REMEDIAL DESIGN TREATABILITY STUDY REPORT

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Remedial Design Treatability Study Report Ace Services Colby, Kansas February'28. 2001 Prepared for: USEPA Region VII Prepared by: Black & Veatch Special Projects Corp. » O 7 EPA Contract No.: 68-W5-0004 EPA Work Assignment Number: 039-RDRD-07GE BVSPC Project No.: 46118 S00133941 SUPERFUND RECORDS

Transcript of REMEDIAL DESIGN TREATABILITY STUDY REPORT

Page 1: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Remedial DesignTreatability Study Report

Ace ServicesColby, Kansas

February'28. 2001

Prepared for:USEPA Region VII

Prepared by:Black & Veatch Special Projects Corp.

»

O 7

EPA Contract No.: 68-W5-0004EPA Work Assignment Number: 039-RDRD-07GE

BVSPC Project No.: 46118

S00133941SUPERFUND RECORDS

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Remedial DesignTreatability Study Report

Ace ServicesColby, Kansas

February 28. 2001

Prepared for:USEPA Region VII

Prepared by:Black & Veatch"Special Projects Corp.

EPA Contract No.: 68-W5-0004EPA Work Assignment Number: 039-RDRD-07GE

BVSPC Project No.: 46118

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TABLE OF CONTENTSTREATABILITY STUDY WORK PLAN

ACE SERVICES SITE

Page

1 .0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 . 1 Site Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 .2 Waste Stream Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -31 .3 Description of Treatability Study Technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

2.0 Treatability Study Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -12.1 Electrochemical Reductioa'Precipitatioa-'Coagulation-Flocculation Process . . . . . . . 2-1

2 . 1 . 1 Procedure Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 12.1 .2 Results and Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.2 In-Situ Bioremediation Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52.3 Ion Exchange Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

2.3.1 Procedure Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72.3.2 Results and Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

3 .0 Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -1

4.0 Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 1

Tables

Table 1-1 Characterization Summary of Contaminated Groundwater . . . . . . . . . . . . . . . . . 1-4Table 2-1 Electrochemical Reduction Results Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Table 2-2 Characterization Summary Ion Exchange Water Sample . . . . . . . . . . . . . . . . . . 2-8Table 2-3 Ion Exchange Results Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Figures

Figure 1-1 Total Chromium Isoconcentration Contour Map - Intermediate Zone . . . . . . . . . 1-2Figure 2-1 Schematic of Treatability Study Procedures (Electrochemical Reduction) . . . . . 2-2

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1.0 Introduction

Black & Veatch Special Project Corp. (BVSPC) conducted three treatability studies/evaluations for groundwater treatment as part of the remedial design being performed forgroundwater remediation at the Ace Services site, in C'olby. Kansas. The remedial designis being conducted for the U. S. Environmental Protection Agency (USEPA) under contractnumber 68-W5-0004, USER A work assignment number 039-RDRD-07GE.

Three separate treatability studies or evaluations were performed for potentially viablegroundwater treatment processes. The first treatability study was performed forelectrochemical reduction treatment processes. The second effort was a treatability studyevaluation performed for in-situ bioremediation processes. The third treatability study wasperformed for ion exchange processes.

The purpose of this Report is to summarize the procedures and results of the treatabilitystudies and to provide recommendations based on the results.

1.1 Site DescriptionThis section provides a brief summary of project background and site description.

Although the ROD addresses remedial actions for groundwater and soils/building debris,information in this report includes only contaminated groundwater since this is the media offocus for treatability studies.

The Ace Services site is located in the agricultural community of Colby. Kansas. Figurel-l presents a map of the site. Chrome plating operations for farm equipment performedfrom approximately 1954 to 1990, resulted in chromium-contaminated soils and groundwaterfrom leaks and spills and from discharges of a faulty wastewater treatment system. Thepresence of hexavalent chromium in the groundwater has been identified as an unacceptablehealth risk to any future on-site or off-site resident users.

From 1971 through 1991, USEPA and the Kansas Department of Health andEnvironment (KDHE) performed site investigation activities. Removal actions wereperformed by KDHE in 1981 and 1992 for contaminated sludge and remaining processwaste, and by USEiPA in 1994 for contaminated soils and building debris. In 1996. USEPAcontinued ongoing remedial investigation/remedial design activities for groundwater andcompleted a remedial action for the onsite buildings in February 2000.

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<";•§!o ACE SERVICES SITE

4THI STREET

CITY OF COLBY,

RW-3<3

ACE RECOVERY WELLWW-4-I35

MW-5-I33 (5)

MW-11-117 114)

RW-RW-9<3

LEGEND

I

Q

m

o

oo

NOTES:WELL CONSTRUCTION DATA NOTAVAILABLE FOR RESIDENTIAL WELLS(RW). RW DATA ARE PRESENTED FORREFERENCE ONLY AND ARE NOTCONTOURED.

500' 250' 500'

MW-1-1

100

EXISTING WELL LOCATIONWITH IDENTIFICATION AND TOTALCHROMIUM CONCENTRATION (ug/L)(SEPTEMBER 2000)

TOTAL CHROMIUM ISOCONCENTRATIONCONTOUR (ug/L) (DASHED WHEREAPPROXIMATE)

FIGURE 1-1TOTAL CHROMIUMISOCONCENTRATIONCONTOUR MAP -INTERMEDIATE ZONEACE SERVICES SITE

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The Ogallala Aquifer is the groundwater aquifer underlying the area that has beencontaminated by releases at the site. Extensive groundwater sampling and analysis wasperformed from 1980 through 2000. Analytical results of this sampling indicated thepresence of chromium in the groundwater, primarily in the hexavalent state. The resultsidentified in samples collected from September 1996 through September 2000. indicate thatthe extent of the hexavalent chromium plume in groundwater is approximately 5.200 feetlong and 1.400 feet wide in 130 feet of saturated thickness (Figure 1 - 1 ) . The recentmaximum concentration of the plume was approximately 4.170 micrograms per liter (^g'L).

Based on the maximum contaminant level (40 CFR 141.62). the groundwater cleanupcriteria for chromium for this site is 100 ^g/L. Effluent discharge requirements for thetreated water are 17 ag'L hexavalent chromium. 100 ug I. total chromium, and pH between6.0 and 9.0.

1.2 Waste Stream DescriptionGroundwater samples collected from monitoring wells and extraction wells were

analyzed for several parameters to characterize the chemistry of the contaminatedgroundwater which will be extracted for treatment. Results of the analyses are presented inTable I - I .

1.3 Description of Treatability Study TechnologiesThree separate treatability studies/evaluations were performed for groundwater treatment

processes. Previous treatability studies have not been performed at the site. The firsttreatability study performed evaluated electrochemical reduction/' precipitation/ coagulation-flocculation treatment processes. The process involves the reduction of hexavalentchromium (chromium VI) to tnvalent chromium (chromium III) and subsequent removal ofthe trivalent chromium from the groundwater by precipitation, flocculation, andsedimentation treatment process. The second effort was a treatability study evaluation of in-situ bioremediation processes. The representative process evaluated in this study involvesthe in-situ reduction of hexavalent chromium through microbiological processes to trivalentchromium followed by in place precipitation. The third treatability study performedevaluated ion exchange processes. The process involves pumping extracted groundwaterthrough an anion exchange resin. Hexavalent chromium (which exists in the groundwateras an anionic chromate) and other anions are removed from the groundwater as anions areadsorbed to the resin.

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Table 1-1Characterization Summary of Contaminated Groundwater

Ace Services SiteTreatability Study Report

PARAMETER(moA)

ALKALINITY

AMMONIA

BICARBONATE

C»R9ONA"E

T QTA. CARBON

"CTAl ORGAN. C CARBON

S'L'CA

-OTAL DISSOLVED SOLIDS

TOTAL SUSPENDED SOLIDS

T0TAi. SUL* 'DE

INORGANIC CHLORIDE

<aUO»>D€

V-RATE

NITRITE

ORTMO -PHOSPHORUS

SUIFATE

ALUMINUM

BARIUM

CALCIUM

TO'AL CHROMIUM "

HgjLAVALENT CHROMIUM "

IRON

MAGNESIUM

MANGANESE

POTASSIUM

SOO'UM

STRONTIUM

WELL

EX-2-S'

230

0 1

57 7

N0«'i

2 4 8

590

ND<<4)

t 2

67 5

092

106

NCX<0 1)

707

1 09

953

0532

0692

35 1

NO I<001SI

7 78

230

' 40

EX-2-r

238

ND(<0 1|

5 3

1 4

298

4«o

NO (<4)

1 0

298

' 20

65

NtX<0 1)

407

N0(<0 1)

71 1

2 360

3000

NO (<0 1)

268

NOKOOO3;

685

29 7

' 18

EX-2-D-

232

SO (<0 1)

5 7 8

NO :<i]

268

430

NO (<4)

NO (<1)

327

' 20

55

ND<<0 1)

363

NO(<0 1)

670

1 920

l 930

NO l<0 ')

234

ND(<0003)

656

278

1 05

RW<-

184

ND(<0 1)

450

ND i<1)

2 7 0

350

ND(<4|

ND(<1)

166

l 80

43

NCX<0 1)

233

ND(<0 1)

505

0 133

N0l<0 1)

173

NO l<0003)

5 73

258

0 7 7

Compotri*"

25C

NO (<0 'I

25«00

ND(«10)

85

ND i«li

290

510

NO («)

N0(<')

448

200

7 3

NO(<0 1)

N0(«0 1|

«6

ND(<0033)

0 123

760

0632

0630

ND(«0 18;

265

0005

7S4

31 1

' 24

I 2000

WehsMW-1-l MW-2 I MW-2-D MW-5 I MW-7-I MW-1LS MW-11 I PvlW-12-S MW-12-1 EX-2-1 EX-2-D and PWS-8mg/L =S = tr\

1-44 6 1 1 8 1 ^ 7 - 0 2

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2.0 Treatability Study Approach

Three treatability studies or evaluations were performed during groundwater remediationdesign activities tor the Ace Services site, Colby. Kansas. The primary objective of thetreatability studies was to evaluate the performance of various treatment processes.Additional objectives for the studies included establishing design parameters, determiningoptimal quantities and types of chemical additives, determining effluent quality, andestimating sludge waste production. Procedures for the treatability studies are defined in theRemedial Design Trealability Study Work Plan. Ace Services Site (BVSPC 1999) andAddendum \<>. I Ion Exchange Remedial Design Treatability Study Work Plan. Ace ServicesSite (BVSPC 2000). The treatability studies were performed as described in the Work Plans,excluding the in-situ bioremediation treatability study. The treatability study procedures,results, and conclusions are described below.

2.1 Electrochemical Reduction/Precipitation/Coagulation-Flocculation Process

In the electrochemical process, iron is put into solution using charged carbon steelelectrodes. As the hexavalent chromium is passed through the charged electrodes, it ischemically changed to trivalent chromium. The trivalent chromium and iron subsequentlycoprecipitate as solid chromium hydroxide and iron hydroxide. The groundwater is passedthrough a degas tank to vent off hydrogen and then through a flash/floe tank where a polymeris added to aid flocculation. The groundwater is then passed through a flocculation chamberthen an inclined plate settler to remove the chromium and iron hydroxide solids and thenthrough a continuous backwash type sand filter to remove any remaining fine solids.

The treatability study procedures, results, and conclusions are summarized below. Thecomplete detailed report for the electrochemical reduction treatability study is provided inAppendix A.

2. J.I Procedure SummaryA composite groundwater sample was collected in October 1999 by combining equal

volumes of groundwater from Wells PWS-8 and MW-2-D. The sample was sent to theelectrochemical reduction treatability study subcontractor. Andco Environmental Processes.Inc.. Buffalo. New York.

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Composite Sample

IronAddition

(25 ppm dose)

Sample No.ACE-0

Sample No.ACE-1

Sample No.ACE-2

Sample No.ACE-3

(ACE-7)

Sample No.ACE-4

IronAddition

(50 ppm dose)

Filter(8 micron)

Sample No.ACE-5

Sample No.ACE-6

(ACE-8)

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FIGURE 2-1Schematic of Treatability Study ProceduresF.lectrochemical Reduction Precipitation'Coagulation - Flocculation ProcessTreatability Study ReportAce Services Site

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At the lab. several standard electrochemical treatment tests were performed on aliquotsof the composite sample as shown in Figure 2-1. The treatment tests were performed byplacing a known amount of the contaminated water in a suitable beaker, electrodes wereadded and a specific amount of ferrous iron was generated in each mini-cell. Faraday's Lawwas used to determine the generation time for the specific sized sample at a controlledamperage. During this process, a very small amount of hydrogen gas was formed duringoperation of the cell, thus a five minute degassing period was allowed.

Because the starting pH was 7.31 and hydroxyl ions were neutralized by the precipitationof chromium hydroxide and hydrous iron, a pre-electrochemical pH adjustment was notrequired. However, after electrochemical iron addition, a pH adjustment was required. ThepH adjustment was achieved by the addition of sodium hydroxide to obtain the desired pHfor clarification and precipitation. This final pH was based on iron's point of minimumsolubili ty in relation to the treatment objectives of the study.

In some cases, once pH stabilization was confirmed, an anionic polymer (Andco 3640)was added to assist floe formation and clarification. By adding only a small amount, 5 partsper million (ppm) by weight, a coarse, fast settling, hydrous iron oxide floe was achieved.After settling, samples ACE-3 and ACE-6 (and duplicates), were filtered through WhatmanNo. 40 (8 micron) filter paper.

Samples representing post treatment effluent were analyzed to evaluate treatmenteffectiveness. The results are discussed in Section 2.1.2.

2.1.2 Results and ConclusionsThe results for the study are summarized in Table 2-1. The analytical results of the

untreated sample indicated that all of the chromium present is in a hexavalent state. Theanalytical results of the treated water supports that the electrochemical iron addition processfollowed by filtration can reduce the chromium level from approximately 2.000 wg/L to theeffluent discharge limits of 17 ^g/L hexavalent chromium and 100 Mg/L total chromium.Based on this study, the optimum electrochemical process involves addition of iron at aconcentration of 25 ppm, use of polymer to aid floe formation, followed by multi-mediafiltration. The addition of the higher iron concentration (50 ppm) did not effect the results,however, it did further enhance solids formation for a faster settling floe. A small amountof polymer flocculent effectively produced fast settling, coarse, hydrous iron oxide floes.Multi-media filtration, a final polishing step, is recommended to remove residual suspendedsolids, and achieve the system's best performance. This level of filtration is not achievableat full scale with a continuous backwash filter. A second fine filter would be required.

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Table 2-1Electrochemical Reduction Results Summary

Ace Sen ices SiteTreatability Study Report

Sample No.

ACE-0(Untreated)

ACE-1

ACE-2

ACE-3

ACE-4

ACE-5

ACE-6

ACE-7

ACE-8

IronAddition

(ppm)

-

25

25

25

50

50

50

25

50

PolymerConcentration

(ppm)

--

0

0

5

0

0

f,

5

5

SampleFiltered

-

No

Yes

Yes

No

Yes

Yes

Yes

Yes

FinalPH

7.31

8.52

8.66

8.48

8.71

8.65

8.98

8.75

8.68

HexavalentChromium

(^&-L)

2,210

19

<10

<IO

24

<IO

<IO

<10

<10

TotalChromium

(Mg/L)

2.210

295

88

<28

192

125

<28

<28

<28

Iron(ng/L)

480

4.950

110

33

6.700

290

13

<I3

29

IDS(ppm)

--

590

608

608

620

890

645

573

633

IDS = total dissolved solids

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2.2 In-Situ Bioremediation ProcessesIn-situ bioremediation for metals contaminated groundwater typically involves the

process of artificially enhancing and inducing microbial reduction of dissolved metals ingroundwater. The representative process used for th is evaluation consists of injecting acarbohydrate source or other substance into an aquifer to enhance microbial activity andhence cause chemical reduction of dissolved metals, such as hexavalent chromium, to lesssoluble states, such as the less toxic and relatively immobile trivalent chromium.

The Record of Decision (ROD) currently signed for the Ace Sen-ices site includesevaluation of the in-si tu bioremediation technology for use at the site. A field scaletreatability study was to be conducted at the conclusion of the preliminary remedial designactivities (BVSPC 1999). The preliminary remedial design sampling efforts provided newinformation concerning the concentration and extent of total chromium in groundwater at thesite. It has been determined that the total chromium plume that is above the remedial actiongoal or maximum contaminant level (MCL) is nearly three times larger horizontally thanin i t ia l ly estimated and is present at significant concentrations in all zones of the aquifer.

A goal of the preliminary remedial design sampling efforts was to complete step one ofthe in-situ bioremediation treatability study as described in the treatability study work plan(BVSPC 1999). The first step of the in-situ bioremediation treatability study was to evaluatedata from the preliminary remedial design sampling efforts and determine if site conditionsvaried from ini t ia l ly assumed conditions. Data from the sampling efforts found siteconditions different than those assumed, requiring performance of the treatability study bere-evaluated.

Based on this new information, further evaluation of the in-situ bioremediation wasperformed. Following this evaluation, it is proposed that in-situ bioremediation treatmentbe dropped from consideration because of implementability, beneficial use concerns, andcost. Further details to justify this conclusion are presented below. Regardless of the resultsof the treatabiliw study, in-situ bioremediation treatment would not be recommended for thereasons discussed above, therefore, performance of the in-situ bioremediation study wouldnot be necessary. Thus, it is also proposed that the in-situ bioremediation treatability studyalso be dropped from consideration.

Use of in-situ bioremediation is not technically implementable at the Ace Services sitebecause of the site hydrogeology and plume size. Successful demonstration of the in-situbioremediation injection technology has typically been at localized and relatively thincontaminant plumes (I'SEPA 1998). The water table at the Ace Services site ranges from

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100 to 120 feet below grade, the contaminated thickness of the aquifer is over 130 feet, andthe areal extent of the plume is approximately 5,200 feet long and 1,400 feet wide.Typically, the application of in-situ bioremediation can be implemented by severalapproaches. Approaches considered include equal grid spacing, permeable reductive barrier,and push-pull (i.e.. injection/pumping) application. The equal grid spacing approachtypically includes installing enough injection points to effectively cover the entire plume orins ta l l ing enough injection points in only the more concentrated portions of the plume.Effectively covering the entire plume at the Ace Services site would require over 700injection points (assuming 7.28 million square feet of plume area and one injection point hasa 100 foot diameter of influence without overlap). Similarly, it would require 28 injectionpoints to effectively create a permeable reductive barrier wall. The permeable barrierapproach also fails on the active remediation requirement criteria. Use of a push/pull(injectionextraction) would also require numerous injection points. Subcontractorsspecializing in implementation of in-situ bioremediation were contacted concerning the site.These subcontractors indicated that due to the large size, depth, and thickness of the plumethat application of the treatment technology would be extremely difficult (Warren 2000 andSandifur2000).

Groundwater treated by the in-situ bioremediation method would remain in an anaerobicstate and would affect beneficial use of the groundwater. The anaerobic condition wouldcreate undesirable by-products such as hydrogen sulfide and methane for an unknown periodof time. Groundwater in this geochemical state would not be potable during either theremedial action or for a time after completion of the remedial action. This anaerobic statewould also affect other proposed long-term treatment options (i.e., ion exchange).

For example, geochemical changes in the groundwater could affect performance of theion exchange resin. Ion exchange systems are sensitive to groundwater chemistry changes.Groundwater in an anaerobic geochemical state would not likely be treatable by a single-phase anion exchange treatment method and would require an additional cation exchangeresin and other treatment components. Based on current information presented in Section2.3, single-phase anion exchange treatment could be used.

The cost of implementing in-situ bioremediation is also prohibitive. A pilot scale studyperformed a the 100D Area, Handford Site, Washington, included injection of sodiumdithionite into the aquifer in a permeable barrier configuration to enhance in-situ reductionprocesses. The aquifer was 85 feet below grade, 15 feet thick, and 150 feet wide. The sizeof the permeable barrier wall constructed for the field study for the Hanford site isconsiderably smaller than a permeable barrier wall that would be required for the Ace

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Services site. Installation cost for this smaller in-situ bioremediation permeable barrier wasS480.000 (RTDF 2000). Thus application or construction of a large permeable barrier wouldbe cost prohibitive in comparison to other alternatives.

