RELAFLOOR Industrial Floor Systems Construction and … · RELAFLOOR Industrial Floor Systems...

RELAFLOOR Industrial Floor Systems Construction and Renovation

FEYCOLOR GmbH · Maxhüttenstraße 6 · D-93055 RegensburgTel. +49(0)941-60497-0 · Fax +49(0)941-60497-30 · [email protected]

www.feycolor.com

FEYCOLOR Industrial Floor Systems2

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

General Processing Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Substrate Test Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Prerequisites for Coating - Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Substrate Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Indoor Utility Rooms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Indoor Commercial and Industrial Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Garage Floor Coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Outdoor Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Skid Resistance Classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Dew Point Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

FEYCOLOR Industrial Floor Systems 3

The perfect coating solution for every floor!

Every floor, weather basement, garage, workshop, commerce or industry requires a tailored coating to ensure high durability.

FEYCOLOR has developed RELAFLOOR – an innovative floor coating system. The single products are perfectly harmonized and adapted to the requirements of different fields of application.

RELAFLOOR convinces in terms of functionality, aesthetics, processing and economic efficiency. Thanks to RELAFLOOR, each room gains in attractiveness and importance.

Individual floors demand a floor coating that can meet all their specific requirements. RELAFLOOR is our user-friendly and economical solution for your needs.

Introduction


General Processing Instructions

Substrate preparation Cementitious concrete or screed surfaces must be dry, firm, stable, rough and free from laitance, dust and grease. According to the recommendations of the German Commission for Reinforced Concrete (DafStb), pull-off strength of the prepared concrete substrate (e.g. for surface protection systems OS 8 to 12) should be generally on average > 1.5 N/mm2 or ≥ 1.0 N/mm2 as lowest single value.The test can be performed with a tensile tester of Class 3, DIN 51221, tensile force 100 N/s (for elastic coatings 300 N/s). The concrete moisture at the surface must not generally exceed 4 % by weight (measurement: CM-device).

Suitable methods:High pressure water blasting, shot blasting, wet blasting, sand blastingMill or grind, if necessary The concrete surface must be vacuumed after treatment with an industrial vacuum cleaner (even in case

of pre-treatment with water) Holes, cavities and rough irregularities have to be levelled with an appropriate primer or mortar resin as

binder and an aggregate of quartz sand. Please observe the mixing ratios mentioned in the Technical Data Sheets.

Damp concrete substrate

Special RELAFLOOR coating systems can be applied to moist concrete. The substrate should not be covered by a film of water. The substrate should look only slightly damp.

Oily substrate If the concrete substrate is oily, the contaminated area needs to be milled off. If applicable, smaller areas can be prepared with a solvent-borne primer (RELAFLOOR 1510). The concrete must be treated first witha suitable cleaning agent such as Betonox 20 oil remover (www.metallit.de), Rhobalan IRL or Rhobalan 18Oil ex (www.rhoba-chemie.com). The cleaner is applied in accordance with manufacturer’s instructions. Afterwards, the substrate is rinsed with water, vacuumed and dried.

Mastic asphalt Bituminous substrates of mastic asphalt screed must be sufficiently sound (e.g. Class GE 10). Fuel residues must be removed. The splintered aggregate has to be freed from bituminous binder (approximately 75 % of the aggregate must be exposed) with a proper surface preparation method. Usually this is achieved by intensive shot blasting or slight milling.

Chemical Purification Substrates contaminated with oil or grease must be cleaned prior to coating. To this end, use a high pressure cleaner and additional wetting agent, for example CLAN 200 (www.ct-Heidelberg.de). Subsequently, the entire substrate must be washed with plenty of water. Allow sufficient drying before continuing the process.

Expansion joints Dynamic cracks reveal often a lack of expansion joints. In such cases, expansion joints must be installed in an appropriate area. Existing expansion joints must be renewed and must not be coated.

Cracks Cracks in the substrate must be closed properly before coating.

Pressing water Pressing water can cause permanently damp substrates. Before coating, it is essential to renew profession- ally the structural waterproofing and to allow the drying of the substrate.

In case of one-side moisture penetration apply 2 coats with a spreading rate of at least 900 g/m2 of the film forming special primer RELAFLOOR 1580 2K EP HS.


General Processing Instructions

For concrete protection and repair systems based on reactive resins

Delivery RELAFLOOR-reactive resin products are delivered already pre-dosed in the right proportion (2 components: resin „A“ and hardener „B“).

