REPLACEMENT PARTS L!57 - BSA Unit Singles

REPLACEMENT PARTS L!57

. .:,

MODEL 825 STARFIRE$I/,/

FnOf ENGINE AND FRAME FIUMBHR KC;06301"8?5S.

CATALOGUf; N UMBf;R OO-5I97. i s*9

www.bsaunitsingles.com

CATALOGUE OF

Model 825 Starfire

ISSUED BY

MOTOR. CYCLESB.S.A.

Service

LTD"

Road,Department, Armoury

Birmingham I I

TELEPHONE

TELEGRAMS

071-772-238t

. ..SELMOTOBIRMINGHAM''

Registered

Telephone : 021-772-2381

B.S.A" MOTOR CYCLES LTD.

Offices ond Works: ARMOURY ROAD, BIRMINGH,qM li

Te/egroms on<l Cables: "SELMOTO BIRMINGHAM''

Contractors to Her Majestyns Government, the War Of,fice, the Admiralty, the Post Officeo the Colonial and Foreign Governments

Publicatiorr Reference 00-5197 Occober. i958. Prinred in Fngland by S"5"4, F'ress


SUFFIX NUMBERS TO BE USED TO IDENT{FY VARYING FINISHES

When ordering components with varying finishes, please state finish required by adding the appropriate

number to part number.

EXAMPLE: Front Mudguards, Chrome 40-65711003.

PETROL TANK (U.S.A.)

PETROL TANK (standard) ..

SIDECOVERS (U.S.A.)

SIDECOVERS (standard)

OTHER. PARTS:

Bushfire Orange, Moss Gol

Flamboyant Aircraft Blue

d centre stripe, single Black line ..

Bushfire Orange, Black line

Flamboyant Aircraft Blue ..

1263

1227

1264

l))1

CHROME

BLACK

SILVER

/003"

1007

lt6s

1262MATT BLACK ENGINE PARTS (U.S.A.)

PRICES:

No price codes are quoted in this list. For prices please refer to the Master Price List No. 00-5125.

Wherever possible details of thread form and size are quoted after description of nuts. bolts, screws.

studs and washers. Such as: 14-7006 Socket screw (/a" uN.c.x t') : tlo' diameter unified coarse thread

l" long under lread.

Vital components, r,vhich are manufactured from special material, are indicated by a sign and the British

Standard symbol for the material is quoted at the foot of the page.

ABBREVIATIONS:

B.A. British Association screw threads.

B.S.C. British Standard Cycle screw threads.

B.S.F. British Standard Fine screw threads.

W.F. Whitworth Form screw threads.

UN.F. Unified Fine screw threads.

UN.C. Unified Coarse screw threads.


CARBURETTERS

AMAL LIMITED, HOLDFORD ROAD, WITTON, BIRMINGHAM 6.

CHAINS

REYNOLDS CHAINS LIMITED, WYTHENSHAWE, MANCHESTER.

ELECTRICAL EQUIPMENT

J. LUCAS LIMITED, GREAT HAMPTON STREET, BIRMINGHAM i8.

SPEEDOMETERS

SMITH'S MOTOR ACCESSORIES LIMITED, CRICKLEWOOD WORKS, LONDON N.W.2.

TYRES

DUNLOP COMPANY LIMITED, FORT DUNLOP, BIRMINGHAM 24.

SPARKING PLUGS

CHAMPION SPARKING PLUG COMPANY LIMITED, FELTHAM, MIDDLESEX.

SHOCK ABSORBERS

GIRLING LIMITED, BIRMINGHAM ROAD, WEST BROMWICH.


ASSEMBLIES COMPLETE

Spares No. Description

00-3168

00-33 10

a0-4403

00-5 195

70-9422

70-9312

41-801

70-9848

41-3213

82-9213

97-3671

37*3463

3t-3466

40-6078

41-6022

TOP OVERHAUL OR DECOKE GASKET SET.

FULL OVERHAUL GASKET SET.

CAPACITOR KIT.

TACHOMETER KIT.

ENGINE/GEARBOX UNIT LESS CARBURETTER AND

CRANKCASE COMPLETE WITH FIXED FITTINGS.

OIL PUMP COMPLETE.

CRANKSHAFT AND FLYWHEEL ASSEMBLY.

CLUTCH COMPLETE.

FRAME COMPLETE.

FRONT FORK COMPLETE.

FRONT WHEEL WITH SPINDLE AND BEARINGS.

FRONT HUB WITH SPINDLE AND BEARINGS.

REAR WHEEL WITH SPINDLE AND BEARINGS.

REAR HUB WITH SPINDLE AND BEARINGS.

EXHAUST SYSTEM.


PISTON CHART

PISTON COMPLETE

+1/2r.lm.

40-912

Top (plain)70-8216

--"*. (";;j70-6838

COMPRESSION RINGS

CARBURETTER

ThrottleSlide

NeedlePosition

tr

I

I,

t9-2416

Makers

_ "yTl_R.928/s

MainJet

180

Ai


INDEX

ASSEMBLIES COMPLETE

Page

5

8-11

t2-15

16-t9

20 -2t

22 -25

26-27

28-29

30-31

?r_?<

36 - 37',

38-39

40-43

44-47

48-51

{?-{?

54-55

PIate

Plate

Plate

Plate

Plate

Plate

Plate

Plate

Plate

Plate

Plate

Plate

Plate

Plate

Plate

Plate

CLUTCH

FRAME

I

2

CYLINDER AND CRANKSHAFT

CRANKCASE

3

4

5

6

7

8

9

10

11

12

13

t4

15

t6

GEAR CLUSTER

)a

SWINGING ARM

OIL TANK, SIDECOVERS,

FOOTRESTS AND BRAKE

SILENCER

LINKAGN

FRONT FORK

FRONT WHEEL

REAR WHEEL

MUDGUARDS

PETR.OL TANK, TWINSEAT AND CONTROLS

ELECTRICAL EQUIPMENT

TOOLS

CARBURETTER


Plate I

2 678

i

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ryY@@).a

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@tu

46

20

L=tTs

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8

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Plate 1CYLINDER AND CRANKSHAFT

Plate SparesReJ. Number

Description PerSet

1.)3.4.

6.

8.9.

10.11.12.13.14.15,16.17.18.19.20.21.'r)23.24.25.?{26.27.28.to30.31.?t33.34.35.36.37.38.39.39.39.39.40.41.

t9-1625t9-760666-t0224-60402-923

40-2092-525

10-7911t4-4032-2t38

40 93210-777140-15770-779140-1 5810-718140 96140-96s40-96610 1190l0-799624-516076-1240-2070-941270,912440-27 t}'N*40-27 l2**40-27It*'k70-772810,8276170-6838f70-6839f40-970i40-91840-97940-9 I 541-56010,954140 6440-6540 6640-6924-73240 103 10.

Spark plug (Champion N3)Washer, spark plugNut, rocker box toWasher, rocker boxNut, rocker box to

Spark plug cover

Exhaust valveThrust washer,E.xhaust rockerThrust washer,Rocker spindle

head (*' s.s.c.) .. ::to head (iu"xs/s"x#")head (t/0" n.s.c.)

2277

2z

2

22

2

222

Washer, rocker box to head (t/a"x/2"x.048")Rocker boxNut, rocker spindle (:1" u.N.r.) ..Washer, rocker spindle nut (t/s"x%"x#")Exhaust valve guide

rockei spindle (7s"

rocker spindle (J/2"

I/D)

I/D)

Gasket, inspection coverScrew, inspection cover (f"Inspection cover, rocker box

B.s.c. x 11116',)

Inlet rocker

n

Stud, cylinder head ..Nut, cylinder head (fr'e.s.c.)Washer, cylinder head nut (21164'\9116'Stud, cylinder head (fi' n.s.c./n.s.r.)

<3Fr;)

Exhaust pipe (U.S.A. models)Exhaust pipe (standard)Exhausl" pipe collar . .

Nut, exhaust pipe collar (2 n.rr.) . .

Screw, exhaust pipeCylinder base gasket

collar (2 u.,t. r

Piston ring (top)Piston ring (centre,

Gudgeon pin

Piston ring (scraper)Piston complete

taper) .

(r o' s.s.c.)

assembly

Circlip, gudgeon pinNut, connecting rod boltKey, crankshaft pinionCrankshaft and flywheelShim, crankshaft (.003')Shim, crankshaft (.005")Shim, crankshalt (.010")

as reqd-as reqd.as reqd,as reqd-

4

Shim, crankshaft (.015")Bearing, crankshaft gear-sideBolt, flywheel (%" u.N.r. x 2")

(Hoffman) 325


Plate t-continued

r

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i=\'-@47- -r \,--> \ \

@*>,

fit

10

I


Plate I-continuedCYLINDERAND CRANKSHAFT

iQPlate SparesRef. Number Descriptiort

PerSe/

42. 10-990743. 40,89244. 68-58245. 40-1030*46. 24,73247. 4t-61348. 70-990649. 40-90749. 40-9tl49. 40-91849. 40-919s0. 70-883651. 40-913*s2. 10 926353. 42-441654. 40-1037s5. 10 782056. 65 123257. 68-18*58. 40 933s9. 40-92960. 68-66161. 76 31862. 40-99363. 62 26364. 29-20896s. 76-30866. 40 101867. 40-93168. 40 100969. 40-100770. 40-101971. 68 r 58'72. 40 96873. 40-96974. 70 785875. 40 939"'-

76. 66-30147',7. 40-942*78. 40 127

':'Special material:

Flywheel, gear-side . .

Screwed plug, gear-sideWasher, flywheel boltBolt, flywheel (%" uN.r. x 1tl")Bearing, crankshaft drive-side (Hoffman

flywheel . .

??5tKey, alternator rotorFlywheel, drive-sideBig-end shell (standard)Big-end shell (-.010')Big-end shell (-.020")Big-end shell (-.030")Connecting rod completeBolt, connecting rod (fr'Cylinder barrel completeNut, carburetter stud (fr'n.s.c.) ".Flexible oil pipe, to rocker box . .

"Tufnol" spacer, carburetter flangePaper gasket, carburetter flangeStud, carburetter mounting (-}."Cylinder head gasketCylinder head with fixed fittings ..Inlet valveFibre washer, oi1 pipe union*"^-'- r .--^ r-r-Oil pipe, feed to rocker boxClio" flexible oil oioeClip, flexible oil pipeNut, oil pipe unionOii pipipe union, rocker boxBottom cup. valve spring ..lnlet valve guideOr-rter valve springlnner valve springTop collar, valve springSplit collet, valve springInspection cap, rocker boxFibre washer, inspection capGasket" rocker box . .

Stud, cylinder head (f(" n.s.c./n.s.r.:.2-6")Dor,r'el, cylinder l-readStud. cylinder head, dorvel position (/a" a.s.c.,i:.s.F. )i 2-l 1/16")Stud. rocker bor

41.-EN2457. ENt5.

45.-EN24.75.-EN l48.

x'rExcept U.S.A. models

iSee pirge 6.

222z

2

2

e.s.c./e.s.r. :'r i .;4")

)a2

222422

2221

s1.-BS.3 i I 1"

77"-EN148.


-T

l(q ,.

Plate 2

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3435

72

7t-70

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4t

4243

4RA

l2


Plate 2CRANKCASE

ro Plate SparesRef. Number Description

PerSet

)a

l.,3.4.5.6.7.8.9.

10.11.11.12.12.13.14.15.16.17.18.19.20.21.22.?l24.25.26.,1

28.29.30.31.32.33.34.35.36.37.38.39.40.41.42.43.44.45.46.47.48.49.50.51.