As discussed, it is proposed that in-situ bioremediation treatment be dropped fromconsideration because of implementability. beneficial use concerns, and costs. It is alsoproposed that the in-situ bioremediation treatability study be dropped from consideration.Regardless of the results of the treatability study, in-situ bioremediation treatment would notbe recommended for the reasons discussed above, therefore, performance of the in-situbioremediation study would not be necessary.

2.3 Ion Exchange ProcessesIon exchange processes involve pumping extracted groundwater through ion exchange

resins. Ions are removed from the groundwater as the ions are adsorbed to the resin. For thistreatability study anion exchange resins were evaluated because hexavalent chromium existsin the groundwater as an anionic chromate (chromic acid).

The ion exchange treatability study procedures, results, and conclusions are summarizedbelow. The complete detailed report for the ion exchange treatability study is provided inAppendix B.

2.3.1 Procedure SummaryA composite groundwater sample was collected in September 2000 by combining

groundwater from wells M W-1 -I. MW-2-I, MW-2-D, MW-5-I, MW-7-I. M W-11 -S. M W-11 -I. MW-12-S, MW-12-I. EX-2-1, EX-2-D, and PWS-8. The sample was sent to the ionexchange treatability study subcontractor, SAMCO Technologies, Inc., North Tonawanda,New York. The composite sample was tested for a suite of analytical parameters prior toshipment and post-shipment to evaluate any potential degradation of the composite sample.Results of the analyses are presented in Table 2-2 and indicate no significant degradationaffects during shipment.

SAMCO Technologies, Inc., evaluated the potential effectiveness of various types ofresins for meeting effluent criteria. Five resins designed to remove anions includinghexavalent chromium were selected for the study. Three strong based anion (SBA) exchangeresins were tested during the bench-scale testing along with two weak based anion (WBA)exchange resins. Testing was performed on all five resins to determine the maximum levelof treatment achievable and the capacity of each resin.

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Table 2-2Characterization Summary

Ion Exchange Water SampleAce Services Site

Treatability Study Report

PARAMETER(mg/L)

ALKALINITY

AMMONIA

BICARBONATE

CARBONATE

TOTAL CARBON

TOTAL ORGANIC CARBON

SILICA

TOTAL DISSOLVED SOLIDS

TOTAL SUSPENDED SOLIDS

TOTAL SULFIOE

INORGANIC CHLORIDE

FLUORIDE

NITRATE

NITRITE

ORTHO PHOSPHORUS

SLH.FATE

ALUMINUM

BARIUM

CALCIUM

TOTAL CHROMIUM

HEXAVALENT CHROMIUM

IRON

MAGNESIUM

MANGANESE

POTASSIUM

SODIUM

STRONTIUM

COMPOSITE SAMPLE'

P't-l»Mpm«nt(9-22-00)

2S«

N0(<0 ')

256

ND(<10|

8 5

ND(<1)

290

510

N0<«4|

NO (<1)

448

20

7 3

NO(«01)

NO l«0 1)

486

SD(<0033)

0123

760

0632

0530

NO(<0 18)

285

0005

754

31 1

1 24

Poil-$»M(xn«nl110-10-00)

251

N0i<0 1)

25'

N0l<000)

500

NO (<0 0061

558

4«7

' 58

ND(«1)

550

1 4

21 0

0012

NO CO 02)

47 4

N0(<02)

0120

868

0500

0300

0 10

327

0020

830

344

1 15

mg/V « m-lligrami p«f liter

• W»MiMW l I MW 2 . MW 2 D MW-5-i MW-7- i MW-H-S

MW -2 S MW-121 EX-2-1 EX 20 »na PWS-8

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For the bench-scale testing, five 10-mL burets were filled with 10 ml. of resin each andwere used as resin columns. The composite water sample from the site was then pumpedthrough the burets. Later, the 10 mL burets were replaced with 25 mL burets. The How rateutilized during testing for all five resins was approximate!) 5.3 mL min. which is equivalentto a service flow rate of 4 gpm ft ' . Results of the effluent testing are discussed in Section2.3.2.

2.3.2 Results and ConclusionsResults for the tests are presented in Table 2-3. Results of the testing indicate the

chromium holding capacities for the various resins based on testing with representativeinfluent samples. The resin with the highest holding capacity is typically the most feasiblefor treatment applications. As seen from the results in Table 2-3. the most feasible resin fortreatment out of those tested was determined to be ResinTech. Inc.. resin no. SBG2. ResinSBG2 was demonstrated to have the highest capacity among the resins tested, capable ofholding between 57 to 68 grams of chromium per cubic foot (g'ft1) of resin when used totreat site specific influent.

Additional follow-up testing was also performed to further evaluate ion exchange resins.Resin SBG2 was tested to determine if filtering and or acidifying the influent would increasethe resin's holding capacity. Results from the additional testing found no increase inadsorption capacity of resin no. SBG2 by filtering and or acidifying the influent. A sixthresin (resin no. SIR-700) was evaluated using acidified site specific influent. However, thesample water became organically fouled before the test was completed. Testing of the resinwas terminated because manufacturer's specifications for the resin did not indicate the resinto be a more cost effective resin when compared to resin SBG2. A discussion of theprocedures and results from the additional follow-up testing are included in Appendix B.

1reatahiln> Siud\ Report 46118 127-02Ace SctMccN Site 2-7

Page 22: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Table 2-3Ion Exchange Results Summary

Ace Services SiteTreatabilty Study Report

Resin

Resin Type

Weak Based Anion

Strong Based Anion

Resin ID

WBMP-C1*

A-103**

SBG1*

SBG2*

A-400**

Holding Capacity forChromium (g/fV)

<17.0

<17.0

22.7-34.1

56.8-68.1

34.1 -45.4

g ft' = grams per cubic feet* Manufactured by ResinTech. Inc.

** Manufactured bv Purolite, Inc.

TreaiahililN S(ud> RcponAce Services Site 2-10

4 6 1 1 8 127-02

Page 23: REMEDIAL DESIGN TREATABILITY STUDY REPORT

3.0 Recommendations

Three treatability studies or evaluations were performed during groundwater remediationdesign activities for the Ace Services site, Colby. Kansas. The primary objective of thetreatability studies was to evaluate the performance of the various treatment processes.Selection of the recommended treatment method was based on performance of the treatmenttechnology including consideration of the anticipated chemistry of the influent and end useof the effluent.

Remedial design sampling activities concluded that the current size of the hexavalentchromium plume is relatively large. Groundwater modeling efforts estimated that effectivecapture of the plume could be attained by pumping from six extraction well nests consistingof a total of twelve extraction wells. The influent pumping rate is estimated to initially beapproximately 690 gallons per minute at an initial concentration of approximately 650 ug'Lhexavalent chromium.

Results of the electrochemical process treatability study indicate that removal ofchromium to effluent discharge requirements can be achieved by electrochemical processes.However, electrochemical processes are inefficient at influent concentrations less than 1.000ug L and are design dependent on influent rate. Also, effluent from electrochemicalprocesses may not be appropriate as potable water. Elevated total dissolved solids and ironconcentrations can be expected in electrochemical treatment effluent. Therefore, use of anelectrochemical treatment process as the treatment technology for the groundwater treatmentsystem was dropped from consideration.

In-situ bioremediation was evaluated for application as a remedial option at the site. Itis proposed that in-situ bioremediation treatment be dropped from consideration because ofimplementability, cost, and beneficial use concerns. As discussed in Section 2.2, use of in-situ bioremediation at the Ace Services site, is not technically implementable because thewater table is over 100 feet below grade, the contaminated thickness of the aquifer is over130 feet thick, and the areal extent of the plume is relatively large (5,200 feet by 1,400 feet).In-situ groundwater treated by the in-situ bioremediation method could remain in ananaerobic state and would release hydrogen sulfide and methane for an unknown period oftime. Groundwater in this geochemical state would not be potable during either the remedialaction or for a time after completion of the remedial action. Cost requirements to overcomethe technical challenges would be excessive compared to other treatment methods (i.e., ionexchange). Also, groundwater in an anaerobic condition would not be treatable by other

Trcalahiln> Slud\ Report 46118 127-02Ace Services Sue 3-1

Page 24: REMEDIAL DESIGN TREATABILITY STUDY REPORT

treatment methods, (i.e.. single-phase ion exchange). Single-phase ion exchange treatmentis the currently proposed treatment method. Treatment of the anaerobic groundwater forchromium would require a more complex treatment system.

Results of the ion exchange processes treatability study indicate that removal ofhexavalent chromium to effluent discharge requirements can be achieved in the mosteffective and cost efficient manner by ion exchange processes. Ion exchange processes areappropriate for treating large influent rates at relatively low concentrations of contaminants.Ion exchange is also a common treatment process for treating raw water at drinking watertreatment plants. Single-phase ion exchange treatment using ResinTech, Inc. resin No. SBG2is recommended as the optimal treatment process and resin for treating extractedgroundwater at the Ace Services site. The resin was found to have the highest chromiumholding capacity of the resins tested. Also, resin SBG2 complies with Food and DrugAdministration (FI)A) regulations for potable water applications.

Trcatabihl) Slud> Report 46118127-02Ace Services Site 3-2

Page 25: REMEDIAL DESIGN TREATABILITY STUDY REPORT

4.0 Bibliography

BVSPC 1999. Remedial Design Treatabilily Study Work Plan, Ace Services Site, preparedfor USIiPA Region VII, September 30, 1999.

BVSPC 2000, Addendum No. I Ion Exchange Remedial Design Treatahility Study WorkPlan. Ace Services Site, prepared for USEPA Region VII . August 22, 2000.

RTDF 2000, Remedial Technologies Development Form Web Site. Permeable ReactiveBarriers: Technical Documents: 100D Area Handford Site, Washington.

Sandifur. Craig 2000, Regenesis, Inc., San Clemente. California, in personal communicationto Gary Felkner. BVSPC. October 4, 2000.

Warner, Scott 2000, Geomatrix Consultants. Inc.. Oakland, California, in personalcommunication to Gary Felkner, BVSPC, September 22. 2000.

USFPA 1998, Microbial Precipitation of Dissolved Metals Using Molasses, (jround WaterCurrents, No. 30, December 1998.

1 Testability Slud> Report 46118 127-02Ace Services Site 4- 1

Page 26: REMEDIAL DESIGN TREATABILITY STUDY REPORT
Page 27: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Appendix AElectrochemical Treatability Study Report

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Page 29: REMEDIAL DESIGN TREATABILITY STUDY REPORT

DEC-07-99 1 0 : 1 2 «rtt

O F 1 3 607565330S P . 02

November 2

Andco Environmental Pnxeues, Inc.595 Commerce urive,Buffalo. New York 14228-2380Tel: (716) 691-2100 • Fas (716) 691-2880

. 1999

iltege Park BoulevardPaf. Kansas 662II

Gary L. Felkner

TreaUbility Stady Report oa CkroaM Removal fromGroaadwaUr at the AM Strvfesa Stte (Coiby, Kauas)AadcofffSMSlftJ

Dear jary:

OnOtober 14, 1999, fifteen (IS) Mitef sample* of chrome contaminated groundwater were received at ourAmta rst. New York facility. All fifteen samptea wot composited in a clean, presterilized container,bnmc iiately following, the composted sample was refrigerated. Due to problems with our electrochemicalcell lower supply, the treatabJIity study was not performed until November IS. 1999. The newelecti whemical cell power supply was properly calibrated and tested prior to bench scale testing.

Befoi s proceeding, an idcndfication number was assigned for the sample and some initial parameters weremean red. Below, I have lilted this preliminary data, along with a description of the (composited)grourt {water sample.

PH ObservattonsAC£-0

UntreatedWOjiS damr,M>scttleable

Know ing conditions prior to treatment is essential when considering electrical requirements and the order ofunit operations such as pH adjustment Conductivity data is used when choosing power supplies and

also fi r calculating operating costs related to iron generation.

Engineered Environmental Sohtfon* from Concept to Completion

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OFi3 6075653303 P. 03

Befbiestudy

f

Black ft VestehNovember 29,1999

[ any treatability tests, objectives of the project were established. From the objectives, the1 to accurately and efficiently determine the best method for removing hexavaleni/UXal

[from your clients groundwatcr. For thU project, the following goals were identified.

1.2.3.4.

5.6.

The effluent hexavalem chrome concentration will be less than 12 pf/LThe effluent for total chrome to be UN than 100 g/LMake Ipk or no contribution to TDS.Evaluate linglt stige iron coprecipttation (proprietary) electrochemical process as a meansto remove chrome efficiently.Minimize chemical and power consumption.Perform a confirmation test to prove that the proposed system will consistently reducechrome.

the actual ireambilHy study was done, the untreated chrome contaminated groundwater sample wuanalysis. Below are the results from the tab. From this data, it can be concluded that all of the

that is present is hexavalent chrome (Cr**).

H(Ui

mptaf

CE-Otreated)

Cr"

2^10

Total Cr(MfL)

2410

total Fe(|if/L)

410

i HardBcea(pp»a*C*COi)

220

Conductivity

TOO

. I O ,1 *.* . . f

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DEC-0T-99 1 0 : 1 3 f>n M C N « M « R « . S OF 1 3 6075653383

BlackAVeatchNovember 29,1999

Pagt3

fcoprec

Proprietor EWctrocW, •teal

Iron ^precipitation can be demonstrated in the laboratory using an electrochemical cell to generate freeferrois Ions. Iron introduced without corresponding sulfo (as ferrous suHtte) or chloride (ferric chloride)ions u more efficient and cost effective at removing heavy metals from aqueous streams. By eliminatingcornplexing anions, tower heavy metal residuals an obtained and lass sludge is formed than when ferrous orferria salts are used

Thepowcplate

toctrochemical cell contains steel plates separated by a small gap through which water flows. A DCsupply U connected between the cell's two end electrodes. When a potential is applied across the

the following reaction takes place:Anode (oxidation):

Cathode (reduction):

During i__, j.JI —

the reaction, the ferrous ions (Fe*J) which dissolve from the anode combine with the hydroxide ionsprodi Bed at the cathode to give an iron hydroxide precipitate. The active surface of ferrous hydroxide canadsoc i a number of heavy metals from the wastewater passing through die cell. After pH adjustment toiron*! point of minimum solubility (pH - 1.5-9.0) a small amount of polymer is added to aid coagulationand i tiling.

The r tethod of electrochemical iron addition has several advantages over using iron salts such as ferroussulfat i or ferric chloride. Some of these advantage* art as follows:

-Since no counter (competing) anions are introduced, the electrochemical technology ismore efficient at adsorbing negatively charged contaminants. These counter anions foundin the iron sahs era SCX* (ferrous suHata) and CC (ferric chloride).

-Electrochcmicalry generated ferrous tarts are more active and better adsorbents. Thisresults in lower sludge production than if iron sahs were used. In other words, it generallytakes a higher concentration of iron atf ferrous sulfata to achieve the same results as theelectrochemical iron treatment ~

-Iron salts will significantly increase the Total Disserved Solids (IDS) concentration in1 your effluent. Sulfate and chloride an responsible for both die TDS increase and

reduced efficiency.

-Contaminants present in industrial grade salts end up in either the effluent or sludge cake.

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ia : iA «n ricN«n«R«.s OFIS 6075653503 P. 03

Black AVeetchNovember 29.1999

Pt|t4

i-Iron salts cause pH to dpp and necessitate larfe imounU of base (caustic or lime) toachieve the proper final f H. Since Andco's proceu simultaneously generatecstrolchkxnetric amounts pf iron and hydroxyl ions, chemical consumption costs arereduced Operating costs for chemical system* are always higher than for Andco'selectrochemical process.;

-Andco's electrochemical iron dosage is easier to control (just turn a dial) whilechemical treatment systems are difficult to operate when flow rates and contaminantloads fluctuate.

-Iron salts are classified as hazardous chemicals and can be dangerous to handle whileelectrochemically generated iron utilizes steel plates which present no known heehhhazard.

is preferred mainly because hydroxyl ions are generated along with the iron ions. Very littlet results. Thus, the need for pH adjustment chemicals are minimized.

cgcnjleal TrMtmeat for H cuvileat Chi

HexaValent chromium treatment usually relies on chemical reduction to convert highly toxic and soluble: chromium to die less toxic and virtually insoluble trivaknt form. The most efficient and cost

i oiethod of chromium ivductta is u use iimiofUM Reaction stoichiometry isI over the broad pH range of 2-10, Most chromium contaminated water is widiin that pH range.

I to other chromium reduction technologies, iron based chromium treatment requires no initial pHi step. Many methods of chromium reduction are available, but the preferred one is to use

elactrJKhemically generated Fe*2 ion to convert Cr* to Cr*J while being oxidized to Fe*1. Due to theoxidapon-reductkM) potential relationship between ferrous iron and hexavalent chromium, near

oxidation of iron and reduction of chromium occur as ferrous ions enter sohnion in theI cell. The overall reaction is as follows;

CrfV 4HaO Cr*J lOrf

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ufc .c-M7-9S» i e : i «* ftn O F 1 3 6075653303 P. 06

Black ft VeitchNovember 29,1999

PageS

On November 18*. 1999, the composited groundwater sample (0ACE-0) was removed from the refrigeratorand brought to room temperature. The untreated sample was subjected to several standard electrochemicaltreanjient tests. After placing a known amount of the contaminated water in a suitable beaker, electrodeswerewdded and a specific amount of ferrous iron was generated in this mint-cell. Faraday's Law was usedto determine the generation time for the specific sixsd sample at a controlled amperage. Since a very smallamount of gas was formed during operation of the cell, a five minute degassing period was allowed. Forproper clarification, ft is important that all gas bubbles be dissipated.

The leaning pH was 731 and consumption of hydroxyl ions through precipitation of chromium hydroxideand h pirous iron did not necessitate a prs-electrochemical pH adjustment

After electrochemical iron addition, the pH needed to be adjusted. When pH adjustment was implemented.sodium hydroxide was introduced to achieve die desired pH for clarification and precipitation. This finalpH wju based on iron's point of minimum solubility in relation to the treatment objective* of this study.

In sofae cases, once pH stabilization was confirmed, ari>anionic polymer (Andco 3640) was added to assistfloe brmation and clarification. By adding only a small amount (S ppm by weight), an excellent, coarse,fast settling, hydrous iron oxide floe was achieved.' After settling, samples*ACE-3 and ACE-6 (anddupliates) were fihered through Whsttnan 040 (I micnSn) filter paper. Through past experience, we havefour* mis paper accurately simulates Andco's multi-media filtration.

All19*.

a rnple* listed in the report were sent to Stone Testing Lab*, Inc. (Buffalo, New York) on November999. All chromium, iron, and IDS analyses watt done according 10 procedures set forth in Mfihfidl

AneJv«es of WitPJ «rf WtMl EPA-600/4-79-020, March 1983. Results were receivedon N<vember 24*. 1999.Real fe '

Sample* E/CFer cone.! (ppm)

PolymerCone.(ppm)

Sample FkaalpH Cr" Total Fc TDSinhered * (iq I/L) Chrome (jig

(uft/L)/I) (ppm)

AGB4 731

252525SOSOso2f50

005005*5

NoYesYesNoYesYesYMYes

1,66

8.711.65

19

24

2,210

29588

<2f192I2S

8.61

480

4.95011033

6.70029013

29

590608608620890645S73633

?—.J—————————4-1 O.l._»l——•-

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DCC-07-99 10:15 «n MCN«M«R«.S OFIS 6075653303 P . 07

Black ft VeatehNovember 29,1999

Page 6

Note*:-ACE-7 is a duplicate sample of ACE-3. ACM is a dupKcate of ACE-6.

-The samples mat did not have filtration or polymer addition(ACE-1 and ACE-4) were allowed to settle for 15 minutes. Theabove results represent the decanted water. Considering theabsence of polymer, the solids settled extremely slow, resulting ina high solids concentration in the decant. It is interesting to notethat even with high chrome residuals, the majority of thehexavaknt chrome was converted to bivalent in both i

-The samples with filtration and no polymer addition (ACE-2 and ACM) also settled extremely1 slow. Due to the "pin" size of the floe of both .samples, the filter paper became plugged causing1 filtration to last significantly longer as compared to the samples with polymer.

