Reliability engineering services-+Asset+Performance... · RCA Root Cause Analysis Identify true...

Soluciones de Ingeniería y Mantenimiento, S.L.

Reliability engineering services

SiM introduction – General October 2017

Madrid

About SiM

SiM is a Spain-based Asset Management and Reliability Engineeringconsultancy company established in 2009 providing support to clients in theOil, Gas, Petrochemical (OGP) and Energy businesses.

SiM provides business-oriented solutions for clients in the OGP and Energyindustries during the visualization, engineering and O&M phases of the assets.

Who we are


Who we are – E&MS Group

Madrid, Spain

Villahermosa, México

Maturín, Venezuela

E&M Solutions

Bogotá, ColombiaE&M Solutions

Lima, Perú

SiM is part of the E&MS Group with offices in America and Spain

https://www.sim-sl.com/


http://www.eymsolutions.com/en/contact-us/


http://www.eymsolutions.com/en/

http://www.eymsolutions.com/en/






Our people

Rotating equipment

Static equipment

Corrosion & metallurgy

Reliability

Electrical engineering

Instrumentation & Control

Process engineering

Maintenance

SiM specialists background as final users in the oil, gas andpetrochemical industry with + 20 years of experience, helpsmeet clients’ expectations on the operation of their assets


Decommissioning Implementation

Operation & Maintenance

Engineering

Physical Assets

Management

• With a holistic approach consistent with client’s business strategies.

• Applying integrated processes to improve productivity while reducing the life cycle costs of assets at acceptable levels of risk.

SiM offers integrated solutions

Our philosophy


UPDATING / DECOMMISSIONING

OPERATION &MAINTENANCE

DEVELOPMENTDEFINITIONVISUALIZATION

• FEL 1 Feasibility / opportunity evaluation

• FEL 2 Conceptual project

• FEL 3 Engineering design

• FASE 4 Implementation

ASSETS PROJECT PHASE

Products and services – Assets lifecycle phases

SiM assists clients in mitigating risks during project phases

Design for production efficiency assuranceand lowest life-cycle costs of the assets





• Asset management

• Operational integrity

• Operational reliability

• Operational efficiency

• Conversion to new scenarios

ASSETS OPERATIONS PHASE

Products and services – Assets lifecycle phases

SiM helps clients optimize the operation of their assets

Keep safety, maintenance and operationstandards and key performance indicators


SiM helps meeting objectives through performance improvement

The need for asset performance optimization

Operating

Performance

Business Objectives

Authority Requirements


Acronym Product Main objective

ECA Equipment Criticality Analysis Assess equipment importance

FMEA / FMECA Failure Mode Effects / and Criticality AnalysisAssess equipment potential ways of failure / and their operational impact

MHA Maintainability and Mechanical Handling AssessmentAvoid maintenance-related safety issues, simplify operations and reduce downtime

RAM Reliability, Availability and Maintainability StudyAssess asset inherent ability to meet specified productivity targets

RBI Risk Based Inspection StudyDefine cost-effective inspection strategies and tasks for fixed equipment and piping

S-RCM / RCM (Streamlined) Reliability Centered Maintenance StudyDefine cost-effective CBM and PM maintenance tasks for equipment

RBS Reliability Based SparesDefine optimum spare parts inventories based on RCM studies

LCCA Life Cycle Cost AnalysisMinimize net present value of asset CAPEX/OPEX meeting productivity targets

PM/CBM/CM Development of Maintenance Plans & ProceduresDefine cost-effective maintenance plans supporting asset productivity targets

RCA Root Cause AnalysisIdentify true source of problems to avoid recurrence

Common reliability and maintenance (R&M) products


SiM can help define an approach for developing R&M studies

CONSULTANT SCOPE OF WORK

Implementation of mitigation measures

(as required)

FMECAMaintenance

PlansS-RCM

CMMSTemplates

Upload to CMMS

RAM

Client’s Inputs

RCS

Incorporation of maintenance plans in the RAM model

Incorporation of RAM outcomes in maintenance plans

Optimize scope of work of R&M studies based on items failure impact

Approaches in developing R&M studies

AssetRegister

List items for R&M studies according to a defined taxonomic classification


List items for R&M studies according to a defined taxonomic classification

CONSULTANT SCOPE OF WORK

MHA

MHA outcomes implementation

ECA

RBI

Maintenance Plans

S-RCMCMMS

Templates

CMMS PopulationMHA outcomes implementation

Internals not in RBI

Approaches in developing R&M studies

SiM can help define an approach for developing R&M studies

AssetRegister

Client’sInputs

Optimize scope of work of R&M studies based on items failure impact

References


Some references

• Technical-economical assessments.