29-205329 205414-19012-525

40-1052 1-1 895*40 2t040-2514-3032-130

40-101040 102110-942810-938270-938 l10-943010 95tl24-3670-943110,938310 942921-187270-889640-39440-242"'10-9384t0-94322t 197267-149840 38190-24170 lt3970-83 1 5

40-95840-r r 8

4t-56940-45542-586440-41429-54141-60341 60840-10154t-60640-r 0164t-80441 8032 t-1 893*14-190168-9384t-60961 -t39 I4t*605

Nut, rotor mountingWasher, rotor mountingNut, stator mounting (ly'' uu.r.) . .

Washer, stator mounling (t/a" xtfi" ( .048')Grommet, alternator leadsFront stud, stator mountingEngine sprocket (23 teeth)Oil seal, crankcase drive-side

(t/a" uN.E. x $" uN.c. x2-t9132')

Nut, cylinder to crankcase (ft" uN.r.)Washer, cylinder to crankcase (%" x 11/16" x .080")Inlet push rodExhaust push rodTachometer drive assemblyTachometer drive gearTachometer drive shaftDrive shaft "O" rin_q

complete

Tachometer drive bodyTachometer cable seal washerDrive shaft locating pinTachometer drive thrustDrive gear retaining pinTiming hole plug (/2" ;<.13 uN.c. x yr') ..Washer, timing hole piug . .

Dowel, inner timing cover to crankcaseScrew, tachometer drive and cover (2 B.A.x27 164") ..Sealing plate .

Joint washer . .

Plug, oil pressure reWasher, oi1 pressureSpring, oil pressureBall, oil pressure relTappet, inlet and ex

(41164'x1" x1 32")

washer . .

lease valverelease valve

release valveease valve (fr'diameter) . .

haust .

Camshaft bushCamshaft complete . .

Key, camshaft pinionCrankshaft pinionLockwasher, crankshaft nutNut, crankshaft pinion (%" n.s.r.)Nut, oil pump spindle (/a" s.s.c.)Lockwasher, oil pr-rmp spindle nutOil pump spindle gearOil pump spindle housingOil pump driving spindleOil pump driven spindleOil pump driven feed gearGasket, oil pump to crankcaseOil pump bodyStud, oil pump to crankcase (t/a" uN.E./uN.c. 2+")Nut, oil pump to crankcase (t/4'uN.r.)Washer, oil pr"rmp stud nut (11164'/.rA"x+")Screw, oil pump bottom plate ($" B.s.c. x 1+")Oil pump bottom plateOil pump driven scavenge

2')

1

4

gear


Plate 2-continued

tlI

I

i

lo

I

T'l8-/ 86

H

\

/j;+.3/a\-,^''- 24

F\ViV- 2s

N_ 26rR.Rj',P^sr_27F28

_29

7qf

&b1{\ 1

|t$ .

72

7t7069

58

67

.d-d's5Hi'-'-j/4j_ _ii

{J T

L

I

I

4344

t4


Plate 2- cotttittttec{CRANKCASE

)4; Plate SparesRrf . IVumber Desuiptiort

PerSer

53.54.55.56.57.58.59.60.61.62.63.64"65.66.67.68.69.70.71.1)73.74.75.76.77.78.79.80.81.82.83.84.85.86.ot.88.89.90.91.91"91.92.93.94.95.96.97.

4t-60441,1062-525

4t-56141-62467-12884t-62066 3014t4-t40168 316814-r90121-185121-r891t4-30236 38240-103570-825914 620340-37 5

66 151868-38321-1 89040-24340-24140-24610-3189t4-3022 923

40-9 I 9061 t23640-865'k70-93722-923

2l-t8925l-94840-103321 r889

2-92314-30240-32540 32640-3212l -t 896l,2t-1894"41-14341 146r9-801919-126241 80r

Oil pump driving scavenge gearDowel, oil pump to crankcaseWasher, sump cover stud (/a" x. 1" x.048")Crankshalt oil pump drive worrn gecr ..Crankcase scavenge valveGasket, crankcase sump coverCrankcase sump coverDowel, inner timing cover to crankcaseStud, crankcase sump cover (/a" uN.E.luN.cr 1")"O" ring, gearbox drain plugNut, crankcase sump cover (/a"

,:17132','. 5i64")

UN.F. \ ,i ,' U..r.C. 5 ] .,;l

uN.r.)

)e

Gearbox drain plugStud, crankcase oil pipe union (fi" uN.n/uN.cxlTs")Nut, crankcase union stud (f," uN.r.)Lockwasher, for nut line 65 (fi")Crankcase oil pipe union .

"O" ring, crankcase oil pipe unionBolt, rear chain oiler (t/a" uN.c. /. 1%')Oil pipe, rear chain oiler .

Fibre washer, rear chain oiler (fa"Rear chain oilerStud, crankcase rear (fr" uN.r.1uN.cx.2-11 116")Oil seal, primary chaincaseGasket. primary chaincase backScrew, primary chaincase backCover plate, primary chaincase

(2 e.r. x;-')back

Nut, crankcase stud (S'uN.r.)Washer, crankcase stud nut (*"x i!'x*")Clip, alternator leadsDowe1. crankcaseCylinder barrel stLrd O/r"Crankcase complete

. x.2-1 1 I 16" )i //\

16)

6

22

1+

-1

3

Washer, crankcase bolt (fr"Bolt, crankcase (f " uN.c'. ,.< IWasher, gearbox dipstick . .

Gearbox dipstickStud, crankcase top (+" uN.F./uN.cWasher, crankcase stud (f " >< sA"'/Nut, crankcase stud (fr" uN.r.)Distance piece (.324 .321"\Distance piece (.309-.312')Distance piece (.294 .291')Bottom stud, stator mounting (

Rear stud, stator mounting (\Primary chain tensionerDistance piece, tensionerAlternator rotor (Lucas 54213901) .

Alternator stator (Lucas 47205tOil pr-rmp complete . .

222

as reqd.as reqd.os reqd-

/+' uN.e. r +" uN.c. ,i-glrc;iuN.F. xfr" ux.c. y.2-19132')

'r'Special material 6. EN14B82.-EN 15.

23.-EN8R92.-EN8

.16.-ENl48.93.-EN148.


p-__- --*\J,,j,45

-46_47

48_ao@^

fi$.

l6

{N.


Plate 3GEAR CLUSTER

Plqte SparesRef. Number Descript iott

Per,Ser

)a

90-607440-305 I *40-3t214 l-309540-306 r

57 -37 6340-332140-305968-28975-25140 86240-9774t-7 t540-22240 2870-9388t4 661040 679t4,660697 270440-38 r

90 52681 <1<

t4 66102r-r89810 952665-259340-328216 27 11'

40-325740 321340-327240 327140-321916-52890-l I

66 30745l-376440,321640-321157 275040-328319 1853r9-r84940-123r9-185240-68240 68368*33 I

70-783 I "10,788270-873729-33t910,735440-307389-320842-65542 2518

l.)3.4.5.6.7.8.9.

10.11.12.13.14.15.16.17.18.19.20.2r.22.23.24.25.26.)1

28.29.30.31.It33.34.35.36.37.38.39.40.41.42.13.44.15.46.47.48.49.50.51.{)53.54.55.50.57.58.

Felt washer, final drive sprocket ..Nut, final drive sprocket (1f6" w.r.)Lockwasher, final drive sprocket ..Final drive sprocket (16 teeth)Gearchange return springAnchor bolt, gearchangeGearchange quadrantRivet, quadrant plunger"O" ring, oil feedBreather"pipe, inner timing cover . .

Circlip. crankshaft oil sealOil seal. crankshaft . .

Grommet, contact breaker leadsCa mshaft bushPeg. camshaft bush ..Inner timing coverScrew, inner coverCamshaft oil sealScrew, front, inner cover to crankcase l\/t" ux.c.x%")Ball, non-return valve (t/a" diameter)Spring, non-return valveClip, contact breakcr leadsWasher, contact breaker leads (/a"x t/":r.048")Screw, inner cover to crankcase (/o" uN.c''<1Yz')Screwed plug, non-return valve 1]/n' ur'r.c.)Sealing plug .

Ball, clutch thrust (1132" diameter)Rack, clutch operatingMainshaft nut (%" B.s.c.)Lockwasher, mainshaltSpring, kickstart ratchetBush, kickstart ratchet pinionPinion. kickstart ratchetRatchet, kickstartCirclip, mainshaft bearing . .

Mainshaft bearing (HoffmanDowel, outer timing coverAnchor bolt. kickstart returnStop, kickstart quadrantCirclip, kickstart stopClutch operating levsrClutch operating pinionAuto-advance unit (Lucas 54419653)Contact set (Lr,rcas 54419821)Sleeve. contact breaker leadsContact breaker plate (LucasWasher, contact breaker

54419645\

Pillar bolt. contact breakerWasher. auto-advance unitBolt, auto-advance unil (/a" e

Gasket. contact breaker covers.c.x2-'7132")

Contact breaker coverLockwasher. cover screw line 54 ..Screw, contact breaker cover (2 B.A.Y.yz")Gearchange leverRubber, gearchange lever .

Bolt, gearchange lever (%" s.s.c.x.%') ..Nut, Kickstart crank cotter (.266" n.s.c.)

return spnng ..

to crantcase i%" u*..,. ,rti')

LS.7)

'.spnng

2'-)

59. 2-2580 Washer. kickstart crank cotter60. 2 2519 Cotter. kickstart crank 1.266" B.s.c. )

Screw, outer timing cover (2 B.A. 'r %') . .

1

61. 40-236


Plate 3-continued

e.

1ff4

,ln a

..DO

4'7

/srllkgll8o7e

Ii

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82ffY

18


Plate 3-continuedGEAR CLUSTER

Plate SparesRef'. Numbet Descripliott

PerSe1

62. t4-661163. t4 661264. 14-661465. 57-264r66. 57 275967. 57-264668. 51-216469. 40-308470. 40-308571. 97-270472. 14-660973. 14 660674. t0-94337s. 5t 264276. 40-327577. 51-264378. 40-329279. 40,325880. 40-326281. 51-381482. 51 381783. 41-307884. 41 306885. 4l-30748s. 4t-307286. 40-329287. 41 307088. 41-305489. 29-385790" 51-381291. 40-302091. 40 312691. 40-3t2792. 51 381693. 40-30 r 993. 40 311993. 40-3r2094. 41-30639s. 41 308996. 40*300797. 40 325498. t 4 ,6608

99. 40-3033100. 40-303210r. 40 329t102. 57-3850103. 53 3049101. 60 2724105. 40 3323106. 40-3t94707. 40 315s108. 40-3193109. 40 3044110. 40-304,s111. 40 3042ttz. 40-3043113. 51 3854tt4. 40-326511s. 4l-3045ll6. 70-6026

'FSpecial material :

Screw, outer timing cover (la" uN.c. r 17i")Screw. outer timing cover (l*" r N.c.. 2".;Screw, outer timing cover (l/a" uN.C.\.2y2")Oil seal, kickstart spindle . .

Pedal rubber, kickstart crankFolding pedal, kickstart crankKickstart crank complete . .

Ball, kickstart pedal (/a" diameter)

Bolt, kickstart pedalSpring, kickstart pedal

Screw, outer timing coverScrew, outer timing coverOuter timing cover . .

Busli, kickstart spindleSpring, kickstart return

/a" uN.c. xly4')/a" uN.c.x/a")

Kickstart spindle completeBearing, layshaft (Torrington 8.I08)

Bush, layshaft first gearPinion, layshaft first gearPinion, layshaft ti-rird gear

Shim, layshaft

Circlip, layshalt

Cam plate pit,otCam plate

Spring, cam plateSpring plate . .