Once again, the data found in the above table shows that all of the chromium present is hexavaknt. Thedata i bo supports that the Andco process can reduce (he chromium level from approximately 2 ppm for thecomp wited sample to below the 12 ppb Cr* and 10Q ppb total chrome required effluent limits. Theoptiir urn electrochemical iron treatment level is 25 ppm wid» die use of polymer to aid in floe formation endmulrt media filtration. The addition of dw higher iron concentration (50 ppm) did not effect the results,howe rtr, h did further enhance solids formation fcr a faster settling floe.

In iu nmary. rite simple electrochemical process uses" Iron generation for chromium reduction and as aof highly adsorbent hydrous iron oxide. Following chromium reduction, pH adjustment was used to

precipitation of iron and chromium and promote formation of a chromium containing hydrousixide complex precipitate. Adsorption and coprecipitation enable the prouueed system to reduce

maxii lue

chrof him tntions below analytical detection limits, A small amount of porvmer flocculentiffeci very produced fast settling, coarse, hydrous iron oxide floes. Multi-media filtration, a final polishingstep, i recommended to remove residual suspended solids, and achieve die system's best performance.

Than! you for giving Andco the opportunity to work oh mis project. I am confident diet die proposedtyster i will meet your removal objectives and be both easy and economical to operate. If I can be of anyadditi mal assistance, pleeeo call me at (716) 691-2100.

Page 35: REMEDIAL DESIGN TREATABILITY STUDY REPORT

. S OF 13

»

6075653303 P . 08

Black &VMtchNovember 29,1999

Page?

ANDCO ENVIRONMENTAL PROCESSES, INC

Project Manageri

BJS/di

1

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-w r - 1 * * i k) : i 6 on ncNariARtt.s OF i 328 '99 0<

6875653303 P. 89

P. 5

Page 37: REMEDIAL DESIGN TREATABILITY STUDY REPORT

BLACK & VEATCH6601 College Boulevard Black & Vaatch Special Project* Corp.Overland Park. Kansas 66?11 USA

Tel (913)4582900

USEPA BVSPC Project 46118.127Ace Services Site BVSPC File*^r4-

December 13, 1999

Mr. Brian SeifertAndco Environmental Processes415 Commerce DriveAmherst, New York 14228

Subject: Ace Services SiteTreatability StudyAndco I99BS101

Dear Mr. Seifert:

Black & Veatch Special Projects Corp. (BVSPC), received the draft reportdated November 29, 1999 for the above referenced treatability study. Wehave reviewed the draft report and have provided comments below. Pleaserevise the report to include the requested information.

1) Discuss how the delay in time from when the unpreserved sampleswere received versus when the treatability study was performed hasaffected the treatability study results.

2) Please describe the approximate quantity and concentration ofsodium hydroxide that was added after the iron addition to adjustthe pH to 8.5.

3) Please provide an estimate of sludge production as requested inthe treatability study scope of work. The estimate should includethe following: the solids yield (difference in the weight offilter paper prior to and after filtration) for different tests,and an evaluation/discussion of additional sludge generation byiron addition alone versus iron and polymer addition.

tk« imagine-build company-

Page 38: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Page 2

Mr. Brian Seifert BVSPC Project 46118.127December 13, 1999

4) Please discuss if the sodium hydroxide and the anionic polymer(Andco 3640), which was used as a flocculent, are suitable for usein potable water supplies.

Please provide a final report addressing our comments by January 7,2000. Please call me at (913)458-6583 if you have any questions.

Gary L. FelknerSite Manager

GLF

cc: Marshall Claxton, BVSPCMike Boehler, BVSPCFile

Page 39: REMEDIAL DESIGN TREATABILITY STUDY REPORT

10.1-1 ouai

ft ll#Awioo E«virwmt«*al ProctMM fee

A«bo«, NY 14111

To: Gary Fdkno, Black and Vealch F«c C913)45«-9391

From: Brian I. Seifiot 12/13/99

Ropooiclo QnectiODfianDecaiiberPaOM: 213,1999 Fax (Aodoo«99BSl01)

CC:

OUgmt XFcr

+M**m

ahoukJ hMwnocketonttM • a^^L^^aa ^ ^^^^<V « p ^ ^ ^Bk\ •aV^a> M»^i fpwi • vnfli oDnovni oi&m m9

i «o V:"tr^y pMtaiMd on ADO mLto 1000 mL • 5%

zzi^wir* »M-~r-*^^ *"•--'•*-•• -•••-.-»••-«•. • | "^TTjTir^j'u'ii^i,TfrtVir-M*-? ^fTycXi^ix. * ' . ' - *i*"",'' , ,i , v *' • ••'• '•'• '~* :.'.'. , - »——»-—».^««««*»w»^»**^"~iir»* ''•' '••'^7.' ."•; ; r , * .; ;' « ' ' « ~t « ^^•i'ikisr'HzBTIir.^fBrjf."1'^^-' ' * - *•^_JL—j*.-".'..."' *' - " *• - *> *w5i?!25*r?s-"rEEE-i"jsf!r«^— ***- • ' * •

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<pa ipuiq 0tu«> V^n •* taM s) udd

Page 41: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Appendix BIon Exchange Treatability Study Report

Page 42: REMEDIAL DESIGN TREATABILITY STUDY REPORT
Page 43: REMEDIAL DESIGN TREATABILITY STUDY REPORT

TREATABILITY STUDY - BENCH-SCALE

FINAL REPORT

REMEDIAL DESIGN

ACE SERVICES SITECOLBY, KANSAS

November 17, 2000

Submitted to: Submitted by:

Black & Veatch Special Projects Corp. SAMCO Technologies, Inc.Overland Park, K.S 415 Bryant St.Project No.: 46118 P.O. Box 236

North Tonawanda, NY 14120Telephone: (716) 743-9000Contact: Jack Wilcox

Page 44: REMEDIAL DESIGN TREATABILITY STUDY REPORT

CONTENTS

U) FNTRODUCTION................................................................................................................................!

2.0 TECHNICAL APPROACH................................................................................................................2

3.0 BENCH-SCALE TESTING RESULTS .............................................................................................4

3.1 INITIAL TESTING- 10 ML BURETS .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4311 Equipment 4312 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 1 3 Results . . . . . . . . . .......................... . . . . . . . . . . . . . . . . . . . . . . . . 6

3.2 ADDITIONAL TESTING - 25 ML BURETS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7321 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2 2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2 3 Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.3 DiscrssioN .......................................................................................................................................94.0 CONCLUSIONS AND RECOMMENDATIONS............................................................................ 11

APPENDICES

APPENDIX A - MANUFACTURER'S DATA SHEETS FOR SELECTED RESINS

APPENDIX B - ANALYTICAL RESULTS: 10 ML BURETS

APPENDIX C- ANALYTICAL RESULTS: 25 ML BURETS

Page 45: REMEDIAL DESIGN TREATABILITY STUDY REPORT

1.0 Introduction

Black & Veatch Special Projects Corp. (BVSPC) is performing remedial services at theAce Services Site in Colby, KS for the U.S. EPA - Region VII. These services includethe construction of a groundwater treatment facility. The facility is to remove hexavalentchromium to less than 17 micrograms per liter, and total chromium to less than 100micrograms per liter. The influent concentration is expected to range from 200 to 1000micrograms per liter hexavalent chromium, at a flow rate of 800-900 gallons per minute.

The treatability study is to include two phases, with Phase I consisting of bench-scalestudies and Phase 2 consisting of pilot-scale studies. Phase 2 may or may not beperformed based upon the results of Phase I. This document contains the results of PhaseI of the treatability study as performed by SAMCO Technologies, Inc.

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2.0 Technical Approach

SAMCO Technologies. Inc. evaluated which types of resin may be suitable to meet thespecified effluent criteria. The evaluation indicated that it was likely strong base anion(SBA) exchange resins would be the only resin that could be utilized alone to meet theeffluent criteria.

Since SB A resin is the only resin type capable of meeting the effluent requirements forhexavalent chromium, it will need to be part of the treatment system. Residualhexavalent chromium left behind after regeneration will most likely prevent SBA resinfrom meeting the effluent criteria if used on a regenerable basis. However, it may beadvantageous to use a weak base anion (WBA) resin, on a regenerable basis, prior to theSBA resin as a roughing ion exchanger to reduce the frequency of SBA change-outs. If aWBA resin is used, this may necessitate the use of a strong acid cation (SAC) resin toremove hardness and iron, and prevent fouling of the WBA resin. Also, due to totalchromium requirements, an SAC resin may be required to remove trivalent chromium.

In accordance with the evaluation described above, the treatability study was focused onfinding the best resins to use assuming that one of the following three systems is utilized:

• A single-bed DI system using an SBA exchange resin on a "throw away"basis.

• A two-bed DI system consisting of a regenerable SAC resin followed by anSBA resin used on a "throw-away" basis. The SAC resin would be utilized, ifnecessary, to remove trivalent chromium.

• A three-bed DI system using a regenerable WBA exchange resin to removethe majority of the hexavalent chromium, followed by an SBA exchange resinagain used on a "throw away" basis. The two anion exchange resins would bepreceded by an SAC resin used to pretreat the waste stream and to removetrivalent chromium.

The goals of the bench-scale treatability study were as follows:

1) Determining the most feasible SBA resin for this application (from a treatmentperspective).

2) Determining whether or not the use of a WBA resin prior to SBA resin wouldbe beneficial, and, if so, determining the most feasible WBA resin for thisapplication.

3) Determining whether or not an SAC resin is necessary. An SAC resin wouldbe necessary for pretreatment if a WBA resin is used, or for trivalentchromium removal if SBA resins are not capable of bringing the totalchromium level below effluent requirements.

Page 47: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Three SBA exchange resins were tested during bench-scale testing along with two WBAexchange resins. Testing was performed on all five resins to determine the maximumlevel of treatment achievable and the capacity of each resin. SAC resins were not testeddue to the fact that it was not known whether or not they would be a necessary part of thetreatment system. If bench-scale testing were to indicate that SAC resin is indeednecessary, further bench-scale and/or pilot scale testing could be performed which wouldinclude SAC resin testing.

Based upon the results of bench-scale testing, contained in Section 3.0, SAMCOTechnologies has made conclusions and recommendations regarding the pilot and full-scale treatment processes. These conclusions and recommendations are contained inSection 4.0.

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3.0 Bench-Scale Testing Results

Bench-scale testing has been performed to identify resins for use in the pilot study and/orfull-scale system. Five resins, three SBA resins and two WBA resins, were tested duringbench-scale testing in accordance with the procedures given in Sections 3.1.2 and 3.2.2.

In bench-scale testing, five 10-mL burets filled with 10 mL of resin each were initiallyused as resin columns. The flow rate utilized during testing for all five resins wasapproximately 5.3 mL/min. which is equivalent to a service flow rate of 4 gpm/ft3.Performance calculations, using the anticipated hexavalent chromium concentration ofthe influent groundwater sample, showed the projected capacity of the WBA and SBAresins to be 30,000 gal/ft3 and 20,000 gal/ft3, respectively. According to theseprojections. 40.104 mL of groundwater would exhaust a 10 mL column of WBA resin,and 26,736 mL of groundwater would exhaust a 10 mL column of SBA resin.

During bench-scale testing, a point was reached at which the flow rate through the resincolumns slowed, and the flow rate of 5.3 mL/min could no longer be achieved using the10 mL burets. No definite conclusion could be drawn as to why this occurred, but thesmall diameter of the burets was .believed to be a major contributing factor. At this pointin the testing, the two WBA resins had already been exhausted, and due to the lowcapacity seen from testing, the WBA resin testing was considered concluded. Testing forthe three SBA resins was then restarted using 25-mL burets filled with 10 mL of resineach.

3.1 Initial Testing - 10 mL Burets

3.1.1 EquipmentThe equipment for the initial bench-scale testing consisted of five 10-mL burets. Threeof these burets were filled with 10 mL of SBA resin, and two were filled with 10 mL ofWBA resin. The three SBA resins utilized were SBG-1 and SBG-2, which aremanufactured by ResinTech, and A-400, which is manufactured by Purolite. The twoWBA resins utilized were WBMP-C1, manufactured by ResinTech, and A-103,manufactured by Purolite. The manufacturer's data sheets for these resins are included inAppendix A. The testing equipment also included a reservoir for the influentgroundwater sample, to allow for the sample to be fed by gravity through the resincolumns, and a cartridge filter prior to the resin columns to protect the resin beds fromsuspended solids.

Page 49: REMEDIAL DESIGN TREATABILITY STUDY REPORT

3.1.2 ProcedureGroundwater samples for testing were received by SAMCO Technologies in ten 15-galcontainers. A composite of these samples was performed in the supply reservoir prior toany testing. An influent groundwater sample was sent to a laboratory for analysis for theconstituents listed in Table I.

Table 1 - List of Analytes

List of analytes for initial influent testing:hexavalent chromium, total chromium, calcium, magnesium, sodium.potassium, barium, iron, manganese, magnesium, aluminum, ammonium.

| strontium, bicarbonate, carbonate, chlorides, sulfate. silica, nitrate, nitrite.• phosphate, sulfide, fluoride, total carbon, organic carbon, alkalinity,' conductivity, turbidity, TDS, and TSS

A duplicate influent sample was tested for total and hexavalent chromium.

For each resin tested, a 500-mL sample was first treated to determine the maximum levelof treatment achievable. The sample volume of 500-mL was chosen because this is theminimum amount necessary to perform analyses for hexavalent and total chromium.

For the purpose of performance projections, the SB A resins were considered exhaustedwhen the effluent hexavalent chromium concentration exceeded 15 micrograms per literor the effluent total chromium concentration exceeded 90 micrograms per liter. In thecase of the WB A resins, performance projections for capacity were performed based uponthe predicted level of treatment achievable.

For each resin, six samples of 25% of the projected exhaustion volume were to beconsecutively run through the resin column at the recommended flow rate. At this point,a volume of 150% of the volume projected as necessary to exhaust the column wouldhave been treated, and the resin column should be exhausted. Consecutive sample runswere performed without waiting for analytical results in an effort to conserve time.However, as mentioned above, prior to the completion of testing the flow rate through theresin columns slowed considerably, and the desired flow rate of 5.3 mL/min was nolonger achievable. At this point, testing using the 10-mL burets was terminated. Sinceanalytical results showed that the WBA resins were exhausted, testing for these resinswas considered complete, but testing for the SBA resins was restarted using 25-mLburets. Analytical results for the testing performed using the 10-mL burets are containedin Section 3.1.3.

Page 50: REMEDIAL DESIGN TREATABILITY STUDY REPORT

PretreatmentThe groundwater samples were pretreated using a cartridge filter to protect the resin bedsin case any suspended solids were present.

Treatment and SamplingThe following procedure was followed for raw water analytical testing:

1) A 5000-mL sample and a 500-mL influent sample were taken and sent foranalysis. The 5000-mL sample was tested for the complete analyte list givenat the beginning of this section (Section 3.1.2). The 500-mL sample wastested for total and hexavalent chromium.

2) The pH and temperature of the samples (before preservative addition) wererecorded.

For each of the five resins tested, the following procedure was followed:

1) A 10-mL buret was filled with 10 mL of resin.2) The flow rate through the buret was adjusted to 5.3 mL/min (+/- 0.5).3) During the flow rate adjustment, at least two bed volumes of water were

passed through the resin column.4) A 500-mL effluent sample was taken from the resin column.5) The pH and temperature of the effluent sample were recorded, and the sample

was sent to be analyzed for hexavalent and total chromium.6) Steps 4 through 7 were to be repeated six additional times after allowing a

volume of approx. 25% of the volume projected exhausting volume to passthrough the column each time. Due to the decreased flow rate seen from thecolumns, the testing was terminated prematurely after obtaining the resultsshown in Table 2.

7) Based upon the analytical results, the approximate capacity of each resin wascalculated.

3.1.3 ResultsResults of the initial bench-scale testing, performed using 10-mL burets, are contained inAppendix B, and summarized in Table 2. These results are discussed in Section 3.3along with the results obtained from additional testing performed using 25-mL burets.

Page 51: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Table 2 - Results of Initial Testing

RESIN

...

WBMP(WBA)""

A-103(WBA)"

"

SBG-KSBA)"

"

SBG-2(SBA)••

"A-400(SBA)

-

Sampl* *

Influent 1Influent 2"

WBMP 11

TotalChromium

IMS"-)

500590

<5 0WBMP*2I 341WBMP »3

A. 103 f 1A- 103*2A-103»3

SBG-1 *1SBG-1 *2SBG-1 f3SBG-1 *4

SBG-2 *1SBG-2*2SBG-2 §3

A-400 *1A-400 »2A- 400 *3A-400 f 4

630

<5 0552580

< 5 0<5 0<5 0<5 0

<5 0<5 0<50

<50<50< 5 0<50

HexavalentChromium

(»9'L)

300<25 0

<25 0261549

<25 0537550

<25 0<25 0<25 0<25 0

<25 0<25 0 i<25 0 i

<25 0<25 0<25 0<25 0 '

pH

7 47 4

3 67 37 7

8 07.97 7

7 17 87 87 7

7 17 97 8

6 28 07 77 5

Tempt°C)

1 1i 1 1

1 11312

1 113

• 12

11131312

1 1

! 1*1 12

11i 13, 12

12

VolumeTreated*

(mL)

00

010,02*20 052

010.02620 052

0668413.36820 052

06.68413.368

06.68413 36820.052

• volume treated represents the total volume passed through the column prior tocatching the sample, all sample volumes are given »/• 200 ml** Influent 2 is a duplicate of Influent 1

3.2 Additional Testing - 25 mL Burets

3.2.1 EquipmentThe equipment for bench-scale testing consisted of three 25-mL burets, each filled with aresin to be tested. Only the three SBA resins were used for the additional testing. Thetesting equipment also included a reservoir for the influent groundwater sample to allowfor the sample to be fed by gravity through the resin columns, and a cartridge filter priorto the resin columns to protect the resin beds from suspended solids.

3.2.2 ProcedureThe procedure utilized for additional testing is virtually identical to the procedure usedfor the initial testing, with the exception that 25-mL burets were used as sample columnsas opposed to 10-mL burets. Also, since the capacity of the WBA resins was alreadydetermined from the initial testing, only the three SBA resins were used for additionaltesting.

Page 52: REMEDIAL DESIGN TREATABILITY STUDY REPORT

After performing the additional testing, an additional influent sample was taken due tothe discrepancy between the analytical results for the two initial influent samples.Analytical results for the testing performed using the 25-mL burets are contained inSection 3.2.3.

PretreatmentThe groundwater samples were pretreated using a cartridge filter to protect the resin bedsin case any suspended solids were present.

Treatment and SamplingFor each of the three resins tested, the following procedure was followed:

1) A 25-mL buret was filled with 10 mL of resin.2) The flow rate through the buret was adjusted to 5.3 mL/min (+/- 0.5).3) During the flow rate adjustment, at least two bed volumes of water were

passed through the resin column.4) A 500-mL effluent sample was taken from the resin column.5) The pH and temperature of the effluent sample were recorded, and the sample

was sent to be analyzed for hexavalent and total chromium.6) Steps 4 through 7 were repeated six additional times after allowing a volume

of approx. 25% of the volume projected as necessary to exhaust the bed topass through the column each time.

7) Based upon the analytical results, the approximate capacity of each resin wascalculated.

Due to the discrepancy in the analytical results obtained for the two influent samplestaken in the initial testing, a third influent sample was taken and tested according to thefollowing procedure:

1) A 500-mL influent sample was taken.2) The pH and temperature of the influent sample were recorded, and the sample

was sent to be analyzed for hexavalent and total chromium.

3.2.3 ResultsResults of the additional bench-scale testing, performed using 25-mL burets, arecontained in Appendix C, and summarized in Table 3. These results are discussed inSection 3.3 along with the results obtained from the initial testing performed using 10-mLburets.

