Remanufacturers of quality auto-parts and · PDF fileRemanufacturers of quality auto-parts and...

16
Automotive Remanufacturing in Britain Remanufacturers of quality auto-parts and systems ‘New life for used components’

Transcript of Remanufacturers of quality auto-parts and · PDF fileRemanufacturers of quality auto-parts and...

Page 1: Remanufacturers of quality auto-parts and · PDF fileRemanufacturers of quality auto-parts and systems ... of automotive systems and offering cost-effective, ... (Automatic Transmissions)

Automotive Remanufacturingin Britain

Remanufacturersof quality auto-parts and systems

‘New life for used components’

Page 2: Remanufacturers of quality auto-parts and · PDF fileRemanufacturers of quality auto-parts and systems ... of automotive systems and offering cost-effective, ... (Automatic Transmissions)

Automotive Remanufacturing in the UK

Automotive remanufacturing in the UK has a longhistory. It stretches back to World War 1 where thepractice played a crucial role in keeping the newly-created tank fleets in action. Then, vehicle systemswere rudimentary, based on core components ofengine, gearbox and drivetrain. Today’s top-flightremanufacturers are keeping pace with the evolutionof automotive systems and offering cost-effective,quality afterlife replacements for the most technicalof components and systems.

A Quality Process

The range of remanufactured items is extremelywide and could extend to many part numbers for aparticular manufacturer. A decision toremanufacture is ultimately economic, and isgoverned by the balance of residual value, labourand transport costs in sourcing, returning,deconstructing, testing, remediating, reassemblingand proving core parts against the cost of a newitem. Remanufacturers profiled here work actively topreserve their reputations by maintaining standardsthat support their warranties, underpinningcustomer confidence and satisfaction.

Page 3: Remanufacturers of quality auto-parts and · PDF fileRemanufacturers of quality auto-parts and systems ... of automotive systems and offering cost-effective, ... (Automatic Transmissions)

Page2. ATP Electronics Developments Ltd2. Blue Streak Europe Ltd3. BTN Turbo Ltd3. Caterpillar Remanufacturing Services4. Diesel Recon (UK) Ltd4. Eaton Ltd5. Fleetway Clutches5. Four Seasons UK Ltd6. Glasgow Radiators6. H L Smith (Transmissions) Ltd7. Ivor Searle Ltd7. J P (Automatic Transmissions)8. Powertrain8. SCM Turbomotive Ltd9. Sovereign Rotating Electrics Ltd9. Sussex Autos

10. TES Transmissions Ltd10. Transmission Units & Co Ltd11. Turbo Dynamics Limited11. Universal Turbos

ATP

Elec

troni

cs D

evelo

pmen

ts Lt

d

BTN T

urbo

Ltd

Cate

rpilla

r Rem

anuf

actu

ring

Serv

ices

Dies

el Re

con

(UK)

Ltd

Eato

n Lt

dFl

eetw

ay C

lutc

hes

Four

Sea

sons

UK

Ltd

Glas

gow R

adiat

or

H L S

mith

(Tra

nsm

ission

s) Lt

d

1

Ivor

Sea

rle L

td

J P (A

utom

atic

Tran

smiss

ions)

Power

train

Pro

duct

s Ltd

SCM

Tur

bom

otive

Ltd

Sove

reign

Rot

atin

g El

ectri

cs L

td

Suss

ex A

utos

TES

Tran

smiss

ions L

td

Tran

smiss

ion U

nits

& Co

Ltd

Turb

o Dy

nam

ics L

imite

d

Unive

rsal

Turb

os

*Com

pres

sors +

Airc

on

*Hea

ting

+ C

oolin

g

*sist

er c

ompa

ny A

TRS

Stat

usP

rodu

cts

Serv

ices

OEM ● ● ● ●

Contract ● ● ● ● ● ● ● ● ●

OEM Approved ● ● ● ● ● ● ● ● ● ● ● ● ● ●

Independent ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

Engines +/or Cylinder heads ● ● ●

Gearboxes - manual ● ● ● ● ● ● ●

Gearboxes - automatic ● ● ● ● ● ● ● ●

Transmission + Clutches ● ● ● ● ● ● ● ●

Turbos + Superchargers ● ● ● ● ●

Rotating electrics ● ●

Electronics ● ● ● ●

Fuel systems ● ● ● ●

Braking, Steering + Suspension ● ● ● ● ●

Other ● ●

Remanufacturing ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

OE Upgrade ● ● ● ● ● ● ● ● ● ● ● ●

Design ● ● ● ● ●

Manufacture ● ● ● ● ● ● ●

Production run-out management ● ● ● ●

Other

Capabilities of featured companies

*

*

**

Man

agem

ent

serv

ices

EC

U +

AFM

Dis

trib

utio

n

Full

afte

rmar

ket

supp

ort

Part

s

Dyn

amic

bal

anci

ng

Blue

Stre

ak E

urop

e Lt

d

Page 4: Remanufacturers of quality auto-parts and · PDF fileRemanufacturers of quality auto-parts and systems ... of automotive systems and offering cost-effective, ... (Automatic Transmissions)

