Reliable SFP Level Instrumentation VEGAPULS 62 …us.areva.com/home/liblocal/docs/Solutions/Product...
Transcript of Reliable SFP Level Instrumentation VEGAPULS 62 …us.areva.com/home/liblocal/docs/Solutions/Product...
Post-Fukushima Technology Demo – Spent Fuel Pool Level Monitoring – Scecina - p.1
Reliable SFP Level Instrumentation VEGAPULS 62 Extended Range Through-Air Radar Bill Matthews, Manager Sales and Marketing El. Systems, I&C Heiner Dornburg, AREVA Business Manager
http://us.areva.com/EN/home-1698/product-sales-instrumentation.html
Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.2
AREVA’s Four Pillars of Operational Excellence
Our Solutions are designed with a “Safety First” mindset.
We fulfill all requirements, we are efficient, up-to-date and economic.
We perform as planned or better and get it right the first time.
We deliver as required and promised, on time and within budget.
Verified. Competitive. Complete.
Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.3
Through-Air Radar Proven Technology from the #1
VEGA / Ohmart founded in 1950s Petrochemical industry used radar since early 1970s 1991, VEGA introduced to the world’s the first pulse radar level gauge 1997, VEGA is first to introduce loop-powered instruments, propelling the company to world market leadership. 2003, the first high sensitivity instruments are introduced for measurement in bulk solids Includes VEGAPULS 62 Extended Range. 10,000+ sold
2009, VEGA introduces PLICSPLUS electronics with improved signal processing, accuracy, response time and power usage.
VEGA is World Market Leader, providing the State of the Art for Non-Contact Radar.
Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.4
SFP Level Measurement How Through-Air Radar Works 1/2
The Only Solution With Nothing in the Pool.
Operating Principle A packet of microwave pulses are transmitted by the antenna system This pulse is reflected by the water and received by the same antenna system The running time of the radar pulse from emission to reception is proportional to the distance to the water surface. “Distance to water surface” is translated into the level information.
Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.5
SFP Level Measurement How Through-Air Radar Works 2/2
Waveguide Pipe Electromagnetic waves travel through space, e.g. radio. They also travel inside a hollow pipe of any shape. Correctly dimensioned, the pipe makes a very low-loss transmission line, better than a coaxial cable. In SFP applications, the waveguide pipe transports the measurement signal to a mild environment where the electronics can be placed. The waveguide is 100% stainless steel. It is very rugged and insensitive to high radiation and temperature.
Radiation and Temperature Protection with No Reason for RAIs.
Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.6
Through Air Radar Basic System Structure
Simple construction eases installation, start-up, operation and maintenance No special tools needed. Design is proven in over 300,000 applications
Housing Cover (Stainless Steel for SFP Application) Indicating and adjustment module Electronics Housing (Stainless Steel for SFP Application) Process Fitting Waveguide pipe (not shown) Horn Antenna
Farm Simple. Rugged. Economical.
Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.7
Through-Air Radar SFPLI System Architecture
Display Panel Includes Battery back-up, 120VAC/24VDC
power converter.
Waveguide Pipe 212ft. with
1” diameter Stainless Steel
Sensor electronics
Fist size, stainless steel housing.
Signal wire. 4…20mA
No limitation
Signal wire. 4…20mA
No limitation
Remote Display, e.g. Main Control
Room
The Right Flexibility to fit every pool.
Primary Power
3” Horn Antenna
All Stainless Steel. No electronics, a
simple funnel.
Nothing in the pool, <0.5W power consumption, FCC part 15 certificate for non-interference with communication devices, EMI/RFI tested, IEEE344-2004* and EPRI TR-107330 tested, field proven, off the shelf.
* 3.7” horn antenna still to be seismically verified
Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.8
Why?
Through-Air Radar VEGAPULS
Simple design: Nothing in the pool. Fewest parts. Easy to operate, <0.5W power consumption. Reliable even in extreme conditions, the right answer to the Lessons Learned from Fukushima. Proven in tens of thousands of applications. Nuclear References at Hanford Waste Treatment Plant and
Savanna River Site (VEGAPULS 66). Competitive price.
Complete solution with AREVA Engineering or EPC.
Though-Air Radar. The right choice for your plant.
Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.9
Through Air Radar Ignores Debris
Objects floating on the water will not impact the correct reading. Objects submerged below the water will not be seen. With uncovered debris (or built-in structures), the return signal will normally be greater for the water level and the actual water level will be detected. Concrete debris will not affect the reading as concrete isn’t a good reflector. Physical separation of the second device prevents concurrent loss of both readings.
Except in extreme cases, debris is not an issue.
Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.10
► Through-Air Radar follows largest return signal
► Most reflections from debris won’t reach the horn antenna (not perpendicular to radar beam)
► Through-air radar will continue to track water level and ignore fallen objects in beam
Advantage of Through-Air Radar Surface Tracking Capability
Can ignore debris while providing accurate spent fuel pool level measurement.
Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.11
SFP Product Demonstration in Lynchburg
The debris, steam and moving water capability of the AREVA/VEGA Through-Air Radar system were demonstrated in front of customers.