Page 53: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Table 3 - Results of Additional Testing

RESIN

SBG-I(SBA)•"""--

SBG-2(SBA)•"---•*

A-400<SBA)•"•-•-™

Sample §

SBG-1 §25-1SBG-1 f25-2SBG-1 §25-3SBG-1 §25-4SBG-1 §25-5SBG-1 §25-6SBG-1 f25-7

SBG-2 f25-1SBG-2 §25-2SBG-2 t25-3SBG-2 §25-4SBG-2 §25-5SBG-2 §25-6SBG-2 §25-7

A-400t25-1A-400 §25-2A-400 §25-3A -400 §2 5-4A-400 §25-4A-400 §2 5-6A-400 §25-7

A-400 §25-78"

Influent 3

Total HaxavalentChromium Chromium

(nS/L) (ng/L)

<50 <250<50 <250

14 <25035 <2S.O66 6474 70128 122

,

<5.0 | <250<5 0 : <25 0<5 0 <25 0<50 <25010 <25015 <25036 <2S.O

<50 <250<50 <250<50 <250<50 <250120 119149 242303 I 288280 j 284

i690.0 : 698 0

pH

6979797.9797979

6777797979797.9

697980808.0797979

74

Tamp<°C)

14141312131212

14141313131212

1414131213121212

12

VolumaTreated*

<mL)

06.68413.36820.05226.73633.42040.104

06.68413.36820.05226.73633.42040,104

06.68413.36820.05226,73633.42040.10440.104

0

* volume treated represents the total volume passed through the column pnor to catching thesample; all sample volumes are given »/- 200 mL~ sample A-400 §25-7B is a duplicate of sample A-400 §25-7

3.3 DiscussionIn evaluating whether or not a resin column has been exhausted, in order to beconservative and considering that the detection limit of hexavalent chromium (25 ug/L) isabove the effluent requirement (17 ug/L), the SBA resins columns were consideredexhausted when the total chromium concentration exceeded 17 ug/L.

Since the WBA resins would be used to reduce hexavalent chromium loadings seen bythe SBA resins, and thus have no strict effluent requirement, the point at which the WBAresin should be considered exhausted is more subjective. If the use of WBA resin is to beseen as feasible, the resin should be capable of achieving a reasonable level of treatmentfor an extended period of time. As seen from the results in Table 2, the initial samplestaken from the WBA resins met the effluent requirements, but the very next samplesshow large amounts of chromium breakthrough rather than a reasonable level oftreatment. Therefore, the WBA resins were considered exhausted at that point.As seen from the bench-scale testing results shown in Tables 2 and 3, the capacities of theresins tested, expressed as volume of water treatable per volume of resin, are as follows:

Page 54: REMEDIAL DESIGN TREATABILITY STUDY REPORT

WBA Resins (based upon testing using 10-mL burets)WBMP-C1: < 10.026 mL per 10 mL OR <7500 gal/ft'A-103: < 10,026 mL per 10 mL OR <500 gal/ft3

SBA Resins (based upon testing using 25-mL burets)SBG-1: 13.368-20.052 mL per 10 mL OR 10,000 - 15.000 gal/ft'SBG-2: 33.420-40,104 mL per 10 mL OR 25.000 - 30,000 gal/ft'A-400: 20.052 - 26,736 mL per 10 mL OR 15,000 - 20,000 gal/ft'

Assuming that the average influent total chromium concentration was 600 ug/L, basedupon the influent results, this means that the holding capacities of the resins, expressed asmass of chromium per volume of resin, are as follows:

WBA Resins (based upon testing using 10-mL burets)WBMP-C1: <17.0g/ft3

A-103: <17.0g/ft3

SBA Resins (based upon testing using 25-mL burets)SBG-1: 22.7-34.1 g/ft3

SBG-2: 56.8-68.1 g/ft3

A-400: 34.1 -45.4 g/ft-

As seen in Tables 2 and 3, conflicting analytical results were obtained for hexavalentchromium levels in the influent. Samples Influent 1, Influent 2, and Influent 3 areinconsistent. Separate 250-mL sample bottles were used for hexavalent and totalchromium for each sample due to the fact that preservative was necessary for the totalchromium samples but not the hexavalent samples. The hexavalent sample for Influent 2,in order to verify the analytical results for hexavalent chromium, was also analyzed fortotal chromium. Both hexavalent and total chromium analyses showed levels below thedetection limit. This result is unreasonable, and it is therefore concluded that theanalytical result for hexavalent chromium in the Influent 2 sample is not a valid result.

The difference between the hexavalent chromium results for Influent 1 and Influent 3.although less drastic, is also quite significant. In order to determine the respectiveamounts of hexavalent and total chromium present in the groundwater sample moreaccurately, additional analyses would be required. However, numerous analytical resultsobtained for effluent samples taken from the various resin columns show that the SBAresins are capable of removing the majority of the total chromium, which suggests thatthe majority of the chromium is in the hexavalent form. Therefore, it is reasonable tomake the conservative assumption, when considering the hexavalent chromiumrequirement, that all of the chromium present is in the hexavalent form.

10

Page 55: REMEDIAL DESIGN TREATABILITY STUDY REPORT

4.0 Conclusions and Recommendations

In Section 2.0, the three goals of the bench-scale treatability study were listed. Thesethree goals were accomplished during bench-scale testing, and the findings are asfollows:

1) SBG-2 is the most feasible SBA resin.The most feasible SBA resin for this application (from a treatment perspective)out of those tested, was determined to be SBG-2. as seen from the results in Table2. SBG-2 was demonstrated to have the highest capacity among the SBA resinstested, capable of treating 25,000 to 30,000 gallons of groundwater per cubic footof resin.

2) The use of WBA resin would not be beneficial.It was determined that the use of a WBA resin prior to SBA resin would not bebeneficial due to the poor treatment achieved using the two WBA resins tested, asseen from the results in Table 2. If a regenerable resin is to be used in a roughingion exchanger, it should be an SBA resin rather than a WBA resin due to thesuperior performance of the SBA resin.

3) The use of SAC resin is not necessary.It was determined that an SAC resin is not necessary, since (1) the use of aregenerable WBA resin (which would necessitate the use of an SAC resin) wouldnot be beneficial, and (2) the effluent from the SBA resins demonstrate that SBAresins alone are capable of meeting the effluent criteria for total chromium. Theresults of analytical testing on influent samples are inconclusive with regards tothe respective levels of trivalent and hexavalent chromium present in thegroundwater sample. However, results of analytical testing performed on theeffluent samples taken from the SBA resin columns clearly indicate that the SBAresin is capable of reducing total chromium content to the desired level. The onlyremaining case in which an SAC resin would be necessary is if it was used toextend the life of an SBA resin used on a regenerable basis. The possibility ofusing an SBA resin on a regenerable basis is discussed below.

In Section 2.0, it was also stated that the treatability study was begun with a focus onfinding the best resins to use assuming that one of three treatment systems was to beutilized. The two-bed and three-bed DI systems suggested in Section 2.0 can bedisregarded based upon the results of the bench-scale study. However, an additionalpossibility, which had not been previously suggested, also deserves consideration. Thisoption would include SBA resin used on a regenerable basis prior to SBA polishing unitsused on a "throw-away" basis. Therefore, based on the results of the bench-scaletreatability study, the treatment systems that still deserve consideration are as follows:

11

Page 56: REMEDIAL DESIGN TREATABILITY STUDY REPORT

• A single-bed DI system using an SBA exchange resin on a "throw away"basis.

• A two-bed DI system consisting of an SBA resin used on a regenerable basisfollowed by an SBA resin used on a "throw-away" basis.

The results of bench-scale testing suggest that Black & Veatch should consider thefollowing options for proceeding with remediation efforts for the Ace Services Site:

If it is decided that the two-bed DI system deserves further consideration:

1) Further bench-scale and/or pilot-scale treatability studies should be performedto evaluate this option.

If it is decided that a single-bed DI system will be used:

2) Additional bench-scale and/or pilot-scale testing could be performed on thedesired SBA resin(s) to obtain a more accurate estimate of the resin capacityand ensure that the results obtained in this study can be reproduced.

3) The full-scale system could be designed based upon the results obtained inthis bench-scale study.

A decision between alternatives two and three should be made based upon adetermination by Black & Veatch as to whether or not the data collected from the bench-scale treatability study is sufficient to serve as a basis for the system design.

The choice between the two-bed and one-bed DI systems should be based upon aneconomic analysis of the alternatives. Further bench-scale and/or pilot-scale studieswould be necessary in order for this economic analysis to be complete.

12

Page 57: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Appendix A - Manufacturer's Data Sheets for Resins Used for Testing

Page 58: REMEDIAL DESIGN TREATABILITY STUDY REPORT
Page 59: REMEDIAL DESIGN TREATABILITY STUDY REPORT

:CHINC.

RESINTECH™ SBG1ANION EXCHANGE RESIN

TYPE ONE, Cl OR OH FORM

llI

RESINTECH™ SBG1 is a high capaci ty , shock r e s i s t a n t , g e l u l a r . Type One. s t r o n g l v bas ic an ion r e s insuppl ied in the ch lo r ide or hydrox ide form as m o i s t , t o u g h , u n i f o r m , spher ica l beads R e s m T e c h SBCl i sin tended for use m al l types of de iomza t ion sys tems and c h e m i c a l p rocess ing a p p l i c a t i o n s

FEATURES & BENEFITS

I

• COMPLIES WITH PDA REGULATIONS FOR POTABLE WATER APPLICATIONSConfo rms to paragraph 2 1 C F R 1 7 3 . 2 5 of the Food A d d i t i v e s R e g u l a t i o n s of the F . D . A .

• UNIFORM PARTICLE SIZE95% of all beads are in the m i n u s 16 to plus 40 mesh range g i v i n g a LOWER P R E S S U R E DROP w h i l em a i n t a i n i n g the SUPERIOR K I N E T I C S of standard mesh s ize p r o d u c t s .

• HIGH TOTAL CAPACITYThe high total capacity of ResmTech SBCl allows greater capacitv in appl icat ions where high levels ofregenerat ion are used or in one t ime use a p p l i c a t i o n s such as prec ious meta l recoverv and ca r t r i dgede iomzat ion .

• SUPERIOR PHYSICAL STABILITYOver 93% spher ic i ty combined w i t h high crush s t r e n g t h s and u n i f o r m par t i c le s ize provide g rea te rresis tance to bead breakage due to mechanical, t h e r m a l or osmotic stresses.

For potable water appl ica t ions , the resin must be proper lv pre i r e a t e d . u s u a l K b> m u l t i p l e e x h a u s t i o n andregenera t ion cycles, to insure compl iance w i th ex t r ac t ab l e l e \ e l s

HYDRAULIC PROPERTIES

i®IV-" -''•g$£I"""I

10 20 30 40 50

Flow Rate. CPM/Ft

70

PRESSURE DROP The graph above shows theexpected pressure loss per foot of bed depth asa f u n c t i o n of f low rate at var ious watertempera tures .

120

100

1 8O

| 602

~ 40

as

20

0 1 2 3 4

Flow Rate. CPM Ft

BACKWASH - A f t e r each c \ c l e the res in bedshould be backwashed at a rate that expands thebed 50 to 75 percent . This w i l l r emo \e anyfo re ign mat te r and redassih the bed The g raphabo\e shows the expans ion c h a r a c t e r i s t i c s ofResmTech SBCl in the c h l o r i d e form

615 DEER ROAD • CHERRY HILL, NJ 08034 • TEL: (609) 354 1152 • TELEX: 65030251-19 • FAX:

Page 60: REMEDIAL DESIGN TREATABILITY STUDY REPORT

PHYSICAL PROPERTIESPol\ mer S t r u c t u r eF u n c t i o n a l G r o u pI o n i c f o r m as sh ippedPtn s i t a l f ' , rmScreen S u e D i s t r i b u t i o n

- 1 '• mesn 1' s vdi-* ( i *n c s TI ' ' s s t a i" ' ' TV. c s ,", ' s s ; d i

: > t i R a n g eM : : H - T I C : : \

n i l o r m : [ \ : ; > t - : ; u : e n t' . \ a t e r R e t e n t i o n

C l i i o r i d e ^ ormH\ c r o \ i d e f orrn

s o l u b m t v\ p p r o x i m a t e s h i p p i n g '.\e:

( l u o n d e ! ormH\ r i r o x i d e ( orm

l ! to i )H f ormI o r a l C a p a c i t y

( h i o r i d e F ormH \ d r o x : d e F o r m

St\ rene Cross lmked w i t h D\ BR N iCH 3 ) 3 *X-Chlonde or Hydrox ideT o u g h , sphe r i ca l Beads16 to 43 N o m i n a l<J Percen t<J P e r c e n t< I P e r c e n t'Mo 14

1 ;* P e r c em\ p p r o \ 1 6

4 i to 47 P e r c e n t"i i to tu) P e r c e n ti n s o l u b l e

4 4 I b s f t4 i I b s t t!S to JO P e r c e n t

1 4 5 meq/ ml mm', JO meq ml mm

SUGGESTED OPERATING CONDITIONSM a x i m u m T e m p e r a t u r e

H\ d ro \ i de F orm^ a i t f orm

Minimum Bed DepthBackuash RateR e y e n e r a n t C o n c e n t r a t i o nR e g e n e r a n t F l o w Ra teR e g e n e r a n t C o n t a c t T i m eR e ^ e n e r a n t Le \ e lD i s p l a c e m e n t Rinse Ra teD i s p l a c e m e n t R inse V o l u m el a s t R inse R a t eFas t R i n s e \ o lumeService Flow Ra te

NOT1 ro°FJ4 inches~>0 to 75S Bed ExpansionJ to 6\O . J 5 to 1.0 g p m / f t\t least 60 M i n u t e s4 to 10 I b s / f tSame as Regenerant Flow Rate10 to 15 g a l / f tSame as Service Flow Rate35 to 60 ga l / ft 'J to 4 g p m / f t

OPERATING CAPACITYThe opera t ing capacity of ResmTech SBG1 for acidremoval at various regeneration levels when treatingan i n f l u e n t wi th a concentrat ion of 500 ppm, asCaCC>3. is shown m the fol lowing table.

PoundsNaOH/ff

46810

HC1

11.312.814.315.5

rapaHty Kflo«'"»"V

H2SO4 H2SiO3

14.016.313.320.0

14.717.319.522.2

fH2C03

18.619.821.622.2

APPLICATIONSDemineriizationResmTech SBG1 is h i g h l y recommended for use inm u l t i p l e and mixed bed demmerahzers . wherevercomple te ion removal and physica l and osmotics t a b i h t v are required

ResmTech SBCl ' s h i g h tota l c a p a c i t y makes i t idea l fo ra p p l i c a t i o n s such as prec ious m e t a l recovers , r adwas tedisposal and p u r i f i c a t i o n of toxic was te s t reams. SBGl 'slower porosi ty also p r o v i d e s increased res i s tance toosmotic and phys ica l shock compared w i t h moreporous p r o d u c t s l ike ResmTech S B G 1 P

Tvpe One anion exchangers have greater thermal andox ida t ion resistance than other types of s t rong baseresins and can be operated at h ighe r t empera tu res roinsure low silica leakages. ResmTech SBGl's combina t ionof l ower poros i ty , h igh total capac i ty and Type Onef u n c t i o n a l i t y make i t :he resm of choice where thew a t e r t empe ra tu r e is :n excess of 85° F or w h e r e thec o m b i n a t i o n of carbon dioxide p l u s s i l ica exceed 40°oof the total anions and where chlor ides and organicsrepresent only a small por t ion of the ions to beremoved on a regenerable basis. At lower regenerationlevels or where the removal and e lu t ion of organics isof concern ResmTech SBG1P should be considered.

ResmTech SBG1P and ResmTech SBG1 are qui te s imi lar :the major di f ference between them is the degree ofporosity. SBC IP's greater porosity gives it fasterkinet ics which in tu rn gives SBG1P greater ab i l i t y toabsorb large and often slow moving ions. Therefore inwaters high in organics, SBG1P may become the resinof choice even on a "throw away basis". The choicebetween ResmTech SBG1 and ResmTech SBG1P mcartr idge applicat ions is not always clear cut. Wesuggest you consult our technical staff for specif icrecommendations.

ResmTech SBGl's high total capacity and low swell ingon regeneration provides maximum operating capacityin cartr idge deionization applications for all applicationsfrom u l t ra high puri ty to waste t reatment and preciousmetal recoveries.

DcsilicizersIn cer ta in applications water supplies wi th low dissolvedsolids need only be treated for hardness and si l ica re-moval. CG8 operat ing in the sodium cycle followed bvResmTech SBG1 operated m the hydroxide cycle is averv e f fec t ive way of provid ing low si l ica and lowhardness water for medium pressure boilers.

-t. V'«-'" '.«•»•

-%i:?

•CAUTION: DO NOT MIX ION EXCHANGE RESINS WITH STRONG OXIDIZING AGENTS. N i t r i c ac id and o t h e r s t r o n g o x i d i z i n g

' .^•.•: i ts _m ..iuse e x p l o s i v e r e a c t i o n s uhen mixed w i t h or '4ann. m a t e r i a l s , s u c h as ion e x c h a n g e res ins .

RESINTECH is a trademark of RESINTECH INC.,u 'M' - , i • ; ;• ^: .or .s and l i a t . i . i r<: :).ised on i n f o r m a t i o n we be l i e \ e to be r chaLve Thev are o f fe red ;n ^ood f a i t h Houe\ er. ue do r.ot make• \ ; - : . i r . . • • _ • • • . IT . \ . iTT . i r . r . , ' , . • . . u : t i n n a g a i n s t u s i n g these p r o d u c t s i n . i n . i n n a t e m a n n e r o r i n M o ; d t i o n o f am p a t e n t s f u r t h e r ue

- . ; • • • . • • - • . . i ; ) i ' : ' \ ' T V • ' • ( • • i r . v i . - ' i i i - ' n i L ' S o ! a m such .i". Hons

Page 61: REMEDIAL DESIGN TREATABILITY STUDY REPORT

RESIN :CHINC.

RESINTECH™ SBG2ANION EXCHANGE RESIN

TYPE Two GEL, Cl OR OH FORMRESINTECH™ SBG2 is a high capacity, gelular. Type Two. strongly basic anion resin supplied in thechloride or hydroxide form as moist, tough, uniform, spherical beads. It provides superior regenerationefficiency and greater resistance to organic fouling than Tvpe One strongly basic exchangers ResmTechSBG2 is intended for use in all types of dealkalization. deiomzation and chemical processing applications.

FEATURES & BENEFITSCOMPUES WITH PDA REGULATIONS FOR POTABLE WATER APPLICATIONSConforms to paragraph 21CFR173.25 of the Food Addit ives Regulations of the F.D./V

UNIFORM PARTICLE SIZE95% of all beads are m the minus 16 to plus 40 mesh range, giving a LOWER PRESSURE DROP whilemaintaining the SUPERIOR KINETICS of standard mesh size products.

SUPERIOR PHYSICAL STABILITYOver 93% sphericity combined with high crush strengths and uniform particle size provide greaterresistance to bead breakage due to mechanical, thermal or osmotic stress. This results m longer resinlife and lower pressure drop.

ORGANIC FOULING RESISTANCE AND HIGH OPERATING CAPACITYResin lech SBC2's Type Two exchange functionality provides a dramatic increase in regenerationefficiency and superior resistance to organic fouling compared with other types of strongly basicanion exchangers. In cases where natural organics are found, Type Two resins, such as ResinTech SBC2.will retain their original operating capacity longer than Type One resins, such as ResinTech SBG1 orSBG1P operating at similar regeneration levels.For potable water applications, the resin must be properly pre-treated, usually by multiple exhaustion andregeneration cycles, to insure compliance with extractable levels

HYDRAULIC PROPERTIES

exX

O 10 2O 30 4O 50

How Rate. GPM/Ft'

PRESSURE DROP The graph above shows theexpected pressure loss per foot of bed depth as afunction of flow rate at various temperatures.

10

0 1 2 3

Flow Rate. GPM/Ft'

BACKWASH After each cycle the resin bedshould be backwashed at a rate that expands thebed 50 to 75 percent. This will remove any foreignmatter and reclassify the bed. The graph aboveshows the expansion characteristics of ResinTechSBG2 in the chloride form.

