Reliable Shipbuilding and Ship Operations Solutions · Keyed copper and fi ber cabling systems, and...

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Industrial Construction Reliable Shipbuilding and Ship Operations Solutions

Transcript of Reliable Shipbuilding and Ship Operations Solutions · Keyed copper and fi ber cabling systems, and...

Page 1: Reliable Shipbuilding and Ship Operations Solutions · Keyed copper and fi ber cabling systems, and component lock-ins and block-outs prevent unintentional connection to network infrastructure

Industrial Construction Reliable Shipbuilding and

Ship Operations Solutions

Page 2: Reliable Shipbuilding and Ship Operations Solutions · Keyed copper and fi ber cabling systems, and component lock-ins and block-outs prevent unintentional connection to network infrastructure

2 visit www.panduit.com

Every Day a Ship is not at Sea is Costly Maintaining a ship, whether it is a cruise liner or military vessel, is an expensive process that

requires effi cient planning to help minimize dry dock costs, along with unnecessary spending.

On average, a ship has scheduled repair periods which occur every two to fi ve years and can

last weeks, months or even longer – with costs reaching into the millions of dollars for repair,

not including revenue lost because of downtime.

The cruise ship industry incurs approximately $400,000 in lost revenue

for each day a ship is disabled.*

• What happens if unscheduled maintenance is required away from your home port?

• Will you be able to fi nd the products you need locally or will this task increase your

fi nancial burden?

Return on Investment.

What is Important to You: As shipbuilders attempt to rein in costs that

have doubled in recent years, they are looking

into ways to:

• Increase Productivity

• Minimize “Unscheduled” Maintenance

• Extend Global Availability

• Lower Overhead Expenses

Panduit’s Infl uenceDelivering cost-effective product solutions to

customers across the globe is highly

dependent on:

• Strong global supply chain that streamlines procurement

• Locally based professionals to meet unique customer challenges

• Knowledge of country specifi c requirements for local business

• Breadth of offering which brings to the market a portfolio that meets your unique challenges:

Harsh EnvironmentsHarsh Environments

Space Optimization

Noise Mitigation

Effi cient Deployment

Wire Management

Safety

Rely on Panduit’s Global

Capabilities to Help Guide

You Safely form Port to Port

Breadth of Offering

AAnyywwhheeree iinn tthhee WWoorlldd

Serving 112 Countr

GGlloobb

Established Transportation Lanes

Global Sales and Support

Control of Raw

Over 2,600 Distributor Branches Globally

On-Time Deliveryy

*Source: Cruise Market Watch

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No Matter where you are Building or Maintaining your Ship – Panduit is there With over 30,000 high-quality, reliable, available parts, Panduit provides extensive shipbuilding

solutions to help you achieve a faster, easier and more cost-effi cient production process, no matter

where you are located throughout the world.

Panduit’s global product availability helps keep projects on schedule and on budget.

Global Expertise and SupportGlobal distribution, manufacturing, sales and technical support teams make Panduit solutions readily

accessible, allowing the right products to be delivered when and where they are needed.

Worldwide Certifi cationsPanduit solutions hold a variety of the most common shipbuilding certifi cations and approvals in place

worldwide- because you don’t know where your ship is going next.

Chicago

Georgia

Brazil

Mexico

Costa Rica

Chile

Netherlands

Romania

UAE India

Singapore

Austrailia

China

Japan

Primary Offi ces

Manufacturing Facilities

Warehouse Facilities

Top 25 Shipbuilding Ports

End-to-End Visibility

ies

aall LLooggiissttiiccss

Materials

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Control Room

Space Optimization

Effi cient Deployment

Wire Management

Noise Mitigation

Safety

3

45

Engine Room

Harsh Environments

Space Optimization

Safety

1 Pathways

Noise Mitigation

Wire Management

Harsh Environments

Space Optimization

Effi cient Deployment

2 Data Center

Space Optimization

Wire Management

Effi cient Deployment

Noise Mitigation

4

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Wheelhouse/Bridge

Wire Management

Effi cient Deployment

Safety

1

2 3

Living Quarters

Wire Management

Space Optimization

Effi cient Deployment

Safety

5 Telecommunications Room

Space Optimization

Wire Management

Noise Mitigation

6

6

7

7

HarshEnvironments

SpaceOptimization

NoiseMitigation

EfficientDeployment

WireManagement

Safety

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Engine Room

Compression Power ConnectorsTerminals

UL and CSA approved aluminum and copper

connectors for code and fl ex wires with options

for barrel length, one- or two-hole mounting, and

straight or bent tongues to optimize installation

in tight spaces. Select power connector families

are ABS approved.

UL and CSA listed, tin-plated, vinyl-insulated,

copper connectors designed for

long-term reliability.

