxide (CO) & carbon
dioxide (CO2) levels
Resolution Circle Towers Marius Geldenhuys
Kane 100 Indoor Air Quality Monitor
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
It is designed for HVAC, health and safety, facilities and maintenance engineers, allowing instant and accu-
rate readings of air speed, air flow and environmental conditions from a single instrument.
Kestrel 4200 Anemometer
Maximum Air Velocity: 135mph Best Air Velocity Accuracy: ±3 % Air Velocity Resolution: 1mph Probe Type: Rotary Vane Maximum Temperature: 125°C Waterproof and floats Backlight for low light conditions Data Logger (automatic and manual) Customizable data storage - 3600 data points Minimum, Maximum and Average values It Is designed for HVAC, health and safety, facilities and
maintenance engineers, allowing instant and accurate readings of air speed, air flow and environmental condi-tions from a single instrument
Resolution Circle Towers Marius Geldenhuys
Resolution Circle | Equipment Catalogue >
28
HALT&
HASS
HALT**Highly Accelerated Life TestingDuring the HALT process, a product is subjected to increasing stress levels of temperature and vibration (independently and in combination).
The HALT technology station at Resolution Circle is used to per-form Highly Accelerated Life Tests on newly developed products smaller than 400x400x250mm utilising temperature variation be-tween -40 and 200 degrees Celsius while vibrating the product up to 100gRMS.
Interpreting the results of a HALT provides one with knowledge of typically expected failure rates, expected mechanical breakages and the product toughness.
HASS****Highly Accelerated Stress ScreeningIn addition to the HALT one can perform Highly Accelerated Stress Screening on statistically selected products during man-ufacturing to confirm the product compliance to the expected standard.
HALT and HASS are often utilised in conjunction for superior testing results.
29
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
Chamber size: 1118 x 1016 x 610 (mm) Temprature Range: -45 to 120 degrees Celsius Vibration Range: 60gRMS, 0-10kHz Liquid Nitrogen Cooling System Interior Light Watlow F4 Programmer Remote data logging and analysis Higly Accelerated Life Testing Highly Accelerated Stress Screening Determine multiple failure modes and root causes Determine functional operating limits Determine functional destruct limits Focus on thermal and vibration stresses Resolution Circle Towers Adriaan de Villiers
A chamber to perform temperature and vibration analysis on small sized products to
determine failure rates and operational limits.
Tech Station | HALT / HASS Tech Station >
EnvirotronicsModel EV24-LN2-X
List of all Equipment Software
StarVIEW control software Publisher: Envirotronics Application: Temperature/vibration data analysis Version: Commercial
Resolution Circle | Equipment Catalogue >
30
Non-destructive testing (NDT) facility at Resolution Circle uses a group of analysis techniques from science and industry to evaluate the properties of a material, component or system without causing destructive damage.
Our NDT technology station forms part of a support system to the rest of our technology stations to provide for quality control within our R&D infrastructure.
It forms part of two main industry functions namely quality control such as weld analysis and preventive maintenance (checking for material defects), as well as more specialised industries such as investigative consulting.
Lab capabilities: Ultrasonic Flaw Detection (Portable):
The Olympus EPOCH 600 flaw detector is used to detect subsurface flaws in materials, welds and heat affected zones. Ultrasonic Thickness Guage (Portable):
The Olympus 38DL Plus provides for very precise thickness measurements of single or multi-layer materials. This equipment can measure coating (paint) thickness and the remaining wall thickness of hollow structures, such as pipes, and pressure vessels.
Phase Array (Portable): The Olympus Omniscan MX2 is a subsurface flaw detector which is primarily applied once a flaw has been identified by means of conventional ultrasonic flaw detection. A Phased Array flaw detector can subsequently confirm and size the flaw, and this technology is most often used in high-cost, high-risk applications such as turbine blade analysis.
Duel Frequency Eddy Current Flaw Detector (Portable): The Olympus Nortec 500D detects surface flaws in metals without having to remove the coating (paint) therefore it is used on coated material and in highly corrosive environments. This equipment is a cost effective method to inspect in-service ferrous welds, such as on an operating pipeline.
Dye Penetrant Testing (Portable): This type of testing is used to find surface flaws in irregular shaped objects, as well as in flat plates and welds. It is used on non-ferrous metals such as aluminum, brass, copper, ect. This testing method can only be used on the material once the coating (eg. paint) has been removed.
Magnetic Penetrant Testing (Portable): This type of testing is used to find surface flaws in ferrous metals. Typical flaws detected by this method of testing includes but are not limited to fatigue cracks in gears and sprockets. This testing method can only be used on the material once the coating (eg. paint) has been removed.
XRF Analyzer (Portable): The Delta Pro is a positive material identifier, it can be used to identify elements present in solid material, typically used for general material identification and quality control for metals. This equipment has been loaded with several element libraries included but not limited to: Alloy plus (used for metals), ROHS (used for ROHS compliance), Precious metals analysis and Soil mode (used for element analysis in soil samples).
Hardness Tester (Portable): The Equotip 550 can detect surface and total hardness. This equipment is fully portable, extremely compact and utilises various scale conversion libraries, namely Leeb, Vicker, Rockwell B, Rockwell C and Birnell Hardness Testing. Applications typically include metals, composites, ceramics and most polymers.
Digital X-ray (Portable): The Rayzor X Pro is a fully portable, digital x-ray setup used in the detection of surface and subsurface flaws in metals and ceramics. This equipment is capable of detecting flaws up to 38mm deep by means of a 370Kv. Resolution Circle also has an onsite scanning booth witch is fully certified by the department of health.
Microscope (Stationary): The Olympus BX51RF-6 is a reflected light microscope with high resolution objectives. It can be used for a variety of micros-copy applications such as but not limited to weld inspection for quality control purposes. The equipment features include bright and dark field analysis, reflective light, and stream view (for analysis, data storage and report writing)
NDT Non-destructive testing
31
Tech Station | NDT Tech Station >
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
Very precise thickness measurements of very thin or multi-layer materials.
Can be used on metal alloys Metal Castings, Fiberglass, and Rubber
Can measure Plate thickness ranging from 0.08 to 635 mm
Temperature Range: -20 to 500o C Portable Probes available: Thru-Coat Transducer Coarse Grain Thickness Measurement Dual Transducer Mostly used to measure the remaining wall
thickness and coating (Paint) thickness. Measure the remaining wall thickness of
pipes & Tanks, threw a coating. Resolution Circle Towers Phillip Booysen
Ultrasonic Thickness GageOlympus 38DL Plus
Key Specification:
Features:
Applications:
Location:Tech Station Manager: Flaw detector Used to detect subservice flaws in materials.
