Research materials - NaOClean Research materials... · 2014-06-12 · Source: Korea Testing &...
Transcript of Research materials - NaOClean Research materials... · 2014-06-12 · Source: Korea Testing &...
Research materials
DND Electronics Company Limited
OZONE NaOCl STEAM
STEAM Is it possible to kill bacteria?
STEAM Is it possible to kill bacteria?
Pathogenic agents are not resistant to the thermal shock of
vapor cleaning. Research has demonstrated that saturated
steam treatment eliminates 99% of bacterial fungi and mold on
virtually any surface.
Unlike other cleaning methods, vapor is able to enter into all
surface cracks.
Source: http://www.menikini.com/uk/
STEAM Is it REALLY possible to kill bacteria?
53-45℃
25 angle
45-30℃ 30-26℃ 26-23℃
5cm 0cm 15cm 25cm 35cm
20℃
45cm
Laboratory data may show the
efficacy of steam to kill
bacteria.
But, it is not true in the field.
It is possible for steam to
remove bacteria at the site.
But in the case of steam, it is
difficult to expect a complete
sterilization because the steam
temperature significantly
decreases as distance
increases. NaOClean isn’t affected by
distance and temperature
because NaOCLean
electrolyzed water has
sterilizing power due to it being
a powerful oxidizer.
Ambient temp. 18 degree / Steam pressure: 2~3bar
STEAM Is it REALLY possible to kill bacteria?
Laboratory data may show the
efficacy of steam to kill
bacteria.
But, it is not true in the field.
It is possible for steam to
remove bacteria at the site.
But in the case of steam, it is
difficult to expect a complete
sterilization because the steam
temperature significantly
decreases as distance
increases. NaOClean isn’t affected by
distance and temperature
because NaOCLean
electrolyzed water has
sterilizing power due to it being
a powerful oxidizer.
OZONE
How is Ozone generated?
Ozone is a form of oxygen that is created when electrical energy
breaks apart an ordinary oxygen molecule (O2) starting a
chemical reaction that results in ozone (O3).
- Electrical energy breaks the ordinary O2 molecule into two
O1 atoms
- The free oxygen atoms unite with other O2 molecules to
produce ozone
- (O1) + (O2) = Ozone (O3)
Ozone is an unstable molecule because the 3rd oxygen atom is
connected to the other two atoms with a weak bond.
2. The separated atom is an
unstable and excited oxygen
atom.
1. Breaking atoms apart by Beam, UV,
Sunlight, accelerated electron,
wave and more.
O2 O3
3. The 3rd oxygen atom is connected
to the other two atoms and ozone is
formed by three oxygen atoms.
OZONE
How does Ozone work?
The unstable third oxygen atom can
combine with organic and inorganic
molecules to destroy or change them
through oxidation. This process happens
almost instantaneously.
The chemical process of ozone oxidation is
relentless. It continues until the ozone is
completely consumed.
When this beneficial third unstable atom
completes its oxidizing duties, it leaves
behind only the familiar oxygen molecule
like the ones in the air we breathe, O2.
Ozone (O3) gas
Water supply
Ozone Water
OZONE
Does it REALLY have strong
sterilizing power?
Ozone, a form of the gas, must be dissolved
into water.
However, because of a weak dissolution rate
between gas and water, numerous problems
arise such as:
-Decrease of sterilizing power
-Lower employee productivity due to the
effects of ozone exposure
-High electric power usage
-The onset of dizziness, headache and
nausea due to ozone exposure
Ozone (O3) gas
Water supply
Ozone Water
18% 82%
Goes into the air
as pollution
Decrease of
sterilizing power
OZONE
Is It Safe?
Low concentrations of ozone occur naturally in the
stratosphere, which is part of the Earth’s upper atmosphere.
At that level, ozone helps to protect life on Earth by
absorbing ultraviolet from the sun, particularly UVB radiation
that can cause skin cancer and cataracts, damage crops,
and destroy some types of marine life.
BUT, man-made ozone is extremely toxic and corrosive.
People who inhale ozone during repeated exposure may
permanently damage their lungs or suffer from respiratory
infections. Ozone exposure may reduce lung function or
aggravate existing respiratory conditions such as asthma,
emphysema or bronchitis. Ozone may also cause chest pain,
coughing, throat irritation or congestion.
