REMA TIP TOP/North America, Inc. SURFACE PROTECTION · Rubber Lined Sedimentation Tank Rubber Lined...

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REMA TIP TOP/North America, Inc. SURFACE PROTECTION

Transcript of REMA TIP TOP/North America, Inc. SURFACE PROTECTION · Rubber Lined Sedimentation Tank Rubber Lined...

Page 1: REMA TIP TOP/North America, Inc. SURFACE PROTECTION · Rubber Lined Sedimentation Tank Rubber Lined Flue Gas Scrubber Rubber Lined Phosphoric Acid Storage Tank. ... Chemical Process

REMA TIP TOP/North America, Inc.

SURFACE PROTECTION

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Located in over 170 countries throughout the world, REMA TIP TOP is the leader in Surface Protection Systems.

REMA TIP TOP’s Corrosion and Wear Protection will protect your company’s systems even under the most extreme

conditions and considerably extend the service life of valuable industrial equipment.

SURFACE PROTECTION

Rubber Lining Materials CORROSION PROTECTION

Th e REMA TIP TOP CHEMOLINE and CHEMONIT corrosion protection systems have been used successfully around the world for many years. Th ese

systems cover a wide range of different applications and can be applied on-site or in the workshop to ensure heavy-duty corrosion protection.

Utilizing our extensive experience, laboratory and fi eld tests, we select the right materials for every kind of operating conditions, in order to make

the respective protection systems fully effective. Our staff uses a wide range of materials to solve your corrosion problems.

ON-SITE RUBBER LININGS

For larger components like storage containers, pipes,

reaction vessels, fl ue gas scrubbers, and also concrete

components such as waste water sewers and deionizing

& neutralization basins, REMA TIP TOP’s on-site

rubber linings offer optimal protection and are the

ideal solution.

CHEMOLINE—Pre-Vulcanized Soft Rubber Lining

Th e CHEMOLINE 4CN product line is based on high-

quality rubber types and mixtures that cover a great

diversity of applications in environmental protection and

in the process industries. REMA TIP TOP supplies these

pre-vulcanized rubber lining systems complete with our

CN bonding layer, which provides quicker applications

with less preparation time of the rubber, high initial

tack and unsurpassed adhesion values when lining

steel or concrete substrates. An outstanding feature of

the CHEMOLINE 4CN materials is their extremely high

chemical, mechanical and thermal resistance.

CHEMOLINE—Self-Vulcanizing Soft Rubber Lining

CHEMOLINE 4B rubber linings can be vulcanized

at ambient temperature after being applied at the

construction site with steam or hot water. Self-

vulcanisation at temperatures above 25° C with Cement

TC 5000 bonding system.

REMA TIP TOP´s Surface Protection: A Complete System

Material Supply · Technical Support · Technical Advisory Personnel

Total Turnkey Responsibility: Project Management · Application · Quality Control

CORROSION PROTECTIONRubber Lining Materials

Polymer Linings and Coatings

Heavy Duty Linings

WEAR PROTECTIONRubber Lining Materials

Molded Rubber and Ceramic Linings

Impact and Wear Plates & Bars

Urethane / UHMW-PE / PTFE Linings

Rubber Lined Sedimentation Tank

Rubber Lined Flue Gas Scrubber Rubber Lined Phosphoric Acid Storage Tank

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Rubber Lining Materials CORROSION PROTECTION

WORKSHOP RUBBER LININGS

For components that fi t into an autoclave and can be

transported, such as pipes, fl ue gas scrubbers, quench

towers, venturi scrubbers, fi lter and storage tanks,

reaction and pickling tanks, centrifuges, road and rail

tanks, valves as well as rollers and drums, REMA TIP TOP

workshop rubber linings offer optimal protection.

CHEMOLINE— Non-vulcanized Soft Rubber Lining

Non-vulcanized CHEMOLINE soft rubber lining systems

are suitable for use in environmental protection and

in process industries where the greatest chemical,

thermal and mechanical resistance is demanded. Th ese

soft rubber lining products are normally vulcanized

in an autoclave or they can be vulcanized at ambient

temperature with steam or hot water after being applied

at the construction site.

CHEMONIT— Non-vulcanized Hard Rubber Lining

CHEMONIT hard rubber lining systems are based on

high-quality synthetic and natural rubbers of the most

advanced kind. Th ey are suitable for applications in

the process industry at temperatures of up to 212°F.

After application, CHEMONIT hard rubber lining

systems are vulcanized in the autoclave, although

special formulations of some materials allow on-site

vulcanization with hot water or steam.