(27 teeth)(19 teeth)

Thrust washer (.Layshaft with top gear pinion (14 teeth)fhrust washer (.083 .085')

: prnl085',)

Thrust washer (.078-.080")Bearing, layshaft (Torrington B. 108)Pinion, layshalt second gear (22 teeth)Oil seal, mainshaft (Pioneer 206156i8)Bearing. mainshafr lHoffman 130;Pinion, mainshall top gear (22 teeth\)ci

as reqd.as reqd.

as rec1d.as reqd.as reqd"

as reqd.as reqd.as reqd.

Spacer (.093 .A94')Spacer (.098-.099")Spacer (.103 .104')Pinion. mainsl.raft secondSpacer (.075 .016')Spacer (.070-.071")Spacer (.080 .081")Pinion. mainshaft thirdPilrion. mainshalt firsr

Selector fork, layshaftSpindle, seiector forks

gear (24 teetli)gear (16 teeth)

Bush, mainshalt push rod . .

Mairrshalt r,iith bushScrew, inner timing co\er (1/4" UN.C. X 1")

Screwed plug, mainshalt oil feedSplit pin, cam plate pivot (3/32"r1")Screw, keeper plate (5 B.A. x *-")Keeper plate, control quadrantSpring, gear control plungerPlunger, gear control quadrantBolt, cam plate spring (2 n.n. r %")Lockplate. lor bolt line 109

22

Selector fork. mainshaftClutch push rodBr-rsh" mainshaft top gearCirclip. mainshaft oil seal

2.--EN8. 29.--EN t5.

l9

s0.--EN l48.


Plate 4

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20

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Plate 4CLUTCH

Plate SparesRef. Number Descript ion

PerSel

)fri

1.

t.,,

3.

4.

6.1

8.

9.

10.

11.

12.13.

t4.15.

16.

17.18.

19.

20.21.))?l24.t<26.27.

28.to

30.

31.

32.33.

34.35.

36.

37.

51-216670-980014-661076-4116

68-83968-84040-1005

l4-661110-942121-195t66-307421-1 855

40-14040-322240-322040 3233

40 3234

40 3221

40,3227'4',

2-239540 3230

40-32182t-194340-323140 3219

10,87824t-32t2l9-861340 3206

70 7856

40 3201

40-3 I 50

41-321440-3207

4t-32r04t-32094A-32t040-333047-3213

Screwed plug, primary coverScrew breather plug. primary

(1" r 16 uN.s)

cover (1" r 16 uN.s.)

Screw, short, primary cover (/a" uN.c.'x1y2') ..Screw, inspection cover (2 n.x.x1/2")Timing inspec

Cover gasket

Ignition pointer

tion cover

Screw, long, primary covelPrimary cover assembly

Screw, primary cover (/a"

(/a" uN.c. x13A')

uN.c. ,\i 178")

Dowel, primary cover to crankcaseOil level screw, prinrary case (t/a" uN.c.x l3,i')

plugs .

teeth)

Washer, for screw line 11

Clutch pressure plate

Clr-rtch driven plate .

Clutch driving plate

Retaining r.vasher, clutchLockwasher, clutch nutRetaining nuts. clutch (/2" s.s.c.)Nut, clutch adjusting screw (/a" e.s.c.)Clutclr adjusting screw (t/4" B.s.c. x %")Clutch spring cupDrain plug, primary case .

Clutch springClr-rtch spring nutWasher for primaryRubber pads, cush

Primary chain (70 pitch)R.oller. clutch hubPrin.rary cover,easketClLrtch hubKey, ciutch

441cover

drive

25

h rrb

Chainwheel complete (52

Retaining plate (inner)Ciutch centreClutch spiderRetaining platc 1ouier..)Screw, inner and outer retaining plates (1 e.a. xClutch assembly complete . .

material : 18.-EN 15"


Plate 5

*j .,\

B-{-)E]

e ----@rog Nb

30

@^\5 as

N;Q)t so

) l@t-,,

1? V""&e "o ,:

34

33.lo=

,32

fl4

lrN a

r1N I22


Plate 5FRAME

!Qr Plate SparesRef'. Number Descript iou

PerSer

l2.

J.

4.

5.

6.1

8.

9.

10.

11.1'

13.

14.15.

16.t'|.18.

19.

20.21.^r',

23.24.t<26.27.

28.29.

30.

30.

31.

32.33.

40 8046

2,2202-525

40 9t7240-4t440-804640-91872 1354

I 5-756340-4t468-933168-91 15

40-9 r 88

60 27221

I 5-39r3- I 3461

82-9t241'82-9t25141-42144t-9012168-4708182 86861

42 4364

42-4343

2l-1934"2-2t38

t4 1803

2 522

2462 2t38

68-4925'i'

40-4081'3

40 4077*

4?--4415

Rubber pad, sidecover

Bolt, tool tray to frame (la" B.s.c. xWasher, tool tray to frame (%" x t/2"

Tool trayNut, for bolt line 2 (y4'Rubber pad, sidecover

lrame (/a" B.s.c. x 41164')

Bracket for pad

Bolt, tool tray toSpacer, tool trayNut, for bolt line 8 (/a" e.s.c.)Rivet for "Oddie" clip"Oddie" clip for sidecoverAdhesive strip for sidecoverSplit pin, centre stand pivot (3132"xt/a")Washer. centre stand pivot ( t,/2" x.27 132" xSpring washer, centre stand pivor (.17 132"

stand

2

2ia")x ft" x.040")

fii

Pivot bar, centre standSpacer tube, centre stand

Swinging arm spindleGrease nipple, centre

Spring, centre stand

Centre stand .

Lockwasher, swinging arm spindleNut, swinging arm spindle (13/16'a.s.c.)Bottom engine boll (3a" uN.F. x 7-15 16')Spacer, engine bolt ..Nut, bottom engine bolt (-/s" uN.r.)Spring washer, rear engine stud ..Nut, rear engine stud (%" e.s.c.)Spacer, engine bolt ..Spacer, exhaust pipe bracketFront engine bolt (tA" B.s.c. x 3-13116')

Rear cngine stud (:1" B.s.c. x 2-9116')

Nr"rt, front engine bolt (/s" n.s.c.)

2

7


Plate S-continued

+/EJ

a@

[s'

';Y_b*'.34

33 {A\?

,32

fN{

l{N a

,tS'h '

24


7l,

Plate S-continuedFRAN&E

F

t

1

P lateR"f .

S paresI'lumber

PerSet

i1'

I

I

34. 40*94635. 36-38236. 2-4937. 7 5-4813",

38. 2-213839. 42-441540. 83-151341. 82-921342. l9-1035143. 15 48t34'

44. 66 4lO1

45. 2 2138

46. 42-447547. 66-414948. 4 2608

49. 68 4511

50. 40,452451. 30-73352. 42-4415

53. 30 733

54. 90-4294

55. 82-8285s6. 42-4476

57. 82-9008s8. 40-4524

59. 68 4597

60. 40-4530

61. 30-733

62. 65-8326

*Special material :

Descr ipliort

Engine steady bracketLockwasher, steady bracket (;|")Nut, steady bracket (;" n.s.c.)

Bolt, steady stay (t/s" B,s.c. x 13116")

Washer. steady stay (ft", l+" ,|o")Nut, steady stay (t/s" o.s.c.)

Engine steady stay ..Frame completeSide reflector, amber (Lucas 57173)

Bolt" reflector mounting, right-hand ('1" e.s.c.'t 131 16')

Lockwasher, reflector mounting, right-handWasher, reflector mounting, right-hand 1s,tt" :< y'" I #" )

Nut. reflector mounting, right-hand (-ls" n.s.c.)

z

2)2

2

Steering head cup

Strap hook, batteryBattery strap

25.-EN15.37.-EN8R.

tU.S.A. models excepted.

Rubber bush, battery carrierWasher, battery carrier (25164'

Nut, battery carrier (:1" n.s.c.)

Washer, battery carrier (25164'

carner

1/x 1"\' .'8 -16 '

\ 1/s'x;6')

u

#

Itri

li

)c Spacer, battery carrierBattery carrierNut, for bolt line 60 (+'n.s.c.) .

Washer, battery carrierRubber bush, battery carrierRubber mat. battery carrier

2

2

4

Bolt, battery carrier (fr" n.s.c. x 1+')Washer, battery carrier (25164' x%" x+")Bolt, battery carrier (:1" n.s.c. x 3")

31.-EN148.43.-EN8R.

32.-EN15.

iU.S.A. models only.


Plate 6

lls '4

,iFi f

1\\-Nl

8

22 2t 20 19

@%__%

I

14

dfG /

26


Il

i

Plate 6SWTNGING ARM

f cD'PlateReJ.

SparesNumher Description

I

.

!t

PerSet

1. 40-6910*

2. 2-1133

3. 2-449

4. 19-1441

5. 19-7452

6. 82-8933

7. 82,92t0

8. 40*4241

9. 82-9950

10. 2 220

11. 40-414

12. 2-2138

13. 14-1 l3

t4. 67 rl7l*

15. 2-861

16. 14-902

17. 4l-4105

18. 14-903

19. 40-4752

20. 40-4135

2t. 40,4734

Bolt, rear damper top mountin C (%" n.s.c. x 1/'s")

Washer, rear damper top mountin1 QA' x 13/16"x*')

Nut, tear damper top mountinC (%" n.s.c.)

Rear dampel spring (Girling 64543108)

Rear damper complete (Girling 4644)

2

2

')

Nut, for bolt line 14 (/;" n's.c')

Nut, rear damPer bottom mount

Prop stand

Prop stand spring

Lockwasher, proP stand Pivot

ing (ys'uN.r.)

22.-EN32.

i

.

iti

2

2

)

)a't

Dust cover, rear damPer

Swinging arm with bushes

Silentbloc bushes. swinging

Rear chainguard

Bolt, chainguard front (l/a" n.s.c.t%') .

Nut, chainguard front (/4" n.s.c.)

Washer, chainguard rear (t/s" x\/c" v -le")

Bolt, chainguard rear (*" uN.r' x 7's")

Bolt, chainguard and anchor strap (%" B.s.c. x 1fe') '

Washer, chainguard and anchor strap (3/s" x3/4" x3132")

Nut, for bolt line 13 (#" uN.r.) ..

22. 40-4733"

*Special material :

Pivot bolt, prop stand (:1" n.s.c. Y' 1-9132")

1.-EN 15. 14.-EN 15.

)rh21


Plate 7

?

(a\

A

l2

ffi3

41 42 43

-2tR$0, 33

24,ot25@:i28

@2s

@

49

q8o,48

46

4s

44

37 36 35 34 33

f"/

,alN r

28

d$' r


Plate 7OIL TANK, SIDECOVER.S, SILENCER

f ttflP lttt eRel.

SparesNumber Descriptiort

PerSet

1. 83 1452l. 83 14582. 68-92872. 68-92233. 68 92263. 68-92274. 42-32495. 40 84_36

6. 40 84357. 68-83688. 61,429. 68-8343

t0. 68-834311. 40-838212. 68-838213. 82-895374. 68 838315. 68-838216. 29-797r17. 82-881418. 29-797119. 83-145419. 83 145920. 40-918521. 14-2t922. 15-271923. t0-587424. 75-21t925. 54-800326. 2l-190827. l4-ll528. 24-878429. t4-30230. 82,994431. 2-290332. 2-4633. 2-239534. 2-146235. 40-284436. 2-20437. 24-64938. 10-965238. 70-968339. 24-9184A. 10-981741. 21,7614t. 2I-183742" 76,10143. 70-981843. 70-941511. 29,796245. 2t 71146. 40-840147. 68,933748. 82-895019. 68-91 l550. 40-9188

Sidecover. drive-sideSidecover. drive-side"Oddie" stud (long)"Oddie" stud (short)Rubber bush, "Oddie" studRubber bush. "Oddie" studNr-rt, oil tank mounting-t op (12l+" e.s.c.)Rubber bush, oil tank molrntingBolt, oil tank mountinE (1,/+" e.s.c. r Ilj")Filler cap, oil tank . .

