Report Draft
Transcript of Report Draft
A Project Report
On
MARKET RESEARCH ON STEERING SYSTEMS IN
PASEENGER CARS & LIGHT COMMERCIAL VEHICLES
FOR
Z F INDIA LIMITED (ZFI)
SUBMITTED AS PARTIAL FULFILLMENT OF
M.B.A PROGRAMME (MARKETING & FINANCE)
BY
MUZAMMIL POONAWALA
INDIAN INSTITUTE OF PLANNING & MANAGEMENT
PUNE
2
ACKNOWLEDGEMENT
The summer project at ZF India ltd, offered me both a learning experience as well as a glimpse into the
daily management functions of an organization. During the tenure of the project, I was fortunate to have
interacted with people, who in their own capacities encouraged and guided me.
For his unstinted and invaluable guidance, I wish to express my heartfelt gratitude to my project owner
Mr. Chandrakant Dange, President (Works) and his team, without whom this project could not have been
realized and also for giving me an opportunity to be associated with such a premier organization.
I would like to express my appreciation to Mr. S.S.Joshi, Sr. Manager (Kaizen) for his guidance, sharing of
fundamentals and concepts, imparted to me during my training in the organization and also helping me
through the training period comfortably and successfully.
I would also like to express my special thanks to Mr. Anant Kesari, Dy. Manager (Marketing) for his
guidance, clarity of thought, technical and market knowledge, imparted to me during my training. Sir has
been a great help in guiding me through the entire project.
Last but not the least the , I would give my sincere thanks and gratitude to the management and staff at
ZF India ltd, Pune who supported and encouraged me during my internship and made it a great
experience.
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INDEX
SR NO. CHAPTER PAGE NO.
1 Executive Summary …………………………………………………… 4
2 Scope & Objective ……………………………………………………… 5
3 Introduction ………………………………………………………………. 6
4 Company Overview ……………………………………………………. 7
5 Product Overview ………………………………………………………. 8
6 Data Source ……………………………………………………………….. 12
7 Research Methodology ………………………………………………. 13
8 Passenger Cars …………………………………………………………… 14
(a) Annual Sales ………………………………………………………………. 15
(b) Market Share ……………………………………………………………… 16
(c) Segment Wise ……………………………………………………………… 17
9 Findings & Recommendations ……………………………………… 23
10 Light Commercial Vehicles (Passenger Carrier) ……………… 24
(a) Annual Sales …………………………………………………………………. 25
(b) Market Share ……………………………………………………………….. 26
(c) Segment Wise ………………………………………………………………. 27
11 Light Commercial Vehicles (Goods Carrier) ……………………. 29
(a) Annual Sales …………………………………………………………………. 30
(b) Market Share ………………………………………………………………… 31
(c) Segment Wise ……………………………………………………………….. 32
12 Findings & Recommendations ……………………………………….. 35
13 Limitations …………………………………………………………………….. 36
14 Bibliography …………………………………………………………………... 37
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Executive summary
In this era of hyper competition, it is imperative for any company to have updated knowledge of the
current market trends and its competitors. India being a huge automotive manufacturing and consuming
market, this project centers around the prevalent trends on steering systems being used by different
automobile manufacturers across the globe.
The project “Research on Current Steering Systems ” was focused on identifying the current systems
being used in different vehicles both in passenger cars as well as commercial vehicles. Also the project
focused on avenues of product development for the organization and also to improve on their current
service being offered to their existing customers.
For this purpose inputs were taken from different dealers of the automobile OEM’s across Pune. The
feedback that was collected focused on the different systems that are being used and what is preferred.
The survey also revealed future areas of development
The findings were analyzed and certain recommendations were proposed to the organization in order to
make them more knowledgeable about the current market trends and also for them to provide the
future areas for their developmental work.