ATP Electronic Developments Ltd is part of theATP Industries Group of companies. Started in1987, it is now the leading Europeanindependent remanufacturer of automotiveelectronic components. The company operatesin the independent aftermarket and worksunder contract for major vehicle manufacturersincluding Ford Motor Company, DaimlerChrysler and JCB. ATP offers remanufacturing,fault analysis, core collection and control,logistics, warranty analysis software design,product upgrading, test equipment design andmanufacture.

ATP is the largest all-makes independent ECUremanufacturer in Europe, probably in theworld. It supplies independent vehicleworkshops, main dealer networks, warrantyorganisations and a range of specialistautomotive parts distributors and motor-factorchains. Many of ATP’s products are “ownbranded” in customers’ packaging. Thecompany also offers a comprehensive testservice, both in-house and on customers’premises.

ATP currently remanufactures around 25,000ECUs p.a. and offer over 3,500 differentproducts. These include engine managementsystems for most European vehicles, includingimmobilised, vehicle coded units and upgradedproducts. Most items are offered from stock orbuild-to-order either same day or next day fromcore stock of 100,000 units.

ATP Electronics also designs and manufacturesits own test systems and software and providesthis equipment to outside customers. Its owndesign and development department providesin-house support, test and reverse engineeringcapabilities and offers extensive engineeringcapabilities to other clients in the Automotiveindustry.

ATP Electronics Developments Ltd

Blue Streak Europe Ltd

“Items that are remanufactured are not simplyreturned to new condition but, wherever possible, areupgraded to include latest technical developments ormade robust against known faults.”

Blue Streak Electronics (BSE) was establishedin North America in 1987, and expanded intoEurope by founding Blue Streak Europe Limitedin 1996, followed by establishingremanufacturing facilities in Pisa andStrasbourg.

BSE offers an alternative to expensivereplacements of engine management systems(ECUs), fuel injection units, ignition modulesand air flow / mass meters ranging from movingflap types to hot wire or hot film.

The company offers an “Own Unit Rebuild”service on your ECU or air flow, which comeswith a full 1-year guarantee. With this serviceyou will get a fully tested and reconditionedunit. Parts found to commonly fail would bereplaced and refinished with new casing. If yoususpect your ECU of being faulty and the faultis very intermittent, BSE can also offer a “TryBefore You Buy” service.

From 1994 ECUs have become immobilisedoffering an anti-theft mechanism for vehicleswhere keys are uniquely coded to the car’sECU. Blue Streak can test and supply a widerange of these types of units using custommethods they have developed to extract andtransfer these codes. In some cases BSE canoffer an immobiliser decode service in order toblank out the existing security codes inside yourECU so that they are ready to self learn thenew code when fitted back to the car.

Clients include Renault, Fiat, Lucas, Unipartand Hella.

2

Page 5: Remanufacturers of quality auto-parts and · PDF fileRemanufacturers of quality auto-parts and systems ... of automotive systems and offering cost-effective, ... (Automatic Transmissions)

As the world’s largest independent turbochargerdistributor, BTN Turbo are dedicated tosupplying the optimum quality product, ontime, at a highly competitive price and tosupporting the continuous development of theirfield.

Turbine technology continues to develop asturbos work harder and have to integrate withincreasingly sophisticated engine managementsystems. BTN Turbo will also move forwardwith these advances of technology.

The company's brand new exchange productcatalogue featuring engine codes is the first ofits kind in the UK. All exchange turbossupplied will still carry a surcharge that isrefundable on return of the old unit: forsimplicity, BTN Turbo have now introduced asingle surcharge of £100 for all exchange units.

All replacement turbos supplied for dieselcommercial vehicles can now be covered by aNo Quibble Warranty for twelve months frompoint of sale. The warranty provides onereplacement turbo (or free repair) in the eventof a unit supplied by BTN Turbo failing, forwhatever reason, within one year of purchase.*

For VGT™ and VNT™ technology, whereremanufacturing is not an option, BTN Turbo asofficial Holset and Garrett® Aftermarketdistributors will only supply brand newturbochargers instead of remanufactured unitson an exchange basis.

BTN Turbo are distributors for Garrett,Borgwarner, Holset, IHI, Mitsubishi, Scan Turboand Toyota.