Fibre washer, filler capClip. oil return pipeClip, oil retum pipeOil return pipeClip, oil feed pipeGrommet, sidecoverOil feed pipe

9J1p, oit feed pipe .. .

Fibre washer, oil pipe unronOil pipe connectionFibre washer, oil pipe unronSidecover, timing-sideSidecover, timing-side (U.S.A.)Sidecover translerBolt, silencer clip (fr" uN.F.')Saddle washer, silencer clipSilencer clip .-,Saddle washer, silencer clipSpring washer, silencer clipNut, silencer clip (g" uN.r.)Bolt, bracket to frame-U.S.A. (ft-" ux.r.><Spring washer, bracket to frame (L-J.S.A.)Nut, bracket to frame-U.S.A. (+" I-rN.F")Silencer bracket (U.S.A.)Spring washer, bracket to frame (13132'Nut, bracket to frame (%" s.s.c.)Nut, Bracket to silencer 1t7o" Y.s.c.)

:< 9/16'x {')

Spring washer, bracSilencer bracket

ket to silencer (/+" v.19i32" '!.040")

Bolt, bracket to silencer (/a" n.s.c.'t' /2")Bolt, bracket to frame (-/s" n.s.c. \ /B') .

Silencer completeSilencer complete (U.S.A.)Spring washer, heat shield-first sets -UClip, heat shield--first sets (U.S.A.)Screw, heat shield-first sets-U.S.A (%' uN.F. x t'8")Screw, heat shield-after first sets (U.S.A.) . .

Washer, heat shield-first sets (U.S.A.) . .

I-{eat shield, first sets (U.S.A.)Heat shield, after first sets (UOil tank filterBolt, oil tank bottom mounting (fr"Grommet, oil tank bottom mountingRivet, "Oddie" clipOil tank with fixed fittings"Oddie" clip for sidecoverRubber pad, sidecover to frame

(u.s.A.)

232

1 l/;',)

)a222

z22z

22

71

:21

%')

S.A.)

uN.F. x I i4',)

)q^

29


Plate 8

o

ag______z-__

--.l\J47-lQJa

.%gm

rl43 42 4l

37

)38 39

Ir##

l23 4 5

@rs@q

35 36

ti6

6Al]e:6

ilF

30


Plate 8FOOTRESTS A}ID BRAKE LINKAGE

f"q PlateReJ.

S pttr esNumber Desc ri pl iot'r

PerSet

l. 40,48 10i'2. 2 19673. 2-19454. 40-48 r 8

5. 40 4855'''6. 82-84487. 4l-41058. 82 84489. 6s-4911

10. 29-529311. 42 492612. 82-960812. 82-960213. 42 4416t4. 68-408 t i'15. 27-567616. 2 52217. 2 4518. 40-485319. 4t-410519. 14 30320. 2-2t3821. 14 10222. t4-n623- 4-2'21624. 42 447625. 82-960326. 68-483527. 29 529328. 40-482028. 82 850728. 65-491729. 4l-483529. 82 994330. 4t-703131. 40-6030'j'32. 3 lll33. 30-r9634. 2 52535. 60 268336. 28-208037. 83 146038. 29 54r39. 2-t02140. 41 101341. 2 t92542. 2-t96713. 4t 704144. 14-7021s. 41 700346. 82 995847. 90-102948. 65*6274

e.s.c. ^ I1li")

Nut, footrest to stud. left-hand (+'B.s.c. left-hand) ..Spring washer, footrest to stud, left-l'rand (li' :>: t/s" >: +")Washer, footrest to stud, left-hand (k"xt/s"rLr"")Lockplate, footrest to stud (left-hand)Footrest stud, left-hand (%" B.s.c. xfr" n.s.c. lett-handx2")Footrest bracket for folding footrest (U.S.A.) . .

Nut, anchor bolt to bracket-U.S A. (%'s.s.c.)Footrest bracket for tolding footrest (U.S.A.) . .

Anchor bolt, folding footrest (U.S.A.)Bolt, footrest to anchor bolt-U.S.A. (+'Folding footrest (U.S.A.) . .

Folding footrest rubber (U.S.A.)Footrest rubberNut, lootrest to anchor bolt-U.S.A. (+" B.s.c.)Bolt, footrest bracket to frame, right-hand (|i" e.s.c.';<2-15116")Was}rer, footrest bracket to frame, (right-hand)Spring washer, footrNut, fbotrest brackeFootrest bracketNut, pillion footrestNut, pillion footrestWasher, pillion foot

est bracket to frame (right-hand)t to frame, right-hand (Vs" s.s.c.)

anchor bolt (-ils" n.s.c.;anchor bolt, teft-hand-U.S.A. i),/.t" uN.r.)

rest anchor bolt (%''r /1"'t+')

22orI

22222

2

23

-)

72227

lG

Nut, bracket to frame (*" uN.r.)Bolt, bracket to frame (fr" uN.n. r 1")Washer, pillion footrestNut, pillion footrest pivot bolt (#'e.s.c.)Pillion foorrest rubberPillion footrestBolt, pillion footrest pivot ({" e.s.c. x l/q"7Anchor bolt (left-hand)Anchor bolt, left-hand (U.S.A.)Anchor bolt (right-hand)Bracket, right-hand (U.S.A.)Bracket (right-hand)Rear brake rodBolt, brake pedal to pivot (31" e.s.c. >< -t")Spring washer, brake pedal to pivot (13 32Washer, brake pedal to pivot (%'x 1%" t 1,,

'' 39 64' ,r .104")Washer, brake pedal to pivot ()'s"x 1%" t',,*"1Washer, brake rod to pedal (%" t %" r .048")Split pin, brake rod to pedal (*" x %')Grease nipple. brake pedalPivot pin, brake rod to pedalLockwasher, pedal adjuster bolt . .

Nut, pedal adjuster (%' s.s.c.)Reer brake pedal

)1

Nut, brake pedal pivot (t'5"Spring washer, brake pedalPivot pin, brake pedal

B.S.Cpivot

)(*': T 4 l "r.78 16 /

NLrt, brake pcdal stop (*" uN.r.)Bolt, brake pedai adjuster (Y4" -B,s.c.)Brakc pcdal stopAdjuster nut, brake rodSwivel pin, brake rod

( % " s.s.r.)

'r'Special material: l.-EN 15. 5.-ENl4B.

)q^3l

14.-EN 15. 31.-ENl48.


Plate 9

T{

iGa

37@aa

35-

36

I6t7

IB

T9E,Otrq

tr, 1gg

il|N.

32


Plate 9FR.ONT FORK

l@r PerSelPlate Spares

Ref. l,[umbet Description

1. 68-5108

2. 68-5104

3. 91-36933. 91-36944. 97-2245

5. 65,53326. 97-2513

7. 89 s036

8. 97,3631

9. 91,2294r0. 54-8003

11. 14-218

12. 91-3638

13. 91-1656

14. 15-s099

ls. 97,3639

16. 15-5199

17. 75-5088

1,8. 75-5105

19. 91-361220. 15-5104

21. 97-21s422. 91-2091

23. 9'l-212124. 91-2090

25. 91 3669

25. 97-3680

26. 54-5502

27. 2r-t82228. 97-2295

29. 97-2126

30. 91-5095

31. 91^5r9

Spacer, headlamP mounting

Washer, headlamP mounting

Fork sleeve (left-hand)

Fork sleeve (right-hand)

Top cap nut, fork shaft

Washer for caP nut

(1+" x 28 uN.r.)

2

2

2

2

z2

2

4+z2

2

2

2

2

2

22

2

2

2

2

2

2

Fork bellows

Fork springFork shaft

Sliding tube (left-hand)

Spring washer, end caP

Bolt, fork end caP (;"Spring support

Spring support washer

Fork oil seal

Oil seal holder

Fork "O" ring

Outer washer

boltUN.F. x 1%')

l}6Fork top bearing bush

Fork inner sleeve

Fork lower bearing

Shuttle valve . .

Fotk shaft PlugShuttle valve circliPValve restrictorMounting bracket, frontMounting bracket, front

Washer, bracket boltBolt. mounting bracket (ft' uN'E' x [')Sliding tube (right-hand)

Bolt, valve restrictor (/a" uN.F. x 1-3132')

Fork end caP

Fork drain Plug

busl-r

mudguard (right-hand)

mudguard (left-hand)

2

2a

Cfi


Plate 9- continued

I,tq9

34

35-

fml

i!ilNl

rA

\\El

@

^@'@

/A\fsEj}l st

P ,,__@"@

/i>-t. \@

fr46 Fl

El47@48 :m49 ,#so qe

@-- @)BII - FlL?

33

32

3l

s7€58 - *tt

34

if1N{


Plate 9-continuedFRONT FORK

l /ffitPlate SparesRef. Number Descriptiott

PerSet

)'4n

54-4240-5069

68-5056t5-515565,533364-601697-252540-514540-514397-270440-5144

97-25262-2138

1 4-303

40-91342-923

29-938836-38268,942940-s0 I 8

16-932568-5 I 37

21-5t3521-185*40-s09047-506547-506468-94282-49

I 5-314491-3611

?)

33.

34.35.

36.

37.

38.

39.

40.4L.42.

43.44.45.

46.

47.

48.

49.

50.

51.

52.

53.

54.55.

5t).

57.58.

59.

60.

61.

Washer, fork drain plug

Sealing washer, restrictor boltrr gsrrvr t rvverr\

Bolt, handlebar clamp (fr" n.s.c. xly1')Washer, handlebar clamp bolt (21164' x/2" x.M8")Handlebar clampNut, fork top yoke

Fork top yokepinch bolt (:1" n.s.c.)

Dust cap, steering head top cone

Top cone, steering head

Steel ball, steering head (/a" diameter) . .

Bottom cone, steering head

Fork bottom yoke .

Washer, pinch bolt (%" 'x 3/+" x *")Nut, pinch bolt (-/s" ux.r.)Bolt, diode heat sink (l|' n.s.c. x 3")

Washer, heat sink bolt (fr'X 5f">'.rr,t";

Spacer, heat sink

Lockwasher, heat sink bolt (t")Diode retainerAdjusting cap, steering head

Grommet, cable guide (U.S.A.)

Cable guide (U.S.A.)Bolt, top yoke

Bolt, bottom yoke

Cable gLride clipSealing washer

Seal rctainer . .

Diode heat sink

Nut, heat sink bolt (fr'e.s.c.)Nut, he:rt sink bolt 1-r'o" n.s.c.)

Front fork compiete

"Special material: 55.-ENl5.

2

2

4

+

2

40

2

2

O(" uN.n. x2l6')


Plate L0

26

3l

o!

iliN{

I

36

llim'


Plate 10FRONT WHEEI,

)@r Plate SparesRef. lVuntber Per

SetDescription

J

l.)3.

4.

6.

7.

8.

9.

10.

11.

12.13.

14.15.

16.17.

18.

19.

20.21.),tl24.t<

26.27.

28.29.30.

31.

32.33.

34.34.35.

36.37.38.

39.

40.