Material preparation The component B (hardener) is mixed into the component A (resin). It is necessary to ensure that the complete amount of hardener is added to the component A. Use a suitable stirrer (stirring advice with continuously variable speed control) to mix both components homogeneously. The mixture has to be stirred until it is free from streaks and a homogeneous colour is attained (approx. 3 – 5 min). The temperature of the two components should be between 15 °C and 25 °C while merging.

After mixing, pour the mixture in a clean container and stir again thoroughly (repotting).Do not apply directly from the packaging!

Application process After mixing, RELAFLOOR coating systems are applied by roller, trowel or spraying. Priming and impreg-nating materials are poured on the dry or prepared substrate and spread evenly with a rubber squeegee. To improve the wetting and spreading it is recommended to finish by rolling crosswise with sealing brush or short pile roller. Solvent-free primers should be sprinkled with quartz sand.

RELAFLOOR reaction resin materials are used as self-levelling coatings or as trowelled screed if applied in thick layer. The materials are spread with a squeegee or rather with a trowel rake and optionally smoothed with a finishing trowel. Coatings and self-levelling mortar that are not sprinkled should be reworked with a spiked roller that removes any trapped air and may improve the surface finish. Mortar systems are installed with special tools (large rakes, straightedges, screed sledges, etc.) and afterwards compacted through a power float with finish plates or float pans, possibly also by hand.

Temperature influences

For processing, the ambient temperature and the temperature of the substrate are the crucial factors. At low temperatures (winter), the reaction is delayed. Moreover, the material consumption rises due to the increased viscosity. More binder is needed! The curing of the coating is retarded, and thus the usability. At high temperatures (summer) the curing reaction is accelerated. The processing time is reduced. Therefore, only the amount of material is to be prepared that can be applied within a certain time. Priming and sealing work can only be carried out at constant or falling temperatures in order to minimize the risk of blistering as a result of incalescent air in substrate pores; this should be even considered for applications on indoor surfaces exposed to direct sunlight.

Humidity/Air moisture The relative air humidity must be considered during processing. The values specified in the technical data sheets must not be exceeded. The temperature of the substrate should be minimum 3 °C above the dew point temperature (see dew point table p. 23). After applying, the resin systems must be protected from moisture (rain, dew, wastewater, etc.) for about 4 to 6 hours. The moisture causes blushing and / or stickiness on surfaces coated with epoxy resins and blistering or foaming of polyurethane coatings. Nevertheless, underlying material cures properly. Due to the fact that the adhesion of subsequent coatings is reduced in these areas, the surface needs to be blasted and refinished.

Waiting times for subsequent layers:Wet on wet: Process immediatelyNon-sprinkled substrates: Max. 24 hours (with some exceptions)Sprinkled substrates: Unlimited, if necessary repeated cleaning required


Substrate Test Methods

Prior to coating the floor, the substrate itself and the coating conditions must be checked and if necessary, prepared accordingly. To facilitate this preparatory work, the main criteria are outlined below:

Compressive Strength The compressive strength should be at least 25 N/mm2. At lower levels, a consolidation of the substrate is required. Should you have additional questions, please feel free to contact our customer service. Generally, the higher the compressive strength of an existing substrate, the better the durability of the coating. The compressive strength can be measured with a rebound hammer (Schmidt hammer).

Adhesive tensile strength DIN 1048, Part 2

The tensile bond strength describes the force acting on an area. To ensure an optimum adhesion of the coating system, the substrate‘s tensile bond strength should be min. 1.5 N/mm2. This can be determined with a pull-off adhesion tester. The tensile strength can be improved by mechanical cleaning (grinding, milling or shot blasting).

Temperature The object and ambient temperature is measured with a thermometer. Please refer to the checklist on the following page to assess the required coating temperature.

Relative air humidity The relative air humidity can be measured with a hygrometer. The ideal values for a coating can be found in the checklist on the following page.

Substrate moisture measurement

The CM measurement (carbide method) is a chemical method to determine the moisture content in the substrate. The substrate must be tested for its water content and thus for its ability to be coated. The maximum moisture content depends on the type and quality of the substrate and should principally be less than 4 %. In case of moisture penetration the coating may be damaged through delamination or blistering.

Examination for cracks

To facilitate the elimination or bridging of cracks it is convenient to differentiate them regarding their form and size (hairline cracks, net cracks, joints cracking, dynamic cracks). Fine hairline cracks can be bridged with RELAFLOOR coating systems. For larger cracks a special treatment is needed. In this concern, please contact our expert advisors.

Check for contamination

The contamination of floor areas can be checked by visual inspection. Afterwards all contaminations should be remove by mechanical or chemical cleaning (see substrate preparation). If the impurities are not identifiable and deeply penetrated into the substrate, an expert should be consulted.