Cherry H i l l . NJ 08034 • Phone: 856/354-1152 • Far 856/354-6165 • E-mail: ixresin?resintech.com • Web Site: vu\w resmtech.com

Page 62: REMEDIAL DESIGN TREATABILITY STUDY REPORT

PHYSICAL PROPERTIESPolymer S t r u c t u r eI u n c t i o n d l CroupI o n i c F o r m , a s shippedf ' h \ M e a l F ormS c r e e n S i /e D i s t n b u t i o n

« • ! < > mesh ( U . S . S t d )4( i mesh UJ .S S t d l">(> mesh ( l i S . S t d l

p i ! R a n g eSphe i K i t \1 ' n i l o r m i t v C o e l l i c i e n tW a t e r R e t e n t i o n

C h loude FormIK d r o x i d e I orm

S o l u b i l i t y\ p p r o x i m a t e S h i p p i n g W e i g h t

( h l o r i d c F o r mH y d r o x i d e Form

s p e l l i n g ( I to OH I ormt o t a l C a p a c i t y

( h l o r i d e FormH v d r o x i d e Form

Styrene Crosslmked DVBR N (CH3)2- |-X-CH2CH20H( h l o r i d e or Hydroxidelough. Spher ica l Beads1 6 to 45 Nomina l<2 Percent<2 Pe rcen t<1 Percent(i to 14'> i + Pe rcen tA p p r o x . 1 . 7

ifi to 44 Pe icen t43 to 50 PercentI n s o l u b l e

44 I b s / f t41 Ibs / f f10 to IS Percent

1.45 meq/ml mm1.30 meq/ml mm

SUGGESTED OPERATING CONDITIONSM a x i m u m Tempera ture

H v d i o x i d e FormSal t F o r m

M i n i m u m Bed DepthBackwash RateK c g e n e r a n t C o n c e n t r a t i o n 'K e g e n e r a n t ( l o w Ra teK e g e n e i a m Contac t TimeK e g e n e r a n t LevelD i s p l a c e m e n t Rinse Ra teD i s p l a c e m e n t R inse VolumeI ast R i n s e R a t ef ast R inse VolumeServ ice F l o w Rate

')5°F170°F24 inches50 to 73% Bed Expansion2 to 6°S0 .25 to 1.0 g p m / f rAt least 60 M i n u t e s4 to 10 Ibs / f tSame as Regencrant Flow Rate10 to 15 g a l / f t 'Same as Service F low Rate)5 to 60 g a l / f t '-.' to 4 gpm/ft '

OPERATING CAPACITY! he operat ing capaci ty ot Resin l ech SBC2 for acid removalj i va r ious regenera t ion levels when t rea t ing an i n f l u e n t of">00 ppm of HCI. as CaCO}, is shown in the following table.

! he sa l t s p l i t t i n g capac i ty of ResmTech SBG2, at variousl e g e n e r a t i o n levels, based on an i n f l u e n t water containing50(> ppm of N a C I . as CaCOj. is shown m the followingt a b l e .

APPLICATIONSDemineralizationResmTech SBC2 is generally used m both m u l t i p l e andmixed bed de ion iza t ion systems where i ts t r emendouso p e r a t i n g capac i ty is best u t i l i z e d . Its use should ber e s t r i c t e d lo where water t empera tures are less t h a n K5"Fand carbon dioxide plus s i l i ca do not exceed 40% of theexchangeable anions.In m u l t i p l e bed deionizat ion systems, the in l e t watersupply is f i r s t passed through a cation exchange resin suchas ResmTech CCS. CGIO or SACMP operating m thehydrogen fo rm. The acidic e f f l u e n t from the ca t ion rcsm ispassed in to the anion exchange resin e i t he r d i r e c t l y or a l t e rdegas i f i ca t ion .In mixed bed operations, both cat ion and anion are mixedin a s ingle u n i t to provide the u l t imate m high pu r i t y f roma de ioniza t ion system. In many cases, a mixed beddciomzer wi l l fo l low a two bed deionizat ion system, ac t ingas a polisher removing any residual dissolved solids f r o mthe anion e f f l uen t . The u l t ima te appl ica t ion for the e f f l u e n twater w i l l determine the degree of p u r i t y requi red and thet y p e of e q u i p m e n t necessary.Resin lech SBG2 is less susceptible to becoming fouled byn a t u r a l l y occurring organics and can of ten be used alone asa work ing resin" on waters t ha t would n o r m a l l y l e q u i r eextensive p re t rea tment or an organic scavenger ahead ofthe demmeral izer .DealkalizatlonResmTech SBG2 can be regenerated wi th sodium chlor ideand used to remove a lka l in i ty , without the use of acid. Asmall amount of sodium hydroxide is generally mixed w i t hthe sail to obtain a higher operating capacity. A regenerationlevel of 5 pounds of salt mixed with .25 pounds of caust icper cubic foot wi l l provide an operating capacity of up to I 5Kgrs. per cubic foot on waters containing 100% a l k a l i n i t y

OTHER APPLICATIONS__________Nitrate RemovalResmTech SBG2 can be used in the chloride cycle to reduceni t ra tes . Consult our technical department for deta i ledi n fo rma t ion and performance comparisons betweenResmTech SBC2 and ResmTech SIR-100 (n i t r a t e s p e c i f i c !Oxygen RemovalResin lech SBG2 in the su l f i t e form can be used to removeoxygen from demmerahzed or d is t i l l ed water. Consul t ourt echn ica l department for detai led in format ion .

•CAUTION: DO NOT MIX ION EXCHANGE RESINS WITH STRONG OXIDIZING AGENTS. N i t r i c acid and o ther s trong o x i d i / m gagents can cause explosive reactions when mixed wi th organic ma te r i a l s , such as ion exchange resins.

RESINTECH is a trademark of RESINTECH INC.These suggest ions and data ate based on informat ion we believe to be r e l i a b l e Thev are offered in good fa i th . However, we do not make.irn gua ran t ee or w a r r a n t \ \Ne cau t ion against us ing these products m an unsafe manner or in violation of any patents f u r t h e r , weassume no l i a b i l i t y for the consequences of any such actions

Page 63: REMEDIAL DESIGN TREATABILITY STUDY REPORT

RESINTECH™ WBMPANION EXCHANGE RESIN

WEAK BASE MACROPOROUSFREE BASE FORM

.•>-.

' I * ' •» ' •r" «"••-.

RESINTECH WBMP is a high capacity, shock resistant, macroporous, tertiary amine, weakly basic anionresin supplied in the free base form as moist, tough, un i fo rm, spherical beads. ResinTech WBMP hassuperior kinetics and greater resistance to oxidation and osmotic shock than standard gel type weak baseresins such as ResinTech WBG30. ResinTech WBMP has tremendous regeneration efficiency and low rinserequirements and is also capable of reversibly adsorbing large organic ions. ResinTech WBMP is intendedprimarily for use in mult iple bed demineralizers, resource recovery and waste treatment applications.

FEATURES & BENEFITS______________________• COMPLIES WITH PDA REGULATIONS FOR POTABLE WATER APPLICATIONS

Conforms to paragraph 21CFR173.25 of the Food Additives Regulations of the F.D.A.*• UNIFORM PARTICLE SIZE

95% of all beads are in the minus 16 to plus 40 mesh range; giving a LOWER PRESSURE DROP whilemaintaining the SUPERIOR KINETICS of standard mesh size products.

• SUPERIOR PHYSICAL STABILITYOver 93% plus sphericity combined with high crush strengths and uniform particle size providegreater resistance to bead breakage due to mechanical, thermal or osmotic stresses. This results inlonger resin life and lower pressure drop.

• ORGANIC FOULING RESISTANCE AND HIGH OPERATING CAPACITYResinTech WBMP*s tertiary amine functionality plus its macroporous structure provides nearly 100percent regeneration efficiency and the ability to reversibly sorb naturally occurring organicsubstances that eventually foul all strongly basic resins. ResinTech WBMP can be used in multiple bedsystems to protect strongly basic resins from fouling while decreasing regenerant consumption.

•For potable water applications, the resin must be properly pre treated, usually by multiple exhaustion andregeneration cycles, to Insure compliance with extractable levels.

HYDRAULIC PROPERTIES

.J1- *Y* "

I \v^'...

[ y;Xvr?:

I •" • •„'• r..•'.•- .'•;• -J'- «i rj

0 10 20 30 40 SOFlow Rate, GPM/Ft'

PRESSURE DROP The graph above shows theexpected p ressu re loss per foot of bed depth as af u n c t i o n of f 1 o w r a t e a t \ a n o u s w a t e rt empera tures

0 1 2 3 4Flow Rate, GPM/Ft1

BACKWASH A f t e r e a c h c v c l e . t h e r e s : n b e dshould be backwashed at a ra te t h a t expands thebed 50 to ~5 pe rcen t . This w i l l r e m o v e an\ f o r e i g nm a t t e r and r e c l a s s i f x , the bed. The _ ; r jp ; i .ibo'.eshows the expansion c h a r a c t e r i s t i c s o i R e s m T e c h'A BMP m the free base f o r m

t -•1980 OLD CUTHBERT ROAD • CHERRY HILL. NJ 08034 1409 • TEL: (609) 3S4 1152 • FAX: (609) 354 6337 . » » * . R E S ! N T E C H . C J M

Page 64: REMEDIAL DESIGN TREATABILITY STUDY REPORT

RESINTECH" WBMPPHYSICAL PROPERTIESPoK mer St ruc ture

Functional Croup

ionic Form, as shipped

Phv s ical F orm

•screen s ize Distr ibution

-10 mesh ' I ' S S l d >4 0 mesh i l 1 S S t d '

- ~ 0 mesh i t ' S S t d '

pH Rar.'4*

spnenc : f \1 mtorrr.its C o e f f i c i e n t

'A a t e r R e t e n t i o n

I ree Base

V)lubih:\

\ppro\ imate Shipping

f ree Base

f r e e Base to CI Form

Total Capacits

f ree 3ase form

Stvrene Crosslmked w i t h DV B

R N (CH3 i2*Free BaseTough. Spherical Beads16 to 45 Nominal

<2 Percent

<2 Percent

v 1 Pe rcen t

0 to 14') i- Percent

\pprox 1 d

4S to 54 P e r c e n tI n s o l u b l e

40 Ibs ft

10 to 1 5 Percent

1 4 meq, ml mm

SUGGESTED OPERATING CONDITIONSMaximum Temperature

Free Base FormMinimum Bed Depth

Backwash RateRegenerant Concentrat ionRegenerant Flow Rate

Regenerant Contact Time

Regenerant Level

Displacement Rinse RateDisplacement Rinse VolumeI ast Rinse Rate

f a s t Rinse Volume

s e r v i c e Flow Rate

2l2°f i l O O ° C >24 inches

SO to "% Bed Expansion05 to 6°b NlaOH0 5 to 1 0 gpm/ft

At least 30 Minutes

3 to 6 Ibs, ft

Same as Regenerant Flow Rate10 to 15 gal/ftSame as Service Flow Rate35 to 60 gal/ f t '-' to 4 gpm/ft

OPERATING CAPACITYThe operating capacity of ResinTech WBMP for acidremoval at various regeneration levels when treatingan influent w i t h a concentration of 500 ppm of HCI. as

. :s shown in the following table

PoundsNaOH/ft1

34

5

6

CapacityKilograins/ft'

19.021.523.5

25.0

Regenerat ion of ResinTech WUMP can be accomplishedusing sodium hvdrox ide. ammonium h x d r o x i d e ,ammonia ianhvdrous< or sodium carbonate

APPLICATIONS______________DeionizationRes inTech WBMP can be used in a two bed s v s t e mfo l l ow ing a strong acid cat ion unit iResmTech CG8iwhere weak acid ions is i l ica and carbon dioxide' donot have to be removed. Where c o m p l e t e an ion icremoval is required. ResinTech WBMP can be placedahead of a strong anion unit (Res inTech SBG1P> wherei t w i l l e f f i c i e n t l v r e m o v e s t r o n g a c i d s s u c h a sch lo r ides , s u l f a t e s and n i t r a t e s . R e s i n T e c h \ \ B M Pexhibits tremendous regeneration e f f i c iency (90°-' andas an added benef i t can be regenerated wi th w a s t ecaus t i c from the s t rong base anion unit. Res inTechWBMP can also be used as the top laver of a s t ra t i f i edanion unit, wi th ResinTech SBG1P as the bottom la \e r .

OrganicsResinTech WBMP has the abil i ty to reversibK sorborganic molecules like the naturally occurring humicand fu lv ic acids that are primari ly responsib le fororganic fouling. When used as a separate bed ahead ofthe strong base anion exchanger, it easily remo\esorgan ics and p r o t e c t s the secondary anion f rombecoming fouled.

OTHER APPLICATIONS_________ResinTech WBMP exhibits high chemical and ph\sicalstabil i ty and is very resistant to thermal and oxidat iveattack as well as organic fouling. These properties, inaddition to the large pore size, allow ResinTech WBMPto be used in manv specia l p rocess a p p l i c a t i o n sincluding

• Removal and separation of metals• Removal of formic acid impurities from

formaldehyde• Treatment of acid wastes• Pharmaceutical processing• Cane sugar and corn svrup processing

CAUTION: DO NOT MIX ION EXCHANGE RESINS WITH STRONG OXIDIZING AGENTS. \ i t r :c jc:d and n-ner s t rong oxid..:.:i-,,;enis ..in cause exp los i ve react ions when mixed w i t h organic ma te r -a i s . such as ion exchange resins.

RESINTECH is a trademark of RESINTECH INC.' l iese vj^est ions and r.a'a are based on information we be l i eve :o 'jv. \n\ .juar.intee or war ran t 1 . '.\e i..r:;ion against using these products"itv :•.,: l iah iht \ tor 'he ..onseqi. :nces of an\ such acr ions

I t ies are o f f e r e e : .:i ^cod f a i t h H o u f \ e r . AC ,:<; T.i r .sate manner T n v i o l a t i o n >t ,m\ r ) . \ ten ts "jrr:

Page 65: REMEDIAL DESIGN TREATABILITY STUDY REPORT

MAR 99

A-103SMacrcporous Weak-base Anion-Exchange Resin

r<~v THI C B M : K B R A L : S A T : ON or S'J^A* sci. JT I O N S

Technical Data

PRODUCT DESCRIPTION

Pure life A-103S is a macroporous poly(viny benzyl (tertiary armne exchanger of moderateporosity, specially devebped for use in the demineralisation of juices from the beet, cane, andliquid sugar industries. Its (relatively high) basicity permis adsorption of organic acids of pKavalues up to about 5, and its macroporous structure results in excellent resistance to bothosmotic shock and organic fouling. As a resul, many of the high molecular weight colour bodiespresent are also removed, (in beet sugar juices, the reduction in colour may be 80% or more),and these colour bodies can readily be eluted during the regeneration. This can be earned outwith low amounts of caustic soda, ammonia, or soda ash to give high operating capacities. Theresin, with its macroporous styrene-divinylbenzene matrix, not only possesses good nnsecharacteristics, but its high total exchange capacity ensures high ash-removal figures (often>75% of total), with significant savings in running cost thanks to its excellent regenerationefficiency.

Where both the ionic concentration and colour are particularly high in the influent juice, themore porous version of this resin, Purolite A-100S, is recommended as an alternative.

Typical Chemical and Physical Characteristics

App*araiw*Funrflonal C-rnt^i

innir Form - flf fhippfdTnt.1 r.p.rHy ( FR Fnrm)

Strong Rate % .,„...... ................................................ —— ........ „„„ , „„ „..„..,..._Mni«»ir» B»t»n«nn (fT Fnrm)Ro.H «i7* D.ne» ( mirrnit€) -t-1 ?

Rfvrnihk Sweline (FB — » T1)<tp»rMr r.r.vlty ( FR Fnrm)

Tomp«r.hirP limit (Tl Fnrm)

wit) divinylbeozeneSpherical beadsTertiary aminoFree haw- FB

48-^%00 <2 %, -420 <2%

16-40 mesh, wet

i ndkg/m'( 40-42 Ib/fr1)

100<C(212|°F)

(Op^ra ring) 0-8

Page 66: REMEDIAL DESIGN TREATABILITY STUDY REPORT

JUN 99

A-400OHStrong-Base Type I (Clear Gel) Anion Exchange Resin

Technical Data

PRODUCT DESCRIPTION

Purolite A-400OH is a strong-base anion exchanger supplied in the hydroxide form. It is usedfor the demincralisation of water where it shows both high operating capacity and the ability toachieve low residual silica levek. Minimal quantities of caustic soda arc required compared withthose typical of the classical Type I quaternary ammonium structure based on polystyrene. Ithas a clear gel structure, showng excellent regeneration efficiency and superb nnsecharacteristics.

Purolite A-400OH has exceptional physical stability for a conventional gel-type resin whichpermits a long life without the devebpment of excessive pressure drop; it also shows goodkinetics of exchange, enabling the reduction, to very low concentration levek, of both strong andweak acid anions at practical flow rates.

Typical Chemical and

Polymer StructureA PP*»r«fw»Funrftnnal rirni M

Innir Form - at thippedTotal Capacity (CT Form)Moistire Retrnfon (CT Form)

Screen Size Range (U.S. Standard Screen)SwflIng(fT->OH)SpecMc Gravity (OH Form)tipping Wf ightTemperature Limit (CT Form)

(OH Form) ,„,„,.....pH lanin(StiHlity)

(Operating) (OH Form)

Physical Characteristics

. Gel polystyrene crosattnked wife divinylbenzeneCph^ .l K..A

............ Typr 1 Qnatrrmry AmmonhimHyilmi»4r - "H («0% TtH)

1 1 »«j/l min

4R-MV.*1?««^<%, -^"^1%

iA.<n iMth, w«*•>n./.1 OT

66S-60S Vg/m3 (41 -41 * \Mt>)100°^(?in°F)t.n°r (*An°r)

M««.

i.in

Page 67: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Appendix B - Analytical Results: 10 ml_ burets

Page 68: REMEDIAL DESIGN TREATABILITY STUDY REPORT
Page 69: REMEDIAL DESIGN TREATABILITY STUDY REPORT

r\ja.

5in

I,-«

OJ

Client. Samco Technologies, lac.P O Box 216North Tootwaadi. NY 14120

Attention: Jason NeudcckProject Reference HPurchase Order * 21302-2Project: Process Water Analysis

Laboratory ReportLaboratory Project # NYOIOOIOProject Manager: Dan ReidStart Date: 10/3/2000Report Date: 10/13/2000

Authorized Signature[VJ Peiliang Shot, Manager of Analytical Chemistry

Paul S. Chopra, Laboratory Director

Analysis Results TableSample* Lab*Sample Vessel - Siz

Sampling DueAaatyte Oruup

MatrixMethod

Location / CommentAoalyte

Analytical SampleSensitivity Concentration

AnalysisDate

Simples submitted by Samco Technologies, lac. on 10/10/2000SBG-t Ml 500572Plastic Bottle - 250 ml

mt of unfit I 500511

SBG-2 »l 500573Plastic Buttle - 250 ml

wJof mm^ti J005TJ

WBMPWI 500574Plastic Bottle - 250 ml

cW.rtHtici SCCIM

10/1 0/2000 9:00:00 AMChromium VI • Water

Chromium - Water - Total

10/10/2000 9:00:00 AMChromium VI - Wale*

Chromium - Water - Total

10n 0/2000 9:00:00 AMChromium VI - Water

Chromium - Water - Total

WaterSWS467196A

SW84660IO/ICP

WaterSWS467I96A

SW 846 6010 /ICP

WaterSW8467196A

SWI4660IO/ICF

Chromium VI

Chromium

Chnxntum VI

Chromium

Chromium VI

Chromium

25 ua/L <25 0 ug/1.

5ug/L <5.00ug/L

25"«Vl- <25.0u«/L

5 u|/L <5.00 ug/L

25 vg/L <25.0 ua/L

5u«yL <5.00it/L

to/to/oo10/12/00

10/KVOO

10/12/00

IQ/IQAX)

10/U/OD

m

8CHOPRA-LECIneorpr' ~»«d

1815 Love RoadGrand Island, NY 14072716-773-7625 FAX 716-773-7624

ND = Not Detected

NYSDOHHLAPO 10954

Nft*R«7«nO«fe 10)1 VJOU

dint

Page 70: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Analysis Results Table

a.'