Can test most metal grades Plate thickness ranging from 1mm – 40mm Temperature Range -10 to 60o C Portable Have calibration blocks for welds 5-50mm thick Have level 1 certifies operator available Probes available: 45’ Angle probe 60’ Angle probe 70’ Angle probe Duel Crystal 0’angle probe 0’angle probe with protected face Mostly used for Quality control on welds Testing for any defects in the weld Testing for any defects in the heat effected zone
for any flaws Resolution Circle Towers Phillip Booysen
Ultrasonic Flaw detectorOlympus EPOCH 600
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
An analytical chemistry instrument that determines each element present in a sample, as well as the quantity the elements present when applicable This Machine is fully portable and can be used to identification most solids.
We have several Element Libraries Available.
Alloy Plus - Suitable for analysis of metal alloy Consumer - This mode is a screening tool for RoHS
compliance Precious Metals - Suitable for analysis of Precious
Metal Alloys Geochem - Analysis of Geological samples with
concentrations Soil - Used for the analysis of calibrated elements
with concentrations of less than 3% Portable We have a docking station for safer working with
small samples Report Writing Quality control for metals Material identification Resolution Circle Towers Phillip Booysen
XRF AnalyserDelta Pro
Resolution Circle | Equipment Catalogue >
32
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
Used on Steel, Cast steel, Cold worked steel, Stainless steel, Cast Iron, Cast aluminium, copper/zink alloys
Plate thickness not applicable Portable Scale conversion. Scales LIbraries available: Leeb, Vicker Rockwelll B Rockwelll C Birne Probes available: Impact Device C Impact Device D Mostly used to detect the hardness of materials, we can
detect surface hardness and total hardness. Hardness of surface hardened components, coatings, thin or
impact-sensitive parts Resolution Circle Towers Phillip Booysen
Used to measure the hardness of a com-ponent/material.
Portable Hardness TesterEquotip 550
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
Measurable plate thickness - unlimited Coating thickness ranging from 0mm – 8 mm Temperature Range: -10 to 55o C Portable Weld Kit Probes available: Straight Weld probe Paint thickness Probe Straight Weld probe Fatigue Cracking Pencil Probe Mostly used to detect surface cracks on material with a
coating that cannot be removed – highly corrosive environments
Cost effective method to inspect in-service ferrous welds. Used to estimate the coat thickness prior to weld inspection Resolution Circle Towers Phillip Booysen
Eddy Current Flaw Detector, used to detect surface flaws in metals.
Duel frequency Eddy Current Flaw DetectorOlympus Nortec 500D
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
Used on most metals Plate thickness: 2 -38mm Weld thickness 6.3 to 38 mm Temperature Range: -10 to 45o C Portable NB This is only for equipment rental Probes available: Probe and wedge used for Welds 6.3 to 38 mm thick Can do the same as the Ultrasonic flaw detector does. It is
mostly used once a flaw has been found using an Ultrasonic flaw detector, a Phased array flaw detector is used to confirm and size the flaw, and this is used in high cost, high risk applications
Resolution Circle Towers Phillip Booysen
Flaw detector Used to detect subservice flaws in materials.
Phase ArrayOlympus Omniscan MX2
33
Tech Station | NDT Tech Station >
Key Specification:
Features:
Applications:
Location:Tech Station Manager: Portable, Digital X-ray for Surface and Sub-surface flaws.
Mostly used to detect subsurface flaws in metals and ceramics
Used on most metals, and ceramics Maximum flaw debth 24mm NB This is only for equipment and room rental Portable Digital – no need for isotopes Mostly used to detect subsurface flaws in
metals and ceramics. Resolution Circle Towers Phillip Booysen
Digital X-ray
Key Specification:
Features:
Applications:
Location:Tech Station Manager: Finding Near Surface Flaws in Fero-Magnetic plates and welds.
Mostly used to detect near surface cracks in Fero-Magnetic materials
Can be used through a painted material – depending on the standard
Portable UV light detection for and lamps White light detection (indoor light levels only) Chemicals available: Ardox Black Magnetic Ink Ardox Black Magnetic Ink Mostly used to detect surface and near surface
flaws on irregular shaped objects. Detecting fatigue cracks Testing for any defects in the weld Testing for any defects in the heat effected
zone for any flaws Resolution Circle Towers Phillip Booysen
Magnetic Penetrant testing
Key Specification:
Features:
Applications:Location:
Tech Station Manager: Finding Surface flaws in plates and welds.
Mostly used to detect surface cracks Used on Steel, aluminium, brass, copper, magnesium,
cadmium plate and titanium, but not plastics and rubber Portable Chemicals available: Red dye penetrant Water Washable red dye penetrant Dye penetrant developer Solvent penetrant remover, Precleaner prior to the
penetrant application Mostly used to detect surface flaws on irregular shaped
objects. Detecting fatige cracks Testing for any defects in the weld Testing for any defects in the heat effected zone for any
flaws Resolution Circle Towers Phillip Booysen
DYE Penetrant testing
Resolution Circle | Equipment Catalogue >
34
Key Specification:
Features:
Applications:
Location:Tech Station Manager:Reflected light microscope with high resolution objectives.
MicroscopeOlympus BX51RF-6
Mostly used for Reflected light microscopy Used to analyses the quality of a weld cross section. Bright and dark field analysis Reflective light Stream view – for analysis, data storage and report writing Measures and analyses the quality of a weld cross section. Objective Magnification: 5 X 10 x 20 x 50 x 100 x Mostly used for Reflected light microscopy Quality control in welds Resolution Circle Towers Phillip Booysen
List of all Equipment Software
Olympus Delta XRF Software Publisher: Olympus Version: Full All software on the XRF, as well create reports, customise export format,
merge results with word or Excel for client summaries
Gauge view Pro Software Publisher: Olympus Version: Full Modules: EPOCh 600
38DL Plus You can download inspection data, review measurements on a PC, export
measurements and calibration data to common spreadsheet programs, back up calibration and inspection data from the instrument
NORTEC - PC Publisher: Olympus Version: Full Allows saved data to be stored, printed, copied, viewed, and converted to
PDF reports
XRS-4KitCompany Publisher: Olympus Version: Full Remote control system with laptop. Used to do scans, analyse data and
compile reports.
35
Tech Station | PCB Tech Station >
The PCB manufacturing facility at Resolution Circle is geared for prototyping and small scale production of printed circuit boards and assembly of electronic products as well as rework and re-placement of components on your prototypes.
PCB is the backbone of many electronic products. They form the structure to host integrated circuits and interconnect copper pads and holes into electronic products.