Burning eyes, throat;
irritated mucous
membranes
Shortness of breath,
wheezing, coughing
pulmonary infarction,
Asthma attacks, chest pain
when inhaling, increased risk
of respiratory diseases
Increased risk of
heart attacks
STEAM OZONE NaOCl
NaOCl
Scientific, proactive and efficient
management of sanitation
Environmental changes caused by industrialized economies have
triggered extreme weather, such as high temperature with
humidity and heat waves, resulting in the proliferation of
microorganisms, such as food poisoning bacteria. This creates a
higher risk of food poisoning which used to occur on rainy
summer days begins to arise regardless of the weather.
NaOClean proposes a solution about these issues.
It produces powerful disinfection agents no risks to human
health or safety. NaOCLean offers substantial cost savings in
many circumstances. It is often considerably less expensive than
using traditional chlorine based chemicals.
Since NaOClean only needs a small amount of salt and tap water,
it is free of chemical related problems. It can sanitize everything,
and meets HACCP sanitation guidelines.
NaOClean
How does it work?
The NaOClean system ensures a reliable
supply of electrolyzed disinfectant of highly
active sodium hypochlorite (NaOCl).
Without affecting the pH level, electric
current passes through tap water mixed
with a small amount of salt in an undivided
electrolytic bath. The NaOCLean system
efficiently generates a stable Sodium
hypochlorite solution and other elements
such as OH (Hydroxyl radical) and H2.
You can also use other active reagents
such as hydrochloric acid (HCl) instead of
salt to produce hypochlorous acid (HOCl)
and other disinfecting solutions depending
on the reagent.
electrode reaction oxidation potential (eV)
F2 + 2e- = 2F - 2.87
HO(g) + H+ + e- = H2O 2.85
OH(aq) + H+ + e- = H2O 2.81
O(g) + H+ + e- = H2O 2.42
O3(g) + 2H+ + 2e- = O2 + H2O 2.07
CH3COOH+H2O2 = CH3COOOH+H2O 1.81
H2O2 (aq) + 2H+ + 2e- = 2H2O 1.78
M7O4 + 4H+ + 3e- = M7O2 + 2H2O 1.67
HO2 (aq) + H+ + e- = H2O2 (aq) 1.50
HOCL + H+ + 2e- = Cl- + H2O 1.49
Cl2 + 2e- = 2Cl- 1.36
O2 + 4H- + 4e- = 2H2O 1.23
ClO2 + e- = ClO2- 0.95
NaOCl Oxidation potential
Ozone
Peroxyacetic acid
Radicals
Hydrogen peroxide
Hypochlorous acid
Sodium Hypochlorite
Chlorine Dioxide
Oxygen
1. In equipment using an electrolytic bath with a
membrane to separate acidic and alkaline water:
-This process causes serious economic losses.
-The alkaline water should be kept in a different
tank or be abandoned from the bath because the
process does not use the acidic and alkaline
water simultaneously to produce acidic water.
-Due to its strong corrosive properties, the
produced water can corrode steel, stainless steel
and other metals, and it also can cause skin
damage.
-Declining performance of the membrane will
increase maintenance cost.
Tap water
Saline
solution
(0.2%)
Strong
acid water
(pH 2.2~2.7)
Strong
alkaline water
(pH 11~)
What makes the NaOClean
System better?
2. In case of using high concentration sodium
hypochlorite dilution equipment:
-It generates high level sodium hypochlorite
and inevitably produces a large quantity of corrosive
and odorous hydrochloric acid gas.
-Because it is not fully electrolyzed in the electrolytic
bath and is diluted with tap water the last step, it
does not produce activated chlorine water.
(Buffer reaction)
-It is similar to less effective conventional
disinfectants.
-In this preocess, electricity is wasted and significant
heat is generated that causes problems of
component failures and corrosion.
Electrolysis of
high-concentration
saline solution
Dilution Tap water
Sodium hypochlorite
diluted disinfectant
Measurement Method of Bacteria
There are major discoveries in the late 19th century.
-1884: Gram staining by Hans Christian Gram
-1887: Petri dish by Juilius Richard Petri
Although we could not proceed with experiments of Gram staining, we have tested
by Petri dish method and the results has shown that NaOCLean can reduce bacteria
counts by 99.99%.