&in2

Sample « Lib # Sampling DaleSample Vessel - Siz Analyte Group

A-400*( 500575 10/10/20009:00:00 AMPlastic Bottle - 250 ml Chromium VI • Water

Chromium - Wrter - Total_»*_*.» mtn

A-I03M1 500576 10/10/2000 9:00:00 AMPlastic Bottle - 250 ml Chromium VJ - Water

Chromium - Water - TotalrW *••«•«• 50017*

Matrix Location / CommentMethod Aoalyte

WattrSW 146 7I96A Chromium VI

SWM660IO/ICP Chromium

WaterSWS467I96A Chromium VI

SWS4660IO/1CP Chromium

Analytical Sample AnalysisSciwitivrty ConcentralioD Dale

25u«n. <25.0ua/L 10/10/00

5u|/L <5.00nf/L 10/12/00

25ua/L O5.0u«/L IIVKVOO

5ug/L <3.00 ug/L 10/12/00

ITH

rvj

TXrjr nui//d onr mAmtrttd pvmtanl to Ctiopra-Ltt. Inc. V curnnl ttrmi and conditions o/ralt. including On cmnpay's standard warranty and IhnilaUon of liability prarlilaa. No n^onribtlity or l/abilily itatnanfdjor Ikt manmr in which Iht rttutu art Hwd or tnUrpntrd. Tn*n nsulli ptrtala only to In* Itnm mind. Unlra notified In writing to rtlttm tht tamoftt fo+rnd fylfilt nport Cfiopro L*t, Inc. will ironwhat rtmoint of In* laaiplatfor a ptrlod a/1) dfft btftff discording, imtru otherwlt* rrqulnd by law.

fVJ

m

Incorpr tod

1815 Love RoadGrand Island, NY 14072716-773-7625 FAX 716-773-7624

ND- Not Detected

NYSDOHHLAP# 10954

2 <t 1lunvtoanMY«ie»IO 0

dint

Page 71: REMEDIAL DESIGN TREATABILITY STUDY REPORT

ina

cr>in

Client: Simco Technologies, Inc.PO Box 236North Toaiwaadi. NV 14120

Attention: Jason NeodeckProject Reference HPurchase Order tt 21302-2Project: Process Water Analysis

Laboratory ReportLaboratory Project # NY010010Project Manager Dan RcidStart Date: 10/3/2000Report Date: 10/13/2000

Authorized Signature[vf PeiJiang Shen/Maaagef of Analytical Chemistry

Paul S. Chopra, Laboratory Director

r\j

Sample * Lab* Sampling DaleSample Vessel - Size Analyte Oroup

Analysis Result* TableMatrix Location / CommentMethod Analyte

Analytical Sample AnalysisSensitivity Concentration Dale

Samples submitted by Samco TechaologioB. Inc. oo 10/6/2000InOutntl 500452 10/6/2000 9:00:00 AM

Chloride io Water

Fluoiide in Water

Nitrale in Water

Nitrite in Water

Phosphorous in Water

SuUate la Water

SulCde io Witer

Alkalinity

Conductivity

Total Dissolved Solids

Total Organic Cirbon

WaterSMI84500CI-B

SM184500F-C

BPA 352.1

EPA 354.1

SM 18 4500-P / Colorimetric

EPA 375.4 .

SM 18 4500 S2 E

SM 182320/Tilnition

SM 18 2510 /Meter

SM 1 1 2540 C / Gravimetric

S W 846 9060 /IR

Chloride (CI-)

Flooride (F-)

Nitrale (NO3-)

Nitrite (NO2-)

Phosphorous (?)

SuUate (SO4)2-

Sulfide (S2-)

Alkalinity

Conductivity

Total Dissolved Solids (IDS)

Total Organic Carbon (TOQ

log/I.

O.I m«/U

0.05 mi/L

0.01 ma/L

0.02 mg/L

5ma/L

lma/L

4ma(C»C

0.1 ubon/c

lmj/L

6uc/L

55.0 mg/L

1.40 mg/L

21.0mt/L

0.0120 a&L

<0.0200 oij/L

47.4 mg/L

<1.00 mg/L

251 mtXCaOO)

758 ufaom/coi

487 mg/L

<6.00 u£/L

ICV9/00

1 (VI WOO

10/6/00

Id/1 1/00

10/10/00

IOWOO

10/10/00

io/iiyoo10/IIVOO

m

CHOPRA-LEElr»oorpr>--»t«cJ

1815 Love RoadGrand Island, NY 14072716-773-7625 FAX 716-773-7624

ND - Not Detected

NYS DOH ELAP # 10954

NTOIOOIO •

Page 72: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Analysis Result* TableSample* Lab# Sampling Dale MalmSample Vessel - Six Analyte Group Method

(l- - Total Suspended Solids (TSS) SM 182540 D / Gravimetric

Turbidity SM 1 8 2 1 30 / Turbidity

,?> Aluminum - Water SW 846 6010 / ICPino Barium - Water

Calcium - Water

("hiomium - Water

Iron - Water

Magnesium - Water

Manganese - Waler

Potassium - Water

Sodium - Water

Silica XRD/NIOSU 7500

Strontium - Water ICP

Plastic Bollle - 5 L Chromium VI - Water SW 846 7 196A

Total Carboo SW 846 9060 / IR

Ammonium

Carbonate

Bicarbonate

InOutitZ 500453 10/6720009:00:00 AM WaterPlastic Bottle - 500 ml Chromium VI - Water SW 846 7 196A

^ . Chromium - Water - Total SW 846 6010 /ICP*H

Location / CommentAnalyle

Total Suspended Solids (TSS)

Turbidity

Aluminum

Barium

Calcium

Chromium

Iron

Magnesium

Manganese

Potassium

Sodium

Silica

Strontium

Chromium VI

ToUl Carboo

Ammonium

Carbonate

Bicarbonate

Chromium VI

Chromium

AnalyticalSensitivity

1 ouj/L

NTU

5ua/L

30ui/L

5UB/1.

l5ua/L

30ua/U

2ua/L

2000 u(/L

200o|/L

0 005 of

0.1 ma/L

25u|/L

6 ma/L

O.loia/L

0

0

25 UE/I,

5 U£/t.

SampleCmiceotratino

1.58 me/1.

1.62 NTU

l20iuj/L

86800u«/I.

iOOut/t.

lOOui/L

32700 UR/L

20.0 us/I.

8300 ue/1.

34400 ue/I.

55.8 m»

1.15 rng/l.

300ug/I.

50.0 me/1.

<O.IOOma/L

000

251

<25.0 ug/I.

590 ugA.

AnalysisDate

10/9/00

10/6/00

10/10/00

10/6/00

10/10/00

10/9/00

1 0/6/00

10/10/00

O)fVI

m

o

1815 Love RoadGrand Island, NY 14072716-773-7625 FAX 716-773-7624

ND = Not Detected

NYSDOHBLAP0 10954

intvmooNVOIOOIO 0

Page 73: REMEDIAL DESIGN TREATABILITY STUDY REPORT

a.

enin

Ef\J

Simple K Ub*Sample Vessel - Size

Sampling DateAnalyte Group

Analysia Results TableMatrix Location / CommeatMethod Analylc

AnalyticalSensitivity

SampleConcentration

AnalysisDate

Vnrr rrmlli art nbmlttrd pumant to Chopra-Ltt. Inc.') currtnl irrmi and comRtlont ojialt. ihe/Wffig Itu company'l Handout warranty and limitation of liability praviiuxu. Ho rtsponitbilay or liability nammtdfor Int manner hi »hlch lilt nmllt art mrd or mtrrprtlrd Thrtt renillt ptrtatn only lothtllttv Itlird Unitu notified In writing lo rrlum tht lonpttt covtrtd by Ihlt rrport Cfiopra I**, Inc. w//7 Uonwhat remain* oftht itmplrifor a prrlod ofIf ilayt or/or* dltcanting. unlru olhrntln rrqulrrd by law.

(300(XI

tUO

CHOPKA-LEEIncorporated

1815Lx)veRoadGrand Island, NY 14072716-773-7625 FAX 716-773-7624

ND = Not Detected

NYS DOH ELAP tt 10954

) of )IO/IVWU3NYoianio o

Clwt

Page 74: REMEDIAL DESIGN TREATABILITY STUDY REPORT
Page 75: REMEDIAL DESIGN TREATABILITY STUDY REPORT

<J\r\jQ.

<D"°.o

Client: Samcn Technologies, Inc.P O Box 236North Tounvanda. tfi (4110

Attention: Jason NeudcckProject Reference KPurchase Order If 21302-2Project Process Water Analyiis

Laboratory ReportLaboratory Project tf NYOI0010Project Manager. Dan ReidStart Date: 10/3/2000Report Date: 10/17/2000

Authorized Signature.ly PeiJiang Shen, Manager of Analytical Clienii.stryO Paul S. Cbopra, Laboratory Director

Sample IfSample Vessel •

Lab*Size

Sampling DateAiulyle Group

MatrixMethod

AoalysU ResulLj TableLocation / CoounenlAualyle

Analytical Simple AnalysisSensitivity Cnnoeotralioo Dale

Samples iubmiued by Samco Technologies, Inc. on 10/12/2000SBG-l 02Plastic Uollle -

n| rf TMfff f WW741

SBC-2 *2Plastic Bottle -

WBMP*2Plastic BoUle -

500762250ml

500763250 ml

500764250 ml

10/J272000 3:00:00 PMChromium - Water

CbromiuiD VI - Water

10/12/2000 3:00:00 PMChromium - Water

Chromium VI - Water

10/12/2000 3:00:00 PMChromium - Water

Chromium VI - Water

WaterSWS4660IO/ICP

SW8467I96A

WaterSWB4660IO/ICP

SWK467I96A

WaterSW84660IO/ICP

SW8467I96A

Chromium

Chromium VI

Chromium

Chromium VI

Chromium

Chromium VI

5ug/I- <5.00ug/L 10/16/00

25ug/L <25.0ug/J. 10/13/00

5ti£/L <5 00 un/L 10/16/00

25ug/L c25.0u»/L 10/13/00

5uc/L 341 ug/L 10/16/00

Z5ug/L 261 ut/L IQ/IVOO

roN

CHOtRA UEincorporBt«Kl

1815 Love RoadGrand fslmid, NY 14072716-773-7625 FAX 716-773-7624

ND - Not Detected

NYSDOHBLAP* 10954

I •> JIWI7/JOOONYOIOOIt O

Page 76: REMEDIAL DESIGN TREATABILITY STUDY REPORT

» * ! * * I * *

8i - ° I-it I

i if

IUao

W|

i*a. —

f/E'd U«02:0T

Page 77: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Client: Samco Technologies, Inc.P O Uox 136North Ton* windi. NY I4LJO

Aneatioo: Jason NeiuicckPmjecl Kefcrence #408853Purchase Order* 21302-2Project: Process Water Analysis

Ace Service*

Laboratory ReportLaboratory Project» NYOI0010Project Manager: Dan ReidStart Date- 10/3/2000Report Date: 10/30/2000

Authorized Signature[7\ Peiliaog Sbeo. Manager or Analytical Chemistry

Pad S. Chopra, Laboratory Director

Analysis Results TableSample » Lab*Sample Vessel - Size

Sampling DaleAnalyte Group

MatrixMethod

Location / CommentAnalyte

Analytical Simple AnalysisSensitivity Conccotralioo Dale

Samples submitted by Samco Techoologiej. Inc. oa 10/25/2000SHG-2W3 SO 1581

Plastic Hnl t le- 250 ml

r«14m~fft,t MDII

VVUMPOT 501582Plastic Boitte- 250 ml

A-ID3N3 501583Plastic Botile- 250 ml

Chromhun VI - Water

Chromium - Waler - Total

Chromium VI - Waler

Chromium - Waler - Total

Chromium VI - Waler

Chromium - Water -Total

WaterSWS467196A

SWM660IO/ICP

WaterSW8467I96A

SW 146 6010 /1CP

WaterSW 146 7 196 A

SW8466010/ICP

Chromium VI

Chromiuni

Chromium VI

Chromium

Chromium VI

Chromium

25 uj/L <25.0 04/1. IO/2S/00

5ug/l. <5.00na/l.

2Su£/I. 549 ug/L 10/15/00

5 ug/1- 630 ug/I.

25 'J*/L 550 ug/1. 10/25/00

5 ug/1. 580 up/1.

CMOPRA-ltbIncorporatAii

1815 Love RoadGrand Island, NY 14072716-773-7625 FAX 716-773-7624

ND = Not Detected

NYSDOHEI.AP/H0954

lOOVNOOMVOIOOiO 0

Cl.ru

Page 78: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Analysis Results TableSample 0Sample Vessel

SBG-l/MPlastic Bonle

aJffwsriil-MiMA-40004Plastic Bottle

Lab#-Sit*

SOISM-230ml

H501585

-250ml

•>

Sampling DaleAnaryte Group

Chromium VI - W«er

Chromium - Water - Total

Chromium VI - W«cr

Chromium - Wtf er - Total

MalrixMethod

WaterSWS467I96A

SW 146 6010 /1CP

WaterSW8467I96A

SW 146 6010 / ICP

Ixicatioa / CommentAnalytc

Chromium VI

Chromium

Chromium VI

CUuomiuoi

Analytical SampleStruitivrty (xrooeutralioo

23UK/L <25.0Uf/L

SusA- 700nt/L

2Su|/L <25.0nj/L

5ug/I. 7.00 nj/I.

AnalysisDale

10/U/DO

10/25/00

1tt»i* rfMiln ore nibmltttJ ptmt~>l lu Ckifr* • Lft. Inc 't cumm Itrmi m»J condltloni qfsth. l*cl*4tnt /*• oomffyf't tlwutftd wtrronty and limitation o/ltoHlHy provUlant No rtqrontlbllily or liability Itoifumtdfor iht mawvr In which II* ntulft an uttd or IMtrjnttal Thtft nnlliptrtui* only lo Ih* ff««u Itiltd llnltm nettfta1 hi milting lo rtlum It* lampltJ cavtrtd by ihli rtporl Otopra Lit, Inc will ttortwnol rtmalni of It* lonplajor a ftriod of IS moyi btfort eoffraini, mltu u/fe/w/M rtquln4 by low.

CIIOPKA IKIncorporated

1815 Love RoadGrand Island, NY 14072716-773-7625 TAX 716-773-7624

ND = Not Detected

NYSDOH I'.I.AP* 10954Kvaiouie a

Page 79: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Appendix C - Analytical Results: 25 ml_ burets

Page 80: REMEDIAL DESIGN TREATABILITY STUDY REPORT
Page 81: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Client: Samco Technologies, Inc.P U Bo* 236North Tonawanda. NY 14120

Attention: Jason NeudeckProject Reference 0408853Purchase Order # 21302-2Project: Proem Water Analysis

Ace Savices

Laboratory ReportLaboratory Project # NYOIOOIOProject Manager: Dao ReidStart Date: 10/3/2000Report Dale: 11/15/2000

Authorized Signature[~1 Peiliang Shen, Manager of Analytical Chemistry

Paul S. Chupra. Laburalury [>ircctor

Sample * Lab ItSample Vessel - Size

Sampling DateAflaJyte Group

Analysis Results TableMatrix Location / CommentMethod Aoalyte

Analytical Sample AnalysisSensitivity Concentration Dale

Samples submitted by Samco Technologies. Inc. on 1 1/10/2000SBG-l-iS-1 503007Plastic Dottle - 250 ml

•d<rfu«»Jr* JOJ1U7

SBG-l-35-2 503008Plastic Mott le- 250 nil

cr*trM->>** SOW

SBC, 1-250 503009Plastic Dottle - 250 ml

c«« (*__,!•• »>00t

Chromium VI - Water

Chromium - Water - Total

Chromium VI - Water

Chromium - Water - Total

Chromium VI - Water

Chromium - Water - Total

WatirSW H46 7 196A Chromium VI

SW H46 6010 / ICP Chromium

WaterSW K46 7I96A Chromium VI

SW 846 6010 /ICP Chromium

WaterSW 846 7 1 96 A Chromium VI

SW 846 6010 /ICP Chromium

25 u»/I. <25.0 uj/I.

5u«/l_ <5.00ot/l.

25u«/L <25.0m/l.

5u*/l. <VOOni/I-

25u«/l. <75.0nj/L

5u«/L 14.0ug/l.

11/10/00

11/14/00

11/10/00

11/14/00

11/10/00

11/14/00

incorp

1815 lX)VC RoadGrand Island, NY 14072716-773-7625 FAX 7 16-773-7624

ND = Not Detected

NYS DOH ELAP * 10954

I «* *II (IV WOONYDIOOlO II

T|---Tiiti<i|jTi.

Page 82: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Analysis Resulii TableSample tf Lab #Sample Vessel - Size

SBG-I-2S-4 S03010Plastic Bottle - 2SO ml

SBC-l-25-5 503011Plastic Uottle - 2SO oil

SBG-1-25-4 503012

Plastic Bottle -2 SO ml

HdfTMBrft* JW9I1 _ .

SBC-1-25-7 503013Plastic Bottle -250 ml

SHG-2-2S1 503014Plastic Holtlc - 250 ml

SBG-2-2S-2 503015Plastic Bottle - 250 ml

y»atrf tjt*ft* * J030I4

SBG-2~2W 503016Plastic Bottle -2 SO ml

^B, ig i5•••••••l Gran

Sampling DaleAoalyte Group

Chromium VI - Water

Chromium - Water - Total

Cb/omitBn VI • Water

Chroounm - Wrier - Total

Chromium VI - Waler

Chromium - Water - Total

Chromium VI - Water

Chromium - Water - Total

Chromium VI - Waler

Chromium - Water - Tola)

Chromium VI - Water

Chromium - Waler - Total

Chromium VI - Water

Chromium - Water - Total

Love Roadd Island, NY 14072

MatrixMethod

WaterSW8467I96A

SW 846 6010 /ICP

WalerSW8467I96A

SW 846 6010 / ICP

WalerSW8467I96A

SW 846 6010 /ICP

WalerSW8467I96A

SW 846 6010 /ICP

WaterSW8467I96A.

SW 846 60 10 /ICP

WalerSW8467I96A

SW 846 6010 /ICP

WalerSW8467I96A

SW 846 6010 / ICP

ND-Not

Location / CommentAualyte

Chromium VI

Chromium

Chromium VI

Chromium

Chromium VI

Chrqmium

Chromium VI

Chromium

Chromium VI

Chromium

Chromium VI

Chromium

Chromium VI

Chromium

Detected

Analytical SampleSensitivity Corn, cntnl ion

25 ug/L <25.0uj/L

5ug/L 35.0 u»/L

2Suc/L 640 ug/L

5 ug/1. 66.0 ug/1.

25 ug/L 700 ug/L

5 u«/L 74.0 ug/L

25 ug/1. 122 ug/1.

5 ug/1. 128 ug/L

25 ug/1. <25.0og/i.

5 og/L <5.00 iig/t.

25 UC/L <25.0 agfl.

5 ug/L <5.00 ug/1.

2Su(/L <25.0 ug/L

5 ug/L <3. 00 ug/1.