Our PCB service is geared to take you from your first prototype to production and commercialisation.
We offerCNC Machining and Laser Structuring help us realise your first prototype. With copper electroplated through holes, solder mask and legend, we can make high quality prototypes in a variety of different laminates and layer structures.
We can jet print solder paste which saves costs and hassle per-fecting the solder fabrication. Our state of the art assembly line helps to realise the assembled prototype through pick and place assembly and reflow. This will ultimately save you time and money on testing and gears the design for manufacture from the outset.
We can also carry out engineering work on prototypes and advise you on design for manufacture. Using our pcb and schematic de-sign tools, we can assist you with developing your prototype and brining it to life.
Our facility has 3 key areas: Prototype PCB manufacturing – low volume production
and faster turn-around of prototype PCBs. Pick and place assembly – solder paste dispensing, pick
and place assembly and reflow of PCBs. Repair – rework and repair of damaged, alternate or incor-
rect components on your board
Manufacturing Manufacture of small runs of laminated circuit boards using
CNC milling, CNC drilling and laser structuring Copper surface and in-hole plating use a multistage electro-
plating process Single and multiple layer manufacturing on a variety of differ-
ent materials Solder mask and legend printing Electro-less tin plating
PCB Printed Circuit Board Development and Manufacturing
Assembly Solder paste printing – no need for expensive and inflexible
stencils. Pick and place assembly of IC’s, passive components and
chip on board components from 01005’s to complex packages with several hundred pins.
Profiled reflow for sensitive packages. Component sourcing Bill Of Materials (by prior arrangement).
Rework Repair, replacement and rework of SMD components on
individual circuit boards.
SpecificationsPCB Prototyping
Isolation down to 0.2mm. (0.1mm by arrangement) Minimum 0.3mm holes. 0.6mm minimum pad diameter for
drilled holes (smaller sizes by arrangement). Multiple layer stack-ups 1,2 and 4 layer (up to 8 layers by
arrangement) 18, 28 and 35µm copper and FR4. (Other thicknesses and
substrates by arrangement)
Assembly Jet printing of solder paste down to 0.33mm diameter dots.
(720 000 Dots per hour). Placement of up to 16000 components an hour Feeder capacity up to 160 components and a flexible tray
feeder for fast placement of most component packages Multi-zone reflow for reliable assembly of lead and Lead free
products Repair and rework Removal and replacement of SMD components. Accurate and controlled temperature around the part to
ensure reliable removal and placement.
Optical alignment of component to footprint for accurate replacement
Resolution Circle | Equipment Catalogue >
36
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
The LPKF ProtoMat S103 circuit board plotter for producing PCB prototypes and small batches is configured specifically for RF and microwave requirements.
CNC circuit board plotter Automatic Fiducial recognition Automatic Tool Changer Optical Fiductial Recognition Rubbing out and isolation of circuit board files Counter Routing Drilling Resolution Circle Towers Gael Mukala
Protomat S103LPKF
Key Specification:
Features:
Applications:Location:
Tech Station Manager:
The ProtoLaser S is an infrared laser system for etching printed circuit boards. Its non-contact beam and unrivaled accuracy allow it create fine line circuit features on virtually any PCB material.
ProtoLaser SLPKF
Laser wavelength 355nm 25 µm spacing Accuracy 2 µm (0.08 mil) Dimensions (W x H x D) - 875 mm x 1,430 mm x 750 mm
(34.5” x 56.3” x 29.5”)b CNC circuit board plotter Automatic Fiducial recognition Automatic Tool Changer Optical Fiductial Recognition Circuit traces as small as 50 µm can be achieved High accuracy and extremely fast Multifunctional use Rubbing out and isolation of circuit board files using laser Resolution Circle Towers Gael Mukala
Key Specification:
Features:
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Location:Tech Station Manager:
Electro-Chemical Copper plating bath Plating up of substrates Plating of through hole connections and vias. 2 Stage board cleaning process. Activator and Copper Electroplating process. Adjustable time and copper plating thickness Plates copper onto the surface and into the holes of laminated
printed circuit boards Resolution Circle Towers Gael Mukala
MiniContac RS are through-hole electroplating systems specially developed for the professional production of prototype and small batch produc-tion printed circuit boards.
MiniContact RSLPKF
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Key Specification:
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The LPKF MultiPress S is a bench-top multilayer press, ideal for creating mul-tilayer circuit boards in a laboratory or
prototyping environment.
Lamination of copper and other conductive foils onto pre-preg substrates
4 to 8 layer board manufacturing Hydraulically and thermally presses a stack of materials
together to form a multilayer PCB. Multilayer laminate substrates Insulated Metal Substrates Resolution Circle Towers Gael Mukala
MultiPress SLPKF
Tech Station | PCB Tech Station >
Key Specification:
Features:
Applications:Location:
Tech Station Manager:
The LPKF ProtoFlow E is a compact, fully convectional and easy-to-use oven,
suitable for lead-free reflow soldering of PCBs measuring up to 160 x 200 mm.
Weight: 18 kg (40 lbs) Temperature stabilizing time: >5 min Temperature: Up to 320 Reflow oven with a max. material size of 160 x 200 millimeters Fully convectional Lead-free reflow process Multi-zone temp./time profiles Optional USB connectivity Window view offers a lighted process chamber SMT Prototyping Resolution Circle Towers Gael Mukala
Protoflow ELPKF
Key Specification:
Features:
Applications:Location:
Tech Station Manager:
The ProtoFlow S features even heat distribution, easy programming, and many pre-defined temperature
profiles. The compact design and efficient power con-sumption make it one of the most useful components
in any rapid PCB prototyping environment.
Protoflow SLPKF
Maximum circuit board size 230 mm x 305 mm Double, speed adjustable bottom-mounted fan for cooling
PCB 3200 Watts maximum power consumption 22kg Weight motorized drawer for automatic cool-down User-friendly LCD display ensures easy operation Preprogrammed with industry standard profiles Motorized drawer for easy access and automatic cool-down
after reflow process USB connectivity Lighted Process Chamber Rapid PCB Prototyping Resolution Circle Towers Gael Mukala
Resolution Circle | Equipment Catalogue >
38
Key Specification:
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Tech Station Manager:
The MY600 Jet Printer allows SMT producers to achieve high-precision solder joints at speeds of more than one million dots per hour.
Solder and Glue Jet printer. High speed and adjustable dispensing Does not require a stencil and ideal for
prototyping 1,080,000 dots/hour Precise and adjustable Non contact Solder paste and glue dispensing Resolution Circle Towers Gael Mukala
Jet Printer MyDataMy600
Key Specification:
Features:
Applications:Location:
Tech Station Manager:
EMS Technologies Pvt. Ltd. make Konark 257 is a seven zone hot air convection reflow oven is having fourteen inde-pendently PID controlled heating zones (7 Top and 7 bottom ) and one cooling zone.