42-581937,148t3t-344337-346637-2051) I-JJJ /

42 5819

42-633537 2001

37-344642-584131-202637-213082-235121-6503l-344431 352237 3453

37-,2021

14 403

60-268337 2058

37-200514-40142-583614*40331-202137-345031-345437-202619-713642-584031 2136

42-586042*586131-21343t-213s37-137337-213342-582042-582137-345537-3463

Bearing (Hoffman 120)

Grease cap (left-hand)Cover plate (left-hand)Hub with spindle and bearingsWheel spindleBearing backing ring (right-hand)Bearing (Hoffman 120)Bearing retainerBrake cam spindle . .

Brake shoe completeBrake shoe springPivot pad. brake shoetsrake plate with gauze

)q^

Washer, for screw line 15 . .

"Taptite" screw, gauze air scoop (4_40>._i;,)Gauze, air scoopReturn spring, brake leverFront brake lever (front)Washer, lever to cam spindleNut, Iever to cam spindle (,1', uN.r.)Split pin, rod to leverSpindle nut, brake plate (y'a,, r20 uN.r,.)Fork end. brake rodLocknut, lork end to rod (/a,,unr.E.)Pivot pin, rod to leverNut, lever to cam spindle (:1,,Washer, lever to cam spindleBrake rod assembly

uN.F.)

Front brake lever (rear)Pivot pad. brake shoeBrake lining . .

Rivet, brake liningSpoke nippleBalance weight (/a\Balance weight (1") ..Spoke, right-hand innerSpoke, right-hand outerWheel rim (WM2-18)Spoke (left-hand)Dust cover (left-hand)Dust cover circlip (left-hand)Brake plate assembly with brakeWheei complete with spindle and

lt

2

t640

as reqd.

as reqd.

10

l0

20

detailsbearings

)tin

37


Plate 11

firN tt

''(N.{

6

rliedd

IIqa

TTgfIli

9

I

.JI

I

38

'!tN{

38


Plate 11REAR WHEEL

)m) Plate SparesRel . Number Description

PerSet

)6r

68 60662-440

66-4708I 5,43 I

42 604528-208041,609365-594019-17 1l31-222665 58834i-60904l -609 r

1 9-868767-6038'.

I /<1

42-60t968-6095t'24-878468 613368-6 1 3565-59044t-602235-643665 5il124-104041-609468-6 I 3440-603340-60402 923

42-441667-603361 60344t-603268-608 r4t-60t665-588467-605121-681042-601142-601268-9s7440-608067-60274t 601665-588765 588641-602141-601968*614219-92124l-60984t-608240-6078

t.2.

/+.5.6.7.8.9.

10.11.12.13.14.15.16.t'7.18.19.20.21.)',23.24.t<26.'r1

28.fo30.31.32.33.34.35.36.37.38.39.40.41.42.43.44.45.46.47.48.49.50.51.<)53.54.

Nut" fired spindleNut, brake lever to cam spindle (+" B.s.c.)Lockwasher, brake lever to cam spindleWasher, brake lever to cam spindle (";''.': )4" X+")Bn:rke leverGrease nipple, cam spindieBrake anchor plale . .

Rear brake shoe completeBrake lining . .

Brake cam spindle . .

Brake drum bearing (Hoffman LS.9)Rear Brake drumRear chainwheetr (49 teeth)Rear chain (100 pitch;Bolt, hub to drum (:l'o.s.c.)Nut. hub to drum (r8'B.s.c.JDriving flangeBolt, cl-rainwheel to drum (fi'Spring washer, chainwheel toFulcrum pin, brake shoeLockplate, for nut line i6Return spring, brake shoeRear hub rvith spindle and bearingsRivet, brake liningWasher, fulcrum pinNut, fulcrum pin (lz" n.s.c.)Brake anchor strap ..Brake lever return springRear wheel adjusterAdjuster cap . .

Washer, wheel adjuster (+"x %"x+") ..

uN.r. r l3/32"drum

66

i010

3

2222

t4

Nut, wheel adjuster (fi" n.s.c.)Shim. brake drum bearingRetainer, brake drum bearing

Retainer, Ieft-hand hub bearingHub bearing (Hoffman LS.9RS)Thrust washer, left-hand bearing

Fixed spindle

Rubber seal ringSpoke nippleSpoke (left-hand)Spoke (right-hand)

402020

Security bolt

Sprndle sleeveWheel rim (WM2 l8)

Hub bearing (Hoffman LS.9RS)Retaining ring. lelt washerFelt washerOuter retaining ring, leltSpacer, inner right-handHub end cover

washer

Speedometer gearbox 2Hub spindle ..Spacer, outer right-handRear wheel with spindle

*Special material:

and bearings ..

rs.-EN14B. 18.-EN148.)%

39

iI

1

Ij


Plate 12

89rO

LtJ

s8 59

tj

|!r[$\ il

iliRa

{im'{

40


Plate 12MUDGUARDS

) 'ft10PlateR"f.

SparesNumber Descriptiott

PerSet

1. 90-65162. 42-65583. 2-14624. 2 2395

5. 24,71186. 2-14627. 2-23958. 21 8560

9. 29-54t10. 21-510211. 82 9991

12. 90-657912. 90-658013" 82 8393

14. 2 204

15. 42 3249

16. 82 839217. 15-51818. 15-659419. 27-603720. 15-659421. 14 t4)) 51 55

23. t4,10224. 1s-659425. 2 923

26. 67-831327. 91-3685

28. 68-680229. 41 6182

30. 15,659431. 83-21032. 82-8140

Front number plateBeading, lront number plateSpring washer, front number plate (/a" ;<.19132" x.040,,)Nut, front number plate ( 14" s.s.c.')Bolt, rear number plate (ld" n.s.c. x f")Spring washer, rear numberplate (fi"'r19132" x.040')Nut, rear number p|aIe (/a" s.s.c.)Washer, rear number plate (l/a" x>/s" x.048")Lockwasher, rear number plateNut, rear number plate (l/a" n.s.r.)Rear number plate

Front mudguardFront mudguard (U.S.A.)Centre stay, front rnr-rdguardBolt, stay to mudguard (/a" n.s.c. tNut, stay to mudguard (t/4" v.s.c.')Front stay, front mudguardBolt. stays to bracket (,so " e.s.c. . l-l 132" )Nut, stays to bracket (;" n.s.c.)Bolt, stays to bracket (;;" n.s.c.r./s")Nut, stays to bracket (fi" n.s.c.)Bolt, stay to fork end (S" uN.F.x3A")

,2

2

1

2)

4

4

2

2

22

2

2

2

Yr")

)'chWasher, stay

Nut, stay toNut, stay toWasher, stay

Bolt, stay to

Support rail

to fork end

lork end (S" uN.n.)mudguard (fi" n.s.c.)[o mudguard (io"xtA"Y +")mudguard (fr" n.s.c.x /2" )

Bottom stay, front mudguardBracket, support rail

Nut, rail to frame (fi" n.s.c.)Tail lamp supportRubber pad, reflector

)q,rtr

4t


Plate l2--continued

ur---------@^tu)

fth 6

ro{

+z

fiq


Plate l2-continuedMUDGUARDS

) 4@rPlateRef.

SparesIVumber Description

PerSet

33. t9-94334. 28-233835. 82-998835. 82-998936. 2-239s37. 40-679038. 2-146239. 2 20440. 2 923

41. 42-447642. 70-2980,k

43. 54-9081

44. 42-32494s. 76-10046. 82-819547. 6l-683948. 2l-5t6t49. 54-t1050. 40-4t451. 2-49s2. 41 6806

53. 24-878454. 54-901255. 2-92356. 21-614257. 41-915258. 2,20459. 27-856060. 68-683561. 2-92362. 28-2338

Rear side reflector-redBolt, rear guard to top

(Lucas 57111)

rail (S" e.s.c. x.23132',)2

2

2

2

2

2

2

2

2

2

2

J

2

2

2

2

Rear mudguardRear mudguard 1U.S.A..1Nut, rear guard to frame (/a"Washer, rear guard to frameSpring washer, rear guard to lrame (/4,,x19132,,x.040,)Bolt, rear guard to frame (/a" B.s.c.xy2,,)Washer, rear guard to top rail (fr" xrA"xi6,,)Nut, rear guard to top rail (j6" n.s.c.)Stud, tail lamp suppoft (y4" n.s.c./w.E. x15116,,)Lockwasher, tail lamp supportNut, tail lamp support stud (V4"

B.A.)

B.s.c.)

n.s. c.)

)6h

Spacer, tail iamp suppolt"Push-fix" rear reflectorWiring grommet

Nut, for screw line 54 (2Washer, for screw line 54

Nut, number plate bracket (/a" n.s.c.)Nnt, handrail to support rail (fu" n.s.c.)Number plate bracketSpring washer, handrail to support rail (S,,x5A,,x.A40,,)Screw, tail lamp to supportWasher, handrail to support

rall (2 n.x x 13132")

Bolt, handrail to support railraii (s" x s/s" x.+")(fr" n.s.c. x37164')

HandrailBolt, number plate bracket (/a" a.s.c.x/2")Washer, number plate bracket (%" x s/s" x.048")Tail lamp support plateWasher, rail to frame (fi"x5/s"x#")Bolt, rail to frame (fi" n.s.c. x23132')

xSpecialmaterial: 42.-EN8.

22

)6'rra

43


Plate 13

oil

|th'a

41

fFe


Plate 13PETROL TANK, TWINSEAT AND CONTROLS

) fqlPlqteRef. Spares Number Description

PerSet

)@

B.S.A. NO. MAKERS NO.

l. 19-1221 Rubber grip (lefr-hand)2. 60-2014 181952 Clutch control conrplete3. 60-2082 Clutch cable (standard)3. 60-20831. 37-20065. 60,20535. 60-2034

Ciutch cable (U.S.A. Western bar) ..Spring pin, front brake cableFront brake cable (standard)Front brake cable (U.S.A. Western bar)

Throttle control cableR;-rbber grip (right-hand)

6. 60 2090 18/951M Front brake control complete181754 Front brake lever onlv181752 Clutch lever only18/087 Fulcrum pin, brake and ciutch controls 2l8l7l1 Brake lever bracket181173 Clutch lever bracket . .

1811109 Locknut, cable adjuster (3A" uN.E.) . 218/1708 Cable adjuster, brake and clutch (%'uN.r.) 2l1l0l4 Clamp screw, brake and clutch121595 Clamp, brake and clutch controls z18/053 Nut, fulcrum pin, brake and clutch 2

Handlebar (standard) . .

Handlebar (U.S.A., Western type) .

16. 19-1223 161364 Throttle control complete

1

7.

8.

9.

9.

10.

11.

12.13.

14.15. 68 4968

15. 40 4960

17. 40-86s118. 19-7222

19. 82 9132 Twinseat cornplete20. 41 9131 Rear bracket, twinseat21. 27-856022. 2-146223. 2,5124. 82-972924. 82-960925. 4l-801126. 82-978227. 76-1228. 42-801729. 68*8016

Washer, twinseat bracket (%" x %" x .048") 2

Spring washer, twinseat bracket (/4"x19132"x.040") 2

Nut, bracket to seat (/a" s.s.c.)Petrol tank (standard)Petrol tank (U.S.A.)Distance piece, tank mountingBeading holder, petrol tank ..Washer, tank mounting (21 164" x9 I 16' x 3 132')Mounting rubber, petrol tankWasher, tank mounting (29164" x29132' x3132') . .

) niln

A<


Plate l3-cortlinued

41

!fr'n

(F{

54- a €J-

:: QD#w.N

Gl_{s></-o,F 46

ffiwgt(F')_^, &I l'"rt- L/*\

\_\_

48 \)

41

W

16

fi{


Plate l3-continueclPETROL TANK, TWXI{SEAT AND CONTROI,S

)qPlateRe./'. Spares Nunthet Dest ript iort

PerSet

B.S.A. NO.