P«^ 9 2 rf 4

l^unltTfX NYOIOOIO II

AnalysisHale

11/10/00

11/14/00

11/10/00

11/14/00

11/10/00

ll/H/00

11/10/00

11/14/00

11/10/00

11/14/00

11/10/00

11/14/00

11/10/00

1 I/I 4/00

Incoip'- -Med716-773-7625 FAX 716-773-7624 NYSDOHELAP* 10954

Page 83: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Analysis Results TableSample tf Ub #Sample Vessel - Sue

SBG 1-25-4 503017Plastic Bottle - 250 ml

^•firf't* "10"SBG-22S5 503018Phutic Bottle -2 50 ml

SBG-2-2S-6 503019Plastic Dottle - 250 ml

SBG-2-25-7 503020Plastic Bottle- 250 ml

A-40025-1 S03021PluliL UoUlc- 250ml

v.4<rf»MBii* ximiA-400-25-2 503022

Plastic Bottle -2 SO ml

n A-400-25-3 S030Z3j; Plastic Bottle - 250 ml

4

J

• 1

Analytc Group

Chromniru VI - Water

Chromium - Water - Total

Chromium VI - Water

Chromium - Water • Toul

Chromium VI - Water

Chromium - Water - Total

Chromium VI - Water

Chromium - Water - Total

Chromium VI - Water

Chromium - Water - Total

Chromium VI - Water

Chromium - Water - Total

Chromium VI - Water

Chromium - Water - Total

MatrixMethod

WaterSW8467I96A

SW 846 6010 /ICP

WaterSW8467I96A

SW 846 60 10 /ICP

Water

SWS467196A

SW 846 6010 /ICP

WaterSWS467196A

SW 846 6010 /ICP

WaUrSW8467I96A

SW 846 6010 /ICP

WaterSW8467196A

SW 846 6010 /ICP

WaterSW8467I96A

SW 846 6010 /ICP

location / CommentAnaryic

Chromium VI

Chromium

Chromium VI

Chromium

Chromium VI

Chromium

Chromium VI

Chromium

Chromium VI

Chromium

Chromium VI

Chromium

Chromium VI

Chromium

Analytical Sample AnalysisSensitivity CooterUration Date

25u(/L <75.0uj/L 11/10/00

5ug/L <500uj/L ll/IVOO

25oj/L <25.0ug/L 11/10/00

5ue/L 10.0 ut/L 11/14/00

25ug/L <250ug/L 11/tO/OO

5ug/L ISO us/I. 11/14/00

25ug/L <230ua/L 11/10/00

Sug/L 360ue/L 11/14/00

25"«/L <2S.OUg/L 11/10/no

5u«yL <^.OOuK/I. 11/14/00

25ug/L <25.0ug/I. 11/10/00

5ug/l. <5.00un/l. 11/14/00

25u|/L <25.0ug/L 11/10/00

5ua/L <5.00 ug/l, 11/14/00

CMOPRA IfE

1815 Love RoadGrand Island, NY 14072716-773-7625 FAX 716-773-7624

ND = Not Detected

NYSDOHHIAP* 10954I Unbryf KtOlWIO II

Page 84: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Analyiij Results Table

Sample t Lab »Sample Vessel - Size

A-400-75-4 503024Plastic DoOle - 150 ml

_)*•«•*» IOM4

Sampling DateAoalyte Group

Chromium VI - Water

Chromium - Water - Total

MatrixMethod

WaterSW8467I96A

SW 146 6010 /1CP

Location / CommentAnalytc

Chromium VI

Chromium

AnalyticalSensitivity

25ui/L

5u§/L

SampleC on ccnf/nO o n

<25 0 ug/L

<5.00u«/L

AnalysisDate

11/10/00

1 1/14/00

Thfi* rtrulli on nbmtlltd pwtuanl lo Cttopr*-Lti. Mr. 'j cvrfirt Itrmt tn4 eoWOfMr oftalr. MrA«/»if lltt cempaiy'i Ha*4anl wammty and limitation of liability pravuiotu Ho njpamlkllay or liability ItanimtdJar It* mmn*r in *focti tkt nnitlt an \utdorinkrpnlf4 Thttf ruulo ptriafn oxfy lotto Htnu Mid. Unlrti nottftJ M writing lo rttun l)tt tamplti covtrttl by Oils nrporl Chapra Ln. Inc. will Harttokal nmaua ofll* ta*a>kJ for a ptrtoJ ojlt Jay* Won tbcardtog, vnttu olltrrwat rtqulrtd by law

CHOPRA.IFEIncorpornted

1815 Love RoadGrand Island, NY 14072716-773-7625 FAX 716-773-7624

ND - Not Detected

NYS DOH ELAP # 10954

» <* *\ut\naaoNYllOOIt It

Ctiot

Page 85: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Client: Sunco Technologies, lac.p O Box 736North To«v»aude. NY 14 UO

Attention: Jason NeudcckProject Reference #408853Purchase Order H 21302-2Project: Process Water Analysis

Ace Service!

Laboratory ReportLaboratory Project H NY010010Project Manager Dan ReidStart Date: 10/3/2000Report Dale: 11/17/2000

Authorized SignatureeiliaDg Shea, Manager of Analytical Chemistry

Paul S. Cbopra, Lahoralory Director

Sample 0 Lab*Sample Vessel - Size

Sampling DaleAnalyte Group

Analysis Results TableMatrix Location /Comment Analytical Sample AnalysisMethod Anatyle Sensitivity Concentration Date

Samples submitted by Samco Technologic*. Inc. on 1 1/15/2000A-4002S-S 503424t'laslic Motile -230 ml

(•arfwBfa* JOMM

A-4002S-6 S0342SPlasticHmile-2SOml

A -40015 7 503426

Plastic Hnttle - 250 ml

1 ins/2000 4:00:00 PMChromium VI - Water

Chromium - Water - Total

11/15/2000 4:00:00 PMChroouum VI -Water

Chromium - Water -Total

1 I/I 5/2000 4:00:00 PMChromium VI - Water

Chromium - Water - Total

WaterSW8467I96A Chromium VI 25mA. 119 u&/L 11/16/00

SW84660IO/ICP Chromium 5uj/L 120 ug/1.

WaterSW8467I96A Chromium VI 25 o|/l. 242^.** 11/16/00

SW 846 6010 /ICP Chromium 5"*/l. 149 ue/l, * *

Water

SWS467I96A aironiurn VI 25uiA. 2H8 u#/L 11/16/00

SWK46 6010 /ICP Chromium 5ui/L 303 Ug/L

CHOPRA IUincorporated

1815 Love RoadGrand Island, NY 14072716-773-7625 FAX 716-773-7624

ND = Not Detected

NYSDOUEIj\F# 10954

I of 2\nnma>NVOIOOIO o

Page 86: REMEDIAL DESIGN TREATABILITY STUDY REPORT

^kr••i|BVJI

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ZauzaaaI

i f l iu' — M

1 56 o 3 ftt ~ 1^ O 8 Mr

oK

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IIIfI *h§ iIi" no

£I[crIis5T£•8

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Q

«, K* *

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2.

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It

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£•

Page 87: REMEDIAL DESIGN TREATABILITY STUDY REPORT

BENCH-SCALE TREATABILITY STUDYSUPPLEMENTAL REPORT

ACE SERVICES SITECOLBY, KANSAS

February 22, 2001

Submitted to: Submitted by:

Black & Veatch Special Projects Corp. SAMCO Technologies, Inc.Overland Park, KS 415 Bryant St.Project No.: 46118 P.O. Box 236

North Tonawanda, NY 14120Telephone: (716)743-9000Contact: Jack Wilcox

Page 88: REMEDIAL DESIGN TREATABILITY STUDY REPORT
Page 89: REMEDIAL DESIGN TREATABILITY STUDY REPORT

CONTENTS

U) 1NTRODUCT1ON................................................................................................................................1

2.0 TECHNICAL APPROACH................................................................................................................2

3.0 BENCH-SCALE TESTING ................................................................................................................3

3.1 TEST 01..............................................................................................................................................33.1.1 Equipment................................................................................................................................ 33.1.2 Procedure ................................................................................................................................33 1.3 Results......................................................................................................................................4

3.2 TEST #2..............................................................................................................................................53.2.1 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53.2.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53.2.3 f l « w / K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ^ ^

3.3 DISCUSSION .......................................................................................................................................54.(I ( ON( U N I O N S AM) RECOMMENDATIONS..

APPENDICES

APPENDIX A - MANUFACTURER'S DATA SHEETS FOR RESINS USED FOR TESTING

APPENDIX B - ANALYTICAL RESULTS

11

Page 90: REMEDIAL DESIGN TREATABILITY STUDY REPORT
Page 91: REMEDIAL DESIGN TREATABILITY STUDY REPORT

1.0 Introduction

Black & Veatch Special Projects Corp. (BVSPC) is performing remedial services at theAce Services Site in Colby, KS for the U.S. EPA - Region VII. These services includethe construction of a groundwater treatment facility. The facility is to remove hexavalentchromium to less than 17 micrograms per liter, and total chromium to less than 100micrograms per liter. The influent concentration is expected to range from 200 to 1000micrograms per liter hexavalent chromium, at a flow rate of 800-900 gallons per minute.

The treatability study is to include two phases, with Phase 1 consisting of bench-scalestudies and Phase 2 consisting of pilot-scale studies. Phase 2 may or may not beperformed based upon the results of Phase 1. S AMCO Technologies completed Phase 1of the treatability study and submitted a report on November 17, 2000. At the request ofBlack & Veatch. SAMCO has performed additional bench-scale testing to determine ifadjusting the pH of the groundwater and/or filtering with a 0.2-f.im filter prior to resintreatment enhances chromium removal. The results of this additional testing arecontained in this report.

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2.0 Technical Approach

Prior to treatabiliry testing, SAMCO Technologies, Inc. performed an evaluation todetermine the resin types that would be capable of meeting the effluent criteria. Thisevaluation suggested that it was likely that strong base anion (SBA) exchange resinswould be the only resins that could be utilized alone to meet the effluent criteria. Also,this evaluation suggested that residual hexavalent chromium left behind after regenerationwould most likely prevent SBA resin from meeting the effluent criteria if used on aregenerable basis. However, it was thought that it may be advantageous to use a weakbase anion (WBA) resin, on a regenerable basis, prior to the SBA resin as a roughing ionexchanger to reduce the frequency of SBA change-outs. Originally, the use of pHadjustment was avoided in an effort to keep the treatment method as simple as possible,and to prevent additional anions from being introduced to the water and subsequentlyoccupying ion exchange sites on the resins that were intended for chromate removal.

The treatability testing performed by SAMCO Technologies, Inc. prior to November 17,2000, indicates that without pH adjustment the use of a WBA resin serves no beneficialpurpose. However, the SBA resins were shown to be capable of meeting the effluentcriteria for hexavalent and total chromium, and the capacities of three SBA resins (priorto exhaustion) were determined.

In order to determine if pH adjustment and/or filtration with a 0.2-^m filter would bebeneficial, two additional test runs were to be performed as follows:

TEST#1:1. Filter the water through a 0.2-u.m filter.2. Lower the pH to 4.5 using HC1.3. Pass water through SBG-2 resin.

TEST #2:1. Pre-treat using 0.2-u.m filter, and adjust the pH to 4.5 as in Test #1.2. Pass water through a WBA (weak base anion) resin, then through the SBG-2

resin.

For Test # 1, the water was to be sampled for hexavalent and total chromium before thefilter, after the filter, and after the resin. For Test #2, the water was to be sampled forhexavalent and total chromium before the filter, after the filter, after the WBA resin, andafter the SBG-2 resin.

SBG-2 was selected as the SBA (strong base anion) resin of choice since previous bench-scale testing had shown it to have the highest capacity of the SBA resins tested. TheWBA resin to be utilized was SIR-700, which is a chromate specific resin.

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3.0 Bench-Scale Testing

In bench-scale testing, 25-mL burets filled with 10 mL of resin each were used as resincolumns. The flow rate utilized during both Test #1 and Test #2 was approximately 5.3mL/min, which is equivalent to a service flow rate of 4 gpm/ft3.

3.1 Test #1

3.1.1 EquipmentThe equipment for Test # I consisted of one 25-mL buret, filled with SBG-2 resin. Thetesting equipment also included a reservoir for the influent groundwater sample to allowfor the sample to be fed by gravity through the resin column, and a 0.2-fim cartridge filterprior to the resin column.

3.1.2 ProcedurePrior to any treatment or pretreatment, samples were taken and sent to be analyzed forhexavalent and total chromium.

PretreatmentThe groundwater was pretreated using a 0.2-um filter cartridge. Two 250-mL samples ofthe filtered water were sent to be analyzed for hexavalent and total chromium. The pH ofthe groundwater was then adjusted to 4.5 using HCl. To achieve this, 1.27 mL of 37%HCl were required per gallon of groundwater.

Treatment and SamplingTreatment and sampling for Test #1 was performed as follows:

1) A 25-mL buret was filled with 10 mL of SBG-2 resin.2) The flow rate through the buret was adjusted to 5.3 mL/min (+/- 0.5).3) During the flow rate adjustment, at least two bed volumes of water were

passed through the resin column.4) An initial 250-mL effluent sample was taken from the resin column and the

pH of this sample was recorded. This sample was sent to be analyzed forhexavalent chromium.

5) A second initial 250-mL effluent sample was taken from the resin column.This sample was sent to be analyzed for total chromium.

6) An additional volume of 7000 mL (+/-200) was allowed to pass through theresin bed.

7) A 250-mL effluent sample was taken from the resin column and the pH of thissample was recorded. This sample was sent to be analyzed for hexavalentchromium.

8) A second 250-mL effluent sample was taken from the resin column. Thissample was sent to be analyzed for total chromium.

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9) Steps 6 through 8 were repeated until analytical results showed that the totalchromium level exceeded 17 ng/L.

10) A 250-ml effluent sample was taken from the resin column. This sample wassent to be analyzed for chloride and TDS.

11) Based upon the analytical results, the approximate capacity of each resin wascalculated.

3.1.3 ResultsThe results of Test #l are contained in Appendix B, and summarized in Table 1. Theseresults are discussed in Section 3.3 along with the results obtained in Test #2.

Table 1 - Results of Additional Testing

RESIN

none (influent before0 2 urn filter)

M

none (influent after 0.2nm filter)

"

SBG-2 (SBA)M

••"»"•H

«H

Sample #

SBG-2 #2B2SBG-2 #2B1

SBG-2 #2A1SBG-2 #2A2

SBG-2 #201ASBG-2 #201 BSBG-2 #202ASBG-2 #202BSBG-2 #203ASBG-2 #203BSBG-2 #204ASBG-2 #2046SBG-2 #205ASBG-2 #205B

TotalChromium

(M9/L)

—640

...530

—<5.0—

21.0—

20.0—

32.0—

27.0

HexavalentChromium

(H9/L)

643—

543—

<250—

<25.0—

<25.0—

<25.0—

<25.0...

pH

4.6—

4.5—

2.4—5.2—5.2—5.2—5 0».

VolumeTreated*

(mL)

——

——

00

7,5007,75015,00015,25022,50022,75030,00030,250

* volume treated represents the total volume passed through the column prior to catchingthe sample; all sample volumes are given +/- 200 mL

An additional sample was collected after the last samples for hexavalent and totalchromium were taken. This sample was taken after 30,500 (+/- 200) mL of water hadpassed through the resin column. Analytical results for this sample, SBG-2 #205C,showed that the chloride and TDS levels were 200 mg/L and 524 mg/L, respectively.

Page 95: REMEDIAL DESIGN TREATABILITY STUDY REPORT

3.2 Test #2

3.2.1 EquipmentThe equipment for Test #2 consisted of two 25-mL burets, one filled with SBG-2 resinand one filled with SIR-700 resin. The testing equipment also included a reservoir for theinfluent groundwater sample to allow for the sample to be fed by gravity through theresin column, and a 0.2-fim cartridge filter prior to the resin column.

3.2.2 ProcedureTest #2 was initiated using the filtered, pH adjusted sample from Test #l. Test #2 wasnot completed due to the fact that biological growth began to foul the resin shortly afterthe test was begun.

3.2.3 ResultsNo analy t ica l results were obtained for Test #2 prior to fouling of the resin columns.

3.3 DiscussionIn order to be conservative, and considering that the detection limit of hexavalentchromium (25 ng/L) is above the effluent requirement (17 ug/L), the SBA resins columnswere considered exhausted when the total chromium concentration exceeded 17 ng/L.This is a reasonable assumption since numerous analytical results obtained for effluentsamples taken from the various resin columns show that the SBA resins are capable ofremoving the majority of the total chromium. This would not be the case if aconsiderable amount of trivalent chromium were present.

As seen from bench-scale testing, the capacity of the SBG-2 resin prior to exhaustion,expressed as volume of water treatable per volume of resin, is as follows:

SBG-2 - oH adjusted to 4.50 - 7,750 mL per 10 mL OR 0 - 5,800 gal/ft3

SBG-2 - without pH adjust33,420-40,104 mL per lOmL OR 25,000 - 30,000 gal/ft3

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Assuming that the average influent total chromium concentration was 600 fig/L, basedupon the influent results, this means that the holding capacity of the resin prior toexhaustion, expressed as mass of chromium per volume of resin, is as follows:

SBG-2 - pH adjusted to 4.50-13.2g/ft3

SBG-2 - without pH adjust56.8-68.1 g/ft3

As can be seen from the above results, adjusting the pH of the groundwater prior to theresin column actually decreased the capacity of the column prior to exhaustion. Noconclusions can be made regarding the effect of pH adjustment upon the performance of\VBA resins or regarding the capacity of SIR-700 since Test #2 was not completed due tofouling of the resin column. This fouling was a result of the extended time period overwhich the water sample was kept, and therefore it is not believed that this would be anissue that effects pilot-scale or full-scale systems.

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4.0 Conclusions and Recommendations

The treatability study has clearly shown that SB A resin is capable of reducing hexavalentand total chromium levels below the specified treatments levels of 17 ug/L and 100 ug/L,respectively. SBG-2 resin was shown to be the most effective SB A resin for thisapplication. The holding capacity of this resin, prior to breakthrough, without pHadjustment was determined to be approximately 56.8 - 68.1 g/ft3. Adjusting the pH ofthe water to 4.5 prior to treatment reduced the observed holding capacity, prior tobreakthrough, to below 13.2 g/ft3. However, due to the time constraints of bench-scaletesting combined with the limited testing volume available, overall capacities of theresins were not tested.

In designing the full-scale system, it should be taken into consideration that the resinswere considered exhausted when the effluent criteria were exceeded. However, at thatpoint both the WBA and SBA resins have the capacity to remove additional amounts ofchromium, and therefore could still be useful in a "roughing" capacity.

It is recommended that pilot-scale testing be performed to compare the following fourtreatment alternatives:

1. A single-bed DI system using SBG-2 resin on a "throw away" basis2. A two-bed DI system using SIR-700 followed by SBG-2 resin, both used on a

"throw away" basis3. A two-bed DI system consisting of SBG-2 resin used on a regenerable basis,

followed by SBG-2 resin used on a "throw-away" basis4. A two-bed DI system consisting of a WBA resin used on a regenerable basis

followed by SBG-2 resin used on a "throw-away basis".

In any of these scenarios, SBG-2 resin beds should be utilized in series, with a spare bedavailable. This would allow for the additional capacity of the SBG-2 resin to be utilizedprior to "throw away". When the effluent criteria is exceeded, each bed would be movedup one place in the series. The spare bed would then become the polisher and the firstbed in the series would be removed for resin replacement. The optimal number of bedsshould be approximated through pilot-scale testing. However, if the full-scale system isto be designed without the benefit of pilot-scale testing, the option for adding beds to thesystem should be included in the design so that the treatment process can be optimizedupon analyzing the data. If the number of beds is not optimized, too few beds wouldresult in wasting resin prior to utilizing its full capacity, and too many beds wouldunnecessarily increase capital costs associated with the system. These same principleshold true for SIR-700 resin if the second of these scenarios was selected.

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Appendix A - Manufacturer's Data Sheets for Resins Used for Testing

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RESINTECH™ SBG2ANION EXCHANGE RESI?

TYPE Two GEL, Cl OR OH FOR?.

RESINTECH SBG2 is a high capacity, gelular, Type Two. strongly basic anion resin supplied in thechloride or hydroxide form as moist, tough, uniform, spherical beads. It provides superior regenerationefficiency and greater resistance to organic fouling than Type One strongly basic exchangers ResmTechSBG2 is intended for use in all types of dealkalizatlon, deiomzanon and chemical processing applications.

FEATURES & BENEFITS______________________• COMPLIES WITH FDA REGULATIONS FOR POTABLE WATER APPLICATIONS

Conforms to paragraph 21CFR1 73.25 of the Food Additives Regulations of the F.D.A.

• UNIFORM PARTICLE SIZE95% of all beads are in the minus 16 to plus 40 mesh range, giving a LOWER PRESSURE DROP whilemaintaining the SUPERIOR KINETICS of standard mesh size products.

• SUPERIOR PHYSICAL STABILITYOver 93% sphericity combined with high crush strengths and uniform panic le size provide greaterresistance to bead breakage due to mechanical. ;ht-rm.il <>: osmo t i c s t r e s s ih is r e s u l t s m longer resinlife and lower pressure drop

• ORGANIC FOULING RESISTANCE AND HIGH OPERATING CAPACITYResmTech SBC2's Type Two exchange functionality provides a dramatic increase in regenerationefficiency and superior resistance to organic fouling compared with other types of strongly basicanion exchangers. In cases where natural organics are found. T\ pe Two resins, such as ResmTech SBC2.will retain their original operating capacity longer than Type One resins, such as ResmTech SBC1 orSBG1P operating at similar regeneration levels.

•For potable water applications, the resin must be properly pre treated usually by multiple exhaustion andregeneration cycles, to insure compliance with extractable levels

HYDRAULIC PROPERTIES

7

6

£ 5

I 4DOl

2 3

:£ 2

1

;0

rea

10 20 30 4O SO 60 70

Flow Rate, GPM/Fl

PRESSURE DROP • The graph above shows theexpected pressure loss per foot of bed depth as afunction of flow rate at various temperatures.