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Scope
“ Research on the power steering systems used across the automobile industry
with special emphasis on the Passenger Car market & Light Commercial Vehicle
market “
Objective
1. Find out about the different kinds of Steering Systems being used in the automotive
industry
2. Identify the new avenues for development of steering systems
3. Identify gaps in the existing service delivery process and suggest areas of improvement.
6
INTRODUCTION
The steering of a four wheeled vehicle is arranged in such a manner so that the front wheels roll truly without any lateral slip. This movement is produced by gearing and linkage between the steering wheel in front of the driver and the steering knuckle or wheel. The complete arrangement is called the Steering System.
The steering system essentially consist of 2 elements:-
1. Steering Gear
2. Linkage System
We will be concentrating on the Steering Gear system in this Report.
INTRODUCTION TO STEERING GEARS
If the Steering Wheel is connected directly to the Steering linkage it would require a great effort to move the front wheels. Therefore, to assist the driver, a reduction system is used (movement ratio between 10:1 – 22:1) depending upon the type and weight of the vehicle.
The Steering Gear is a device for converting the rotary motion of the steering wheel into straight line motion (Linear) of the linkage with a mechanical advantage.
REQUIREMENTS OF STEERING GEARS
1. It should multiply the turning effort applied on the steering wheel by the driver.
2. It should be to a certain degree irreversible so that the shocks of the road surface encountered by the wheels are not transmitted to the driver’s hands.
3. The mechanism should have self – rightening effect so that when the driver releases the steering wheel after negotiating the turn, the wheel should try achieve straight ahead position.
TYPES OF STEERING GEARBOXES
The steering gears are enclosed in a box, called the steering gearbox. There are many different designs of steering gearboxes, some are as follows :-
1. Worm & Sector Steering Gear
2. Worm & Roller Steering Gear
3. Worm & Ball Bearing Nut Steering Gear
4. Recirculating Ball Type Steering Gear
5. Rack & Pinion Steering Gear
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COMPANY OVERVIEW
ZF STEERING GEAR (INDIA) LIMITED started in 1981 to manufacture Mechanical - Worm & Roller and Integral Hydraulic Power Steering Gears in financial and technical collaboration with M/s.ZF Friedrichafen AG Germany, World's largest independent Steering Gears Manufacturer. The factory has workforce of 700 persons out of which more than 500 are qualified and experienced Engineers working in various departments such as Production, Quality Control, Product Development, Design, Heat Treatment, Marketing etc. for meeting the quality standard of manufacturing. The factory is equipped with advanced and specially designed machinery from ZF Germany for manufacturing critical components and includes systematic cluster of wide range of CNC machines and Special Purpose machines. The factory has its own in-house Heat Treatment facility consisting of Sealed Quench Furnaces,Pit Carburised Furnaces for case Carburising, nitriding etc. and a well equipped Metallurgical Laboratory for material testing. The Present installed capacity is 1,40,000 units of Mechanical Steering Gears and 2,70,000 units of Power Steering Gears per annum, and the sales-turnover of ZF INDIA for the year 2007-2008 was Rs. 258 Crores. In view of the encouraging response from the automobile manufacturers of repute, expansion plans are in progress, for expanding the production capacity well in advance of Mechanical Steering Gears to the level of 1,50,000 units and Power Steering Gears 3,00,000 units.
ZF India is all for road safety. High priority is given for customer service and utmost care is taken to maintain quality standards. This is proven by all ZF Steering Gear Construction.
COMPANY PRODUCTS
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1. Mechanical Steering Box
2. Hydraulic Power Steering Box
3. Rack & Pinion Steering Box
PRODUCT OVERVIEW
MECHANICAL STEERING BOX (WORM & ROLLER TYPE)
In this type a two toothed roller is fastened to the sector or roller shaft so that it meshes with the threads of the worm gear or shaft at the end of the steering shaft. When the worm shaft is turned it causes the roller to move in an arc so as to rotate the roller shaft, and at the same time turn on the pin connecting it to the shaft. The roller is mounted on ball bearings. The worm shaft is mounted on bearings designed to resist both radial and end thrust.