• Risk analyses.

• LCCA pre-selection of turbo-compressors and power generation.

• Operability assurance studies.

• ITB packages development.

Feasibility Studies Gas Transportation System, Algeria-Italy (2011-13)








Some references

• Pre-selection of equipment/options.

• Definition of optimum gas turbine drivers ambient temperature rating.

• RAM simulation of options.

• Life Cycle Costs analysis of options.

• PMC services during FEED.

Power Generation/Export Gas Compressors Selection, Bolivia (2010)





Some references

• Contract options qualitative and quantitative assessment.

• Definition/development of contract type

• Development of Instructions to Bidders.

• Bid evaluation method development and support.

• Definition of operability assurance studies during the development phase.

Development of Gas Compression ServicePerú (2015-2016)





Some references

• Development of operability assurance studies during the EPC Phase

• Defined MHA and RCM scope of work by equipment importance through ECA.

• Assisted EPC Contractor in meeting Owner maintainability requirements.

• Developed an S-RCM study

ECA/MHA/S-RCM Studies Gas Processing Plant (EPC Phase), Saudi Arabia (2016-2017)





Some references

• Development of a methodology for assessing hazardous services.

• Hazards assessments under owner’s HSE Codes, EU CLP Directive, Waste Framework Directive and U.S. EPA RCRA criteria.

• Definition of project requirements for equipment in hazardous services.

Hazardous Service Definition Oil & Gas Waste Plant (EPC Phase), Abu Dhabi (2017)





Some references

• Process modeling and simulation.

• Production efficiency definition vs production profiles.

• Critical sub-systems and equipment identification.

• Sensitivities for optimizing turnarounds, start-up ramp, equipment configurations

RAM Analysis of an LPG Extraction Plant (FEED Phase), Algeria (2015)


Some references

• Detail engineering of instrumentation, controls and electrical interfaces.

• Procurement technical support and expediting.

• Shop QA/QC and FAT development.

• Support to construction, commissioning and start-up.

Detail Engineering Hydrogen Purification Unit, Spain (2013-14)








Some references

• Diagnosis of a Maintenance Organization supporting +400k BOPD.

• Gap analysis following the guidelines of PAS 55 (later ISO 55000)

• Development of a 2-year actions plan to close the gaps.

• Follow-up to implementation of the actions plan.

Gap Analysis of the O&M Organization in an Oil & Gas Field, Venezuela (2013)


Some references




• FMECA of critical compression packages.

• S-RCM of critical compression packages.

• Mitigation actions to support the maintenance plans of the existing packages.

• RCM training and workshops at end user’s facilities.

RCM Studies of Critical Packages In Refineries, Spain (2015)


Some references

• Vibration analysis of 2 x 17 MW steam turbine driven generators in a direct type solar power plant.

• Initial start-up operation after commissioning.

• Thermal transient behavior diagnosed.

Steam Turbogenerator Vibration Analysis, Spain (2012)





Some references

• Failure Investigation on a Hydrodynamic, Variable Speed, Planetary Gear Drive for a Coker Gas Compressor.

• Support to the end user in addressing technical issues to the OEM.

• Involvement in further actions associated with avoiding recurrence of the failure.

Machinery Failure InvestigationOil Refinery, Spain (2013)





Some references

• Diagnosed the application of an RCA methodology in a Refinery under a Corporate Reliability Project.

• Identified aspects potentially affecting the effectivity of RCA.

• Offered recommendations aimed at closing identified gaps and improving applied methods.

RCA Methodology ApplicationAssessment, Spain (2015)





Some references




• Integrity assessments aiming at identifying potential SSC phenomena.

• Identification of SSC failure potential based on NACE MR-0175.

• Recommended mitigation measures for preventing the occurrence of failures with large consequences.

Gas Metering Station Proactive Assessment, Mexico (2012)





Some references

• Due diligence / technical audit.

• O&M historical records analysis / reliability functions definition.

• Assessment of design vs. current/future operating conditions.

• RAM modelling and simulation / LCCA of options.

• Compressor performance assessment.

Offshore Platforms Topside Assessments, Trinidad & Tobago (2014)

[email protected]

(+34 91 418 50 70)

www.sim-sl.com

mailto:[email protected]

http://www.sim-sl.com/

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