EMS Reflow OvenKONARK257
Multizone Reflow Oven Adjustable conveyor PID Control Up to 350C Lead and Lead-Free Temperature profiling Reflow Soldering of SMT components Resolution Circle Towers Gael Mukala
Key Specification:
Features:
Applications:Location:
Tech Station Manager:
Pick and Place 16000 components per hour High accuracy and fast component placement heads Intelligent feeder system with barcode scanning and loading Reel and tray handling of components Passive component testing Ability to place passives, semiconductors and RF modules on
one machine Assembly of printed circuit boards Resolution Circle Towers Gael Mukala
For precision mounting the MY200LX offers more freedom of choice to put a machine in place that’s perfectly outfitted for your needs.
MyDataMy200LX
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Tech Station Manager:
The LPKF ProtoPlace E is a pick & place system that has 14 antistatic component
bins, with a vacuum generated by low consumption and a low-noise pump.
ProtoPlace ELPKF
Dimensions - 485 mm x 80 mm x 280 mm Placing of 0603 chip components, SOIC, SOT,
QFP (0.8 mm pitch) Exchangeable antistatic bins Weighs 5.8 kg Left and right hand operation 14 antistatic component bins Low noise vacuum pump Components pick & place Resolution Circle Towers Gael Mukala
Key Specification:
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The ProtoPlace S quickly assembles SMT boards, with the user controlling each step of
the assembly process through an LCD display.
Left feeder position Minimun size of components - 0201 chip
components Turntable position – Left and/or Back 0.1-2s pause duration Micro-table LCD Display Manipulator Air regulator Dispenser Assembly of SMT printed circuit board
prototypes and small batch projects Resolution Circle Towers Gael Mukala
ProtoPlace SLPKF
Key Specification:
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Location:Tech Station Manager:
The LPKF ProtoPrint S is a precision manual stencil printer. Precise vertical separation between
stencil and circuit board is guaranteed to meet the specifications of contact printing, as small as
0.3mm (12 mil) pitch (ultra-fine-pitch area).
Proto Print SLPKF
5mm maximum PCB thickness – Optionally more Manual print stroke Weight 30 kg 300 x 300mm printing area On-contact fine-pitch printing Parallel stencil separation Screen printing Printing of populated double-sided boards Compatible with various stencil frames Prototypes Small batches of fine pitch SMT boards Resolution Circle Towers Gael Mukala
Tech Station | PCB Tech Station >
Resolution Circle | Equipment Catalogue >
40
List of all Equipment Software
CircuitPro, Circuit CAM, CircuitMaster Application: LPKF software for generating tool paths Publisher: LPKF Version: Commericial
My Trace, My Centre, Jet printer software Application: MyData Automation Version: Commercial
PCB Design Software Altium Orcad
41
List of all Equipment Software
EFI Fiery IC-308 Publisher: EFI (Fiery Production Solutions) Version: Commercial License
Key Specification:
Features:
Applications:
Location:Tech Station Manager:
The Konica Minolta Bizhub Press is a high volume printer, which can print up to 71
pages per minute and 300 000 pages per month. The Press can print on between 140 x
182mm and 330 x 487mm size paper.
1200 X 3600 dpi Maximum Monthly Volume 300 000 62 to 300 g/m^2 71 ppm Half fold, Triple Fold, Z-Fold Corner and Side Stapling Standard duel and Multi Punching Booklet printing and finishing Tray selection automatic tab inserts and book covers All in line printing and finishing High Volume Digital Printing Variable Data Printing Direct Mails Invitations Brochures Flyers Postcards Business Cards News Letters Presentation Material Marketing Collateral Resolution Circle Towers Louis Prince
Tech Station | Print Tech Station >
Konica Minolta Bizhub PressC1070
Resolution Circle | Equipment Catalogue >
42
Key Specification:
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The overlocker creates a kind of stitch that sews over the edge of one or two pieces of cloth for edging, hemming, or seaming. The overlocker will cut the edges of the cloth as they are fed through.
Overlockers (Sergers)Jack JK 768D-4/JK 786D-5
Number of threads 4 or 5 6000 stitches per minute Stitch width 4mm Stitch length 5.5mm Automatic type of lubrication 4 thread overlock sewing knitwear for overcasting parts Materials: Cotton, Wool, Silk, Linen, synthetic fabrics. High speed overlocking machine trims and overcast and
designed for high volume production. The four thread overlocker is used for serging stretchy fabric
such as lycra, spandex and polyester The five thread overlocker is used for non-stretch fabric Resolution Circle Towers Mariette Steyn
Key Specification:
Features:
Applications:Location:
Tech Station Manager:
Performs straight stitching on a variety of fabric, canvas and leather. The lockstitch is the most common mechanical stitch made by a sewing machine.
Horizontal shuttle 2000st / min sewing speed DPx17 8-23 # needle type 3-9mm stitch length 8-16mm lifting height legs Dimensions: 670 * 350 * 635 Single needle Equipped with servo motor Automatic lubrication flat bed Triple conveyor (rack, walking foot, deviating the needle) For medium and heavy materials Resolution Circle Towers Mariette Steyn
Lockstitch plain sewing machineJack Shirley direct drive, Jack JK6380, Jack JK5942-1
Key Specification:
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Location:Tech Station Manager:
Single head 12 needle 15 needle DST format 1000 stitches per minute 1000000 stitches stitch memory LCD screen USB port 1 Auto thread trimming Thread break detection Network cable Apply embroidery onto any type of fabric, leather and canvas Apply embroidery onto caps Resolution Circle Towers Mariette Steyn
The embroidery machine is used to create patterns on textiles, used in product branding, corporate advertising and adornments on clothing, uniforms etc.
Embroidery machineFeiya CTF1501
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The coverstitch is so called because the grid of crossing needle and looper threads covers raw seam edges, much as the over-lock stitch does but can be done anywhere
on the fabric.
Differential-range 0,5-1,3mm Stitch-length 1,2-4,4mm Presser foot lift-height 5mm Automatic central lubrication system Maximum sewing speed up 6000dyg / min Standard distance between the needle-5,6mm (possible dis-
tance between needles 4,8mm, 5,6mm, 6,4mm) High speed flatbed top and bottom cover stitch Direct drive Is designed for covering applications of athletic apparel and
knits made of stretchy fabric High speed flatbed top and bottom cover stitch Direct drive Is designed for covering applications of athletic apparel and
knits made of stretchy fabric Resolution Circle Towers Mariette Steyn
Coverstitch sewing machineSpecs: Sub-heading - Right
Key Specification:
Features:
Applications:Location:
Tech Station Manager: Industrial machine for sewing buttons onto a garment.