Load examples Light mechanical stressLight foot traffic Occasionally frequented

Low moisture toleranceOccasionally wet cleaning No ponding water �Weather-protected areas in which fast drying is

ensured (pergolas, conservatories, basements etc.)

Medium mechanical stress�Light to medium foot traffic�Frequented by vehicles with a max axle load of 2 t

(e.g. cars) and soft tires High moisture toleranceWeathered surfaces �Areas that are permanently exposed to humidity

(open balconies, exterior stairs, etc.)

High mechanical stress�Medium to high foot traffic�Frequented by vehicles with a max. axle load of 5 t

(e.g. trucks) and soft tires �Frequented by vehicles with a max. axle load of

0.6 t (e.g. forklift) and hard tires

Extreme mechanical stress�High foot traffic �Frequented by vehicles with an axle load over 5 t

(e.g. trucks) and soft tires�Frequented by vehicles with an axle load over 0.6 t

(e.g. forklift) and soft tires


Prerequisites For Coating

Below we have compiled the most important prerequisites for coating. If these preconditions are not fulfilled, please follow the instructions „Substrate preparation” on page 4.

Checklist: Prerequisites for coating

Please observe the specific product information before application!

OK see paragraph

Is the compressive strength > 25 N/mm2? (Schmidt-Hammer) Compressive strength p. 6

Is the adhesive tensile strength > 15 N/mm2? (DIN 1048, part 2) Chemical cleaning p. 4

Is the substrate temperature + 3 °C above the dew point? Temperature influences p. 5

Are there any dynamic cracks? Expansion joints p. 4

Is the ground dry? Climatic conditions

Is there pressing water? Pressing water p. 4

Epoxid resin (EP)

Is the material, air and substrate temperature between +10 °C and +25 °C?

Temperature influences p. 5

Is the relative air humidity below 80 %? Temperature influences p. 5

Polyurethane resin (PU)



Is the relative air humidity below 70 %? Temperature influences p. 5

Acrylate resin (AC)



Is the relative humidity below 80 %? Temperature influences p. 5


Product Overview

Group RELAFLOOR MR-wgt Application

Impregnation, Primer

RELAFLOOR 1200 1K AC Sealer WV

Transparent dust-binding coating or sealer for concrete or screed, emission-free according to Eurofins EC1.


RELAFLOOR 15102K EP Special primer

5:1Pigmented special primer with excellent adhesion to restore areas or floors that were contaminated with grease or oil. Can also be used on steel and zinc substrates.


RELAFLOOR 1520 2K EP Primer WV

3:1Transparent primer to improve adhesion and surface hardness on concrete, screed etc., can also be used for waterproofing.


RELAFLOOR 1570 2K EP HS Universal primer and mortar resin

2:1Standard primer with excellent adhesion on dry to residual moisture containing substrates. By adding quartz sand or filler, EP-mortar can be used for self-levelling floors or scratch coat.


RELAFLOOR 1580 2K EP HS Special primer and resin

7: 3Same application field as RELAFLOOR 1570, additionally suitable for slightly damp substrates with up to 10 % residual moisture.

Levelling coatingRELAFLOOR 2440 2K PU HS Self-levelling coating, glossy

5:1Pigmented, elastic self-levelling coating for interior use e.g. business premises, garages, showrooms, exhibition spaces.

Levelling coatingRELAFLOOR 24502K PU Self-levelling coating, glossy

4:1Pigmented, elastic UV-resistant leveling coating for interior and exterior use e.g. exhibition or meeting rooms, balconies or terraces.

Coating, pigmented

RELAFLOOR 3200 1K AC Floor paint WV satin-gloss

Pigmented floor paint for light-duty floors for interior and exterior use, e.g. cellars, hobby rooms, electrical distribution systems, control rooms, terraces, base and wall surfaces.

Coating, pigmented

RELAFLOOR 3470 2K PU HS Floor coating, satin-gloss

8:1UV-resistant coloured coating for interior and exterior use, e.g. terraces, balconies, wet rooms, garages

Coating, pigmented

RELAFLOOR 3480 2K PU HS Floor coating non-slip, fine textured

9,2:1UV-resistant, coloured coating for interior and exterior use with fine texture, adapted to areas with foot and vehicle traffic, e.g. skater parks, garages.

Coating, pigmented

RELAFLOOR 3490 2K PU HS Floor coating non-slip, rough textured

9,2:1

UV-resistant, coloured coating for interior and exterior use with rough texture and excellent adhesion, suitable for areas with foot and vehicle traffic, e.g. walkways in car parks, treads (construction vehicles), loading ramps.

