Reliable SFP Level Instrumentation VEGAPULS 62 …us.areva.com/home/liblocal/docs/Solutions/Product...

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Reliable SFP Level Instrumentation VEGAPULS 62 Extended Range Through-Air Radar Bill Matthews, Manager Sales and Marketing El. Systems, I&C Heiner Dornburg, AREVA Business Manager http://us.areva.com/EN/home-1698/product-sales-instrumentation.html

Transcript of Reliable SFP Level Instrumentation VEGAPULS 62 …us.areva.com/home/liblocal/docs/Solutions/Product...

Page 1: Reliable SFP Level Instrumentation VEGAPULS 62 …us.areva.com/home/liblocal/docs/Solutions/Product Sales/SFP-Level... · “ Pulse Burst Radar accurately and reliably measures a

Post-Fukushima Technology Demo – Spent Fuel Pool Level Monitoring – Scecina - p.1

Reliable SFP Level Instrumentation VEGAPULS 62 Extended Range Through-Air Radar Bill Matthews, Manager Sales and Marketing El. Systems, I&C Heiner Dornburg, AREVA Business Manager

http://us.areva.com/EN/home-1698/product-sales-instrumentation.html

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Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.2

AREVA’s Four Pillars of Operational Excellence

Our Solutions are designed with a “Safety First” mindset.

We fulfill all requirements, we are efficient, up-to-date and economic.

We perform as planned or better and get it right the first time.

We deliver as required and promised, on time and within budget.

Verified. Competitive. Complete.

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Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.3

Through-Air Radar Proven Technology from the #1

VEGA / Ohmart founded in 1950s Petrochemical industry used radar since early 1970s 1991, VEGA introduced to the world’s the first pulse radar level gauge 1997, VEGA is first to introduce loop-powered instruments, propelling the company to world market leadership. 2003, the first high sensitivity instruments are introduced for measurement in bulk solids Includes VEGAPULS 62 Extended Range. 10,000+ sold

2009, VEGA introduces PLICSPLUS electronics with improved signal processing, accuracy, response time and power usage.

VEGA is World Market Leader, providing the State of the Art for Non-Contact Radar.

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Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.4

SFP Level Measurement How Through-Air Radar Works 1/2

The Only Solution With Nothing in the Pool.

Operating Principle A packet of microwave pulses are transmitted by the antenna system This pulse is reflected by the water and received by the same antenna system The running time of the radar pulse from emission to reception is proportional to the distance to the water surface. “Distance to water surface” is translated into the level information.

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Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.5

SFP Level Measurement How Through-Air Radar Works 2/2

Waveguide Pipe Electromagnetic waves travel through space, e.g. radio. They also travel inside a hollow pipe of any shape. Correctly dimensioned, the pipe makes a very low-loss transmission line, better than a coaxial cable. In SFP applications, the waveguide pipe transports the measurement signal to a mild environment where the electronics can be placed. The waveguide is 100% stainless steel. It is very rugged and insensitive to high radiation and temperature.

Radiation and Temperature Protection with No Reason for RAIs.

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Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.6

Through Air Radar Basic System Structure

Simple construction eases installation, start-up, operation and maintenance No special tools needed. Design is proven in over 300,000 applications

Housing Cover (Stainless Steel for SFP Application) Indicating and adjustment module Electronics Housing (Stainless Steel for SFP Application) Process Fitting Waveguide pipe (not shown) Horn Antenna

Farm Simple. Rugged. Economical.

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Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.7

Through-Air Radar SFPLI System Architecture

Display Panel Includes Battery back-up, 120VAC/24VDC

power converter.

Waveguide Pipe 212ft. with

1” diameter Stainless Steel

Sensor electronics

Fist size, stainless steel housing.

Signal wire. 4…20mA

No limitation

Signal wire. 4…20mA

No limitation

Remote Display, e.g. Main Control

Room

The Right Flexibility to fit every pool.

Primary Power

3” Horn Antenna

All Stainless Steel. No electronics, a

simple funnel.

Nothing in the pool, <0.5W power consumption, FCC part 15 certificate for non-interference with communication devices, EMI/RFI tested, IEEE344-2004* and EPRI TR-107330 tested, field proven, off the shelf.

* 3.7” horn antenna still to be seismically verified

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Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.8

Why?

Through-Air Radar VEGAPULS

Simple design: Nothing in the pool. Fewest parts. Easy to operate, <0.5W power consumption. Reliable even in extreme conditions, the right answer to the Lessons Learned from Fukushima. Proven in tens of thousands of applications. Nuclear References at Hanford Waste Treatment Plant and

Savanna River Site (VEGAPULS 66). Competitive price.

Complete solution with AREVA Engineering or EPC.

Though-Air Radar. The right choice for your plant.

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Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.9

Through Air Radar Ignores Debris

Objects floating on the water will not impact the correct reading. Objects submerged below the water will not be seen. With uncovered debris (or built-in structures), the return signal will normally be greater for the water level and the actual water level will be detected. Concrete debris will not affect the reading as concrete isn’t a good reflector. Physical separation of the second device prevents concurrent loss of both readings.

Except in extreme cases, debris is not an issue.