30. 68-801431. 42-801032. 68-80 I 9

33. 68-801334. 82-978435. 82 9721

36. 82 9748

37. 82 9123

37. 82-912238. 14-t1339. 2 923

40. 82-91464t. 82-969641. 83-145011. 82-969541. 83 1451

42. 82-825043. 82 9741

44. 82 973A45. 70-735 I

46. 83 2

47. 82-497t47. 82-491248. 82 9787

49.

50.

51.qt

53.

I,IAKERS NO

Nut. tank moiirrfi;,g (,i " H

C rom rnet. pet roi tl n L

Mounting riirg. petrol trnk''O" rirrg. tarik niorrntingBolt, tank mourrting (,su" n

Trinr strip. petrol tank.R.ear nrounting pad, petrolKneegrip (ri.eht-hand) . .

S.C )

s.c. .3-)'8")

ta r-r k

Kneegrip (left-hand)Bolt, strap to tank (fr" uN.r.:: i{r")V/aslrer. strap to tank (fi";. J\"'r,ia")Strap assembly, petrol tank .

Tarrk badge, right-hand (standard)Tank badge. right-hand (U.S.A.)Tank badge, left-hand (standard)Tank badge, left-liand (U.S.A.)Screw. badge to tank ( /s" >,:40 w.rFront mounting pad, petrol tankAnti-roll pad, petrol tank"Stato" seal, oetrol tap)4t

2

2

?-Washer. petroi tapFetrol tap (short) left-lrandFetroi tap (long) right-hand ..Fetrol pipe assembly

l6/09 I R.otor complete, throttle controll6/008 Friction spring, throttle control16/010 l-ocknut, friction spring scrervl6/009 Friction spring screw, throttle control16/0li Cable stop, tlrrottle control ..

, 54. 161329 Body bottom half, throttle control . .' 55. 161328 Body top half, throttle control56. I I/013 Screw for body, throttle control

0-2051 Petrol tank transfer, top, U.S.A. (not illustratetl)

NorE:-Where no B.S.A. part number is quoted, the part is only avaiiable from the makers.

) G'tt

+t


Plate 14

,.fr^.

'-(+ e)\:>y

46

-ffib.

o/

tfir '|

I

g\ 'i1-*44

q|,

r-) \ffi=4-zs hwul

e)-v-ile-lo

9-e8-@

r@35 .t

@"a b @t.-49

6-_'so

e@-'"

-83

8t 82

1l(9@

m

80I

f

a

78 79

66

48

tFr


Plate 14ELECTRICAL EQUIPMENT

)q PlateRef. Spares l{umber Description

PerSe/

B.S,A. NO.r. t9 89442. 19-90943. 83 28i1. 97-35895. 19-2146. 19-17157. t9-11668. 2-479. 24-7068

10" 68-94i811. 16-54312. 82,828313. 2-52514. 24-91815. 2-t35416. 83-28117. 19 908918. I 9-908019. t9,218119. 19-218320.21. i9-95821. 19-95927. 19-1043))23.)423.23. 19-1A4424.24.25"26. 19-96527.28.29.30. 19-96331. 19-96432.33.34.35.36.37. l9-l 17337. l9-1184f37. 19-1 18638. 19-117839" 68-930440. 19-124741. t9-177s

Wico 167144907254953389

MAKERS NO.RSM.3003/01 Tachometer head

Tachometer cableMounting cup, tachometer headMounting plate, tachometer and speedometerDipper sivitchRectifier . .

Speedometer light leadNut, speedometer and tachometer (S" u.s.c.)Spring washer, speedometer and tachometer

(13I64'x21I64" r]6")Spacer, speedometer and tachometerScrew, speedometer and tachometer (2 e..{., l+")Mounting plate, speedometer only . .

Washer, plate to fork (/a"v.t/2"x.048")Spring washer, plate to fork 1t7o" tf6" /..040")Bolt. plate to fork (/a" n.s.c.x41164")Mounting cup, speedometer headSpecdometer cableSpeedometer trip shaftSpeedoineter head (m.p.h.)Speedometer head (k.p.h.) " .

Headlamp rim ..Light unit (standard) . .

Light r-rnit (France and Europe)Light unit (West Germany and Italy)Wire clip, for iight unitMain bulb (standard) . .

Main bulb (Europe)Main bulb (France)Main bulb (West Germany and Italy)Main bulb hoiderAdaptor, main bulb (FranceSeal washer, warning light

and Europe)

Warning light (red)Plate, headlamp rimScrew, headlamp rimLamp bodyAmmeterLight switchBolt, headlamp mountingBulb, warning lightBulb holder, warning lightBulb holder, pilot lightPilot bulb ..Headlamp completeHeadlamp completeHeadiamp completeWiring harness . .

(standard)

..4or2

..4or2

..4or2

..4or2222

t\

DF.9l10/00i63l4- I 48-203-108-0ssM.500l/03ssM.500r,/045532485 1 67985452268A5539405046654454la41t3105546025537385414033138189534296144921s4s23999364033571011220128ts494504354573s9098959883598855988554955270

5413004131899

Lock and key for igni

(Europe)(Pri"d"i-*ith 411 ,ouin uuiu .:

tion switchNut, ignition switchIgnition switch . .

|\n49


Plate l4-continued

tilI

fiF

.-ffi.

@st

[,,*

\

,d)a,

'-(4 @)Es/

46I

@EI

=- .1,

-83

82

I

@

m

6,ry ;oafi^

50


Plate l*-continuedELECTRICAL EQUIPMENT

)q

)?

PlateRef. Spares Number

PerSel

42.42.43.44.45.46.47.48.49.50.51.52.5J.54.55.56.57.58.s9.60.61.62.63.64.65.66.67.68.69.74.71.1'

73.74.75.76.77.78.79.80.81.82.83.

B.S.A. NO.l9-1 878I 9-l 879t9-86675-9607t9-18542-14

27-856068-40937 5-9 10240-41466-834068-9 1 637 5-4813*2 2138

19-206466-470142-441 519,1245

t9-9162 1096

42-457441-903082-831482-8307t9-173541-917019-1747t9*12492-23952-1462

82*83202-5252-1354

82*83 I 919-177600-519500-4403

MAKERS NO.549494938421 85421863421554451 l0

53973t4492154517 109380545782125457 t617I 883301101 t45738285451821334815

54953386

49345s4t900965444t582I 8821 8

54483 I 56

5417000954027029

Descriptiott

High-tension lead (standard)High-tension lead (U.S.A.) . .

Clip for high-tension lead (U.S.A.)Crommet for high-tension lead (U.S.A.)trgnition coilBolt, coil clip (t/o" B.s.c. x 1-1132')Washer. coil clip (Yq" x 5A" x,048')Coil clipSpacer. coil clipNut, coil clip (/a' n.s.c.)Clip, battery vent pjpeBattery vent pipeBolt, lrorn to bracket 1:l" r.i.c. ,131rc') ..Washer, horn to bracket (3/s" x%" t(+") . .

Horn (Clearhooter)Lockwasher, horn to bracketNut, horn to bracket (-y',q'n.s.c.)Stopltaii larnp completeScreu. lens fixingLens. tail lzrmpBulb, tail lampBase. taii iamp .

Gasket. tail lampLockwasher. tail lampScrew, tail lampInterior bulb holder, tail lanrpBuib holder assembly . .

Stop switch, tail lampWasher for switch screw (fr"x3A"><.A44")Screw, stop lamp switch (1|" e.s.c. >:y2') ,

Cabie clip, stop switch leadsTail lamp leadTail lamp leadZener diode"Lucar" blade, condenserCondenser, contact breakerFuse (12 volt, 35 amp.)Nut, capacitor mounting (t/a" y.s.c.)Spring washer, capacitor mounting (t/4"'/ 19l32" x .040")Spring, capacitor mountingWasher, capacitor mounting (%"xYz" x.048')Bolt, capacitor mountinC U4" B.s.c. x 41164")CapacitorBatteryTachometer kitCapacitor kit

22

tube

*Specialmaterial: 53.--EN8R.

*Except West Germany and Italy

B.S.A. part number is quoted, the part is only

I

NorE:-Whe.;re no available from the makers.

)\

5l


Plate L5

+\, fr

Qt .o

3

r-: TAgilJI

I

4

FI

5

.t'-t-AG4I

6

,#\-'_.--1--

I

I

I

7

l4S\l-___-\=l\NR\>

6r:


)

-

-I

I

Plate 15TOOLS

Plate SparesRef. Number Description

FerSet

2. 60-767 Screwdriver set

3. 67-9026 Ring Spanner

4. 68-9464 Plug spanner

5. 68-9461 Tyre valve key

6. 40-9017 Box Spanner

1. 68-9462 Damper unit "C" spanner

1. 68-9461 Tool roll

8. 29-9252 Tyre lever

10. 90*9231 Tyre inflator

9. 60-801 Tyre leveritommy bar

11. 90-9024 Cable clip (short)

12. 15-9045 Cable clip (alloy)

13. 76-9136 Cable clip (alloy)

14. 602084 Double open-ended spanner

15. 42-9273 Licence holder

60-2113 Toolkit complete

')

J

5

_t

53


Plate 16

fin

Q*a

e-&/-''


Plate 16CARBURETTER

PlateRef. Spares Number Desuiption

PerSet

B.S.A. NO. AMAL NO.1. 60-10s3

2. t9-1rt5

J.

4. 19-3093

6. t9-3094

7. 19-309s

8. 19-3107

9. 19-3108

10. 19-3090

11.

72. 19-3098

13.

1,4.

15. 19-3106

16. 19-3102

17. 19-3093

18. 19*3103

19. 19-3048

20.

2r. 19-3105

,,'

23. 19-2818

24.

4lt37A

6221086

928lAe1

622106r

6221061

9281063

9281060

6221r01

R.928

6221082

6221076

6221071

6221073

6221069

6221086

6221078

3761093

62210s0

6221068

6221071

3161100

6221128

Throttle needle

Air cleaner complete (two-layer)

Air cleaner element (two-layer)

Plug screw for top cap

Screw and washer for top cap

Top cap, mixing chamber

Spring, throttle valve

Clip, throttle needle

Throttle vaive (3)

"O" ring, car:buretter

Carburetter body

flange .

"O" ring, piiot air and throttle stop screws

Piiot air screw

Throttle stop scfew

chamberGasket, float

Float

Screw and washer

Banjo bolt, petrol

Filter, petrol pipe

for float chamber

pipe to carburettei

Float chamber

Float needle

Float spindle

Jet holder

Main jet (180 c.c.)

19-3130 6221079 Needle jet (.106)

26. 19-3100 1241026 Pilot jet (25 c.c.)

19-2416 R.928/5 Carburetter complete

Norn:-Where no B.S.A. part number is quoted, the part is only available from the makers.