1. Gram staining -Gram-positive bacillus : Diphtheria
bacillus, Actinomyces, Tetanus,
Pneumoniae, Staphylococcus, Anthrax
and more.
-Gram-negative bacillus : E.coli
(Escherichia coli, Salmonella, Dysentery
bacillus and more.
NaOClean
2. Petri dish Source: Korea Testing & Research Institute
99.99%
Initial 7.5X105 CFU/ml
▶Escherichia coli
99.99%
Initial 2.7X105 CFU/ml
▶Salmonella Typhi
99.99%
Initial 4.1X105 CFU/ml
▶E.coli 0-157 bacteria
99.99%
Initial 3.6X105 CFU/ml
▶Staphylococcus Aureus
99.99%
Initial 2.8X105 CFU/ml
▶Vibrio Parahaemolyticus
NaOClean
NaOClean Applications
1. Schools / Hospitals / Government
- Reduce infectious diseases by 90% and food poisoning by 70% by washing hands before and after
meals.
- Prevent various diseases by removing bacteria on the surfaces of the fruits, vegetables, fish,
meats and other foods.
- Sterilize rubber gloves, boots and of utensils.
Example of install : Sejong City Premier's offices & Government offices, Daegu Government offices, Masan Government offices,
the National Scientific Investigation Laboratory, Fair Trade Commission, Local Government Officials Development Institute,
National Defense Navy at the Second Fleet, Office of Education in Seoul City, and more than 6,000 School feeding facilities.
2. Pre & Post Harvest Vegetables / Seafood & Meat processing plants
- NaOCLean efficiently disinfects and removes bad odors in such facilities such as:
cafeterias, kitchens, restrooms, floors and drains.
- NaOCLean can solve the problems of biofilm induced slippery floor and bad odors.
- As neutral water, NaOCLean does not turn food brown or cause protein degeneration. It maintains
the freshness of food as it is processed.
- NaOCLean helps to maintain good personal hygiene by removing work related bacteria and bad
odors from hands and body.
Example of install : Busan Shinhyun Fishery, Fish processing plants in Norway / Singapore / Thailand / Indonesia / Malaysia /
Bahrain / Iran and more.
[Installation Example :
SHINHYUN SEAFOOD in BUSAN, SOUTH KOREA]
Reaction of overseas :
- User satisfaction of Fish processing plant in Bahrain on Nov, 2013
“This is to inform you that, we have tested your equipment in our factory and found that it can give a
satisfactory result. We are happy with it. Now our medical equipment company is going to work on
this machines and you can come to Bahrain, to meet some clients with our medical company team.
(…) I hopefully believe that we can promote your products in Middle East, if you help us.” Sabu Thomas in Bahrain
Reaction of overseas :
- After Boston Seafood Expo on Mar, 2014
“The NaOCLean system is a breakthrough technology which will make a significant positive impact on
the cleaning and sanitizing industry. The use of NaOCLean will have a profound effect on protecting
personal health and increasing food safety. Mark Wincent, Chief Technical Officer, USA
Reaction of user in meat processing plant :
“It is possible to remove grease spots and slime on the cutting boards, floor and more by spraying the
electrolyzed water. It helps to maintain a clean and hygienic environment and it is free from bad odors.
… It is surely effective, and I'm happy for meeting them.”
Satisfied Clients:
-Hanaro Mart, Lotte Mart, E-Mart, etc (like Walmart)
Status and Conditions :
-Hanaro Mart, Lotte Mart, E-Mart, etc (like Walmart)
Many domestic hypermarkets are going through serious hygiene problems at the
Fish and Meat sections.
Because various diseases and health problems are occurring continuously, the state
is evaluating the modernization of equipment and protocols for hygiene
management.
The NaOClean System ensures reliable a supply of highly active electrolyzed sodium
hypochlorite disinfectant that is generated with a small amount of salt not chemicals.
With NaOCLean’s strong sterilizing power and unsurpassed safety, we are looking
forward to playing an important role in solving the problems caused by chemical
usage.
3. Agriculture
- It is highly effective in controlling plant diseases such as Anthrax, Fusarium wilt, Mildew,
Black Shank, Dieback and more.
- Because there is no residual chlorine on the crops, it is possible to spray just before harvest and it
does not promote pesticide and fungicide resistance.
