Report w13
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Transcript of Report w13
PP MODULE – BASIC CONCEPT
Createb by : Luannt21Possition : New PP functionalPart : FisG-ERP
FPT IS GLOBAL
Ha Noi, 17th Mar 2016
2ContentOrg. StructureI
Production Planning ConceptsII
ConfigurationIII
Production PlanningIV
3Content
Production Planning ConceptsII
ConfigurationIII
Production PlanningIV
Org. StructureI
4 Org. StructureI
Client
Company Code
Plant
Company Code
Plant
Plant
PlantStor.
Stor.
Stor.
Stor.
Common Addition
MRP Controller
Capacity Planner
Prod. Schedule
Support Procurement
Eval. Capa of WC,Capa of Resource
Responsible follow exe. Prod. Per prod. plan
5ContentOrg. StructureI
Production Planning ConceptsII
ConfigurationIII
Production PlanningIV
6 Production Planning ConceptsII
PP with Other Module
Material Forcase
Product Cost Planning (CO-PC)
SAP Demand Mgnt.
Master Prod. Planning
Production Planning
Long-Term Planning
MRP Material Req. Planning
Shop Floor Control
Capacity Req. Planning
SOP Sale Operation Planning
7 Production Planning ConceptsI
I
Discrete Process Repetitive
Three manufacturing types :
8 SAP Calendar :
Public holiday Holiday Factory Calendar
Production Costing Planning
Production Planning ConceptsII
9ContentOrg. StructureI
Production Planning ConceptsII
ConfigurationIII
Production PlanningIV
10 Configuration of PP ModuleII
I
Material
masterWork
CenterPO
Creation
Sched. Profile
BOM Routing
Order Types
Default Value
Avail. Check
Stock &
Batch Deter.Sched
ulingConfirmation
Reduc. Strate
gy
Trigger Point
Print Contro
l Background Jobs
Intergration
11 Configuration of PP ModuleII
I
Material
masterWork
CenterPO
Creation
Sched. Profile
BOM Routing
Order Types
Default Value
Avail. Check
Stock &
Batch Deter.Sched
ulingConfirmation
Reduc. Strate
gy
Trigger Point
Print Contro
l Background Jobs
Intergration
12Material Master
Configuration of PP ModuleIII
Config. Material Types :You can modify the Fields that it will be displayed when you’re creating a new material
13 Configuration of PP ModuleII
I
Material
masterWork
CenterPO
Creation
Sched. Profile
BOM Routing
Order Types
Default Value
Avail. Check
Stock &
Batch Deter.Sched
ulingConfirmation
Reduc. Strate
gy
Trigger Point
Print Contro
l Background Jobs
Intergration
14
Bill of Material (BOM)
Configuration of PP ModuleIII
1. Bom Usages 2. Allowed Material Type in BOM Header 3. BOM Status 4. BOM with history Requirement 5. Item Catergory in BOM6. Variable size Item in Fomulas 7. BOM Explosion Types 8. BOM Selection
15Bill of Material (BOM) Configuration of PP ModuleII
I
BOM Usages :The purpose of BOM usage
Allowed Material Type in BOM Header : Controll which material types will crete BOM Usages
16Bill of Material (BOM) Configuration of PP ModuleII
I
BOM Status :Refect BOM ranger
BOM with history Requirement : Server for security purpose
Item Catergory in BOM :I, L, R, T, M is importance
17Bill of Material (BOM) Configuration of PP ModuleII
I
Variable size Item in Fomulas BOM Explosion Type: Controls a special material when create BOM
BOM Selection :Set priority for BOM selection when run MRP
18 Configuration of PP ModuleII
I
Material
masterWork
CenterPO
Creation
Sched. Profile
BOM Routing
Order Types
Default Value
Avail. Check
Stock &
Batch Deter.Sched
ulingConfirmation
Reduc. Strate
gy
Trigger Point
Print Contro
l Background Jobs
Intergration
19Work Center
Configuration of PP ModuleIII
1. Work center category2. Field selection in the work center3. Standard value key4. Fomulas for WC5. Location Group6. Control key for Operation
20Work Center
Configuration of PP ModuleIII
Work center category: Field selection in the work center: Controls the display of field when crete a new WC
21Work Center
Configuration of PP ModuleIII
Standard Value Key : Formular for WC :
22Work Center
Configuration of PP ModuleIII
Location Gr. : Control Key :
23 Configuration of PP ModuleII
I
Material
masterWork
CenterPO
Creation
Sched. Profile
BOM Routing
Order Types
Default Value
Avail. Check
Stock &
Batch Deter.Sched
ulingConfirmation
Reduc. Strate
gy
Trigger Point
Print Contro
l Background Jobs
Intergration
24ContentOrg. StructureI
Production Planning ConceptsII
ConfigurationIII
Production PlanningIV
25Production PlanningI
VProcess Overview :
26Production PlanningI
V
Master Data
Prod. Order
Managt.