55

, ll__ )www.bsaunitsingles.com

NUMERICAL INDEX

Nulresn Pacs PurE Coor NuMgsn P,rcl Plarr Cooe NuMsrn P.q.cr Pr.lrr Corr Gr00 316800-33 I 000-440300-440300-440300-5 I 9500-5 I 95

2-142-462-462-462-472-492-492-492,512 1302-2042-2012-2042 2042 2202 2202-4402-449a /<1I {l)1 <t)

2 5252 s252-525f <t<2,5252 5252 5252 5252 8612-9232-9232-9232 9232 9232-9232,9232 9232 9232 9232 9232-1o272-10962-13512 13542 13542-t4622 t4622,t4622 14622 11622-t4622-t'7332-19252-19452 19672 19612 21382-21382-2t382-21382-2t382-21382,21382 21382-2t382-23952,23952 23952 2195

.5

.5,5.5. 5r.5. 5t

5l312329492s433545134l29434t23213927393l231tll9

491"7

3lt55127

94t394743354343I-5

l515315123495l4l4l452943_sI

273l3t3l3l

9273l23232535255t4t4l2129

I4857

t45

T2o

l32

t27

T2

t256

t16

11

855

.46

.17

.29

.32

.8

.36

. 5t

.60

.23

.10

.t4- -1t).39.58.2. l0,2.3. 16. 16.28.3,1.7. t3.23.)+.54. 81. 15.5.25. 3l.39.40.47. 55. 6l.19.84.89.39.69.8. 15

.82

.3

.6

.22

.31

. 38

.79

.2

.41

.3

.2Aa

.10

.12

.20

. /-o

.30

.38

.44

.45

.54

.4,7. 19. 33

21

14382

146I

t211t312

9t2l22228

t45

14l4t2t2l31

t21468888I

68

-5

5595

t4t2l247

2-23952-23952-25782,25192-25802,2903

3 lr13- r 346

4-1374,22761 2608

I I l3ll-t4t2-595

435tt7l7t729

t2t4

3337

85

l685

I3t3

.36

.78

. 58

.60

.59

. 3l

.32.. 16

.. 3

.. 23

.. 48

.. 56

.. t2

.. 3l

.. 23

.. 55

.. 3l

.. 25

.. 47

.. 45

14 113l4-11311,1 t414 11514 lt6l4 2t8t4-219t4-302

45

274'74l293l33ld

79l5l515t33l35JI

937373l4l312727l52313l3l515t71919l921t'7t72Tl9l9l9

23391l3523

474-/47

47474745

^<454545

llIJ38212722l12l29657890

9194524

920262ll)44l6l86027

3476269l9739812

2l'7

7626364

13

6i312

18977222289

t0I

t0l0

812

86625

2222J33343J43J

3

5lt12

95

4-3024-3024-3024-3034 3034-3034-4014-4034-4034,401

14 702t4 70214 702t4 902l 4-903l4-r401l4-180314 l90ll4 r 90ll4 l90lt4 6203l 4-6606l 4-6606l 4-6608t4-660914 6610l4 6610l4-6610l4-661114-66|t1-66t2r4-66r4

r5 19l 5-43 l

I 5-5 t8t 5 5155I 5 7563

1 6,8l6 9l6 t016 ltl6-91l 6-328t6-329l6-364

18-53I 8-87t8-752l8 754

l3l3t313l3l3l3t3

13l3i3l3

154

t735

9

50525l5i495554t6

l4877

t8 17318 117l8 95 I

I 8-952l8-1708r8-1709

19,214l9 866r9 916l9-943I 9-958I 9-959I 9-963t9 964l9 965l9 l0l5l9 1043l9-1044l9-t 16619,1 171l9 l 178l9-l 184l9-r r8619 124519-1247t9-t249t9-1262l9,l7l5l9 l7l519 t747t9 177519 t776t9 1849I 9-1 85219-185319,185.{r9 1878r9 187919 2064r9-2r81l9-2t83t9,2416t9 2416l9 287819 1048t9 3090I 9-3093I 9-3093I 9-3094I 9-309519 3098l9 3100l9 3102l9 3103l9-3r05l9-3 106l9-3107l9-3108r9-3130l9-71 1519,722119 7222t9 1223l9-7441t9-7452r 9-7606t9-7625t9-77 t7t9-1736l9-801919-861319 8687t9-8944I 9-9080I 9-9089I 9-9094l9-9212

J33

t41,{l4l41414

Gl6l6t6l6l6161616l6l6t6161616l6l6l313

ll66II

1tl024

t1t414l4l41l

.44

.46

.43t<

.+_

. 5-5

. 19lg

fi;

454545454545

495l5l43494949494925494949494949495l495ll5495l5l495l11t1t75t5l5l5l4949

6

-s555555555555555555555555555555555554545452727

99

3937l52t3949494949l9

t3t3l3l3l3l3

9962llt0

51168332I2I303l26/1

2123

737383137584077o7

614764t

t4l4T4t2t4l4l4l4t4

5I4t414l4t4t4t4t4t4t42

l414t4t4

nto10,

4l7

67

1226l6l82Il589

252I

I816452I9

319627t+

I

18t7

25Z

qtt


NUMERICAL INDEX-cont inued

) q NuMgrn Pncr Prnrr Cooe NuvRr.n Pacr Purr Coor Nuvsrn Pace PLATE Coor

21 6502t-76121-77 |21-78521-18222 1-1 83721-1 8552l 185721 18722l-l 88921-1 89021-18912t t89221 18932l-18942 1-l 8952 1-1 8962l-189821-l 9082l-t9342t-19432t 195i2t-19'7221-5 r0221-5 l 61

24-3624 64924 732)t aal21-97824-97821*516024-604024-704024-106824-7 17824-878424-878424-8784

27 513527-567627-603727-674227-681027 856027-856027-856027-8560

28-208028-208028-233828-2338

29,s4129,s4129,54r29-205329-205429-208929-331929 38s729-529329-529329-796229-797129-797129-92s229 9388

30-19630-73330-73330-733

.35-6436

372929353329zll5t3l5

36-38236-38236-382

37-137337-148137 20013'7 200s37 200631-202637,202637 202737 202737-205737-205837-213037,213337 213437-213531-2t3637-222637 3-13737 341331 344437-344637-345037,345337 345437 34553t 316337 -346337-346637 346631 3522

40-204A-2540,2840 6440 6540-6640-6940-1 I 840-12740 15'740 15340 24940 2t040 22240-2364A-24140-24240 24340-24640-32540-32640-32740-37540,38 I40 38'740 39440-4t440-41440-41440 41440 41440-41440-45540-67940-68240-68340,70540,72340_'74040-86240-86540_89240*907

253515

35.. 49.. 66

.. 37.. 2

.. 9

.. 23

.. 412301927

522l33B3536331063

16l0

l8

?

10'7

799142222222222315442

1212

t3 .. 229 .. 1I .. I

11 r

49 .. 1429 .. 79 .. 1

I .. I39 .. 1149 .. 144t .. t239 .. tl29743 12

154l4555274ll1632088

64854693

69225262522

o

26l048

16374046t43922

426

o

5192853

5415195640

82t4759

9J6i6

1

26453891027441618

848

33515361

3737

374\3737

37

1010l010l3l0l0l0l01010IOl0l010101110l0l01010t0I

592

1515i5l3151315t7292J2t2tl34l43

I ..1 ..7 ..7 ..7 ..7 ..7 ..9 ..7 ..'t ..7 ..7 ..7 ..7 ..

417

IOl0

I221

1

II2

5-)t37

913179999

13lt999

l317

3737

537

)r 248

i539393939JJ78r3l567

1461i523

76919l9l70212822

510l13750503518

485

4512ll824349

353l41+1394t455l43

393l+-t43

il8

1212

9 ..8 ..

t2t2ill2l3t4t2

6.. 36-- -t+.. 62

2 ..-)

3 ..2 ..2 ..2 ..2 ..2 ..2 ..2 ..2 ..J ..2 ..2 ..5 ..5 ..6 ..2 ..

12t42 ..J --J ..J ..2 ..3 ..4 ..3 ..2 ..1 ..I ..

1228221

3388777

159

8555

11)

41133lt3l31lt7l93l312929

J

295335

z-t232713435113171717IJ172l17151111

.. 312525

.. 25

39

n

57

40 91340 9ls40 91740-9 r 840-9 1 940-92940-93 I40-93240--93340 9394C 94240 94640 95840-96540-9664),96740-96840-96940 g'to40 97040-97240-97440 97740 9'784A 97940 99340 100540 10074040-40-40,4040-40-4A-40-40-

0090r00150i60lB0r9021030031013

119ilIt111111

91lt1lt25t3999

l111

6o

66

I799

91515il9o

929t919l9l9l9'o19l9191717t71719i91919171919211919192121212l2I2l212l2121

.. 5t

.. 36

.. 49

.. 49

.. 49

.. 59

.. 67

.. t1

.. 58

.. 15

.. 77

.. 34

.. 321819t7

.. 12

.. 73

.. 33

t2343562

669681141+Joo7A11A<

4t8767542628273596939l

t0l99

lll112109110

285

5569709393

3919131

107108106

3028JJJb2t1^

14171318

40 10354G't03740-271040-271140-271240_284440 300740 301940-302040 303240-303340-304240-304340-304440 304540-305140-305940-306140-307340-308440-308540 311940-312040-3rzt40-3t2640-312740-3 1 5040 315540-3 r 9340-3t9440-320140-320640,320740,321040,321840-321940-322040-322140-322240-3227

I ..3 ..3 ..-l ..3 ..3 ..3 ..3 ..3 ..3 ..3 ..3 ..J .-J ..

3 ..3 ..J ..3 ..J ..4 ..J ..3 ..J ..A

4 ..4 ..4 ..4 ..4 ..4 ..4 ..4 ..4 ..


NUMERICAL IND EX-conr i nuecl

N uNaeen Pacr Prarr Cooe

,10-i23040-323 1

40-323340 323440-325440,325740 325840 326210 326540 321140-327240-327340-327 540-327640,321740 327940 328240 328340 329t40-329210-329240-332140 332340 333040 407110-408 r

40-424t40-452140-452440-453040 473310 413440 473540-41 5240-48 I 0,10-481840-482040-485340-485540 496040 501840-506940--s09040 514340 5t44,+0-5 14540-603040-603340-604040-607840-607840 608040-679040-69 r 040-804640 8046.10 838240-fi40 r

40-843 540-8436.{0-865740-901 740 913440-911240-9 1 85.10-9 r 8740 91881.0 9l 8840-9 I 90

41-14341,1464l 5604t-5674 r -569.+ r-6031l-604:1 I 605

.. 21

.. 2t

.. 2t

.. 21

.. t9

.. 17

.. 19

. 1919

.. t7

.. t7

.. t7

.. 19

.. 17

.. 17

.. l117l1l9I9

,. 19.. 17. 19

2l)t

, 1).. 27.. 25.. 25.. 25

27.. 27.. 21.. 27.. 3l.. 31.. 31.. 31.. -tl.. .+5

.. 35

.. 35

.. 35

.. 35

.. 35

.. 35

.. 3l

.. 3939

.. 5

.. 39

. 39

.. 43

.. 27)1

.. 23

.. 29lo

.. 29

.. 29

.. '+-55335)t

.. 29,1

. 2,.1

.. 29t5

.. l i

.. 15

9.. 15.. t3.. 13.. 15. t-.1

.20

.23

. 15

. 16

.97

.30

.79

. tiO

. ll4

. i-l, .JL. 3l. 76.39.10.34

28t)

.101

.78

.86

.7

.105

.31

.32

. )t

.8

.5058

.60

.22

.2120

. 19

.1

.4

.28

. t8

.5

. 15

5l-)15640

393l29

1443l

I

I

6II16

6-5

Ir-6

464

201

135080

4444JJ3

333J

-1

33

J

-l4556555666688883.J

99999 ..9.8 ..t..1..

.. l

.. r

..1

. ll

.12

.6

.5

.5

.l

.7,7.7. 13. 15.9

72

22I

22?.