Coating, pigmented

RELAFLOOR 3535 2K EP Floor coating, satin-gloss

5:1Pigmented coating to renovate floors in garages, workshops, workspaces.

Coating, pigmented

RELAFLOOR 3560 2K EP HS Floor coating glossy, solvent-free

5:1Pigmented, hard and hard-wearing coating for interior use, heavy-duty, e.g. warehouses with forklift traffic, workshops and showrooms.

Levelling coating, pigmented

RELAFLOOR 3560 2K EP HS Floor coating with quartz sand

5:1Pigmented, hard, self-levelling coating for interior use, e.g. in production halls, warehouses, workshops


Product Overview

Group RELAFLOOR MR-wgt Application

Levelling coating, pigmented

RELAFLOOR 3562 2K EP HS Floor coating glossy, low solvent content

5:1Pigmented, hard and durable coating for interior use, heavy-duty, e.g. warehouses with forklifts, workshops, showrooms.

Coating, pigmentiert

RELAFLOOR 3580 2K EP Floor coating WVsatin-gloss

6:1Pigmented, hard coating for interior use, medium-duty, e.g. garages, workshops, storage areas, use of hand pallet truck.


RELAFLOOR 3585 2K EP Floor coating WV matt

6:1Pigmented, hard coating for interior use, medium-duty, e.g. garages, workshops, storage areas, use of hand pallet truck.


RELAFLOOR 3600 2K PU Roller coating WV satin-gloss

5:1

UV-resistant, light to medium-duty coloured coating for interior and exterior use, e.g. in cellars, hobby rooms, electrical distribution systems, control rooms, terraces, base and wall surfaces.

Sealer, transparent

RELAFLOOR 4650 2K PU Sealer WV semi-matt

5:1Transparent finish sealer for the different RELAFLOOR floor coating system and other EP- or PU-coatings, e.g. sprinkled chips.

Sealer, transparent

RELAFLOOR 4680 2K PU Sealer WV glossy

4:1Transparent finish sealer for the different RELAFLOOR floor coating system and other EP- or PU-coatings, e.g. sprinkled chips.

Finishing mortarRELAFLOOR 5560 3K EP Finishing mortar

For repairing surface damages on highly loaded concrete surfaces, floors, stairs or concrete structures.

Thinner, cleaner

RELAFLOOR 9580Thinner - Cleaner

Special thinner to adjust viscosity of RELAFLOOR EP and PU coatings (solvent-borne or low solvent content) and to clean tools.

AdditiveRELAFLOOR 9900 Extender

Thixotropic agent for primers and coatings.

AdditiveRELAFLOOR 9910 Anti-slip additive fine 0.15 mm

Anti-slip additive for non-slip surfaces corresponding to class R10 with finely textured surface, that can still be cleaned well.

AdditiveRELAFLOOR 9920 Anti-slip additive rough 0.5 mm

Anti-slip additive for non-slip surfaces corresponding to class R10 with roughly textured surface.

AdditiveRELAFLOOR 9930 Quartz sand fine 0.1 – 0.3 mm

Filler for self-levelling coating and scratch coat.

AdditiveRELAFLOOR 9940 Quartz sand medium 0.3 – 0.8 mm

Sand to be scattered on primer and to create anti-slip surfaces that correspond to class R11 and R12, filler material to produce fine EP-mortars.

AdditiveRELAFLOOR 9950Quartz sand rough 1.0 – 2.0 mm

Filler material for EP self-levelling coatings (to be mixed with other quartz sands) and for high-build EP mortar > 2 mm.


Substrate Preparation



RELAFLOOR 1570

In case of damp substrates, RELAFLOOR 1570 can always be replaced by RELAFLOOR 1580.

RELAFLOOR 1580

Product Colours/MixContainer

(Comp. A+B)Consumption per m2/layer

RELAFLOOR 1570 2K EP HS Universal primer and mortar Colourless 10/30 kg 0,2 – 0,5 kg



RELAFLOOR 1580 2K EP HS Special primer and resin for slightly damp substrates Colourless 1/ 5 /10 / 30 kg 0,2 – 0,5 kg

Primer under various EP- and PU- systems Suitable for dry substrates up to 4.5 % residual moisture

Grundierung unter den verschiedenen EP- und PU-Systemen Geeignet für mattfeuchte Untergründe bis 10 % Restfeuchte

Coating system:Primer: RELAFLOOR 1570If necessary, 2 – 3 % of extender 9900 can be added to the primer.

Properties:Solvent-free Excellent adhesionHigh penetration, consolidating�Resistant to hydrolysis and

saponification

Increased osmosis resistance�Curing on damp substrates

(max. 4.5 %)

Coating system:Primer: RELAFLOOR 1580If necessary, 2 – 3 % of extender 9900 can be added to the primer.