4 holed sewing mode can easily switch over to 2 holed sewing mode
Button hole interval can easily change Max. sewing speed 1,500 spm Max. movement of clamp: 6.5 x 6.5 mm (hole distance) Suitable for light medium and weight materials Single thread chainstitch Automatic thread cutter 8, 16 or 32 stitches selectable Adjustable button clamp for different button sizes Button clamp suitable for button sizes (dia) from 10 –
20 mm Button clamp lift 14 mm Sewing on buttons Resolution Circle Towers Mariette Steyn
Button sewing MachineJack JK-T373
Key Specification:
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Applications:
Location:Tech Station Manager:
Maximum sewing speed 3600 stitches per minute Button hole length 2cm – 5.5cm The buttonholing position can be easily adjusted
which enhances ease of operation. The knife- and stop-motion mechanism produce
less noise when they actuate Suitable for men’s shirts, blouses, work wear,
ladies’ wear. Resolution Circle Towers Mariette Steyn
Machine for cutting, sewing and finishing buttonholes in leather and fabric.
Buttonhole MachineJack JK-T781
Tech Station | Textile Tech Station >
Resolution Circle | Equipment Catalogue >
44
List of all Equipment Software
Creative Drawings 6 Application: Drawstitch technology Version: 6 Modules: Include Wings’ modular 5 module installation
Specs body copy...
45
List of all Equipment Software
Key Specification:
Features:
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Tech Station Manager:
Dual Returns ± 2 cm accuracy 1kg (plus 0.3kg for cabeling) 32 Channels 80m-100m Range 700,000 Points per Second 360° Horizontal FOV ± 40° Vertical FOV Low Power Consumption Rugged Desig Resolution Circle Towers - IntelliLab Nico Steyn
LiDAR: Velodyne LiDARHDL-32E
High speed camera.
Key Specification:
Features:
Applications:Location:
Tech Station Manager:
Available in M, R and LC Styles 1,380 fps at 1920 x 1200 >2,200 fps at 1152 x 1152 square resolution 3.2 Gpx/s throughput 1 µs minimum exposure, global shutter 10 µm pixel size 12-bit pixel depth Phantom CineFlash compatible HD-SDI output for improved video workflow and monitoring ISO mono 5,000D*; 12,500T ISO color 1,250D*; 1,600T* Maximum speed at reduced resolution of 64 x 8 is 325,000
fps (mono camera) Minimum frame rate of 24 fps Shutter speeds down to 1 microsecond 3.2 Gpx/s Maximum speed at full resolution of 1920 x 1200 is 1380 fps At 1920 x 1080, you can achieve over 1500 fps and at 1152
x 1152, over 2200 fps Resolution Circle Towers - IntelliLab Nico Steyn
Canon Miro High Speed CameraLC 320S
Tech Station | Video & Imaging Tech Station >
Resolution Circle | Equipment Catalogue >
46
Our manufacuring facilities consists of the following:
Cutting FacilitiesResolution Circle’s cutting facility is a 900 square meters work-shop equipped with laser, water jet, turret punch and plasma cut-ter machines. These machines can cut at different tolerances and thicknesses; a wide range of materials including mild steel, stain-less steel, glass, stone, plastic, carbon fiber, aluminium, titanium and composites.
Laser Water jet Turret punch Plasma cutter
Machining facilityOur machining center is equipped with modern high speed, pre-cision and flexibility machines required for tight-tolerance, 5 axis milling and drilling manufacturing applications. Moulds for plastic production (injection and blow), press and precision machined parts for equipment and production is available.
3 + 2 CNC Axis milling CNC Intelligent lathe (3 Axis) Wire cutter Spark eroder Surface grinder
Plastic productionOur plastic production facility is equipped with a 90 tons machine capable of moulding by injection or blow. This is ideal for compa-nies in need of speciality parts and/or to produce small runs to test the market.
Injection moulding Blow moulding
SSM Small-scale Manufacturing
FabricationWith the ability to manage steel in different formats namely solid, plate, pipe and profiled, it is possible to produce products in a cost effective manner.
Sheet metal Pipe bending Welding Extruded aluminium 3 Axis CNC milling
CarpentryOur carpentry manufacturing facility is equipped with a CNC unit that can reproduce high accuracy product parts to be incorporated in a complex final product. We are able to create unique products from solid wood and boards.
Quality controlWe offer in-house quality control services for client focused precision measurements.
FinishingOur finishing product facility allows us to deliver final products that have been spray-painted or powder coated.
AimThis service will be of interest to entities with the following needs:
Inventors and entrepreneurs that need to produce a prototype
Entrepreneurs that need to develop and sell a 100 items to test the market
Companies that need to produce prototypes from complicated designs
Companies that require overflow capacity of short runs Companies that need quick turn-around times
47
Key Specification:
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Location:Tech Station Manager:
Heavy, precision, big capacity and quality features make this planer well suited for door planning
operations. Power raising worktable by 1/2HP separate motor to achieve high efficient operation.
ThicknesserCantek- P-630
Working Width: 30 mm Thickness: 3 to 300 mm Feed speed: 0 to 16 mpm Extraction hood: 50 mm Motor: 10 hp Machine is with 4 columns for rise and fall Double out feed pressure roller Digital control for rise and fall of work table Table bed rooler with quick adjustment Variable feed speedSpecs Up to 300mm thickness, large cutting capacity Sectional in-feed roll, chip breaker 4-Knife cutter head for smooth performance Perskor Building - Doornfontein Johnny Pretorius
Key Specification:
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Cross cut capacity: 35 5/16“ Ripping capacity: 44 1/2“ Saw bore: 1“ Arbor speed: RPM 3200 Easy and extremely practical unlocking of the arm
rotation on the front. Saw carriage slides on 8 bearings Swiveling and tilting on the vertical and horizontal
axes. OMGA radial arm saws are excellent for frame
makers, furniture; manufacturers, cabinet shops and sawmills. The saw blade assembly swivels on the vertical Perskor Building - Doornfontein Johnny Pretorius
Heavy-duty line with cast-iron arm. Easily interchangeable prismatic tracks applied; the cutting unit slides on eight bear-
ings each fitted with a dust scraper. Self-centering locking devices for both arm rotation and motor angle. Aluminum
fences. Optional oilpneumatic feed of the head.