* terms and conditions apply

With over 30 years of remanufacturingexperience and investment, CaterpillarRemanufacturing Services is committed toproviding OEMs with valuable product supportand advanced remanufacturing capabilities. CatReman Services is dedicated to partnering withclients to implement remanufacturing as anintegral part of their overall business strategy.

Cat Reman Services can provide integratedturnkey solutions which leverage Caterpillar’stechnology, scale, core management, logisticsand global reach to meet their remanufacturingneeds. With 12 facilities worldwide, over 2million square feet, 700 product lines and anintegrated core management system, thecompany is capable of providing world classsupport for clients in the automotive, industrialproducts and electronic industries on anycontinent. In addition to facilities in the US andMexico, Caterpillar has European facilities inShrewsbury and Rushden UK, Chaumont,France and Radom, Poland.

BTN Turbo Ltd

Caterpillar Remanufacturing Services

3

Page 6: Remanufacturers of quality auto-parts and · PDF fileRemanufacturers of quality auto-parts and systems ... of automotive systems and offering cost-effective, ... (Automatic Transmissions)

The quality, performance and reliability oftoday’s Cummins diesel engines are unrivalledanywhere in the world. The life expectancyfrom an in-line Cummins diesel in a 32.5 / 38tonne truck chassis is around 800,000kms orbetter, and in construction and industrialapplications, Cummins power units enjoy thesame enviable reputation.

Every Cummins ReCon® engine is fully factoryremanufactured to the same exacting qualitystandards as a new Cummins engine, offeringoperators the same levels of reliability,durability, fuel economy and performance.

All ReCon® remanufactured engines includethe following:

• Cylinder blocksLower press fit liner for improved durability (NTonly)Water passage inserts

• CrankshaftsMagnetic particle cracks tested and hardnesscheckedMachined to factory specification if applicable

• Exhaust manifoldsSurface ground if required

The Cummins ReCon® engine offers:

• Original performance, reliability, durabilityand economy

• Lower overall operating cost - in most casesengines maintenance costs are reduced overthe life of the engine when a factoryremanufactured ReCon® is fitted

• Engine upgrades - you can upgrade fromearly /pre emission engines to a lateremissions level where an upgrade programmeis available

• Increased equipment uptime - ReCon’s®exchange programme ensures rapidturnaround, keeping downtime to aminimum. No waiting for repairs and nofrustrating machine shop delays

• Warranty in line with new engine warranty

• Simple exchange programme.

Eaton is the global leader in the manufacture oftransmissions and clutches for the heavy truckmarket. In Europe Eaton has manufacturingfacilities in UK, Poland and Holland, and inorder to support its products the company hasan Aftermarket operation in Manchester.

Eaton has been an established remanufacturerof transmissions for over 30 years and has builta reputation for outstanding workmanship andcustomer support. From its remanufacturingcentre in Manchester Eaton is able to servicenot only the UK, but also all its EuropeanDistributors with the full range of Eatonremanufactured transmissions. Additionalsupport is available from the Polish factory,which build all the new medium dutytransmissions for the European OEMs. Eatonalso has a facility in Holland that produces newEaton truck clutches and also remanufactures afull program of “All Makes” heavy truckclutches.

Eaton developed its strong market presence byproviding high quality products with goodavailability, technical support and competitivepricing in conjunction with the OEMs and theirdealer networks. In Europe, the demand forremanufactured products is fast becoming theaccepted method of purchase, whereas in theUK it has been the normal way for the last 30years.

Eaton’s principal European OEM customers areRenault, Volvo, Iveco, DAF, Foden, MAN, ERF,Sisu and JCB.

Diesel ReCon (UK) Ltd

Eaton Ltd

4

“The UK has historically been inadvance of most of Europe interms of exploitingremanufacturing potential.”

“The lower price and truly greenercredentials of remanufacturedgoods attract dealers andcustomers alike.” Eaton Limited

Page 7: Remanufacturers of quality auto-parts and · PDF fileRemanufacturers of quality auto-parts and systems ... of automotive systems and offering cost-effective, ... (Automatic Transmissions)

During over 37 years of specialised clutchremanufacturing, Fleetway haveremanufactured nearly 4,000,000 clutchcomponents. The analysis of hundreds ofthousands of worn clutches over the years hasgiven Fleetway the benefit of understanding thestrengths and weaknesses of all the variousunits, and of the systems and vehicles to whichthey have been fitted. This knowledge enablesthe company to modify and improve theremanufactured component wherever possible.Fleetway have seen the clutch develop from thebasic coil spring type to the conventionaldiaphragm spring type, and through to theinternal self-adjusting diaphragm spring type.All have been successfully remanufactured byFleetway.

The company was probably the firstindependent UK clutch remanufacturer todevelop and install computerised testingequipment. The performance of a Fleetwayremanufactured clutch therefore meets orexceeds OEM specification.