- By spraying NaOCLean electrolyzed water regularly, crop yields may be increased thus
increasing farmer income and consumer confidence.
Examples of installations : Tomato farms in Paju, Strawberry seedling farms in Suncheon, Turnip farm in Gangwha and more.
Spray in the
greenhouse
Crops
Reaction of user :
[Crop: Strawberry] (Suncheon-si, Jeollanam-do - Strawberry seedling farms)
-Test Method: Spray Hypochlorous acid water at intervals
of 3~5 days when the strawberry is seedling.
-Test Result: Decreased diseases (Anthrax, mildew, etc)
significantly without pesticide.
[Crop: Tomato] (Paju-si, Gyeonggi-do - Tomato farms)
-Test Method: Spray Hypochlorous acid water on the
leaves and stems at 3~5 days intervals when the tomato
plants begins to sprout.
-Test Result: Decresed diseases (Green mold, spotting
disease, etc) significantly without pesticide.
And it can remove bacteria on the surface and maintain
freshness by sterilizing crops.
*Anthrax
3.2X103 After 10sec. 1min. 3min.
*Green mold
4.7X103 After 10sec. 1min. 3min.
[YTN NEWS] (http://ytnscience.co.kr/program/program_view.php?s_mcd=0082&s_hcd=&key=201403141608187626)
4. Livestock
- NaOCLean helps control disease causing pathogens when sprayed on pens, feeders, walls, & floors.
-By spraying directly onto livestock using a sprayer, it serves as a non-toxic bacteria control wash and
helps maintains cleanliness and health of livestock.
- Has hemostatic properties. Has shown efficacy as adjunctive therapy for atopic dermatitis (AD).
-Important hygiene component for the prevention of the variety of viral diseases such as avian, pig
influenza.
Examples of installations : Anseong livestock, Aerang Ranch, Soshinburl farm, Beomsan Ranch, Sky Ranch and more.
5. Restaurants & Public facilities
- Help prevent secondary infections by sanitizing knives, cutting boards, dishes, utensils, dish
towels, tablecloths, napkins and more.
- Remove sticky biofilms and bad odors from tables and chairs in restaurants.
- With regular use, helps prevent bacteria, mold and algae build-up on floors.
- Prevent bad smells, mold and mildew in toilets, drains, sinks, baths, saunas and more.
Examples of installations : Paris Croissants, Morning Fruit, Yong highway rest area, Namseongdae Golf Course, Hanil Golf
Course, Food waste treatment plant and more.
6. Funeral Homes & Morgues
-Disinfectant of choice for use against viruses, including HIV and HBV.
-General disinfection of facility and related equipment.
- Sterilize medical devices to prevent cross-infection. (After using as a disinfectant, rinse the device
once).
- Does not corrode or stain instruments or stain the skin.
- Suitable for use in high risk autopsies.
Examples of installations : Incheon Seongmo Hospital Funeral Home, Daejeon Wellness Hospital and more.
NaOClean Series
DES-WS850 DES-8000 DES-10K DES-WA100E
AC 220, 60Hz (400W) AC 220, 60Hz (1.2kW) AC 220, 60Hz (1.2kW) AC 220, 60Hz (3kW)
W500 X D500 X H850 W650 X D610 X H1300 W480 X D300 X H490 W520 X D585 X H970
About 4L/min About 15~20L/min About 15L/min About 8~11L/min
About 35kg About 60kg About 25kg About 65kg
Saline tank: 20L Saline tank: 100L Salt tank: 5kg max. pressure: 130bar
Once: Salt 2kg
NaOClean Series
DES-P450 DES-WA50 DES-WD40 DES-H200
AC 100~240, free (330W) AC 220, 60Hz (2.4kW) AC 220, 60Hz (1.2kW) AC 220, 60Hz (300W)
W180 X D486 X H463 W615 X D767 X H1005 W440 X D400 X H930 W1360 X D570 X H1280
About 3~4L/min About 5~6/min About 5L/min About 8~11L/min
About 17kg About 50kg About 35kg Nozzle: Disinfectant X 3
Tap water X 3 Saline tank: 4L Saline tank: 50L Saline tank: 45L
Once: Salt 400g max. pressure: 100bar max. pressure: 80bar
“NaOClean is the best way
to improve human health
and environment.”
DND Electronics. Co., Ltd.