Radial Arm SawOmega- RN 900
Key Specification:
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Location:Tech Station Manager:
Surfacing capacity:330/13” Length of surface table: 1550/61” Rebating Capacity: 12,5/ ½” Standard cutter block-Code no: 2B Power required HP/RPM: 3/1440 Circular saw size: 610x355/ Cutter block speed: 4000 Up/Down movement of cir. Saw table:75/3 Quieter operating obtains highly efficient
performance. For precise jointing, rabbeting, bevelling and
chamfering Perskor Building - Doornfontein Johnny Pretorius
A heavy duty & sturdy machine combining precision, it has some of the best salient features along with provision to fit dust collector. Special tilting saw fence It can tilt up to 45°
for angular cutting and have handle for adjusting saw fence for both controlling width & angle of cut.
Surface PlanerJ-127L
Small Scale Manufacturing | Carpentry >
Resolution Circle | Equipment Catalogue >
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Key Specification:
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Location:Tech Station Manager:
It is useful for sharpening tools. And it is designed primarily for light home and hobby use.
Bench GrinderIncco- BGL63501
Rated power input: 350W No load speed: 2950rpm Net weight: 9kg Work Light: 3V,3WSpecs Eye Shield Work light Work Rest fixing knob It is useful for sharpening tools. It is designed primarily for light home and hobby use. Perskor Building - Doornfontein Johnny Pretorius
Key Specification:
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Bench / Pedestal Drill Range ideally suited to the professional Trade Workshop.
Pedestal DrillMac- AFHIC- EDRILP 002
Motor: 230V - 50Hz - 550watt Overall Height: 1610MM Chuck Capacity: 16MM Swing: 305MM Spindle Travel: 80MM Speed Range: Variable Speed 450-2500 RPM Adjustable Roller Guide Work Light Laser Guide Digital RPM Display Bench / Pedestal Drill Range ideally suited to the professional
Trade Workshop! Variable Speed: Allows the user to select any speed
between 450-2500 RPM by simply adjusting the speed control lever
Depth Gauge Perskor Building - Doornfontein Johnny Pretorius
Key Specification:
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Location:Tech Station Manager:
The machine was designed for shaping, tenoning wood as well as wood material.
Spindle MoulderRulong-SS-512M
Size of work table: 1000mm x 800mm Diameter of spindle: 1¼” Five spindle speeds: 3000 / 4000 / 6000 / 8000 /
10000rpm Opening in work table: 125mm or 260mm diameter Spindle drive motor: 7.5hp, 3 phase with electric
brake Heavy, precision machined, ribbed cast iron work table. Mitre gauge sliding in slot across work table. Heavy gauge pressed steel body to eliminate vibration. Individually micro-adjustable aluminium work fences with
safety ribs. Large hinged door in front to allow easy access to belt. Overload switch protection and no-volt release. The machine was designed for shaping, tenoning wood as
well as wood material Perskor Building - Doornfontein Johnny Pretorius
49
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Strip Thickness: 2mm Max. PVC Edge:0,4 to 2mm Pressure Rolls: 2 Sets End Trim: Saw Blade High Frequency trim motors for long life and
beautiful cuts. PLC Controller and electronic Digital infor-
mation screen for easy set up Heavy Duty Feed Components.Specs Simple numerical controls allow for quick
changes from thin Tapes to Laminate or Wood strips
Perskor Building - Doornfontein Johnny Pretorius
EdgebanderCehisa Bryko
Key Specification:
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The FD 250 is a versatile machine with a small footprint and the ability to handle
large workpieces.
Horizontal MortiserFelder- FD-250
Speed: 3000 rpm Drill length in mm (inch): 9⅞ Mortising depth in mm (inch): 6¼ Clamping range in mm (inch): 5⅛ Large table size, extendable in all three directions by up
to 1,000 mm(39") without the requirement of tools Drilling motor mounted on roller bearings, forward and
reverse run Comfortable one handed lever operation Heavy duty eccentric clamp, usable on the left and right
hand side The FD 250 is a versatile machine with a small footprint
and the ability to handle large workpieces Perskor Building - Doornfontein Johnny Pretorius
Key Specification:
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Location:Tech Station Manager:
Rover K is an NC processing centre designed for craftsmen who need to automate their pro-
duction process as well as small-medium enter-prises that specialise in custommade products.
Biesse CNCRover K - 1232G
Small Scale Manufacturing | Carpentry >
Working sizes: X- 3200mm Y- 1200 CNC programmable machine Suction cup clamps Streamline 3D machining capability Via dxf file format, any shape can be machined. Complements the other woodworking machines
very well. Machining of 3D shapes Machining of 2D shapes All other slots, grooves and shapes can be done
on the Rover. Perskor Building - Doornfontein Johnny Pretorius
Resolution Circle | Equipment Catalogue >
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The TC 1200 ,is ideal for the production of small and medium batches of stair spindles ,balusters,table legs and chair legs (furniture components)small or large wood craft items).
LatheCentauro- TC 1200
Motor Power: 4HP Swing Over Bed: 4-3/4” Spindle Speed: 900-1, 500-2, 200-3,540 Copy Knive: (2) Mechanical Installed Power: 3,75 KWSpecs Dust collector Hookup Adjustable jaw insert 9 peace bushing insert set for round or square stock for traval
steady. Centering Devise Limit stop switches, Hydraulic feed. Lathe is suitable for turning small and medium batches of
stair spindles, tables and chair legs and general furniture components.
Perskor Building - Doornfontein Johnny Pretorius
Key Specification:
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Location:Tech Station Manager:
The Astra SE400 Panel Saws have been designed to suit the needs of cabinetmakers and shop fitters and provide many patented features that you wont find anywhere else.
Panel SawCasolin - Astra SE400
7.5hp Main Motor with brake, 1hp Scribe Motor Optional PLS Tilting Cross Cut Available The best sliding table on the market (2600, 3200 or 3800mm) Manual Rise/Fall & Tilt of Saw Unit Manual Scribe Adjustment Patented Pneumatic Rip Fence (can be moved with ONE
finger!) Heavy Duty Cross Cut Table The Astra SE400 Panel Saws have been designed to suit the
needs of cabinetmakers and shop fitters Perskor Building - Doornfontein Johnny Pretorius
Key Specification:
Features:
Location:Tech Station Manager:
The Astra SE400 Panel Saws have been designed to suit the needs of cabinetmakers and shop fitters and provide many patented features that you wont find anywhere else.