The 2005 Fleetway clutch catalogue lists over1,400 clutch kits and their individualcomponents parts. Fleetway stock over35,000 clutch components and offer 97%availability and excellent service. A bespokeremanufacturing service is available for vintage,marine dampers and special components.

Fleetway's customer base ranges from nationallarge and small independent factors tospecialised clutch fitting centres. They exportapproximately 10% of their production tovarious customers worldwide. Exportcustomers include other clutch manufacturersand remanufacturers.

Four Seasons UK Ltd, a division of StandardMotor Products Europe, manufacturers anddistributes a complete line of originalautomotive equipment replacement climatecontrol products. It is the largest aftermarketautomotive temperature control parts supplierin the industry and the largest compressorremanufacturer in the world.

Four Seasons sells replacement components tosystem builders, motor factors, A/C specialistsand independent garages ...who, in turn, resellthem to such outlets as car dealerships, servicestations, and independent repair facilities.

The company supplies some product to originalequipment service parts organizations anddevelops and perfects new products andassemblies for temperature control products onan ongoing basis.

Four Seasons’ remanufactured compressorquality begins with the raw material. Cores arecompletely disassembled. All components areinspected at every stage. Any suspectcomponent is scrapped. Re-usable componentsare then cleaned in vibratory cleaners.

Four Seasons replace 100% of most internalparts including shaft seals, gaskets, o-rings andbearings. Many also receive new pistons, pistonrings, ball shoe disks, noses, rear heads, swashplates and other components.

After assembly, every compressor is tested forsound level, vacuum and pressure retention.Compressors that pass go through a finalcleaning operation before painting andpackaging.

All units are 100% leak checked prior toshipping, then packaged to protect the unitfrom damage during handling.

Fleetway Clutches Four Seasons UK Ltd

5

“Dealers are searching for less expensive spares, with no sacrifice in quality.”

Page 8: Remanufacturers of quality auto-parts and · PDF fileRemanufacturers of quality auto-parts and systems ... of automotive systems and offering cost-effective, ... (Automatic Transmissions)

Glasgow Radiator is the radiator repair divisionof G&M Radiator Manufacturing Co Ltd, bothbeing very long established companies with areputation for quality and service second tonone and highly respected in their own fields.

The range of services offered by GlasgowRadiator covers the repair and/or replacementof all types of radiator. These range fromautomotive, commercial, light and heavy,through heaters, fuel tanks and intercoolers tothe heaviest of plant and off-highway radiators.Indeed, for some of the larger radiatorsGlasgow Radiator is one of the few repairersable and willing to undertake such work in theUK. The company also offers collection anddelivery together with a 24-hour service sevendays a week.

Glasgow Radiator is certain it can offer qualityof service and product, full in the knowledgethat only the highest quality of materials areused, married with a wide range of experienceand expertise. The company has one of themost modern and best equipped radiator repairshops in the UK, with nearly 80 years inradiator repair industry, and is backed-up byG&M Radiator, the leading radiator coremanufacturer in the UK.

H L Smith is based in the heart of the WestMidlands, with easy access to all parts of theUK and Europe.

The company’s team of 100 engineers, skilledin all aspects of commercial vehicletransmissions, is based at its four-acre site with85,000 square feet of modern workshops andstorage areas.

Its product range covers all makes of drivetrainequipment working with Mercedes Sprinters,Ford Transit and other selected lightcommercials right through the vehicle park tothe heaviest of tractor units and transporters.

H L Smith Transmissions Limited, founded in1955, was the first outside of the originalequipment manufacturers to specialise in theremanufacture of commercial drivetrainproducts.

After 50 years in business providingreconditioned and remanufactured parts to itscustomers throughout the UK, H L Smith isproud to be the leading UK Company in itsfield. HL Smith’s product range now includesall makes of driveheads and differentials,manual and automatic gearboxes, powersteering boxes and propshafts. To complete thedrivetrain range the company also supplies allmakes of clutch assembly.

From its well established base, H L Smith isstrongly positioned to meet the ever-growingneeds of Europe's transport and logisticsmarket. Its flexible approach, together withhighest quality products and service are key toits success.

Glasgow Radiator H L Smith (Transmissions) Ltd

“Selling points are availability andprice; fast turnaround is a necessityfor fleet operators.”

H L Smith Transmissions Limited

6

Page 9: Remanufacturers of quality auto-parts and · PDF fileRemanufacturers of quality auto-parts and systems ... of automotive systems and offering cost-effective, ... (Automatic Transmissions)

Ivor Searle is the UK's leading independentproducer of remanufactured and reconditionedengines and engine components, with a long-established commitment to engineeringexcellence and customer satisfaction.Remanufacture is a sensible and economic wayof recycling existing engine parts withoutdepleting the world's resources.