MAIN COMPONENTS
1. Gear Housing
2. Worm & Steering Shaft
3. Roller
4. Sector Shaft
5. Drop Arm
MANUFACTURING PROCESS
Initial operations done on the Housing, Sector Shaft, Roller & Worm
Sub Assemblies done for the worm & steering column, sector shaft & roller.
The housing is fitted with bush rings, oil ring & bearing ring
Steering jacket press fitted to the housing
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Worm & steering assembly along with bearings fitted inside the housing
Shims along with end caps bolted to housing
Testing carried out for shim torque (0.06 – 0.12 mm) at 6.5 turns of the steering wheel & Central torque (0.22 – 0.28 mm) at 3.25 turns of the steering wheel. Also testing is carried out in loaded condition (10 kN)
POWER STEERING GEARBOX
INTRODUCTION
The increase use of large section low pressure balloon tires has aggravated the steering problem due to the greater contact area between the tyre & ground. The driver requires a greater force to be exerted on the steering wheel for steering the vehicle, especially while taking a sharp turn.
Power steering makes it easier to turn sharp corners. It is usually arranged to be operative when the effort at the steering wheel exceeds a pre-determined value. When this effort is excluded, a valve directs the working fluid to the appropriate side of the power cylinder , and this results in the wheels being turned in the desired direction. The working fluid is a high quality lubricant. There are usually two types of systems :-
1. Integral Power Steering (Power operating assembly is part of the steering gear)
2. Linkage Power Steering (Power operating is part of the Linkage)
MAIN COMPONENTS OF POWER STEERING
1. Steering Box
2. Pump
3. Oil Reservoir
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1. STEERING BOX
a) RECIRCULATING BALL TYPE STEERING
A ball nut is mounted on the worm of the steering shaft. The worm & nut have mating spiral grooves in which steel balls circulate to provide a frictionless drive between the worm & nut. The balls are contained in a half nut & transfer tube. As the worm rotates, the ball pass from one side of the nut through the transfer tube to the opposite side. As the nut cannot turn, the movement of the balls along the track of the worm carries the nut along with it and rotates the sector shaft.
MANUFACTURING PROCESS
End Cover fitted with bearing cover
Worm shaft fitted inside end cover along with bearing
Nut along with recirculating balls is fitted on the worm shaft
The worm shaft assembly is then assembled with piston
The piston shaft assembly is then tested for self centering & also valve spool testing is done
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After testing it is sent for final assembly. Simultaneously the housing cover sub assembly along with bearing is done
Sector shaft is assembled
All the sub assemblies are then finally assembled with the housing & the steering gear is then tested for internal leakages and self centering
b) RACK & PINION TYPE STEERING
A pinion is mounted on the end of the steering shaft. It engages with a rack which has ball joints at each end to allow for the rise & fall of the wheels. The rods connect the ball joints to the stub axels. The rotary movement of the steering wheel turns the pinion which moves the rack sideways. This movement of the rack is converted to the wheels.
MANUFACTURING PROCESS
Assembly of jacket tube
Assembly of Rack Housing
Assembly of Rack and Jacket tube
Assembly of Pinion Housing with Rack Housing
Check carried out for Air Leakage (at 4 Bar Pressure) & for Vacuum
Hydraulic testing at 70 – 75 Bar Pressure done
Assembly of Drop Arm to Steering Gear assembly done
Bellows attached to the final assembly
Data Source
There were two types of data used in this research.
Primary data
This was obtained by meeting the various dealers and asking them about the different type of steering systems & the suppliers of the same used by the respective Automotive Manufacturers
Secondary data
This was obtained from the company’s internal database. These were names of some of the customers they were catering to. Also information regarding the market share details of large OEM’s
Research Methodology
The approach was of Qualitative nature.
Qualitative research was used while interviewing the dealers on certain questions based on the steering systems being used by their respective OEM’s .
Sample Size
The sample size was divided into two basic divisions :-
a) Passenger Car :- 10 Dealers across Pune
b) Light Commercial Vehicles :- 7 Dealers across Pune
The contact method was by Personal Interviews.