Written customer summary: “In conclusion, the demonstrations offered compelling evidence that the Through-Air Radar measurement technology is a viable candidate.”
The 25ft ‘Moving Wall’ allows the simulation of quickly rising and falling water level. Large debris is introduced in the beam area at different heights - with no effect.
Installation including a long waveguide with 180⁰ and 90⁰ bends is raised and lowered above pool.
The attendees see the display at all times.
http://us.areva.com/EN/home-1698/product-sales-instrumentation.html
Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.12
VEGAPULS Successfully Passed IEEE344-2004 Testing
Testing (external provider) on Nov. 30, 2012
Display Box
Electronics
Testing was also performed to curve in EPRI TR 107330, with a peak requirement of 14g.
Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.13
Through Air Radar Handling of Beyond DBE
Beyond DBE Effect on System AREVA Tested
Debris in pool Water plane produces largest echo, debris is ignored.
Yes
Dense Smoke Particles produce no strong echo, ignored Yes
Saturated Steam Particles produce no strong echo, ignored Yes
Temperatures up to 212F
Electronics removed from high temperatures (rated 176F).
N/A
High Radiation Electronics removed from radiation. N/A
Vibration Not an issue, even at 14g. Yes
Agitated Water Non-Contact Measurement, sensor not affected. Level reliably detected.
Yes
AREVA Tests have proven Reliable Handling of Beyond DBE Conditions.
Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.14
Through-Air Radar Low Total Cost of Ownership
Conservative Project Schedule (First Plant) Milestone Timing AREVA accepts order X Walk down of SFP and Kick-Off Meeting X+2 weeks EC Package Phase Clarification of hardware specifics incl. wave guide isometrics Y Submit FAT plan for customer approval Y+5 weeks Factory Acceptance Test notification to Buyer Y+7 weeks Perform Factory Acceptance Test and Documentation Acceptance, sign FAT protocol.
Y+9 weeks
Ship hardware to Buyer Y+10 weeks Receipt of hardware by Buyer Y+11 weeks Installation and commissioning of hardware after site specific preparations
Buyer decision
Short Lead Times Reduce Project Costs.
Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.15
Purchasing Cost Low due to low component count and off-the-shelf components. Low project cost due to short delivery lead time and therewith shorter
overall project duration.
Installation Cost Low due to no work in the pool and all standard (pipe and cable
installation) work. No heavy components, no lifting equipment needed.
Start-up Cost Low due to simple system handling and pre-set parameters.
Operation and Maintenance Cost Low due to maintenance free technology. Battery replacement and verification of correct function only.
Through-Air Radar Low Total Cost of Ownership
Expected Lowest Cost of Ownership Compared to Other Technologies.
Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.16
Through-Air Radar References VEGAPULS
300,000+ VEGAPULS Through-Air Radar devices in the field 100,000 + VEGAPULS 62s since 2003 10,000 + VEGAPULS 62 Ext. Range since 2003 Savannah River Site, Hanford WTP Duke Energy SFP: 20+1 systems 62 Ext. Range Chemical industry, environmental and recycling technology, petrochemical industry
Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.17
Summary A Second Opinion on Through-Air Radar
“ Pulse Burst Radar accurately and reliably measures a wide range of media in a broad range of process conditions, from calm product surfaces and water-based media to turbulent surfaces … . As a non-contact device, Pulse Burst Radar is not susceptible to the complications that arise whenever a probe contacts the process media, such as coating … or corrosive attack due to aggressive chemicals. The greater the measuring range, the more does radar prove itself to be the economical solution, given the cost of extended probe lengths. Radar is virtually unaffected by temperatures, pressures, the presence of vapors, … As a 100% electronic instrument, the absence of moving parts translates into low maintenance costs. As a two-wire, loop-powered device, power requirements and installation are vastly simplified.” (Source: Other US NPP Instrumentation Vendor’s Website)
Post-Fukushima Technology Demo – Spent Fuel Pool Level Monitoring – Scecina - p.18
Reliable SFP Level Instrumentation VEGAPULS 62ER Through-Air Radar
Heiner Dornburg, AREVA Business Manager Jim Scecina, AREVA Advisory Engineer Neil Wilkie, VEGA Manager Special Business
http://us.areva.com/EN/home-1698/product-sales-instrumentation.html
Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.19
In-situ calibration Normal operation In-situ calibration method: Horn antenna is rotated
to calibration position simply by loosening the lap joint flange screws.
Flange away from pool minimizes risk of dropping parts in pool.
A hand-held target can be walked along the poolside at known distances to check sensor calibration.
SFP Level Measurement Calibrating Through-Air Radar
Simpler to Calibrate.
Spent Fuel Pool Level Instrumentation by AREVA: Safe, Simple, Reliable, Economical. p.20
Through-Air Radar Software Quality Assurance
Software was developed and tested per IEC 61508* and reaches SIL 2 (Safety Integrity Level). *(Functional safety of electrical/ electronic/programmable electronic safety-related systems.) AREVA will perform software Quality Assurance Review.