Bend SawFelder - FB 610
Working height in inches: 33⅛ Table size in mm (inch): 22 x 33½ Table tilt: -5°–+45° Cutting width in inches: 22⅝ Flywheel-dia. in inches: 23⅝ Electronically balanced, solid cast iron wheels. European Style upper and lower guides Saw blade tension indicator Cast iron bandsaw table, tiltable up to 45° 2 Position (high/low) aluminum fence Perskor Building - Doornfontein Johnny Pretorius
51
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The adjustable belt sands inside and outside curves with ease and accuracy, creating smooth
finishes. The combination sander features a safety switch with miter gauge and a cast aluminum
work table that tilts for added versatility.
Belt and DiskRyobi, 200W
Amperage (amps): 3.5 Diameter: 6 in. Horsepower (hp): 3/4 Maximum speed (rpm): 1819 RPM (disc)/1185
FPM (belt) Table tilt (deg): 60 deg. Powerful 3/4 HP motor 6 in. disc for fast stock removal Miter gauge for sanding angles on workpiece Adjustable belt sands inside and outside curves Reinforced steel motor housing The adjustable belt sands inside and outside curves
with ease and accuracy, creating smooth finishes. Perskor Building - Doornfontein Johnny Pretorius
Key Specification:
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Location:Tech Station Manager:
A large sander that uses a rotating sanding drum. As with a planer, the operator adjusts feed
rollers to feed the wood into the machine. The sander smooths it and sends it out the other
side. Good for finishing large surfaces.
Drum SanderS 219 R/RKT
Feed motor: 2 kW, 400 V, 50 Hz Compressed air: 6 bar Suction diameter: 2 x 160 mm Dimensions L x W x H approx.1900 x 1700 x 2200mm: Weight approx.: 1.550 kg Change of sanding belt: From left side Working width mm: 970 Working height mm: 3 -160 Sanding belt dimension mm: 1.900 x 1000 Feed speed max m/min: 4,5 - 9 The sander smooths the wood and sends it out the other side.
Good for finishing large surfaces. Perskor Building - Doornfontein Johnny Pretorius
Key Specification:
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This BIG BOY-80 is designed to produce smooth finishing on edges of wood parts.
Straight, curved edge and surface sanding are all possible for a low investment cost.
Belt Edge SanderLEDACRAFT Big Boy 80B
Small Scale Manufacturing | Carpentry >
Width of sanding belt: 150 mm Length of sanding belt: 2260 mm Size of cast iron work table: 686 mm x 249 mm Length of working surface: 800 mm Speed of sanding belts: 980 metres / minute Lever action quick tensioning of sanding belt. Simple belt tracking adjustment to keep belt running
on pulleys. Cast iron work stop mounted across sanding belt. Dust extraction take-off on motor end of sanding belt. Cast iron support table on opposite end for curved
work sanding This BIG BOY-80 is designed to produce smooth
finishing on edges of wood parts. Straight, curved edge and surface sanding are all possible for a low investment cost.
Perskor Building - Doornfontein Johnny Pretorius
Resolution Circle | Equipment Catalogue >
52
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Thin to medium gauge plates is ideal for this machine. It is cost effective and many commercial products in steel plate can be punched with this machine.
Turret PunchEuromac mbx6
Working Range: X-2500mm Y-1550mm Max material thickness: 0.6 - 5mm Dimensions: Length-4840 Width – 3880mm Quick and cost effective. Software easy to use. Punching Forming Bending Perskor Building - Doornfontein Johnny Pretorius
Key Specification:
Features:
Applications:Location:
Tech Station Manager:
Working Range: X-3000mm Y-2000mm Z-200mm Max material thickness: 80mm Slow but smooth cutting Precision: 0.2mm Easy to use software for programing Cut: Glass, Stone, Wood and Laminated materials. Perskor Building - Doornfontein Johnny Pretorius
The water jet has the ability to cut no-steel products, like glass stone, composites and it can also cut steel.
Water JetMach2 203lb
Key Specification:
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Applications:
Location:Tech Station Manager:
The laser machine is capable to cut many of the mentioned materials to very high precision, but it is expensive and can be used where tolerances and a clean cut is desired.
LaserTruLaser 1030
Working Range: X-3000mm Y-1500mm Z-75mm Max material thickness: Mild steel 16mm Stainless Steel 8mm Aluminum 6mm Dimensions: Length-7400mm Width – 3300mm Height – 2300mm Quick and accurate 0.2mm tolerance Quick and accurate 0.2mm tolerance Retractable loading station Production and prototype Perskor Building - Doornfontein Johnny Pretorius
53
Small Scale Manufacturing | Cutting >
Key Specification:
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Location:Tech Station Manager:
Basic steel profiles are ideal for this machine. Fabrication parts in steel structures are easily handled with this machine.
It is cost effective and quick to operate.
Plasma CutterPowermax 65
Working Size: X – 2500mm Y – 1300mm Input Voltage: 200 – 480 V, 1-PH, 50/60 Hz 200 – 600 V, 3-PH, 50/60 Hz Output Current: 20 - 65 A Quick and cost effective cutting Cutting Mild steel plates Cutting pipes Cutting Tubing Use to fabricate and cut any 2D shape
into plates, pipes and tubes. Perskor Building - Doornfontein Johnny Pretorius
Resolution Circle | Equipment Catalogue >
54
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Cutting steel to high precision is possible and it is essential in mould making.
Wire CutterAgieCharmilles CUT 20 P
Travel:X – 350mm Y – 250mm Z – 250mm Taper angle: 10,25 deg Work piece dimensions (WxDxH): 820mm x 680mm x 250mm Max work piece weight: 400kg Wire diameter: 0,15mm – 0,3mm Intuitive graphical user interface Plug and play machine concept Low running cost Speed oriented technologies Outstanding generator technologies Cut any conductive material to an accuracy of up to:
0.0005mm Smooth cutting surface = Ra0.6qm Punch, Die and Mold making. Perskor Building - Doornfontein Johnny Pretorius
Key Specification:
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Tech Station Manager:
This is a CNC lath with a milling head. Accuracy and repeatability is possible.
Intelligent LatheCTX310
Swing Diameter: 500mm Turning Diameter: 200mm Distance between – spindle and tailstock: 520mm Maximum work piece length: 335mm Tailstock hydraulic Machine weight: 4350kg 3D control technology Precision interface for fast and precise tooling operations 12 Tooling pockets including driven tooling Engineering, Automotive and Toolmaking Perskor Building - Doornfontein Johnny Pretorius
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Working Range: X – 500 Y – 450 Z - 400 Swivel Rotating Table: -5/+110 deg 16 Tool holder capabilities High precision machining High accuracy 0.001mm All round versatile material removing capability Preforming multi discipline machining without removing work
piece from clamp. Time saver on high precision production parts From 3D printing to real life prototype to production. Perskor Building - Doornfontein Johnny Pretorius
This machine has the ability to manufacture high precision parts without moving the work piece during the machining process.