Rubber Lined Quench Column

Application of CHEMOLINE Soft Rubber LiningApplication of CHEMONIT Hard Rubber Lining

Rubber Lined Water Chamber Rubber Lined Flow Meter Pipe

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REMA Corrosion Control, Inc., a wholly owned subsidiary of REMA TIP TOP, is a global market leader in the corrosion industry, specializing in high

performance linings and coatings. REMA Corrosion Control offers a full line of chemical resistant Lining, Coating and Flooring systems to solve

corrosion problems in a wide range of industrial market applications. Th ese systems are designed to provide optimum corrosion protection, ease

of application, reduced downtime, and cost effective solutions for long term service. Our products are formulated using various quality grade

resins including vinyl ester, novolac vinyl ester, epoxy, epoxy novolac, polyester, and specialty polymers.

PRIMARY CONTAINMENTREMA Corrosion Control has a range of engineered

lining and coating systems designed for the protection

of steel and concrete substrates in primary containment

service. Our linings combine the use of several quality

grade resin technology options with various fi llers and/or

reinforcement materials to provide optimum chemical,

permeation, temperature, and abrasion resistance as

well as other unique properties that may be required to

solve problems in specifi c operating environments.

REMA Corrosion Control Lining & Coating system

designs for primary containment service include glass

fl ake reinforced trowel applied linings, fl ake fi lled spray or

roller applied coatings/linings, fi berglass mat reinforced

fl ake fi lled linings, heavy duty trowel applied fi berglass

reinforced linings and fi berglass mat and resin laminate

linings.

Polymer Linings and Coatings CORROSION PROTECTION

Corrosion Protection for Power Plant FGD Systems

Chemical Process Vessel Lining

Concrete Seawater FGD Absorber Lining

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PROCESS FLOORINGREMA Corrosion Control product line provides protection

for tough Process Floor environments. Protection starts

with concrete and crack repair, crack bridging systems

and joint materials. Our polymer systems can provide

protection from chemicals, temperatures from process

liquids, wear and impact to meet the demands of our

customer’s operating service conditions.

Our standard polymer fl ooring systems include a range

of base resin types that are applied as stand-alone

coatings, broadcast, slurry/broadcast, and trowel applied

fl ooring depending on specifi c service requirements. Our

range of coatings and reinforced linings are also used for

the protection of process fl oors in specifi c cases.

SECONDARY CONTAINMENTREMA Corrosion Control product line provides protection

of secondary containment structures including truck

loading/unloading stations, storage and process fl oor

areas in most industries. We offer a wide variety of

products to meet your specifi c corrosion control needs in

secondary containment applications, such as, reinforced

linings, fl ake fi lled coatings, light duty coatings and

fl ooring materials.

Th e corrosion control solutions we offer are not limited

to just chemical protection but take into consideration

the need for other relavent properties like abrasion,

thermal shock and impact resistance, crack-bridging

capability, conductivity and high temperature resistance

in order to give our customers the best and most

cost effective options.

Polymer Linings and Coatings CORROSION PROTECTION

FGD System Clean Gas Duct Lining

Crack-Bridging Containment Lining Process Area Flooring

Chimney / Stack Flue Lining

Chemical Spill Area Coating Chemical Fill Station Floor Coating

Chemical Storage Area Coating

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ACID BRICK AND CERAMIC TILE LININGREMA TIP TOP brick and tile linings reliably protect

your plant, process vessels and storage tanks against

chemical attack and corrosion.

Our internally developed acid-proof claddings offer high

chemical resistance in addition to protection against

thermal and mechanical stresses.

• Brick solutions for high temperature, acidic or

abrasive chemical applications

• High quality bricks engineered to suit each

application

• High quality mortar to maximize fl exibility and

stability

REMA TIP TOP’s acid-resistant brick linings are used in

pickling plants, sulfuric and phosphoric acid plants, in

fl ue gas cleaning systems and many other areas.

Our experienced constructors and application engineers

of acid-resistant equipment exactly analyze local

exposures and work out the ideal composition of the

materials based on the total process management.

Heavy Duty Linings CORROSION PROTECTION

Vessel Lined with Carbon Bricks and CHEMOKITT

Brick Lining

Working with Synthetic Resin Mortar

Polymer Linings and Coatings CORROSION PROTECTION

POLYUREA COATINGSREMA TIP TOP Polyurea Systems are a superior

protective monolithic-like barrier spray membrane

systems specifi cally designed for primary and secondary

containment, sealing and protecting the inside and

outside of steel, concrete and wooden tanks against

corrosion, chemical attack, abrasion and weathering.