> •'wi

..A

:--t

Flow Rate. CPM/Ft

BACKWASH • A f t e r each cycle the resin bedshould be backwashed at a rate that expands thebed 50 to 75 percent. This will remove any foreignmatter and reclassify the bed. The graph aboveshows The expansion characteristics of ResinTechSBC2 in the chloride form.

CHERRY Hiu., NJ 08034 TEL: (609) 354 1152 FAX: (609) 354 6165

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PHYSICAL PROPERTIESPolymer S t r u c t u r eF u n c t i o n a l C roupIonic Form, as shippedPhysical FormScreen Size Dis t r ibut ion

+ 16 mesh (U.S . Std)-40 mesh ( U . S . S td)-50 mesh ( U . S . Std)

pH RangeSpherici tyU n i f o r m i t y Coef f ic ien tWater Retention

C h l o r i d e FormH y d r o x i d e Form

S o l u b i l i t yA p p r o x i m a t e Sh ipp ing Weigh t

Chloride FormHydroxide Form

Swelling Cl to OH FormTotal Capaci ty

Chloride Form( U d r o v t i e f o r m

Styrene Crosslmked DVBR N-(CH 3 ) 2 *X-CH2CH 2 OChloride or HydroxideTough. Spherical Beads16 to 45 Nominal<2 Percent<2 Percent<1 Percent0 to 1493* PercentApprox 1 7

38 to 44 Percent43 to 50 Percen tI n s o l u b l e

44 Ibs/ft41 Ibs/ft10 to 15 Percent

1 45 meq/ml mm1 }0 meq ml r u i n

SUGGESTED OPERATING CONDITIONSM a x i m u m Tempera ture

Hydroxide FormSalt Form

M i n i m u m Bed DepthBackwash RateRegenerant ConcentrationRegeneran t Flow RateRegeneran t Contac t TimeRegenerant LevelDisplacement Rinse RateDisplacement Rinse VolumeFast Rinse RateFast Rinse VolumeService Flow Rate

95°F170°F24 inches50 to 75% Bed Expansion2 to 6%0.25 to 1.0 g p m / f t 1

At least 60 Minu tes4 to 10 Ibs / f t 'Same as Regenerant Flow Rate10 to 15 gal /f t 'Same as Service Flow Rate35 to 60 gal/ft '2 to 4 gpm/ff

OPERATING CAPACITYThe operating capacity of ResinTech SBC2 for acid removalat various regeneration levels when treating an influent of500 ppm of HCI, as CaCC^. is shown in the following table.

PoundsNaOH/ft' , i-

4 ,'•' ':.'•>* .*i

6 ;• .. . - ' • ,y81O12

v- Capacity::"': Kilograins/ft'*>••<&!§» 21.0'.. •:.-•.- 22.5' :':. • > • : > ' ? 23.S

vv 24.4Ti#X', 24.9

The salt s p l i t t i n g capaci ty of ResmTech SBC2. at variousregenerat ion levels, based on an i n f l u e n t water con ta in ing500 ppm of NaCl . as CaCC>3. is shown in the fo l l owingtable.

PoundsNaOH/ftJ

4681012

CapacityKilograins/fft*

19.520.721.622.222.6

APPLICATIONSDemineralizationResmTech SBG2 is genera l ly used in both m u l t i p l e andmixed bed deiomzat ion systems where its t remendousope ra t i ng capac i t y is best u t i l i z e d . I ts use should berestricted to where water temperatures are less than 85°Fand carbon dioxide p l u s s i l i c a do not exceed 40% of theexchangeable anions.

In m u l t i p l e bed d e i o m z a t i o n sys tems, the i n l e t w a t e rsuppK is f i r s t passed t h r o u g h a cat ion exchange resin sucha s R e s i n l e c h C C S . C C 1 U o r S A C M P o p e r a t i n g i n t h ehydrogen t o r m The ac id i c e f f l u e n t f r o m the ca t ion r e s in i spassed into the anion exchange resin ei ther direct ly or a f t e rdegasif icat ion.In mixed bed operations, both cat ion and anion are mixedin a s ingle u n i t to provide the u l t i m a t e in high pu r i ty froma d e i o m z a t i o n s y s t e m . In m a n y cases , a m i x e d beddeiomzer wil l follow a two bed deiomzation system, ac t ingas a polisher removing any residual dissolved solids fromthe anion effluent. The ultimate application for the eff luentwater wi l l determine the degree of purity required and thetype of equipment necessary.

ResinTech SBC2 is less susceptible to becoming fouled bynaturally occurring organics and can often be used alone asa "working resin" on waters that would normally requireextensive pretreatment or an organic scavenger ahead ofthe demmerahzer.DcalkalizationResinTech SBG2 can be regenerated with sodium chlorideand used to remove alkalinity, without the use of acid. Asmall amount of sodium hydroxide is generally mixed withthe salt to obtain a higher operating capacity. A regenerationlevel of 5 pounds of salt mixed with .25 pounds of causticper cubic foot will provide an operating capacity of up to 15Kgrs. per cubic foot on waters containing 100% alkalinity.

OTHER APPLICATIONSNitrate RemovalResinTech SBC2 can be used in the chloride cycle to reduceni t ra tes . Consul t our technica l depar tment for detai ledi n f o r m a t i o n a n d p e r f o r m a n c e c o m p a r i s o n s b e t w e e nResinTech SBC2 and ResinTech SIR-100 (ni t ra te specific).Oxygen RemovalResinTech SBC2 in the sulf i te form can be used to removeoxygen f rom demmeralized or distilled water. Consult ourt e c h n i c a l department for detailed in format ion .

"CAUTION: DO NOT MIX ION EXCHANGE RESINS WITH STRONG OXIDIZING AGENTS. N i t r i c acid and other strong ox id iz ingagents can cause explosive reactions when mixed wi th organic materials, such as ion exchange resms.

RESINTECH is a trademark of RESINTECH INC.These sugges t ions and data are based on i n f o r m a t i o n we be l ie \e to be re l iable . They are o f fe red in good f a i t h . However , we do not makeany g u a r a n t e e or war ran ty We caution against using these products in an unsafe manner or in violation of any patents f u r t h e r , we

• - - . . . . . • ,h:<"\ f.T 'hr nnsenuences of ,in\ such actions

Page 103: REMEDIAL DESIGN TREATABILITY STUDY REPORT

RESINTECH® SIR-700ANION EXCHANGE RESIN

CHROMATE SELECTIVE

INNOVATIONS INION EXCHANGE

RESINTECH SIR-700 is a unique ion exchange resin which is extremely selective for chromate and fordichromate. Chromate selectivity is highest when the operating pH is less than 6.5. Under ideal operatingconditions, the resin is able to remove more than seven pounds of chromium (as Cr) per cubic foot in single useapplications. RESINTECH SER-700 is a singularly outstanding product for groundwater remediation and tracechrome removal.

FEATURES & BENEFITS_____________________• LOW PRESSURE DROP

The coarse particle size and uniformity of the granules gives low pressure drop over long operational cycles.

• HIGHLY SELECTIVEAble to selectively remove twice as much chrome in the hexavalent form at pH as high as 6.5 as conventionalresins.

• SUITABLE FOR DIRECT DISCHARGE APPLICATIONSRESINTECH SIR-700 can be supplied at a buffered pH range at near neutral pH's to avoid or minimizecomplications arising from the need to meet effluent pH guidelines.

HYDRAULIC PROPERTIESPRESSURE DROP - The graph below shows the expected BACKWASH - After each cycle the resin bed should bepressure loss per foot of bed depth as a function of flow backwashed at a rate that expands the bed 50 to 75rate, at various water temperatures. percent This will remove any foreign matter or fines and

reclassify the bed.Pressure Loss Data

ResinTecri SIR-700

10 15GPM/Sq.FL

100

| 80

cg- 60UJ

I 40

20

Backwash Expansion DataResinTecri SIR-700

eor.8TF

2 3GPM/Sq.Ft.

1980 OLD CUTHBERT ROAD • CHERRY HILL, NJ 08034-1409 • TEL: (856) 354-1152 • FAX: (856) 354-633;E-MAIL: Lxresin^resintech.com • www.resintech.com

Page 104: REMEDIAL DESIGN TREATABILITY STUDY REPORT

RESINTECH SIR-700

TYPICAL PROPERTIES

Resin TypeTotal volume capacitySalt splitting capacityApprox. shipping weightScreen size distributionUniformity coefficientPolymer structureFunctional groupsExchange capacity fordichromate

Free pH of resin inDI water

Swelling, free base tosulfate form

Percent conversion tosuifate form

Weakly basic anionGreater than 2.7 meq/ralLess than 0.4 meq/ml38 Ib/cu. ft12 to 50 meshLess than 2.0 ~-Epoxy polyamioeProprietary amine

Up to 7 ibs (as chrome)percu-ft*

3.5 to 4.0

Approx. 8%

Greater than 90%

• Capacity is optimized when pH is below 5, inletchrome is greater than 10 ppm, inlet TDS is less than100 ppm, and the chrome removal units are operatedin series so that the primary units are fully utilizedFor other operating conditions, contact Resin Tech.

SUGGESTED OPERATING RESULTS

Maximum temperatureMaximum free chlorineMinimum bed depthMaximum pressure lossBackwash expansionService flow rateLinear velocityPH

37-G (100'F)0.3 ppm —2ft.20PSI25 to 50%! to 2 GPM/cu. ft.2 to 8 GPM/sq. ft.less than 6.5»»

•• For applications where the pH is higher than 6.5,contact ResinTech for performance guidelines.

Effect of pH on Capacity for Chromate20 ppm Cr

HI

0.8

0.4

a:

-a D D a D-BaOOOppmd

2000 ppm S( 4

1 I I I I I I I

EXAMPLES OF OPERATING RESULTS

Case 1 - Groundwater Remediation

In Jet TDSOperating pHFlow rateInlet ChromePrimary Capacityleakage

Approx. 504 to 52 gpm/cu.ft.10 to 20 ppm7.2 lb/cu.ft (as Cr) Polisher< 0.05 ppm

Case 2 - Groundwater Remediation

Inlet TDSOperating pHFlow rateInlet ChromePrimary CapacityPolisher leakage

Approx. 2007 to 82 gpm/cu.ft.0.2 ppm0.2 Ib/cu.ft.< 0.01 ppm

Case 3 - Cooling Tower Blow Down

Inlet TDSOperating pHFkrwrateInlet ChromePrimary CapacityPolisher leakage

Approx. 20005 to 62 gpm/cu.ft.0.4 ppm0.1 lb/cu.ft<0.05 ppm

These are typical values for the waters shown for performancepredictions treating other waters, fax or email the water analysis toResmTech. fax 609-354-6165, email: [email protected].

Chromate Leakage under acidic conditions5 l«tl »•» 1 pM<Cr « fit «lkj*nt

?„.

"!••

a «2000 4000 (000

••• VtkUMi »4 Thrw-»ut

3PH

• Ciudon: DO NOT MIX ION EXCHANGE RESGSS WfTH STRONG OXIDIZING AGENTS. Nitric acid and other stronf oiidinofaft a a can cause eiplosive reactkNU whea auxed with orjinic materials, tuck as too exchange resins.RESINTECH is « trademark of RESINTECH DSC.These sufsesaoos «od data m based oo ipfnraaoaf we bdieve to be reliable. They an offend • good failh. However, we do not make any tuanotee r warranty Wecaution afaiast ustaf d>cse products IB an iiuafc MBacr or io violaooa of aay patena; fanfaa, vcanumeao liabiUry for d>c caascqucnca of any ucb acDooi.i i Mm « I I M I uTm in i iri i m«i iu»» __ ___________

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Appendix B - Analytical Results

Page 106: REMEDIAL DESIGN TREATABILITY STUDY REPORT
Page 107: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Clicnlr Samco Technologies, Inc.P o Box 2)6North ToMMtndi. NY 14120

Attention: Jason NeudeckProject Reference #Purchase Order #Project: Liquid Analysis for Total & Hei Chromium

Laboratory ReportLaboratory Project K NY 101089Project Manager. Dan KeidStart Date: 1/15/2001Report Dale: 1/19/2001

J\ ]<?

Sample # Lab # Sampling DateSample Vessel - Size Analyte Group

AnalysisMatrixMethod

Autuonzed SiRnature ' \* — JV/_/ . N^V-TTY —— —[J Peiliang Sben, Manager'of Analytical Chemistry

S> 1 Paul S. Chopra, Laboratory Director

Results TableLocation / Comment *,.i^i i o i A i •Analytical Sample AnalysisAnalyte Seusilivity Conceutration Date

Samples submitted by Samco Technologies, Inc. on 1/17/2001SHG-242A1 506995Plastic UoMlc- 2 50 mL Chromium VI - Water

SBC-202A2 506996Plastic Dolllc - 250 ml. Chromium - Waler - Total

tvtttifvtftl 506W4

SRG-2»2D1 506997Pluric Boltle - 250 mL Chromium - Waler - Total

vwJaf Honlc-V MM9V7

SBG-2M2B2 506998Plastic Bottle - 2 50 ml. Chromium VI - Wata

uJrfumifc* )0»*tl

SBG-2K101B 506999Plastic Boltle - 250 mL Chromium - Water - Total

^L^LS Grand Island, NY 14072

WalrrSW 846 7 196 A

WaterSW 846 6010 / tCP

WaterSW84660IO/ICP

WalerSWI467I96A

WaterSW8466010/ICP

ND =

*1£.*)A vl\/o

Chromium VI 25 ug/L 543 u«/L 1/17/01

Clirnuiiuni 5 tg/I. 530 ug/L 1/18/01

Clmimium 5 ufc/1. 640 ug/l. I / IR /OI

Chromium VI 25 ug/L 543 ug/L 1/17/01

Chromium 5 ug/L <5 00 U(/L 1/11/01

NotDctocled '«»•« > •' 'o^uiotn i/iwnoil<teuUY« NYIOIC** t

.

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Analysis ResnHs Table

Stfople # Lab tfSample VeMel - Sue

SBG-2W101A 507000Plastic Bollle - 2SO mL

n4c<>w<<t« JOlOOoSDG-2»Z01B 507001Plastic Uollle - 250 mL

c*4«r»«MU» MN»I

SBG-2M202A 507002Plastic Bollle - 250 roL

t.!rf>ral<» WWfl

Sampliog DoleAjitJylc Gnjop

Chromium VI - Wrter

Chromium - NVmier - ToUl

Chromium VI - Witter

MatrixMethod

WaterSW 846 7 196 A

WaterSW«4660IO/ICP

WaterSW8467I96A

I xKation / CommertAnalyte

Chromium VI

Chiomium

Chiomium VI

AnalyticalSensitivity

2 Sue/l.

5»»/L

25 ug/L

SampleContxntnlion

<25.0 ug/L

21.0 njA,

<25.0u»/L

AnalysisDate

1/17/01

I/IWOI

1/17/0 1

HIM* ruulu an mibnlltoa'pvrmant to Cttofm-Ln. Inc. 'i c*rr**l ttma mini tondllloiu a/talt. fctcWtoj rt« company'* ilandard warranty and limitation o/llatllfly prmliioni. No rtiporutHI/ry or liability Itauvmedfor Mr manmr hi wA/cA tht niulti art usul or InltrprtHil Thru ntulu pertain only to Itn Mroii tnltJ. Unit it nottfad in writing In it turn Ihe samples i-ovtnJ by itrtt report Chopro-L**, Inc. rilll jlortwhat rtmaitu of the samples for a period of 15 day* before dlicardtat- unltsi cOrtrwia nevlstd ty law.

CIIOPRA-LEEIncorpo " id

1815 Love RoadGrand Island, NY 14072716-773-7625 FAX 716-773-7624

ND - Not Detectedm»,iroi

10954 i 1 lihu.Utl«V IflC

Page 109: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Client: Samco Technologies, Inc.r O Box 236North Tonswandi, NY U120

Attention: Jason NeodeckProject Reference 8Purchase Order ftProject: Liquid Analysis for Total & Hex Chromium

Laboratory ReportLaboratory Project # NYI01089Project Manager: Dan RcidStart Date: 1/15/2001Report Date: 1/23/2001

Authorized SignaturefcT) Peiliang Shen, Manager of Analytical Chemistrym Paul S. Criopra, Laboratory Director

Sample * Labff Sampling DateSample Vessel - Size Analylc Group

Analysij Result* TableMattU Location / CommentMethod Analyte

Analytical Sample AoalytisSensitivity Concentration Date

Samples submitted by Saxnco Technologies, Inc. on 1/22/2001SBC-2-103B 507459Plastic Bottle- 250 mL Chromium - Water • Total

SBC-2-203A 507460Plastic Hotllc - 250 mL Chromium VI - Water

SBG-2-204B 5Q746IPlastic Ht>Hle- 250 mL Chromium - Water - Total

ftttofunfici V/THISBG-2-204A 507462Plastic Bottle -250 ml. Chromium VI - Water

SBG-2-205B 507463Plastic Uoltlc - 250 ml. Chromium - Water - Total

WaUrSWS4o60IO/lCP Chromium

WaterSWM67196A Chromium VI

WaterSW S46 6010 / ICT Ctiromhua

WiterSWK467I96A Chromium VI

WaterSWM66010/ICP Chromium

^PH 1815 Love Road ND - Not Detected^k^bfi Grand Island, NY 14072CMoHHf! 716-773-7625 FAX 7 1 6-773 -7624 NYSDOMBLAPfl 109S4Incorporated

5 og/L 20.0 ng/L 1/23/01

25uj/t. <25.0 uj/1. 1/23/01

5 ug/1. 32.0 ut/L 1/23/01

25 ua/L <25.0 uj/1. 1/23/01

5 UB/I. 27.0 ug/1. 1/23/01

RffonDa* lovuoi1 i>»ni| 1 KVIOIOI* 0

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c

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Page 110: REMEDIAL DESIGN TREATABILITY STUDY REPORT

~UPN.24.2001 8=01PMNO. 193 P. 3

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ea

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Page 111: REMEDIAL DESIGN TREATABILITY STUDY REPORT

Client: Samcu Technologies, Inc.VOUo»l36North ToiMwanda. NY 14120

Attention: Jason NcudeckProject Reference H408853Purchase Order #Project: Liquid Analysis for Total A Hci Chromium

Ace Services

Laboratory ReportLaboratory Project W NY10IOR9Project Manager: Dan RcidStart Date: 1/15/2001Report Dale: 2/20/2001

mr\jh-«

N

rvj

Authorized SignaturePeiliang Sherv, M a g e r of Analytical ChemistryPaul S. Chopra, Laboratory Director

Sample # Lfib ttSample Vessel - Si?e

Sampling DateAnalyle Group

Analysis Result*ManixMethod

TableIxjtation / Comment

AnalytcAnalyticalSensitivity

SampleConcentration

AnalysisDate

Samples .submitted by Samco Technologic*. Inc. on 2/16^2001SBC-2 «OSC 510154

t'laitic UolXle - 25(1 ml.tAlalmtlit Mini*

Chloride iii WaterToUl Dissolved Solids

WaterSM184500CI-U

SM Ift 2540 C/Gr«viraclricChloride (CI-)

Toul Diuolvcd Sulids OT)S)

I mg/1.

1 mtA.

200 m(/l.

524 rot/I.

2/20/01

Th*n rtrulti an rubmtlltd purivml lo CHofiro- Iff. Inc. 'l airnnl Hrmt and candHtont nfttlt. intruding Ihi campaxy't itonaimt warranty and limitation of liability pnvltloru No ntftnnilklliry or llaetltry aauvm*dfor In* manner In wMck iht rwnluart and or Mtrpnitd. TntH nntlli ptrleln tmfy lo iht Htmi HHtd. Unlui notffifJ In wrttrnic to return iht sampln covrrid by f'i<* rtporl Chopra-L*», Inc. willilorevhot nmolni of the lomplufor a ptriod. of IS dayt bffort dltcarding. imlui atntrwlte rtqutnd by law.

O

(D(S

C»lOPRA-LtEIncorporotad

1815 Love RoadGrand Island, NY 14072716-773-7625 FAX 716-773-7624

ND = No! Detected

NYSDOHELAPtt 10954

i «f i1/lTVJOOIKV1010M 9

1]

ro

Ctot

Page 112: REMEDIAL DESIGN TREATABILITY STUDY REPORT