22

.94

.95

.37

. 55

.34

.3952

. 5l

N uN4geR P.qcE Plerr Coor

4 I _6064 r -6084l 60941 62041 62441 67311 70641 1154l-80r4l-8014 l -8034l 80,+,11 30,15.+ t 305441 30634 I -30684 I -30704t-30724t-307441 3078.+ I 30894 r -309541 120941 32t04l 321 341-41054l-41054l-41054 I -48354l-60164l-601641 60194t-60214t-602241,602241-603241 60824t 609041 60914l 609_l4t 6A9441 60984l-67824t-70074t 70314l 801 I

4t 91314t 9152

42-324942-324942 324942 4343+z + )o412 441542 147542 417542-441512-441 542-447642 447642 417612-441642-447642-447 642 457142 192612 581942-581c)42-582042-582t42-583642,581042 584142-5860.12-i86142-586442-601 1

.. 13

.. t3

. 1315

.. 15

.. ll

.. 15

.. 17

.. 5

.. 15

.. 13

. 13

.. 19

.. 19

.. 19

.. 19

.. 19

.. t9

.. 19

.. 19

.. 19

.. t7

.. 2t

.. 2t

.. 21. 3l

)1.. ll.. 3l.. 39.. 39.. 39.39.. 5.. 19.. 39.. l9.. 39.. 39.. 39.. 39.. 39.. 4I.. 31.. 3l

45.. 45

/l

?q.. 1t

1t.. 2-l.. 23

,5?5

.25

. 5l

. 31

. 3i

. 3943

. ll?i

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.37

.37

.37

.37

.37

.37

.37

.37

.37t3

.39

.45l/.

. 115

.88

.94

.84

.87

.85

. 85

. 83

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. 35

.34

.26

.7

.17

. i9

.2937

.46

.50

.4923355.1t2l37

2753loql30252057

4154.424233339455257l324324t535610II

1

739402532ll343436rll

.12

.40

.49

. 58

. J0

.47

. _s3

,,.

222)21

23

2233J

.. 3

.. 3

.. 3

.. 1I

.. 4

.. 8

.. 6

.. I

.. 8

.. 11

1llt

'.''1l1lllllllItilll12

88

t3l3I2

7t2l2

55

-5

55

5t188

ltl2I5

l48

l0t010IOIOl01010102

l1

"iE

Gt

N uri{grn Pecr Plare Cioor fi12-60t242-601942-604542-633542-655142-655842 801042 801742-9273

47-321347-32t347,321447-42t417-506447-506517-680647-700347-70t347-901247-903047 9170

53 3049

3939393717,{l47.+5

5l

. t7

.5

.8

.57

.2

. 3l28

. 15

1Illll10

3t2l.ll3l5

nl95B57-s24540207t75

l0-l

459I

t2E

85

t4t1

52t2I23353543313t23515I

9t2t2997

t212

54-1254-5554-t7054-550254-800354 800354 901254-908 I

57-94857-216657-2641s7 264257 264357-264651-27 50s7,27 5957 276457 376357 -37 6457-385057-385457-3872s7,387 1,

57-387657 3877

60-76760-80 r

60-105360 203460 205 I

60 205360 207460 208260-208,160-208460 209060 2l I360 268360 268160-27226A-2721

62-263

6.1 601 6

65-123265-259365-491165 491765 5il t

l9

l54t4333J-1

2943.1.3

l52li9l9l9l9t7l9l9t7t7I9t9l9l9t9l9

53

55:15

4745/{.+5

4553,15

5l373t23i9

1l

35

llt7ii31

39

.12

.22

.49

.26

.10

.25

.54

.43

.86

.l

. 6,5

.. 75

.. 77

.. 67

.. 1l

.. 66

.. 68

.. 6

.. 38

. r02.il3

90.. 8l.. 92

Q]

29I

_s

2T

3514

104

+

,5

233

i46

6-l

31

5C-

279

282t

151,5

t6l-l

l.lt3i3l31513


--

NUMERICAL INDEX-cont inued

]'q Nuusrp. PlcE Plru CooE NuNrsen Pace Purr Coor Nuvarn Pacl Purr65-533265-533365-588365-588465-588665-588765 590465-594065-627465-8326

66 10266-307466-307166-30'7466-307466-4t4966-470766 470766-470866-75 I 866-8340

67 4267 -11'7 I67-123667-1 28867,139167-149867 602767-603367-603467-603867-605 I67-683967-83 I 367-9026

68-l 868-1 5868,28968 33168-38368-58268-66168-83968-84068 93868-3 I 6868-408 I68-409368-457768-459768-4708.68-483568-492568-496868 505668-5 I 04.68-510868-5 I 3768-6066-68-60816B-609568-61 3368-61 3468-61 3568 614268-680268-6835'68-801368-801468-801668-801968-8343,68-8343,68-8368.68-8382

33353939393939393l25

8.. 48.. 62

68-838268-838368-9t r568 911568 916368-922368-922668-922768 928768 930468-933768 933768-94 1 868-942868-942968 946168 946268-946468-946768 9574

10-298070,378970 587470 602670 683870-683870-683970-683970 73517A-735470-172870 '7'739

70 717170 778770 779070-779170-782070,18311C_785670 785870-788270_7911,70-799670,825970 82767A 52767) ?21170 827870-83 l 570-87 3770-878270 883670-889670-901770-901 870-902170-902270-926370 9372'70 93',t270 938170-938270-938370-938470 938870-941270-941570-942270-94277U942870-9429'70-943070 943170-943270-943370-951770-9526

2929

295l292929294923294935355353535339

70-954770-965270 968370 972470 980070 981770-98 1 870-984870-990670-9907

75 25775 271975 271975-3t4475-48 l 375 481375 481375-5088t5-50997 5-510475 510575 519975-659475-6594'75-65947 5,659475-90457 5,91O275 9607

76-t276-1276 10076 101

76 27176-30876-37876-52876,54376 4tl67G913676-932s

82-235182-497 I82-497282 814082 819582 8250B2-828382-828s82,830782-83 l482 831982-832082-839282-839382-844882-844882-850782 868682-887482-893382-895082 895382 900882-9t2482-9tzs82-921082-921382-921382-960282*960382-960882-960982-969582-9696

.. 536

..ll

.. 38

. . 4t5

.. 47

.. 22

t .. 3.. 4 .. 10.. 3 .. 37.. 2 .. 59

I .. 76a

^1, J . - +t5 .. 44

14 .. 56.. 11 .. 3

2 .. 7l.. 14 .. 51

99

ll11li111lll

85

7751

t47777

I457

99

15l5t51511

15t4124952

92929

9)12929

51l1l

38383825I

10+i

4S

I ..1 ..7 ..I ..t-

7 ..7 ..

1 ..1

)7795

l459999o

t2t2t2l2t5

t1

1

l312

73II3

t41

t59

.9

.2t

.t7

. 15

. 11

.lJ

.25

. 5l

.39

. 15

. 5l

39t147l0.59

50I

715

43

427723ll6

3t

.. 4)

.. 29

.. 30

.. t2

.. t6

.. 20.14

.. 55

.. 5029

.. 745l

.. 8

.. 2t

.. 63

.. 30

.. t7

.. 29

.. 29

.. 35

.. 25

.. 5l25

. -J-t

.. 33

.. 33

. -tJ

.. 33

.. 4t

.. 4l

. +t

.. 41

.. 53

.. 51

.. 51

.. 9

.. 45

.. 43

.. 29

.. t7

.. 11

.. ll

.. t7r'o

.. 2l

.. 5335

.. 10

.. 22

.. 24

.. 6l

.. 37l1

.. 53

.. l7

.. 14

.. 20

.. 18

.. t6l820

.. 3012/o

.. 44

.. 23

.. 27

.. 45

^12965

.. 61

.. 35

.. 11

.. 3l3

.. 52

t4471,7

324542125573728380It)136B

2822176

48135717l8

7

4lt225t224414t

762222

it11llll11121215

II332I1

14228

1455585

l39999

llltll11t1l1lt12121313t3l37777

/,rll

)

29271515l3i33939393939134153

llI11717l511ll2l2tl3l53l5125252331234535JJJ-t353939393939393941434747454729292929

81481575027453334l53947

3

577l

94972446045

486lt44849592l2630l534

2I

531

Jt)1820282l512860333029-t1

9107

12

422222-1

2J

It21914172574l526

43l529l9

6969

47l79

t3999o

l11721llt7

99

156966

t3t72t1ll36666

115

l5l3l3l313179

295

21

.. t2.. 27

.. 3

.l

..1

. 13l

.. 3t.. s22550

.. 2l

52

.. -l

.. 1

.. 1

.. 3

.. I

.. 1

.. 2

..1

.. 2

.. J4I

.. 2

.. 1

37 .. l047 .. 1347 . 1341.1243 .. 1241 .. t349 .. t4)5 5

5l t451 1451 1451 t44t .. t241 123r .. 831 I ..31 8 ..23 .. 529 .. 727 .. 6)q '7

29 7 ..25 .. 5t1)7(27 .. 65 ..

25 .. 531 8 ..31 8 ..31 8 ..45 1347 1347 13

2 .. 832 .. 132 .. 122 .. 182 .. 243 .. 16I .. 257 .. 43

n

59


NUMERICAL {NDEX-conr i nued

NuNaern Pace Pr-nrE CooE NUN{srn Pacr Prnrr Coor Nuunen Plce Purr Coor82-972182-972282-972382-972982-973082-973282-974682-974'782-974882-978282-978482,978782-994382-994482-995082 995882-998882-998982-999t

83-283-27083 28183 28r83 145083-145 l83-14s283-145483-145883-l 45983-146083 I 513

89 320889-5036

90 11

90-24190-429490-526890-607490 657690-657990-658090-702990-902490-9237

97-51997 165697-209097-209197-212697-212797 215497-224597-229197-2295

.. 47

.. 45

.. 47A\

L147L\

47.. 3l

to27

.. 3l43

.. 434t

24.. 44.. l9.40

/236

.. 26

.. 34

.. 48

.. 309

.. 46

.. 35.. 35.. l1

.46

. 3l

.3

. 16

.4t

.41

.tl9

.l

. 19

.37

.40

3ll3212229232l

A

928

97-251397 252597 252697 270497 270497 270497-363797-36389't-363997-366997,367 I97-367 I

97,367297-368097-368597-368997-369397-369497-5095

2813804r04tI4469893189934815357 l03640338189451 1049072493455397359883598855988s1107 t4lt220tt44921t44921lB82t8i 88330421554421863504665516798531296553248553738554602573828842 I 855402702954 I 3004 I

5414033 I54 I 70009

. 33.. 3515

t7.. 35.. t9.. 3333

.. JJ

.. 33

.. 5

.. 3533

.. 4l49

.. 3333

. 33

..

.. 19t{

.. 274.-)

.. 3.. 30

.. 336t)1)1

.. 23

.. 36

.. 4t

.68

.. 31

.. 3026

., 6

.. 5837

.. 37

.. 37

.. 65

.. 32?R

.. 59

.. 77

13t3l313i3t3131313131313

8768

l2l212

35373'7

.. 9

.. 9', 9

1q

399

.. 9

.. :9o

t2.. 14,. 9.. 9

0

638432041.7t

8t2t525

t'74t494947412929to293125

1'7

33

131214l4l313771785

567

36295422

I

I

T2l2

l110

39

3

2533

121212

81515

495t49494949495l49494951495l5149194951194951515l5l5l494949494949515l5l4949-51

I4t4t4t4l41414l414141414l4l114t114l414141414141414141414l414t4l4

17132517114t4t4l3r5353

J-1

3333JJJJ33-t1333333

999999o

999

.. 64

.. 44

.. /1

.. 2t.. 27.. 20.. 241/

.. 66

.. 42

.. 40,s83

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REPLACEMENT PARTS L!57 - BSA Unit Singles

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Transcript of REPLACEMENT PARTS L!57 - BSA Unit Singles