Our Polyurea Systems exhibit superior performance

characteristics on most construction materials. Th is

extremely fast cure protective coating can withstand

service temperatures ranging from –40 F. to +350 F. Once

applied, these systems provide an extremely tough, yet

resilient, coating and/or lining which provides reliable

long-term protection for a wide variety of substrates.

PU COATING SYSTEMSCOROPUR stands for moisture-hardening, single

component coating systems that can be applied by

brushing, rolling or spraying procedures. Alongside the

simplicity of application and their high tolerance to

moisture, COROPUR coatings feature a combination of

great surface strength with high elasticity, and so ensure

long term corrosion protection of steel component parts. Polyurea Floor Coating

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RUBBER LINING MATERIALSREMA TIP TOP provides its customers with optimal

solutions for wear problems with innovative products

such as REMALINE, REMALINE MAINTENANCE PRO, and

T-REX 40 Rubber Lining which are proven performers

in all types of tough applications. Our sales and service

teams will work out the best solutions for your company’s

specifi c application.

MOLDED RUBBER AND CERAMIC LININGSREMALOX is a highly wear resistant combination of

molded rubber and ceramic plates, with CN bonding

layer, designed to solve your most demanding sliding

abrasion problems.

IMPACT AND WEAR PLATES & BARSREMA TIP TOP offers a wide variety of molded rubber

impact bars and plates for extended service life in heavy

impact areas of chutes, hoppers and transfer points.

URETHANE LININGSREMATHAN polyurethane sheeting is a high performance

wear resistant material that also exhibits excellent

resistance to oil and grease. REMATHAN’s CN bonding

layer provides quicker applications with less preparation,

high initial tack and unsurpassed adhesion values

to metal.

UHMW-PE LININGSREMA TIP TOP offers UHMW sheets in a wide range

of sizes and thicknesses for bolt-in applications. We

also can offer our REMALEN, which is a combination of

polyethylene and rubber used to reduce the build-up of

fi nes in transfer chutes when conveying and handling

very fi ne particle and dust like materials. REMALEN is

supplied with a CN bonding layer for ease of installation.

PTFE LININGSREMAFLON is a combination of PTFE (Tefl on) and

rubber that exhibits excellent anti-caking properties.

Th e REMAFLON’s CN bonding layer provides quicker

application with less preparation, high initial tack and

unsurpassed adhesion values to metal.

MATERIAL HANDLING HOSESREMA TIP TOP offers wear-resistant, fl anged-end and

cut-end hoses designed to provide superior performance

in mining and industrial applications. Hoses range

in size from 2” to 36” ID and lengths up to 50 feet. All

are available in both suction and discharge styles with

working pressures up to 150 PSI and temperature

maximums to 180° F.

Th e production and processing of raw and aggregated materials, intermediate products, excavated waste etc., causes damaging wear to

unprotected parts of the plant. REMA TIP TOP wear protection materials, combined with the company’s know-how, ensure that these valuable

but highly-stressed systems continue to function well and increase their life expectancy many times over.

REMA TIP TOP’s sales and service teams will provide the best solution for your company’s application. Our lining materials protect against wear

caused by impact and sliding abrasion, will greatly reduce noise levels, help to reduce dust and can prevent caking and bridging of material in

your transfer points; all of which improve health, comfort and most importantly, safety. Our team can advise, install, and support our products

with the technical expertise that only comes from many years of experience.

Rubber / Molded Rubber / Ceramic Linings / Impact and Wear Plates & Bars

Urethane / UHMW-PE / PTFE Linings / Material Handling Hoses WEAR PROTECTION

Application of REMALINE 35

Hopper Lined with REMALINE 70

REMAFLON lining

REMALOX HD 35

RTT-MH Wear Resistant Mining Hose

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REMA TIP TOP/North America, Inc.1500 Industrial Blvd.Madison, GA 30650Phone: 800.334.REMA (7362) 706.752.4000Fax: 706.752.4015www.rematiptop.com

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NORTHCAROLINA

VIRGINIA

MDDEDC

PENNSYLVANIANJ

NEW YORKRI

MA

CT

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WESTVIRGINIA

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OREGON

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REMA TIP TOP Service Centers

SERVICE CENTERS:Madison, GA:706) 752-4000

Lake City, FL:(386) 752-9111

Elko, NV:(775) 778-0640

West Jordan, UT:(801) 569-8890

Salt Lake City, UT:(801) 906-0404

Casa Grande, AZ:(520) 421-2280