PASENGER CARS
ANNUAL SALES
MANUFACTURERS SALES IN NOS. (APRIL – MARCH)
2007 2008
BMW INDIA LTD 285 2048
FIAT INDIA AUTOMOBILES 2234 3379
FORD INDIA PVT LTD 39820 30962
GENERAL MOTORS LTD 16986 45265
HINDUSTAN MOTORS LTD 12329 10999
HONDA SIEL CARS INDIA LTD 59452 59373
HYUNDAI MOTOR INDIA LTD 194870 216307
MAHINDRA RENAULT LTD 0 25891
MARUTI SUZUKI INDIA LTD 549317 618168
MERCEDES BENZ INDIA LTD 2054 2693
SKODA AUTO INDIA LTD 12444 14187
TATA MOTORS INDIA LTD 179007 167058
TOYOTA KIRLOSKAR INDIA LTD 7784 7201
TOTAL 10,76,582 12,03,531
MARKET SHARE
MANUFACTURER MARKET SHARE (%)
(APRIL – MARCH)
REMARKS
2007 2008
BMW INDIA LTD 0.03 0.17
FIAT INDIA AUTOMOBILES 0.21 0.28
FORD INDIA PVT LTD 3.70 2.57
GENERAL MOTORS LTD 1.58 3.76
HINDUSTAN MOTORS LTD 1.15 0.91
HONDA SIEL CARS INDIA LTD 5.52 4.93
HYUNDAI MOTOR INDIA LTD 18.10 17.97
MAHINDRA RENAULT LTD 0 2.15
MARUTI SUZUKI INDIA LTD 51.02 51.36
MERCEDES BENZ INDIA LTD 0.19 0.22
SKODA AUTO INDIA LTD 1.16 1.18
TATA MOTORS INDIA LTD 16.63 13.88
TOYOTA KIRLOSKAR INDIA LTD 0.72 0.60
TOTAL 100 100
A1 MINI SEGMENT - UPTO 3400 MM
SR NO OEM MODEL STGR TYPE STGR BOX STGR SUPPLIER
1 MARUTI SUZUKI INDIA M 800 MECH RACK & PINION RANE
A2 COMPACT SEGMENT 3401 – 4000 MM
SR NO OEM MODEL STGR TYPE STGR BOX STGR SUPPLIERPUMP
SUPPLIER
1 FIAT INDIA PALIO HYDRAULICRACK & PINION
RANE TRW RANE
2 FORD INDIA FUSION HYDRAULICRACK & PINION
RANE TRW RANE
3 GENERAL SPARK HYDRAULIC RACK & RANE TRW DELPHI, UJKC
MOTORS PINION
UVA HYDRAULICRACK & PINION
RANE TRW
4HYUNDAI MOTORS
SANTRO HYDRAULICRACK & PINION
RANE TRW , SONA KOYO
YOUNG SHIN
GETZ HYDRAULICRACK & PINION
I 10 ELECTRONICRACK & PINION
DELPHI , LUCAS
5 MARUTI SUZUKI ALTO ELECTRONICRACK & PINION
SONA KOYO , RANE TRW
(MECH)
DENSO (NIPPON)
ZEN ELECTRONICRACK & PINION
WAGON R ELECTRONICRACK & PINION
SWIFT ELECTRONICRACK & PINION
6 SKODA AUTO FABIAELECTRO -
HYDRAULICRACK & PINION
7 TATA MOTORS INDICA HYDRAULICRACK & PINION
RANE TRW , (ZFI )
RANE , ZFI
A3 MID SIZE SEGMENT 4001 – 4500 MM
SR NO OEM MODEL STGR TYPE STGR BOX STGR SUPPLIERPUMP
SUPPLIER
1 FORD INDIA IKON HYDRAULICRACK & PINION
RANE TRW RANE
FIESTA HYDRAULICRACK & PINION
2GENERAL MOTORS
AVEO HYDRAULICRACK & PINION
RANE TRW DELPHI, UJKC
3 MITSUBISHI LANCER HYDRAULICRACK & PINION