Release PO
Printing
Good Reciept
Post Processing
Additional Function
& Completio
n
Material WIthdraw
al
Confirm.
Avalability Check
27Production PlanningI
V
Master Data
Prod. Order
Managt.
Release PO
Printing
Good Reciept
Post Processing
Additional Function
& Completio
n
Material WIthdraw
al
Confirm.
Avalability Check
28Production PlanningI
V
Material Master
Master DataIn PP Module
Bill of Material (BOM)
Work Center (WC)
Routing
Production Version
29Production PlanningI
VMaterial Master :
Basic data
• Group Material into a material group
• Base of Unit• Size,
dimention, • Gross
Weight, Net
Classification
• Condition Price
• Plant delivery
• Sale order text
• Item Catergory
Sales
• Purchase unit of measure
• Pur. Group• Material
Group• Good receipt
processing time
• Batch Magt.
Purchasing
• Procument type
• Strategy group
• Control MTS,MTO
MRP
30Production PlanningI
VMaterial Master :
Forecast
• Production unit of measure
• Production Scheduling profile
• Define moving average, trend
Work Scheduling
• Storage location
• Temperature conditions
• Shefl-life data
• Batch management
Plant Data
• Control quality inspection
• FERT inspection
• Raw material inspection
Quality Mgt.
• Price control• S,V price• Valuation
class• Overhead
group• Origin group
Accounting & Costing
31Production PlanningI
VBill of Material (BOM)
• Fix qty of the components in BOM – determine the component qty in material’s BOM• Input the Operation scrapt rate (%) – Scrapt rate of material when production• Input the Component scrapt rate in % - Scrapt rate of components when production• Recusive allow – allow material can be a component in it’s BOM• Lead time offset – offset time which we setup on SAP system to determine transfer time ofComponent material before execute production.• Special procurement – define a special procument of component material.• Mass change in BOM – we can change master data at all material’s BOM by one step.
32Production PlanningI
VWork Center :
Basic data
• Control key
• Usage• Shift Note
Type• Shift Report
Type• Standard
value key
Default Value
• Fomular for capacity of each of value key ( labor, machine, resource)
Capacities
• Assign the fomular for time calculation
Scheduling
• Cost center• Activity type • Formular for
Costing
33Production PlanningI
VRouting :
• Usage : purpose to use routing• Status : available or have to approval• Planning WC : chose a WC in all of the WCs belong the Routing• Lot size : determine lot size of PO• Parameter for dynamic modification / inspection point : support for inspection• Operation : task list of WC• Sequence : alternative or parallel• PRT : planning resource tool
34Production PlanningI
VProduction version :
Version A1
BOM A1Version A
BOM A
35Production PlanningI
V
Master Data
Prod. Order
Managt.
Release PO
Printing
Good Reciept
Post Processing
Additional Function
& Completio
n
Material WIthdraw
al
Confirm.
Avalability Check
36Production PlanningI
VProd. Order Management :
37Production PlanningI
VMaster Data :
38 Advise …I
V
1.