Properties:Solvent-free Excellent adhesionHigh penetration, consolidating�Resistant to hydrolysis and

saponification

Increased osmosis resistance�Very good adhesion and curing on

slightly damp surfaces (max. 10 %)




(Comp. A+B)Consumption

per l cavity

RM RELAFLOOR 5560 3K EP Finishing mortar Natural colour 5 kg ca. 2,0 – 2,3 kg

RELAFLOOR 5560

Properties:Solvent-free Non-shrinking

WaterproofHeavy-duty

Coating System:

Repair mortarTo repair deep cracks, damages or defects in the substrate

Mixing ratio:0,50 part by weight of resin0,25 part by weight of hardener4,25 parts by weight of quartz sand mixture

Repair mortar (RM)



per l cavity

RM RELAFLOOR 1570 2K EP HS Universal primer and mortar resin

Alternative:RELAFLOOR 1580 2K EP HS Special primer and resin

Colourless 10/30 kg

ca. 2,0 – 2,3 kgRELAFLOOR 9930 Quartz sand fine 0.1– 0.3 mm

Natural colour 25 kgRELAFLOOR 9940 Quartz sand medium 0.3 – 0.8 mm

RELAFLOOR 9950 Quartz sand coarse 1.0 – 2.0 mm

RELAFLOOR 1570/1580

RELAFLOOR 9930RELAFLOOR 9940RELAFLOOR 9950 Properties:

Solvent-free Non-shrinking

WaterproofHeavy-duty

Coating System:

Repair mortarTo repair deep cracks, damages or defects in the substrate

Mixing ratio:1 part by weight of resin mixture10 parts by weight of quartz sand mixture

Repair mortar (RM)

Quartz sand mixture:

in the ratio 1:1:1


Indoor Utility Rooms

1K Thin-film roller coatingFor light mechanical stress e.g. cellars, basement stairs, utility rooms, electrical distribution systems, archives

RELAFLOOR 3200

Coating System:

Properties:Water-borneLight mechanical stressNo crack bridgingLow moisture tolerance

Diffusion openNon-fadingMatt

Product Colours/Mix ContainerConsumption per m2/ layer

P RELAFLOOR 3200 1K AC Floor paint WV satin-gloss + 10 % waterMIX 5 / 10 l 0,2 l

TC RELAFLOOR 3200 1K AC Floor paint WV satin-gloss



per m2/mm/layer

P RELAFLOOR 1570 2K EP HS Universal primer and mortar resin

Alternative:RELAFLOOR 1580 2K EP HS 2K EP HS Special primer and resin

Colourless 10/30 kg ca. 1 kg

RELAFLOOR 9930 Quartz sand fine 0.1– 0.3 mm Natural colour 25 kg

RELAFLOOR 1570/1580RELAFLOOR 9930

Coating System:

Properties:Solvent-free�Evens surface roughness up to

2 mm

Waterproof Increases the mechanical resistance

Scratch coatTo create a smooth, level substrate surface

Mixing ratio:1 part by weight of resin mixture0.5 -1 part by weight of quartz sand

Primer (P)

Top Coating (TC)


Indoor commercial and industrial areas

2K EP Thin film coating, water-borne, solvent-free, vapour permeable For medium mechanical stress in e.g. workshops, sales rooms, aisles, storerooms

2K EP Floor coating, applicable in thin and thick layers, solvent-free, osmosis-resistant For high mechanical and chemical stress in e.g. production halls, workshops, warehouses, underground car parks

RELAFLOOR 1570/1580RELAFLOOR 3560/3562

Coating System:

Primer (P)

Needs to be scattered (S) if there is a break of more than 24 hours between (P) and (TC)

Top Coating (TC)

RELAFLOOR 1520RELAFLOOR 3585/3580

Coating System:



P RELAFLOOR 1520 2K EP Primer water-borne Colourless 5 / 20 kg 0,2 kg

ICTC

RELAFLOOR 3585 2K EP Floor coating WV hard, matt

Alternative:RELAFLOOR 3580 2K EP Floor coating W V hard, satin-gloss

ca. RAL 7032*ca. RAL 7035* 7 / 28 kg 0,2 kg

MIX




Alternative: RELAFLOOR 1580 2K EP HS Special primer and resin for matt damp substrates

Colourless 10/30 kg 0,2 – 0,5 kg

S RELAFLOOR 9940 Quartz sand medium 0.3 – 0.8 mm Natural colour 25 kg

TC RELAFLOOR 3560 2K EP HS Floor coating hard, glossy, solvent-freeca. RAL 7032* ca. RAL 7035*