Outdoor-rated products resistant to

harsh environments.

Safety Signs, Photoluminescent Tapes

Supplementary Offering

Engine room reliability requires solutions that withstand corrosive forces.

Functionality cannot be

compromised simply because space is at a premium.

Workers must be made aware of safety hazards.

• Short Circult Protection: ensure cable containment, minimizing disruption and damage to

electrical infrastructure, while reducing safety risks

• Durable stainless steel construction: delivers a longer useful life where strength and/or

resistance to severe conditions are required

• Locking head construction: assures locking in any position

• Rounded edges: protect the integrity of bundled wires/cables and improve safety

for installers

• Innovative tooling: reduces installation time for enhanced productivity

Solution Leading Product Robust stainless steel cable ties and identifi cation products withstand environmental extremes to deliver reliable performance

because downtime is not an option.

Challenges

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HarshEnvironments

SpaceOptimization

NoiseMitigation

EfficientDeployment

WireManagement

Safety

Pathways

Challenges

Tight spaces and noisy equipment mandate EMI/RFI mitigation.

Marine environments require reliable

operation in harsh applications.

To minimize dock time, wire management solutions must deploy quickly, promote organization, and optimize available space.

• Robust cable jacket: oil- and fuel-resistant for harsh environments

• Shielded cable construction: eliminates EMI/RFI interference, protecting signals

• 25-year copper communication system warranty: spans the average life of the vessel

• Exceeds application requirements: DNV, ABS, and Intertek/ETL

Solution Leading Product The durable oil- and fuel-resistant jacket used in Panduit® TX7000™ S/FTP Shielded Copper Cable makes it the ideal choice for use in

marine applications.

Supplementary Offering

Easy-to-use overhead cable management

system offers speedy deployment, structural

integrity, and cable protection for copper or

fi ber optic data cables, or power cables

within data centers.

Wyr-Grid®

Complete horizontal and vertical 1" bend

radius control helps prevent degradation of

cable performance.

J-Pro™

Segregate, route and protect fi ber optic and

high-performance copper cabling runs to and

between equipment racks within a data center

and telecommunications room.

FiberRunner®

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Supplementary Offering

Insulate, protect and harness electrical and

electronic components and cable.

Abrasion Protection

Provides TX5e™ and TX6™ Connectors andPatch Cords for consistent, reliable terminations in harsh environments. All Panduit® IndustrialNet™ products meet IP67/66/65 and are NEMA rated.

IndustrialNet™ Products

Adhesive labels for wire/cable identifi cation

include a color print-on area and clear

over-laminate for long-lasting,

easy-to-read identifi cation.

Self-Laminating Labels

• PanelMax™ Corner Wiring Duct: utilizes typically unusable space in the

enclosure corner, improving layouts with up to 20% space savings where both

side and back panels are used

• PanelMax™ DIN Rail Wiring Duct: leverages the enclosure depth to free up

valuable panel footprint space, while improving hand access with up to 30%

space savings vs. conventional duct/rail layouts

• PanelMax™ Shielded Wiring Duct and Noise Shield: protects sensitive wiring

from noise emissions, allowing pathways to be placed in closer proximity,

saving panel space

Solution Leading Product The Panduit® PanelMax™ Product Family innovations provide up to 30% space savings, increased design fl exibility, and anticipate future modifi cations.

Control Room

Signal distortion can disrupt critical systems.

Available space for control panels is limited.

Protect workers by warning of safety hazards.

Cable routing impacts spaceutilization and the operationof equipment.

Simplifying installation and

maintenance keeps deployment schedules on track.

Challenges

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Challenges

Data Center

Data centers have to provide the

computing capacity for a small city in a compact space.

Thermal management is key to reliability and energy effi ciency.

• Thermal management: designed into the enclosure to enhance reliability

and energy effi ciency

• Adjustable rail mounts: accommodates various network equipment

• Secured access: prevents unauthorized access to critical components

Solution Leading Product Cabinets, racks, cable management, grounding, power supplies, and thermal management are all built into a shipboard data center.

Zone enclosures supplement standard cabinets and racks, delivering a full rack’s worth of features into a compact space.

Supplementary Offering

High Density Shielded Patch PanelsGrounding

48-ports within a single rack unit maximize rack

space with a shielded solution that reduces

electromagnetic interference.

Paint-piercing serrations create a bond point

between cabinet rail, grounding strip, grounding

busbar and lug; no RUs required on front of

cabinet for maximum cabinet density.

High-capacity vertical cable management

system minimizes area required for network

layout, frees up fl oor space, protects cable

from bends and snags, and allows

maximum airfl ow.

Cable Management

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Wheelhouse/Bridge

Secure. Route. Identify.