Based at its modern facility in Soham, IvorSearle uses the latest remanufacturing andreconditioning techniques and state-of-the-artequipment to produce exchange engines,cylinder heads, gearboxes, camshafts, con-rodsand crankshaft kits to the highest possiblestandard.The wide range of components the companyproduces are engineered to give optimumperformance and a long service life. They aresubjected to an intensive programme, involvingcomplete strip down, thorough cleaning,rigorous inspection, precision machining andmeticulous assembly. All new parts used in theremanufacturing and reconditioning processhave been selected and tested for reliability anddurability.

Every product that leaves the company’s planthas been thoroughly checked and tested toensure it meets Ivor Searle’s own exactingstandards, and all Ivor Searle engines areremanufactured to meet or exceed theFederation of Engine Remanufacturers andBritish Standards BS.AU.257 Codes ofPractice.

This year J P (Automatic Transmissions)celebrates its 30th year in the remanufacture ofautomatic transmissions and torque convertersfor the automotive, PSV, agricultural andindustrial sectors.

JPAT also supports other automatictransmission remanufacturers through thedistribution of parts. The company carries over16,000 stock lines and over 100,000 partsacross the range of automatic transmissions,supplied via a next-day courier service.

JPAT is well established in its internationalnetwork, with long standing supplierrelationships. This enables the company tolocate the parts you need – from the latestvehicles through to classic cars. Its efficiencyin this area has earned JPAT a “ZF Car PartsCentre” distributorship – supplying ZF OEMparts for automatic transmissions and powersteering.

JPAT remains family owned and managed. Thecompany aims to provide a service that issecond to none, at a competitive price. For thisreason it is registered to the internationallyrecognised ISO 9001, is a recognised Instituteof Motor Industry brass plaque holder, memberof the Torque Converter Rebuilders Associationand member of both the English and USTransmission rebuilders associations (FATE &ATRA).

Ivor Searle Ltd

J P (Automatic Transmissions)

“There are clear environmentalbenefits as around 90% of theengine material is recovered andreused.” Ivor Searle Ltd

7

Page 10: Remanufacturers of quality auto-parts and · PDF fileRemanufacturers of quality auto-parts and systems ... of automotive systems and offering cost-effective, ... (Automatic Transmissions)

Powertrain Products Limited is one of the UK’sleading independent suppliers ofremanufactured transmissions for truck, busand off-highway vehicles. The ISO 9001accredited company is the authorised ZFDriveCentre for all of Central and SouthernEngland, and specialises in the repair andremanufacture of manual and automatictransmissions.

Formed over 30 years ago, Powertrain operatesfrom a purpose-built workshop and warehousecomplex at Willenhall near Birmingham whereit employs around 100 people, all of whichhave undergone extensive ZF factory training.

The 2,500m2

facility features advanced toolingand diagnostic equipment and offers a range oftransmission repair and remanufacturingoptions that can be tailored to specificcustomer requirements.

An ongoing investment programme in newmanufacturing techniques and processesensures that all work is completed to thehighest possible standards of both quality andvalue, while minimising waste and maintainingcompliance with the latest environmentalregulations. Purpose-built test facilities enablethe company to check all the key operatingfunctions of all repaired and remanufacturedtransmissions before they are released fordelivery.

Powertrain complements its repair andremanufacturing services with a comprehensiveline of on-site maintenance and repair services.It is also a major supplier of parts for the fullrange of ZF transmissions.

SCM Turbo intimately know turbochargers andthe market inside out, having been in thebusiness for over 30 years. Over the years thecompany has brought together a unique teamof people whose professionalism, knowledge,attitude and dedication unleash an unrivalledlevel of service.

As a leading force in turbos, SCM Turbo’scommitment to you and your customers is seenthrough its accreditation to BS EN ISO 9001.This, coupled with the strengths of its team andattention to detail, allow SCM to deliverdependable, high quality service at competitiveprices.

The company has its own comprehensive on-site workshop and testing facilities equippedwith modern machines. These, together withefficient working practices and cost control,reduce waste and downtime. It’s all part of ahands-on approach which guarantees a qualitysupply of trouble-free turbos.

All SCM Turbo’s remanufactured turbochargersare repaired using genuine manufacturers’ spareparts to ensure maximum durability.

Meticulous inspection is carried out throughoutthe remanufacturing process. Final assemblyincludes inspection of all clearances to ensurethey are within the original manufacturers’tolerances.

SCM Turbo can offer complete newturbochargers, exchange units off the shelf anda comprehensive spare parts service for manymakes of turbo.

SCM Turbo are UK distributors of Holset,Schwitzer, Garrett and K-TurboService,supplying to trade only.

