REMOVING VIBRATIONS, ADDING SIMPLICITY

M A Q A B . C O M

No VibrationNo Re-WorkLess energy consumptionProductivity IncreaseHigher quality

Vibration in machining usually meansdamaged parts and poor surfacequality, potentially destroying cuttinginserts and dramatically increasingproduction costs. MAQ provides anew method for mass dampening inthe tool body to minimize movementand neutralize vibration.

Simplify Your Machiningwith MAQ STMD™

MAQ STMD™ Self-Tuning Mass Damper tools areeasy to use and improve cutting toolperformance out of the box: Plug & Play. No Maintenance. No Tuning.

Parts Manufacturers, Machine Tool Builders andCutting Tool Manufacturers can simplify theirmachining with MAQ STMD and get thesebenefits

S E L F -T U N I N GRemove vibration Adding simplicity

1

Absorbing vibrations is the Key

In mass damped tool holds the challenge is thechange of vibration frequency on machining toolsdue to the cutting condition changes (tool wear,wearing joints, variation of work piece materials,etc.). For these reasons, leading competitor’sproducts in the market require the optimizedtuning of the mass damper to ensureperformance. The out of tuning condition couldmake the vibration problem even worse, insteadof controlled. With MAQ Self-Tuning massdamper in the tool holders, the spring elementson the mass dampers automatically adjust itsstiffness according to the machining tool’svibration frequency. The unique self-tuning property enables MAQdamped machining tools outperform the solutionson the market providing better surface finish andhigher process reliability. MAQ damped machiningtools boost the productivity through simplifymachining, as you do not need any tuning, and itworks at any set up you have in your productionfacility.

Reduce CycleTime by up to

10%Reduce ToolingCosts by up to

3%Reduce Energy

Consumption by up to

2%Reduce Scrap

by up to

Physics & Chemistry Working Together

TECHNOLOGY

By the numbers, the STMD can:

Higher productivityup to

50% 30%

Vibration in machining means damaged partsand surface quality, destroyed cutting inserts,and increased production costs. Machiningoperations using high length to diameter (L/D)ratio tools have the most prominent vibrationissues. MAQ provides vibration damped toolholders which has a new invention to extract thevibration energy from the cutting tool body tocontrol the machine tool vibration problem. Thenew approach has a Self-Tuning mass damper inthe tool holder body and it automatically adjust itself as vibration occurs.

T U R N I N GT O O L S

MAQ provides a new innovative technology thattakes vibration technologies to this century. Thenew technology does not use liquid (Oil) insideand does not need any adjustment (tuning)during the operation. MAQ’s new approach has aself-tuning mass damper in the tool holder bodyand it automatically adjust itself as vibrationoccurs.

Remove vibration Adding simplicity

Where to use MAQ technology of self-tuning mass bars for turning and milling.

Aerospace manufacturing, Automotivemanufacturing, Oil and gas manufacturing,Medical components manufacturing, Die andmold manufacturing, Power generation systemsmanufacturing and Wind power manufacturing.

How can you benefit using MAQtechnology?

MAQ covers a larger L/D ratio range. When thecompetition needs 4 tools to cover from 5XD to15XD, MAQ uses only 3 tools. MAQ turning tools willreduce your cycle time and tool costinvestment.When tested in comparison, MAQ allowshigher cutting speed and wider selection of feed rateand better surface finish. All this provides you with a productivityimprovement when using MAQ self-tuning massdamper technology in Turning and Milling.

MAQ ToolConventional ToolLeading Competitor

6XD 7XD

8XD 9XD

HZ

HZHZ

HZ

"VIBRATION MEASURMENT COMPARISON OF MAQ STM M25-255 VERSUS THE EQUIVALENT FROM THE

LEADING COMPETITOR AT DIFFERENT L/D RATIOS"

Inch

Metric

3/8

3/8

3/8

5/8

5/8

5/8

C U T T E R H E A D S

Help You Remove Material Faster

When the vibration frequency of the millingprocess is changed, the STMD technology willautomatically adjust itself to adapt to the newsituation. The mass damper is automaticallytuned to the new situation and maintain thehigh efficiency of energy transfer between themass damper and the tool body. Thus, we willalways have the most stable cutting no matterwhich parameter you are going to use. It willallow you to boost another 30-50% productivityin the same machine, just by choosing MAQproducts.

MAQ has launched its milling product line with itspatented STMD (Self -Tuning Mass Damper)technology. The STMD technology allows us tochoose operation parameters witch improvesyour prodoctivity:

Tool: MAQ STMD HSK100A 48-260M22Workpiece material: Aluminum 6082 Cutter head: R390-050q22-11H

Cutting speed      Feed rate + 30 to 50%      Number of inserts + 30 to 50%   Depth of cut + 30 to 50%

M I L L I N GT O O L S

MAQ has developed the new line of millingproducts covering the ISO back ends of HSK100A, HSK 63A, PSC-C5, BT 40 and BT 50, andISO front ends of Arbor 6462.

MAQ STMD HSKI00A 48-260M22 THE RED GRAPH IS THEMAIN COMPETITOR AND THE GREEN GRAPH IS MAQ

M A Q A B . C O M

M12.5X1.7512,5

The MAQ vibration damped toolswith Self-Tuning Mass Damper™(STMD™) is easy to install and use.Think of it as a “smart tool holder”that adjusts to machining conditionsin real time while enabling you toreduce total cost of ownership (TCO)by up to 30%.

The MAQ vibration damped toolholders with Self-Tuning MassDamper™ (STMD™) technology, isan alternative to traditional toolholders and boring bars. It’s theonly self-adjusting tool on themarket that maximizes massdamping effect.

The STMD’s™ Self-Tuning features makethe vibration damped tool holder easyto use and significantly improveproductivity. The STMD™ also enhancesthe quality of machined parts andincreases the probability of jobsfinishing on-time, on-spec and on-budget.

Totally Plug & Play

Maintenance Free

Self-Tuning

Learn how the MAQ vibration damped tool holder with STMD™ can benefit you,whether you’re a Job Shop Owner, Plant Manager, Manufacturing Engineer, MachineProgrammer, Machine Operator, Machine Tool Builder, Distributor, Buyer/Purchasing

Agent or Cutting Tool Manufacturer.

Stenhuggarvägen 1 SE-13238  Saltsjö-Boo Stockholm, Sweden

- Visit us at www. maqab.com