SONA KOYO KYB
CEDIA HYDRAULICRACK & PINION
4 HONDA SIEL CITY ELECTRONICRACK & PINION
MUNJAL SHOWA
5HYUNDAI MOTORS
ACCENT HYDRAULICRACK & PINION RANE & SONA
KOYOYOUNG SHIN
VERNA HYDRAULICRACK & PINION
6MAHINDRA RENAULT
LOGAN P HYDRAULICRACK & PINION
RANE
KYB
LOGAN DELECTRO -
HYDRAULICRACK & PINION
SONA KOYO
7 MARUTI SUZUKI SX 4 ELECTRONICRACK & PINION
SONA KOYODENSO
(NIPPON)DESIRE ELECTRONIC
RACK & PINION
8 TATA MOTORS INDIGO HYDRAULICRACK & PINION
RANE TRW RANE
MARINA HYDRAULICRACK & PINION
A 4 EXECUTIVE SEGMENT 4501 – 4700 MM
SR NO OEM MODEL STGR TYPE STGR BOX STGR SUPPLIERPUMP
SUPPLIER
1 BMW 3 SERIES HYDRAULICRACK & PINION
ZF ZF
2 GENERAL MOTORS
OPTRA HYDRAULIC RACK & PINION
RANE TRW DELPHI UJKC
OPTRA MAGNUM
HYDRAULICRACK & PINION
3 HONDA SIEL CIVIC HYDRAULICRACK & PINION
MUNJAL SHOWA
SONA KOYO
4 HYUNDAI ELANTRA HYDRAULICRACK & PINION
RANE & SONA KOYO
YOUNG SHIN
5MERCEDES
BENZC CLASS HYDRAULIC RCB
ZF GERMANY ZF GERMANYC CLASS (CDI
220)HYDRAULIC
RACK & PINION
6 SKODA LAURA ELECTRONICRACK & PINION
OCTAVIA HYDRAULICRACK & PINION
7TOYOTA
KIRLOSKARCOROLLA HYDRAULIC
RACK & PINION
SONA KOYO KYB
A 5 PREMIUM SEGMENT 4701 – 5000 MM
SR NO OEM MODEL STGR TYPE STGR BOX STGR SUPPLIERPUMP
SUPPLIER
1 BMW 5 & 6 SERIES HYDRAULICRACK & PINION
ZF ZF
2 HONDA SIEL ACCORD HYDRAULICRACK & PINION
MUNJAL SHOWA &
SONA KOYOSONA KOYO
3 HYUNDAI SONATA HYDRAULICRACK & PINION
SONA YOUNG SHIN
4MERCEDES
BENZE CLASS HYDRAULIC RCB ZF GERMANY ZF GERMANY
5 SKODA AUTO SUPERB ELECTRONICRACK & PINION
6TOYOTA
KIRLOSKARCAMRY HYDRAULIC
RACK & PINION
SONA KOYO KYB
A 6 LUXURY SEGMENT 5001 & ABOVE
SR NO OEM MODEL STGR TYPE STGR BOXSTGR
SUPPLIERPUMP
SUPPLIER
1 BMW 7 SERIES HYDRAULICRACK & PINION
ZF ZF
2 MERCEDES S CLASS HYDRAULIC RCB ZF ZF
BENZ
RESEARCH FINDINGS
• Major OEM’s using Hydraulic Rack & Pinion Power Steering
• Electro – Hydraulic Power Steering also being used in certain models
• Electronic Power Steering is the Future
– Latest Models being Developed with EPS like i10, City
– EPS is “ Zero Maintenance “ & Less Power Consuming
RECOMMENDATIONS
• Development in the area of Electro –Hydraulic Steering Box for Passenger Cars.
• Immediate concentration on development in Electronic Power Steering Systems. This is the future in passenger cars.