Powertrain Products Ltd SCM Turbomotive

8

“The commercial vehicle sector is expanding and is becoming increasingly cost-conscious, especially as the price of other elements such as fuel rises beyondinflation. Accordingly, there should be good incentives for uptake of remanufacturingservices both at home and abroad.”

Page 11: Remanufacturers of quality auto-parts and · PDF fileRemanufacturers of quality auto-parts and systems ... of automotive systems and offering cost-effective, ... (Automatic Transmissions)

The Sovereign brand was established somenine years ago and over the years it hasbecome recognised for quality, depth of range,product knowledge and overall customersatisfaction.

In order for Sovereign to continue to be aleading remanufacturer and supplier to theaftermarket the company strives to offer newand exciting changes to its products andservices.

Within their latest catalogue, Sovereign havecombined together their prime products ofrotating machines, ignition leads and modules,with over 100 new starter and alternator partnumbers and 65 ignition lead sets added to therange. The Sovereign range continues to be aleading applications guide containing vitaltechnical and application information.

Sovereign remain committed to offeringunrivalled products and service, and to this endnow include New units as part of theirremanufactured programme. Other initiativesinclude single tier surcharges on fast movingunits, a returns commitment and above allcontinuing to offer quality at a competitiveprice.

As a supplier Sovereign are committed tooffering a complete service from range reviewthrough to technical assistance. Their successis testament to their delivery. Sovereign holdthousands of finished products at theirmanufacturing site in Bognor Regis, offeringdaily delivery via their own vehicles orovernight carrier.

Catalogues and a full marketing support packare available on request via Sovereign’scustomer service team or by visiting www.sovereignltd.co.uk

TRANSMISSIONS Sussex Autos’ parts business has grown rapidlyin the past ten years, making daily deliveries toall parts of the UK and dispatching urgentlyneeded parts worldwide. They aim to be theNo.1 UK automatic transmission parts supplierand specialist in European, Asian and Americantransmission parts.

As well as Sussex Autos’ selection of rebuilttransmissions, they carry a large stock of corefor use through their own workshops or boughtfor resale. They are always interested inpurchasing new automatic or manualtransmissions. The hardware salvaged fromthese units - everything from complete casingsto nuts and bolts - is cleaned and racked andavailable at a percentage of the new cost.

TORQUE CONVERTERS TC rebuilding is a growing sector of SussexAutos’ business, making them a major player inthe industry. Accuracy in rebuilding isparamount: much of Sussex Autos continuingsuccess in the TC market is due to theirattention to detail, using quality control andexacting standards of engineering.

The company stocks huge quantities of usedhard parts, enabling a large percentage oforders to be met from hundreds of reclaimedused items stored. It also reconditions units onbehalf of major motor manufacturers.

STEERING SYSTEMS As an authorised ZF parts centre, Sussex Autosare able to supply all ZF steering systems (newor remanufactured) currently available in theUK passenger car market.

Sovereign Rotating Electrics Ltd

Sussex Autos

9

“It is imperative for trueremanufacturers to differentiatethemselves by reputation for qualityand service.”

Sovereign Rotating Electrics Ltd

“As remanufacturers increase in size,they handle more stock, and moretypes, gaining more knowledge. Thisexperience is valuable, and can beused as an asset in both obtainingOEM confidence, and becoming part ofthe product improvement cycle.”

Sussex Autos

Page 12: Remanufacturers of quality auto-parts and · PDF fileRemanufacturers of quality auto-parts and systems ... of automotive systems and offering cost-effective, ... (Automatic Transmissions)

Founded in 1974, TES is one of the leadingremanufacturing specialists of automatictransmissions, supplying Motor Manufacturers,Main Dealers, Independent Garages andTransmission Repair Shops throughout the UKand Europe. The company is unsurpassed inits ability to deliver remanufactured automaticunits safely, reliably and on time.

In-house development and manufacturingfacilities enable TES to achieve a high qualityproduct and total customer satisfaction. TheISO 9001:2000 Quality Assurance Certificateof Distinction ensures every part of every unitcan be traced throughout the remanufacturingprocess ensuring the rebuilt transmissionperforms as well as the original.

Manufacturers’ transmission units areengineered to the highest standards so anyremanufacture servicing must be of equal or ofhigher standards - TES aim for the latter! Alibrary of around 150 workshop manuals andclose links with Motor Manufacturers ensuretheir product knowledge is second to none!

The modern factory at TES was specificallydesigned for the remanufacture of automatictransmissions. It is equipped with the latestcomputerised rebuilding equipment and digitaltest machinery.

Motor Manufacturers and consumers arerealising that a remanufactured automatictransmission can be an excellent alternative toa new unit, providing the quality is high andthe price competitive. TES offer both!