12/30 kg 0,5 – 1,0 kgAlternative:RELAFLOOR 3562 2K EP HS Floor coating hard, glossy, low solvent content MIX

*Additional colors on request

Primer (P)

Intermediat Coating (IC)

Top Coating (TC)

Properties:Solvent-freeWater-borneVapour permeable

Frost-resistant�Matt or satin-gloss finish

Properties:Solvent-free�Resistant to hydrolysis and saponificationOsmosis-resistant�Curing on damp substrates

(RELAFLOOR 1580)

�High mechanical and chemical resistance

�Glossy



2K EP Floor coating, applicable in thin and thick layers, solvent-free, osmosis-resistant For high mechanical and chemical stress in e.g. production halls, workshops, warehouses, underground car parks


Coating System:






TC RELAFLOOR 3560 2K EP HS Floor coating hard, glossy, solvent-freeca. RAL 7032*ca. RAL 7035*

12/30 kg 0,5 – 1,0 kgAlternative:RELAFLOOR 3562 2K EP HS Floor coating hard, glossy, low solvent content MIX

2K EP Floor self-levelling coating up to 1.0 – 2.5 mm, solvent-free, osmosis-resistant For high mechanical and chemical stress

RELAFLOOR 1570/1580RELAFLOOR 3560/3562RELAFLOOR 9930

Coating System:



per m2/mm/layer



Colourless 10/30 kg 0,5 kg

QS RELAFLOOR 9930 Quartz sand fine 0.1 – 0.3 mm Natural colour 25 kg

LC RELAFLOOR 3560 2K EP HS Floor coating hard, glossy, solvent-freeca. RAL 7032*ca. RAL 7035*

12/30 kg1,6 kg

LC with QSAlternative:RELAFLOOR 3562 2K EP HS Floor coating hard, glossy, low solvent content MIX


Primer (P)

Top Coating (TC)

Properties:Solvent-freeResistant to hydrolysis and saponificationOsmosis-resistant�Curing on damp substrates

(RELAFLOOR 1580)

�High mechanical and chemical resistance

�Glossy

Primer (P)

Levelling coating (LC) Addition of quartz sand (QS)

Mixing ratio:1 part by weight of resin mixture0.3 parts by weight of quartz sand


(RELAFLOOR 1580)

Levelling�High mechanical and chemical

resistance�High gloss





per m2/mm/layer



Colourless 10 /30 kg 0,5 kg

LC RELAFLOOR 2440 2K PU HS Self-levelling coating elastic, glossy

Alternative:RELAFLOOR 2450 2K PU Self-levelling coating elastic, UV-resistant, glossy

ca. RAL 7032*ca. RAL 7035*

12 / 30 kg12,5 / 25 kg

1,6 kg LC with QS

QS RELAFLOOR 9930 Quartz sand fine 0.1 – 0.3 mm Natural colour 25 kg

2K PU Floor self-levelling coating up to 1.0 - 2.5 mm, solvent-free, elastic For e.g. show and exhibition rooms


Coating System:


(RELAFLOOR 1580)


resistance�Glossy

Primer (P)

Levelling Coating (LC) Addition of Quartz sand (QS)

2K EP Floor self-levelling coating up to 2.0 - 4.0 mm, solvent-free, osmosis-resistant For high mechanical and chemical stress


Coating System:


(RELAFLOOR 1580)


resistance�High gloss

Primer (P)




per m2/mm/layer




QS RELAFLOOR 9940 Quartz sand medium 0.3 – 0.8 mm Natural colour 25 kg

LC RELAFLOOR 3560 2K EP HS Floor coating hard, glossy, solvent-freeca. RAL 7032*ca. RAL 7035*

12/30 kg1,6 kg

LC with QSAlternative:RELAFLOOR 3562 2K EP HS Floor coating hard, glossy, low solvent content MIX








per m2/mm/layer




LC RELAFLOOR 2440 2K PU HS Self-levelling coating elastic, glossy

Alternative:RELAFLOOR 2450 2K PU Self-levelling coating elastic, UV-resistant, glossy

ca. RAL 7032*ca. RAL 7035*

30 kg1,6 kg

LC with QS


2K PU Floor self-levelling coating up to 2.0 - 4.0 mm, solvent-free, elastic For high mechanical and chemical stress


Coating System:

Properties:Solvent-freeResistant to hydrolysis and saponification Osmosis-resistant�Curing on damp substrates

(RELAFLOOR 1580)

�Levelling�High mechanical and chemical

resistance�Glossy

Primer (P)