Segregate. Bundle. Cable management is time-consuming.

Ease of deployment, safety

and cable capacity are important considerations for minimizing cost overruns on cable pathway installations.

• Wire basket design: resists defl ection over the lifetime of the application

• Wire basket sections: drops between fl oor stringers and attaches to pedestal brackets

for fast, secure assembly

• Pre-galvanized steel fi nish: helps prevent corrosion and will not promote the growth

of zinc whiskers that can potentially damage sensitive electronic equipment

Solution Leading Product The Panduit® GridRunner™ Underfl oor Cable Routing System – combined with cable ties, labeling, and other cable management accessories – offers a

sturdy, versatile solution to route and manage data and power cabling beneath a raised fl oor, optimizing both space and time of deployment.

Challenges

Supplementary Offering

Standard labeling options include a variety

of materials and coatings, many optimized for

indoor/outdoor use including heat shrink labels

that meet military specifi cations.

Heat Shrink Labels

Produce high-quality, industrial labels on a

variety of label materials for applications such

as wire/cable, components, safety, and

facility identifi cation.

LS8EQ Hand-Held PrinterCable Ties

Secure cables with a selection of cable ties

developed specifi cally for harsh environments,

including polypropylene and nylon 12 (resistant

to salts, acid rain and hydrocarbons) and Tefzel

and PEEK (Polyetheretherketone) (withstand

high temperatures).

Tefzel is a registered trademark of E. I. du Pont de Nemours and Company.

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HarshEnvironments

SpaceOptimization

NoiseMitigation

EfficientDeployment

WireManagement

Safety

visit www.panduit.com

Telecommunications Room

• 48-ports in 1 RU: more connectivity in a smaller space

• Angled design: helps route cables to cable management

• Shielded solution: accepts shielded jacks for a shielded solution

• Panduit® StructuredGround™ Bonding Hardware Kit: protects systems

and reduces EMI impact with the panel bonded directly to the rack

Solution Leading Product High density, shielded, angled patch panels answer critical needs for space optimization, improved cable management, and equipment and

signal protection. Patent-pending thread-forming bonding screws bond shielded panels to the rack; angled panels direct cable to vertical cable

managers, saving space.

Space constraints make it diffi cult to maintain TIA bend radius and cable management requirements.

Noisy equipment dictates the need for EMI mitigation.

Challenges

Cable ManagementCorrosive Resistant Jacks

Combined with 2 post racks, maximizes space

while maintaining cable integrity.

Protect electrical contacts and internal

components by reducing the ingress of

moisture and other corrosive elements,

such as salt.

Ideal for telecommunications equipment rooms,

optimizes space; electrically bonded construction

facilitates grounding to reduce EMI impact.

2 Post Racks

Supplementary Offering

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Challenges

• Multi-channel raceway: route data and power

• Tamper-resistant design: increases safety benefi ts, discourages unauthorized access,

and protects sensitive cabling from accidental damage

• Full complement of fi ttings: for power and data, bend radius control

Living Quarters

Solution Leading Product LD Profi le Surface Raceway is available in single- and multi-channel solutions to safely and securely route copper, fi ber, and power cabling

into staterooms.

Supplementary Offering

Keyed copper and fi ber cabling systems,

and component lock-ins and block-outs

prevent unintentional connection to network

infrastructure and help prevent network

access to unauthorized users.

Network Security

Reliable, scalable, modular, cost-effective

solutions for the deployment of PoE for

onboard security, wireless, and

other systems.

Power Over Ethernet (PoE)

A wide range of faceplates, adapters and

surface mount boxes for network connectivity,

and faceplates designed specifi cally for

Panduit raceway.

Outlets

Securely route cables to provide

amenities in passenger and

crew cabins.

Routing of data and power cabling

needs to be safe and secure,

yet aesthetically pleasing

and easy to access for repairs.

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Each standard body has different requirements regarding the labeling of power and data cables and connectivity onboard a ship. Meeting

all of those standards – in an environment that is not always friendly to standard labeling materials – can result in a labor-intensive and costly

endeavor. With a diverse selection of stainless steel cable ties and labeling, as well as printable label materials, Panduit helps shipbuilders

and operators stay in compliance.

Shipwide Identifi cation

Thermal Transfer Labels – Standard labeling options include a variety

of materials and coatings to ensure clear, long-lasting, easy-to-read

identifi cation in a wide range of shipboard applications.

Pan-Alum™ MMP Series Marker Plates – Embossable cable marker

plates are available in stainless steel, aluminum and brass for durability

in harsh environments.

Portable Embossing System – Emboss plates as needed to deliver

maximum visibility for medium- to high-volume applications.

Aluminum Cable Tie – Mount marker plates safely and securely with

stainless steel or aluminum cable ties.