Transmission Units & Co Ltd is a leadingremanufacturer specialising in all types ofcommercial and PSV gearboxes anddifferentials. It has been established for over25 years and has gained valuable experienceand knowledge with ongoing training for itslong-standing engineers. Transmission Unitshas one of the largest stocks of transmissions inthe country and can offer a next-day dedicateddelivery service with its own transport to itsmany customers including Local Authorities,coach and bus operators, and fleet operatorslarge or small.

Transmission Units specialise in replacementgearboxes and differentials for all makes oftrucks and PSVs including Volvo, DAF, ERF,MAN, IVECO, Scania, Leyland, Foden, Bedford,Renault and Mercedes. The company has alarge inventory of truck gearboxes anddifferentials ready for immediate delivery andcan supply ex-stock to all areas within theUnited Kingdom.

The company offiers a 12 months writtenguarantee on parts and labour on gearboxesand differentials, and offer excellent trade priceson all exchange units. If required they canrepair your own truck/PSV gearbox ordifferential, or supply component parts for yourown rebuild.

Transmission Units holds a large inventory ofgearbox and differential spare parts (gears,syncro, shafts, bearings, seals etc) at verycompetitive prices, and offers excellent tradeprices on all parts.Export enquires welcome.

TES Transmissions Ltd Transmission Units & Co Ltd

10

Page 13: Remanufacturers of quality auto-parts and · PDF fileRemanufacturers of quality auto-parts and systems ... of automotive systems and offering cost-effective, ... (Automatic Transmissions)

Turbo Dynamics is internationally recognised forits quality, range of products and technicalexpertise. There are two core businesses:supply of new and reconditioned exchangeturbochargers for the passenger car market (allmakes), and design and manufacture of hybridturbochargers for road and race applications.Turbo Dynamics also design and manufactureparts and performance accessories in-house. Inaddition they have a worldwide customer basein the commercial vehicles, off-highway,agricultural & marine sectors, including OEmanufacturers, automotive parts factors,specialist tuners, engine builders, other turbocompanies and the racing fraternity, plus anever-increasing spare parts program tocompanies worldwide.

Turbo Dynamics have two dedicated factoriesincorporating: - Fully equipped machine shops- Test area with two computerised four plane

rotor balancing machines to cope with thevery smallest components right up to 20 kiloor 400 mm diameter rotor assemblies,including two high speed VSR core balancers,the latest computerised version balances tospeeds of up to 230,000 rpm

- Welding centre- Full technical, CAD and administrative

facilities.

The combination of ISO9001:2000accreditation and Turbo Dynamics’ quality sealensures that all remanufactured turbochargersmeet the same quality requirements as newunits. Their continued emphasis on innovation,technology, research and development ensuresthat TD will be instrumental in and remain atthe cutting edge of the turbocharger’s future.

Universal Turbochargers have built theirreputation over the past 20 years on a no-nonsense attitude to achieving the higheststandards of workmanship in supplyingremanufactured and new turbocharger units tothe automotive aftermarket industry, and evento one of the UK’s specialist car manufacturers.

Understanding today’s demanding workloads ona turbo, Universal strive to deliver the very bestproduct, utilising the most up-to-datetechnology and using only new parts to ensurethe utmost reliability, combined with the correctperformance levels to sustain longevity. As aGarrett Authorised Parts & Service Centre, theyhave first hand knowledge of any productdevelopment and changes within the industry,whether for petrol or diesel engines.

Universal’s core business is supplying - on a 24hour exchange scheme -remanufacturedturbochargers to main dealer networks, usedvehicle retailers, garages, Local Authorities,Borough Councils, the emergency services andfleet and leasing companies. Thus a range ofhundreds of turbochargers for the most popularmakes and models of cars and commercialvehicles is always on the shelves ready fordispatch around the UK, and all carry a 12-month warranty to manufacturing specification.

Universal not only supply turbochargers foreveryday road use, but are also renowned forproducing state-of-the-art hybrid turbo units forcompetition use. From drag-bikes, tractor-pulling rigs, race-track and rally cars and evenpowerboats, Universal apply their sameprecision engineering to every turbocharger theysupply.