Mixing ratio:1 part by weight of resin mixture0.3 part by weight of quartz sand

2K EP Floor self-levelling coating up to 2.0 - 4.0 mm, solvent-free, osmosis-resistant For high mechanical and chemical stress

RELAFLOOR 1570/1580RELAFLOOR 3560/3562RELAFLOOR 9940RELAFLOOR 4650/4680

Coating System:


(RELAFLOOR 1580)


resistance�Semi-matt or glossy

Primer (P)


Mischungsverhältnis: 1 Gew.-Teil Harzmischung 0,3 Gew.-Teile Quarzsand

Topcoat (TC)



per m2/mm/layer





LC RELAFLOOR 3560 2K EP HS Floor coating hard, glossy, solvent-free ca. RAL 7032*ca. RAL 7035*

12/30 kg 1,6 kg LC with QSAlternative:

RELAFLOOR 3562 2K EP HS Floor coating hard, glossy, low solvent content MIX

TC RELAFLOOR 4650 2K PU Sealer WV, semi-mattTransparent

6 kg Consumption g/m²

100 - 120 gAlternative: RELAFLOOR 4680 2K PU Sealer WV, glossy 5 kg



Garages floor coatings

2K EP Thin-film coating, solvent-free, osmosis-resistant For medium mechanical stress

2K EP Thin-film coating, water-borne, vapour permeable For medium mechanical stress

RELAFLOOR 1520RELAFLOOR 3585/3580

Coating System:

Properties:Mechanical stress: low to mediumFrost-resistantMoisture tolerance: medium

Vapour permeableMatt or satin-gloss

Primer (P)

Intermediate coating (IC) if required

Top Coating (TC)



P RELAFLOOR 1520 2K EP HS Universal primer and mortar resin Colourless 5 kg 0,2 kg

ICTC

RELAFLOOR 3580 2K EP Floor coating WV, hard, satin-gloss

Alternative: RELAFLOOR 3585 2K EP Floor coating WV, hard, matt

ca. RAL 7032*ca. RAL 7035* 7 / 28 kg 0,2 kg

MIX


Coating System:

Properties:Solvent-freeResistant to hydrolysis and saponification�Curing on damp substrates

(RELAFLOOR 1580)

Osmosis-resistant�Matt or satin-gloss

Primer (P)


Top Coating (TC)






ICTC

RELAFLOOR 3580 2K EP Floor coating WV, hard, satin-gloss

Alternative: RELAFLOOR 3585 2K EP Floor coating WV, hard, matt

ca. RAL 7032*ca. RAL 7035* 7 / 28 kg 0,2 kg

MIX



Garage floor coatings



P RELAFLOOR 1510 2K EP Special primer, solvent-borne ca. RAL 7032* 5 /12 kg

0,2 – 0,3 kgICTC

RELAFLOOR 3535 2K EP Floor coating, satin-gloss

MIX 6 /12 kg



P RELAFLOOR 1510 2K EP Special primer, solvent-borne ca. RAL 7032* 5 /12 kg0,2 – 0,3 kgIC

TCRELAFLOOR 3470 2K PU HS Floor coating,satin-gloss

MIX 6,75 / 22,5 kg

2K EP Thin-film coating, solvent-borne For increased mechanical durability

RELAFLOOR 1510RELAFLOOR 3535

Coating System:

Properties:Solvent-borneVery good adhesionChemical-resistant

WaterproofSatin-gloss

Primer (P)


Top Coating (TC)

2K PU Thin-film coating, solvent-borne For medium mechanical stress, UV-resistant

RELAFLOOR 1510RELAFLOOR 3470

Coating System:

Properties:Solvent-borneVery good adhesion

WaterproofSatin-gloss

Primer (P)


Top Coating (TC)



Outdoor Applications

1K AC Floor paint, water-borne, vapour permeable For light mechanical stress, low moisture tolerance, no crack-bridging e.g. covered balconies, access balconies etc.

2K PU Thin-film coating, solvent-borne, osmosis-resistant For increased mechanical durability, high moisture tolerance, strong crack-bridging

RELAFLOOR 3200

RELAFLOOR 1580RELAFLOOR3470

Coating System:

Properties:Solvent-freeWater-borneLow moisture toleranceNo crack-bridging

�Vapour permeable �Frost-resistant�Satin-gloss

Primer (P)

Intermediate coating (IC)

Top Coating (TC)

Coating System:

Properties:Solvent-borne�Crack-bridging Increased mechanical resistanceFrost-resistant

Resistant to hydrolysis and saponificationOsmosis-resistantCuring on damp substratesSatin-gloss

Primer (P)


Top Coating (TC)