Metal Embossing Hand Tool – Allows users to create custom-length

embossed marker plates on demand at remote job sites.

Thermal Transfer Printers – Desktop and handheld printers make

labeling effi cient and economical.

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• Reduced

installation time

• Decreased

operator error

• Lower total

installed costs

• Adherence to

industry standards

• Promoting safer

working conditions

• Minimized

operator fatigue

Let Us Help!

Panduit backs all products with world class customer service and technical support to insure a seamless process from order inquiry to installation. Whether the vessel is in a shipyard, in port, or at sea, service and support are available throughout the world.

Comprehensive Panduit shipbuilding solutions include everything necessary to bundle, identify, route, protect and terminatewire/cables, supporting the most demanding application requirements and delivering customer benefi ts:

Page 15: Reliable Shipbuilding and Ship Operations Solutions · Keyed copper and fi ber cabling systems, and component lock-ins and block-outs prevent unintentional connection to network infrastructure

Prep• Ergonomic design of cable cutting

and stripping tools allows for easy

one-hand operation

• Optimized design for cutting the

largest conductors with minimal force

• Low friction stripping of diffi cult

insulations such as rubber and silicon

• All parts made of high-tempered

special steel for long-term durability

Crimp• Battery-powered and manual

power and grounding tools minimize

operator effort

• Controlled cycle mechanisms

ensure reliability and repeatability

in every crimp

• Color-coded crimping dies easily

match the compression connector

to the proper die

• Complete system ensures compliance

with UL and CSA optimal performance

Terminate• Copper and fi ber termination tools

designed to improve productivity

• Single-handed terminations in

signifi cantly less time compared to

traditional on-site methods

• Visual indication of proper termination

simplifi es tooling and virtually eliminates

operator error

• No adhesive or electricity required

for termination

Bundle• Full line of ergonomic manual and

battery-powered nylon and stainless

steel cable tie tools

• Used in maintenance and

construction applications

• Highest reliability in the industry

• Flush cut-off of ties limits exposure

to sharp edges

Everything is Easier With

the Right Tool for the Job!

Page 16: Reliable Shipbuilding and Ship Operations Solutions · Keyed copper and fi ber cabling systems, and component lock-ins and block-outs prevent unintentional connection to network infrastructure

Real-World SolutionsWith a proven reputation for excellence and innovation, Panduit and our partners

work with you to overcome challenges and implement real-world solutions that

create a competitive business advantage. Panduit offers the broadest range of

solutions, from data centers and intelligent buildings to manufacturing operations,

to help you build a smarter, unifi ed business foundation.

Technology LeadershipPanduit develops innovative physical infrastructure solutions that meet the

rapidly changing needs of our clients, from hardware and software to advisory

services. This commitment is supported by investment in advanced research,

solutions-focused product development, world-class manufacturing, and

collaboration with customers at the forefront of technology.

Partner EcosystemOur best-in-class partner ecosystem offers a comprehensive portfolio of services

that span the project lifecycle, from planning and design to delivery, deployment,

maintenance, and operation. Panduit business partners – distributors, and certifi ed

architects, consultants, engineers, designers, system integrators, and contractors –

are qualifi ed to help you achieve your objectives and realize predictable and

measurable results.

Strategic AlliancesPanduit cultivates long-term strategic alliances with industry leaders, including

Cisco Systems, EMC, IBM, and Rockwell Automation, to develop, optimize, and

validate solutions for our customers. This investment in people and resources

helps solve our customers’ greatest business challenges.

Global Business CommitmentPanduit is committed to delivering a consistently high level of quality and service

the world over. With a presence in more than 100 countries, local Panduit sales

representatives and technical specialists offer guidance and support that bring

value to your business. Our global supply chain, which includes manufacturing,

customer service, logistics, and distribution partners, provides prompt response

to your inquiries and streamlines delivery to any worldwide destination.

SustainabilityWith a commitment to environmental sustainability, Panduit develops and

implements solutions that protect, replenish, and restore the world in which

we live. This commitment is demonstrated by Panduit’s LEED Gold certifi ed

World Headquarters, leveraging the Unifi ed Physical InfrastructureSM approach

to enable convergence of critical building systems to drive energy effi ciency

and ongoing operational improvement.

©2013 Panduit Corp. ALL RIGHTS RESERVED. Printed in the U.S.A. CPCB110--SA-ENG 5/2013

Transform Your

Physical Infrastructure

Call or visit us online,

we can show you how.

Panduit Corp.World Headquarters

Tinley Park, IL 60487

[email protected]

US and Canada: 800.777.3300

Europe, Middle East, and Africa:

44.20.8601.7200

Latin America: 52.33.3777.6000

Asia Pacifi c: 65.6305.7575

www.panduit.com