• Approach to OEM’s already using ZF Intl Systems like Mercedes Benz, BMW, Audi etc
• Market Awareness of ZF Components – To Dealers whom they have started their supplies
Light commercial vehicles
Passenger Carrier
Annual sales
MANUFACTURERS SALES IN NOS. (APRIL – MARCH)
2007 2008
ASHOK LEYLAND LTD 332 616
EICHER MOTORS LTD 1637 1853
FORCE MOTORS LTD 3698 4330
HINDUSTAN MOTORS LTD 156 49
MAHINDRA & MAHINDRA LTD 3535 5284
SWARAJ MAZDA LTD 2492 2234
TATA MOTORS LTD 11892 13317
TOTAL 23742 27638
Market share
MANUFACTURERMARKET SHARE (%)
(APRIL – MARCH)REMARKS
2007 2008
ASHOK LEYLAND LTD 1.40 2.23
EICHER MOTORS LTD 6.89 6.69
FORCE MOTORS LTD 15.58 15.64
HINDUSTAN MOTORS LTD 0.66 0.18
MAHINDRA & MAHINDRA LTD 14.89 19.09
SWARAJ MAZDA LTD 10.50 8.07
TATA MOTORS LTD 50.09 48.11
TOTAL 100 100
<= 5 ton M2 (A2)
(NO. OF SEATS INCLUDING DRIVER EXCEEDING 13)
SR NO OEM STGR TYPE STGR BOX STGR SUPPLIER PUMP SUPPLIER
1 FORCE MOTORS MANUALRACK & PINION
RANE
2HINDUSTAN
MOTORSMANUAL RCB RANE
3MAHINDRA &
MAHINDRAMANUAL RCB RANE
4 TATA MOTORS MANUAL RCB INHOUSE
HYDRAULIC RCBZFI , RANE, CJHINA
(FORNI)ZFI, RANE, CHINA
(FORNI)
> 5 ton M3 (A2)
(NO. OF SEATS INCLUDING DRIVER EXCEEDING 13)
SR NO
OEM STGR TYPE STGR BOX STGR SUPPLIER PUMP SUPPLIER
1 ASHOK LEYLAND HYDRAULICVARIABLE
RCB
ZFI , RANE, CHINA (FORNI)
ZFI , RANE, CHINA (FORNI)
2 EICHER MOTORS MANUALVARIABLE
RCBRANE , SONA
HYDRAULIC RCB ZFI ZFI
3 FORCE MOTORS POWER RCB ZFI ZFI
4MAHINDRA &
MAHINDRAMANUAL RCB RANE
5 SWARAJ MAZDA MANUALVARIABLE
RCBRANE , SONA
HYDRAULIC RCB ZFI ZFI
6 TATA MOTORS MANUALVARIABLE
RCBINHOUSE
HYDRAULIC RCBZFI , RANE, CHINA
(FORNI)ZFI, RANE, CHINA
(FORNI)
Light commercial vehicles
Goods carrier
Annual sales
MANUFACTURERS SALES IN NOS. (APRIL – MARCH)
2007 2008
ASHOK LEYLAND LTD 0 1
EICHER MOTORS LTD 5677 3288
FORCE MOTORS LTD 3583 6572
HINDUSTAN MOTORS LTD 74 8
MAHINDRA & MAHINDRA LTD 43186 49860
PIAGGIO MOTORS LTD 0 4945
SWARAJ MAZDA LTD 2047 2610
TATA MOTORS LTD 113900 120856
TOTAL 168467 188140
Market share
MANUFACTURERMARKET SHARE (%)
(APRIL – MARCH)REMARKS
2007 2008
ASHOK LEYLAND LTD 0 0
EICHER MOTORS LTD 3.37 1.75
FORCE MOTORS LTD 2.13 3.49
HINDUSTAN MOTORS LTD 0.04 0
MAHINDRA & MAHINDRA LTD 25.63 26.50
PIAGGIO MOTORS LTD 0 2.63
SWARAJ MAZDA LTD 1.22 1.39
TATA MOTORS LTD 67.61 64.24
TOTAL 100 100
Light commercial vehicles
SEGMENTSR NO
OEM STGR TYPESTGR BOX
STGR SUPPLIER
PUMP SUPPLIER
SUB 1 & 1 TONNE
1TATA
MOTORSMANUAL
VARIABLE
RCB
RANE
2FORCE
MOTORSMANUAL RCB RANE
<= 3.5 TON
1FORCE
MOTORSMECHANICAL
RACK & PINION
INHOUSE
2HINDUSTAN
MOTORSMANUAL RCB INHOUSE
3MAHINDRA &
MAHINDRAMANUAL RCB RANE
4 TATA MTORS MANUAL RCB INHOUSE
HYDRAULIC RCBZFI , RANE,
CHINA (FORNI)
ZFI , RANE, CHINA
(FORNI)
Light commercial vehicles
SEGMENTSR NO
OEM STGR TYPESTGR BOX
STGR SUPPLIER
PUMP SUPPLIER
>3.5 - <= 5 TON