For increased slip resistance RELAFLOOR 3480 resp. RELAFLOOR 3490

Colours / Packing:



P RELAFLOOR 3200 1K AC Floor coating WV, satin-gloss + 10 % water

MIX 5 /10 l 0,2 – 0,3 kgICTC

3200 1K AC Floor coating WV, satin-gloss



G RELAFLOOR 1580 2K EP HS Special primer and resin for damp substrates Colourless 10 kg 0,2 kg

ZBSB

RELAFLOOR 3470 2K PU HS Floor coatingsatin-gloss

MIX 6,75 /22,5 kg 0,3 – 0,5 kg


Creation of slip-resistant floors

The following chart serves as an aid to create slip-resistant floors:

The method to assess slip resistance is regulated by the German Standard DIN 51130 „Testing of floor coverings; determination of anti-slip properties – Workrooms and fields of activity with slip danger, walking method – ramp test“.

The R-value runs from R9 to R 13 and indicates the slip potential. Coatings with rating R 9 satisfy the minimum requirements and coatings with rating R 13 satisfy the maximum requirements on slip resistance. The following table shows the angle of the ramp at which slippery occurs and is used to establish a classification R value.

Product Sprinkling Sealing R-Classification

RELAFLOOR 34700,6 – 0,8 kg/m2

RELAFLOOR 9940Quartz sand medium 0,3 – 0,8 mm2,5 – 3,0 kg/m2

RELAFLOOR 34700,5 – 0,7 kg/m2 R 12

RELAFLOOR 3560 orRELAFLOOR 35622,0 – 2,3 kg/m2

RELAFLOOR 9940Quartz sand medium 0,3 – 0,8 mm2,5 – 3,0 kg/m2


R 11


RELAFLOOR 9930Quartz sand fine 0,1 – 0,3 mm2,0 – 2,5 kg/m2


R 10



R 10



R 10

RELAFLOOR 3470 + 15 % addition ofRELAFLOOR 9910 / 9920 Anti-slip additive0,6 – 0,8 kg/m2

R 10

Slip angle Classification

6° to 10° R 9

more than 10° to 19° R 10



more than 35° R 13

Slipperiness Classification


Dew Point Chart

Air temperature in °C Dew point temperature (rounded) in °C at a relative air humidity of

30 % 35 % 40 % 45 % 50 % 55 % 60 % 65 % 70 % 75 % 80 % 85 % 90 % 95 % 100 %

30 11 13 15 17 18 20 21 23 24 25 26 27 28 29 30

29 10 12 14 16 18 19 20 22 23 24 25 26 27 28 29

28 9 11 13 15 17 18 20 21 22 23 24 25 26 27 28

27 8 10 12 14 16 17 19 20 21 22 23 24 25 26 27

26 7 9 11 13 15 16 18 19 20 21 22 23 24 25 26

25 6 9 11 12 14 15 17 18 19 20 21 22 23 24 25

24 5 8 10 11 13 14 16 17 18 19 20 21 22 23 24

23 5 7 9 10 12 14 15 16 17 18 19 20 21 22 23

22 4 6 8 10 11 13 14 15 16 17 18 19 20 21 22

21 3 5 7 9 10 12 13 14 15 16 17 18 19 20 21

20 2 4 6 8 9 11 12 13 14 15 16 17 18 19 20

19 1 3 5 7 8 10 11 12 13 15 16 16 17 18 19

18 0 2 4 6 7 9 10 11 13 14 15 15 16 17 18

17 -1 1 3 5 7 8 9 10 12 13 14 15 15 16 17

16 -1 1 2 4 6 7 8 9 11 12 13 14 14 15 16

15 -2 0 2 3 5 6 7 9 10 11 12 13 13 14 15

14 -3 -1 1 2 4 5 6 8 9 10 11 12 12 13 14

13 -4 -2 0 1 3 4 6 7 8 9 10 11 11 12 13

12 -5 -3 0 0 2 3 5 6 7 8 9 10 10 11 12

11 -5 -3 -2 0 1 2 4 5 6 7 8 9 9 10 11

10 -6 -4 -3 -1 0 1 3 4 5 6 7 8 8 9 10

typical temperatures during processing


FEYCOLOR GmbH · Maxhüttenstraße 6 · D-93055 RegensburgTel. +49(0)941-60497-0 · Fax +49(0)941-60497-30 · [email protected]

www.feycolor.com 01-2016

RELAFLOOR Industrial Floor Systems Construction and … · RELAFLOOR Industrial Floor Systems...

Documents

Transcript of RELAFLOOR Industrial Floor Systems Construction and … · RELAFLOOR Industrial Floor Systems...