Turbo Dynamics Limited

Universal Turbos

11

“We have never compromised onquality as our critical selling point, inspite of the cost impact. We mayhave lost sales to cheaper imports,but we have gained sales by providinga premium after-sales service which,for example, internet sales cannotprovide.” Turbo Dynamics Limited

Page 14: Remanufacturers of quality auto-parts and · PDF fileRemanufacturers of quality auto-parts and systems ... of automotive systems and offering cost-effective, ... (Automatic Transmissions)

12

Company Locations

1. ATP Electronics Developments Ltd2. Blue Streak Europe Ltd3. BTN Turbo Ltd4. Caterpillar Remanufacturing Services5. Diesel Recon (UK) Ltd6. Eaton Ltd7. Fleetway Clutches8. Four Seasons UK Ltd9. Glasgow Radiators

10. H L Smith (Transmissions) Ltd11. Ivor Searle Ltd12. J P (Automatic Transmissions)13. Powertrain14. SCM Turbomotive Ltd15. Sovereign Rotating Electrics Ltd16. Sussex Autos17. TES Transmissions Ltd18. Transmission Units & Co Ltd19. Turbo Dynamics Limited20. Universal Turbos

Page 15: Remanufacturers of quality auto-parts and · PDF fileRemanufacturers of quality auto-parts and systems ... of automotive systems and offering cost-effective, ... (Automatic Transmissions)

ATP Electronics Developments LtdFacility OneVictoria StreetHednesfordStaffordshireWS12 1BU01543 427900www.atpelectronics.co.uk

Blue Streak Europe LtdLingford StreetHucknallNottinghamNG15 7SJ0115 983 4721www.injectioncorrection.co.uk

BTN Turbo LtdBTN HouseArundel RoadUxbridge Trading EstateMiddlesexUB8 2PA01895 466666www.btnturbo.com

Caterpillar Remanufacturing ServicesLancaster RoadShrewsburyShropshireSY1 3NX01455 825034http://unitedkingdom.cat.com

Caterpillar RemanufacturingServicesSanders Lodge Industrial EstateRushdenNorthamptonshireNN10 6AZhttp://unitedkingdom.cat.com

Diesel Recon (UK) Ltd2-20 Napier PlaceWardpark NorthCumbernauldStrathclydeG68 0PB01327 886484www.cummins.com

Eaton LtdAftermarket DivisionNorfolk StreetWorsley Road NorthWorsleyManchesterM28 3GJ01204 797077www.eaton.com

Fleetway Clutches61 Bensham GroveThorton HeathSurreyCR7 8DD020 8653 2287

Four Seasons UK LtdOccupation RoadHucknallNottinghamNG15 6DZ0115 964 6728www.4s-europe.com

Glasgow Radiators2 Camlachie StreetGlasgowLanarkshireG31 4JH0141 554 0124www.glasgowradiator.co.uk

H L Smith (Transmissions) LtdEnterprise Business ParkCross RoadAlbrightonNr WolverhamptonWV7 3BJ01902 373011www.hlsmith.co.uk

Ivor Searle Ltd2 Regal LaneSohamCambridgeshireCB7 5BA01353 720531www.ivorsearle.co.uk

J P (Automatic Transmissions)Units 4A and 4BPear Tree Industrial EstateUpper LangfordBristolBS40 5DJ01934 852772www.jpat.co.uk

PowertrainStringes CloseWillenhallWest MidlandsWV13 1LE01902 366000www.powertrain.org.uk

SCM Turbomotive LtdQuay StreetHuddersfieldWest YorkshireHD1 6QX01484 345345www.scmturbo.com

Sovereign Rotating Electrics LtdChristie PlaceDurban RoadBognor RegisWest SussexPO22 9RT01243 833420www.sovereignltd.com

Sussex AutosUnits 40-44Station Road Industrial EstateHailshamEast SussexBN27 2EY01323 846666www.sussexautos.co.uk

TES Transmissions LtdLink RoadWest Wilts Trading EstateWestburyWiltshireBA13 4JB01373 822041www.testransmissions.co.uk

Transmission Units & Co LtdKingsland HouseOld Stafford RoadSlade HeathNr CovenWolverhamptonWV10 7PH01902 798188www.transmissionunits.com

Turbo Dynamics LimitedUnits 20 & 21Somerford Busienss ParkChristchurchDorsetBH23 3RU01202 487497www.turbodynamics.co.uk

Universal TurbosUniversal HouseCrow Arch Industrial EstateCrow Arch LaneRingwoodHampshireBH24 3EF01425 471421www.universal-turbos.com

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

Company Locations

Page 16: Remanufacturers of quality auto-parts and · PDF fileRemanufacturers of quality auto-parts and systems ... of automotive systems and offering cost-effective, ... (Automatic Transmissions)

Oakdene Hollins LtdPembroke Court, 22-28 Cambridge Street,

Aylesbury, Bucks HP20 1RSwww.oakdenehollins.co.uk

Also supported by

www.ukti.gov.uk

www.rai.nl

Supported by

Society of Motor Manufacturers and Traders LtdForbes House, Halkin Street, London SW1X 7DS

www.smmt.co.ukConsumer Advice Line:

+44 (0) 870 751 8270

Compiled by

OAKDENE HOLLINS