3 + 2 Axis MillingDMU50 ecoline
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Small Scale Manufacturing | Machining >
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An essential piece of equipment to achieve very high tolerance surfaces in the manufacturing process.
Surface GrinderChevalier-1632ADIII
Maximum grinding length: 785mm Maximum grinding width: 400mm Maximum grinding height: 550mm Improved accuracies Good quality Longer machine life Overall design of the machine incorporates ergonomics; all
operating handwheels, levers, stroke setting devices, and the pendant control panel are arranged to allow ease of operation
More efficient To smooth and shape steel surfaces to a precice tolerance
of up to 0.0005mm Slow material removal machine. Perskor Building - Doornfontein Johnny Pretorius
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Producing complex shapes in steel with a good fin-ish is possible and in producing the negative faults
can be eliminated in the manufacturing process.
Spark EroderAgieCharmilles +GF+ SP1U
Travel: X – 350mm Y – 250mm Z – 250mm Taper angle and height: 30/400deg/mm Work piece dimensions (WxDxH): 800mmx550mmx265mm Max work piece weight: 200kg Surface finish: Ra 0,1qm Versatile, reliable and easy to use Interactive display screen, easy to use Solid structure for reliable and stable operation Excellent surface finish. Sinking and shape cutting into any hard steel or soft steel. Perskor Building - Doornfontein Johnny Pretorius
Resolution Circle | Equipment Catalogue >
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Tech Station Manager:A single head machine with a capacity up to two liter to run small production runs.
Blow MouldingRSBM L-BS511
Screw Diameter: 40mm Injection capacity: 125cm3 Heater: 4.8kW Clamping force: 60tons Energy saving Lower risk on mold development with single head Low mold cost Great suitability for small capacity and fine container
production Bottling Jerry can, cleaning solvent container, petrol container,
and smaller bottles for hotel and tourist industry. Perskor Building - Doornfontein Johnny Pretorius
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This 90T machine has the capacity to produce parts or products. Linking to the ability to make the mould it is ideal for prototyping and developing products/parts.
Injection MouldingTMC 90E
90 Ton machine Mold Size : X – 400mm Y – 350mm Z – 350mm Perfect for medium to small production runs Molding materials ABS, Acetal, Acrylic, HDPE, Nylon, PBT
and various other plastics. To confirm and validate the application of correct toolmaking
procedure through the final plastic component. Perskor Building - Doornfontein Johnny Pretorius
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This section is equipped with equip-ment to use extruded aluminium profiles
to produce structures in the engineer-ing and building industries.
Length: 450mm Width: 800mm Height: 1700mm Weight: 270kg Clamping vice with counter clamping vice
for burr-free cuts Material support roller Chip knocker wheel and chip drawer Coolant system Saw blade Cutting straight and angled extrusion Mild steel and Aluminum Perskor Building - Doornfontein Johnny Pretorius
Extruded AluminumKASTO radial
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A CNC pipe bender can produce accurate pipe profiles. The machine has the capacity
to handle 50mm pipes.
Bending clearance: 30 – 250 Bending speed: 80 deg/sec Accuracy: +/- 0,15 Mandrel working distance: 2200mm Bend-arm (C-axis) by hydraulic Clamp die by hydraulic Pressure die by hydraulic Tube mechanical stopper Automatic mandrel lubrication Anticipated mandrel retraction unit Standing pedestal, serves emergency stop
and remote control PLC controller with touch-screen display, with
memory storage up to 500 parts program. Bend and rolling of pipe and square tubing Range from 25mm – 50mm Perskor Building - Doornfontein Johnny Pretorius
Pipe BendingCNC Pipe bender 50 TBRE
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The sheet metal production area is fitted with equipment to cut, roll and bend.
Rolling, Cutting and Bending Length: 1m – 1.5m Thickness: 1mm – 6mm To preform simple and complex roll, cut and
bending disciplines Low cost Easy to use Sheet metal operation of mild steel, aluminum
and stainless steel Perskor Building - Doornfontein Johnny Pretorius
Sheet MetalRolling MRB-S 2006/Cutting QC12K/Bending PBA110/3100
Small Scale Manufacturing | Fabrication >
Resolution Circle | Equipment Catalogue >
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The quality control department offers an in-house service, and client focused precision measurements.
Quality ControlNikon LK V Coordinate measure machine
Axis stroke X – 500mm Y – 500mm Z – 700mm Maximum work piece weight: 256kg Accuracy: 0.005mm Best-in-class performance Future proof multi-sensor capability Suitable for any production environment To accurately verify complex shapes and forms through
X,Y,Z coordinates. Perskor Building - Doornfontein Johnny Pretorius
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Tech Station Manager:
Travel: X – 1020mm Y – 600mm Z – 560mm Spindle Speed: 8000rpm Magazine capacity: 24 High precision machining High accuracy: 0.001mm All round versatile material removing capability Time saver on high precision production parts Suitable for 3D machining Robust and precise material removal machine Perskor Building - Doornfontein Johnny PretoriusThis is a sturdy milling machine to machining runs.
3 Axis CNC MillingVictor – 102E
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A hydraulic press is a dev machine using a hydraulic cylinder to generate a compressive force. It uses the hydraulic equivalent of a mechanical lever.
Hydraulic Press100 ton, MAC-AFRIC™
Distance between H Frame: 710mm Height of Press: 1.95m Stroke: 500mm Width of Work Table: 370mm Length: 520mm Hydraulic Press for CE, SGS BOSCH Hydraulic system High performance, easy operation, beautiful appearance High precision Hydraulic presses are commonly used for forging, clinching,
moulding, blanking, punching, deep drawing, and metal forming operations.
Perskor Building - Doornfontein Johnny Pretorius
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We offer the finished product on all materials through spray-painting or powder coating.
FinishingPowder-Coating Powder-Rite
Powder coating thickness: 0.1mm – 0.3mm Sustaining: 450 degrees Sizes: 3m x 1.5m x 2m Powder coating High-quality finish Powder coating protects the roughest on
toughest machinery It provides a more durable finish than liquid
paints can offer Providing an attractive finish Appliances Automotive Architecture/Building Everyday Products Perskor Building - Doornfontein Johnny Pretorius
Small Scale Manufacturing | Fabrication >
www.linkedin.com/company/ResolutionCircle www.facebook.com/ResolutionCircle
Towers | +27 10 020 3300
Corner of Barry Hertzog and Empire Road(entrance on Napier Road), Johannesburg, 2092PO Box 92, Aucklandpark, 2006
www.resolutioncircle.co.za www.twitter.com/@res_circle