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Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.10

► Through-Air Radar follows largest return signal

► Most reflections from debris won’t reach the horn antenna (not perpendicular to radar beam)

► Through-air radar will continue to track water level and ignore fallen objects in beam

Advantage of Through-Air Radar Surface Tracking Capability

Can ignore debris while providing accurate spent fuel pool level measurement.

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Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.11

SFP Product Demonstration in Lynchburg

The debris, steam and moving water capability of the AREVA/VEGA Through-Air Radar system were demonstrated in front of customers.

Written customer summary: “In conclusion, the demonstrations offered compelling evidence that the Through-Air Radar measurement technology is a viable candidate.”

The 25ft ‘Moving Wall’ allows the simulation of quickly rising and falling water level. Large debris is introduced in the beam area at different heights - with no effect.

Installation including a long waveguide with 180⁰ and 90⁰ bends is raised and lowered above pool.

The attendees see the display at all times.

http://us.areva.com/EN/home-1698/product-sales-instrumentation.html

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Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.12

VEGAPULS Successfully Passed IEEE344-2004 Testing

Testing (external provider) on Nov. 30, 2012

Display Box

Electronics

Testing was also performed to curve in EPRI TR 107330, with a peak requirement of 14g.

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Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.13

Through Air Radar Handling of Beyond DBE

Beyond DBE Effect on System AREVA Tested

Debris in pool Water plane produces largest echo, debris is ignored.

Yes

Dense Smoke Particles produce no strong echo, ignored Yes

Saturated Steam Particles produce no strong echo, ignored Yes

Temperatures up to 212F

Electronics removed from high temperatures (rated 176F).

N/A

High Radiation Electronics removed from radiation. N/A

Vibration Not an issue, even at 14g. Yes

Agitated Water Non-Contact Measurement, sensor not affected. Level reliably detected.

Yes

AREVA Tests have proven Reliable Handling of Beyond DBE Conditions.

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Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.14

Through-Air Radar Low Total Cost of Ownership

Conservative Project Schedule (First Plant) Milestone Timing AREVA accepts order X Walk down of SFP and Kick-Off Meeting X+2 weeks EC Package Phase Clarification of hardware specifics incl. wave guide isometrics Y Submit FAT plan for customer approval Y+5 weeks Factory Acceptance Test notification to Buyer Y+7 weeks Perform Factory Acceptance Test and Documentation Acceptance, sign FAT protocol.

Y+9 weeks

Ship hardware to Buyer Y+10 weeks Receipt of hardware by Buyer Y+11 weeks Installation and commissioning of hardware after site specific preparations

Buyer decision

Short Lead Times Reduce Project Costs.

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Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.15

Purchasing Cost Low due to low component count and off-the-shelf components. Low project cost due to short delivery lead time and therewith shorter

overall project duration.

Installation Cost Low due to no work in the pool and all standard (pipe and cable

installation) work. No heavy components, no lifting equipment needed.

Start-up Cost Low due to simple system handling and pre-set parameters.

Operation and Maintenance Cost Low due to maintenance free technology. Battery replacement and verification of correct function only.

Through-Air Radar Low Total Cost of Ownership

Expected Lowest Cost of Ownership Compared to Other Technologies.

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Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.16

Through-Air Radar References VEGAPULS

300,000+ VEGAPULS Through-Air Radar devices in the field 100,000 + VEGAPULS 62s since 2003 10,000 + VEGAPULS 62 Ext. Range since 2003 Savannah River Site, Hanford WTP Duke Energy SFP: 20+1 systems 62 Ext. Range Chemical industry, environmental and recycling technology, petrochemical industry

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Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.17

Summary A Second Opinion on Through-Air Radar

“ Pulse Burst Radar accurately and reliably measures a wide range of media in a broad range of process conditions, from calm product surfaces and water-based media to turbulent surfaces … . As a non-contact device, Pulse Burst Radar is not susceptible to the complications that arise whenever a probe contacts the process media, such as coating … or corrosive attack due to aggressive chemicals. The greater the measuring range, the more does radar prove itself to be the economical solution, given the cost of extended probe lengths. Radar is virtually unaffected by temperatures, pressures, the presence of vapors, … As a 100% electronic instrument, the absence of moving parts translates into low maintenance costs. As a two-wire, loop-powered device, power requirements and installation are vastly simplified.” (Source: Other US NPP Instrumentation Vendor’s Website)

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Post-Fukushima Technology Demo – Spent Fuel Pool Level Monitoring – Scecina - p.18

Reliable SFP Level Instrumentation VEGAPULS 62ER Through-Air Radar

Heiner Dornburg, AREVA Business Manager Jim Scecina, AREVA Advisory Engineer Neil Wilkie, VEGA Manager Special Business

http://us.areva.com/EN/home-1698/product-sales-instrumentation.html

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Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.19

In-situ calibration Normal operation In-situ calibration method: Horn antenna is rotated

to calibration position simply by loosening the lap joint flange screws.

Flange away from pool minimizes risk of dropping parts in pool.

A hand-held target can be walked along the poolside at known distances to check sensor calibration.

SFP Level Measurement Calibrating Through-Air Radar

Simpler to Calibrate.

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Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.20

Through-Air Radar Software Quality Assurance

Software was developed and tested per IEC 61508* and reaches SIL 2 (Safety Integrity Level). *(Functional safety of electrical/ electronic/programmable electronic safety-related systems.) AREVA will perform software Quality Assurance Review.