1FORCE
MOTORSMANUAL
WORM &
ROLLERZFI
HYDRAULIC RCB ZFI ZFI
2MAHINDRA &
MAHINDRAMANUAL RCB RANE
3TATA
MOTORSMANUAL RCB INHOUSE
HYDRAULIC RCBZFI , RANE,
CHINA (FORNI)
ZFI , RANE, CHINA
(FORNI)
Light commercial vehicles
SEGMENTSR NO
OEM STGR TYPE STGR BOXSTGR
SUPPLIERPUMP
SUPPLIER
> 5 TON
1FORCE
MOTORSMANUAL RCB RANE
HYDRAULIC RCB ZFI ZFI
2 EICHER MANUALVARIABLE
RCB
RANE , SONA
HYDRAULICVARIABLE
RCBZFI ZFI
3MAHINDRA &
MAHINDRAMANUAL RCB RANE
4SWARAJ MAZDA
MANUAL RCB
POWER RCB ZFI ZFI
3TATA
MOTORSMANUAL RCB INHOUSE
HYDRAULIC RCB
ZFI , RANE, CHINA
(FORNI)
ZFI , RANE, CHINA
(FORNI)
Findings
• Manual Steering system is used for most of the LCV’s
• ZF & Rane are the most widely used steering systems
• Rane has a hold in the Manual RCB type Steering Box
• Regulation for Power Steering in LCV’s soon to be implemented by the Government.
Recommendations
• Entry into the Manual ReCirculating Ball Steering System segment can be looked into :- This market is dominated by their competitor Rane Steering. Since ZF is a known product in the LCV the can make use of their technology to enter into this market
• Commonization of Steering Box in Tata Vehicles for increase in sales: - At times their competitors products are interchangeable due to certain problems, eg Forni’s steering system can be replaced with Rane Steering. Due to commonization and better products the dealers can also look to fit ZF components
• Concentration on Dealership Network for Customers:- At present ZF does not have any local dealers, which at times hampers the availability of their products to the OEM’s dealers. Hence having a dealer in the city premises will eliminate this. ZF should consider coming up with at least 2 dealers in locations where the OEM dealers are located like Wakad & Katraj.
• Better Service Response to Customers: - this is in conjunction with the previous point. With availability of a dealer the turn around time for service and repair will be considerably reduced.
• Training to OEM’s Dealers on ZF products :- probably the company can provide a check sheet to the dealers service team so that in case of
repairs they can describe the exact problem at hand to the service department of the company as well as to their customer
Limitations
Since this project involved interviews the limitations were :
1. Some of the customers were not available for an interview, thus losing out on valuable
feedback.
2. Sometimes customers seemed to be in a hurry, therefore their views that were captured
through the interview, may not reflect their real view.
3. Customers, even though probed for more information, were sometimes reluctant to share
information.
Bibliography
1. ZF India website (www.zfindia.com)
2. Search Engine (www.google.com)
3. Brouchers of Different Automobile Manufacturers