Refrigeration and cooling manual

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    1

    GRUNDFOS IndustrY

    ReFRiGeRatiON aNDcOOliNG maNUal

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    EnGInEErInG MAnuAL

    copyrgh 2009 GRUNDFOS mngn a/S. a rghs rsrvd.

    copyrgh w nd nrnon rs pro hs r. No pr of hs r

    y rprodud n ny for or y ny ns whou pror wrn prsson fro

    GRUNDFOS mngn a/S.

    a rson r hs n kn o nsur h ury of h onn of hs r:

    Howvr, GRUNDFOS sh no hd for ny osss whhr dr or ndr,

    ndn or onsqun rsng ou of h us of or rn upon on ny onn of hs

    r.

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    Geeal ............. .............. .............. ............. ..6

    Denitions...................................................6

    Refrigerants ................................................7

    A typical refrigeration process ...................8

    Process description (1 stage system) ..........9

    Reciprocating compressor (Pson) Fg.8. ..11

    Screw compressor Fig. 9. ............................11

    Scroll compressor Fig. 10 ............................11 h logP chart (1 stage system)....................12

    2 stage system ..............................................13

    Process description (2 stage system) ........ 14

    h logP chart (2 stage system)....................15

    Absorption cooling ................................... 15

    Absorption cooling technology ................16

    Construction types.......................................17

    Complete cooling plant ............................ 18

    Cold side .................................................... 18

    Warm side ................................................. 19

    Cooling tower ................................................19

    Construction ..................................................20

    Picture of cooling towers ...........................21

    Free cooling............................................... 22

    Pumps........................................................ 22

    Pump considerations...................................23

    Glycol ...............................................................24

    Ammonia (NH3)............................................24

    Carbon dioxide (CO2) ..................................25

    Regulation and control ............................. 25

    Carbon dioxide (CO2) ................................ 26

    table OF cONteNtS

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    6

    ReFRiGeRatiON aND cOOliNG maNUal

    Geeal

    th y of oong or frzng sohng s gro-

    wng rk oh n h nufurng ndusry nd

    n h r-ondonng rk. Grundfos s psd

    o h prfrrd suppr of pups for oong sy-

    ss for hs usors.

    Grundfos pumps are reliable, efcient and cover a

    wide performance range. As an experienced consul -

    n n h pnon of pupng syss, w

    ngg n pross of os prnrshp nd dogu

    to nd the best solution for your system.

    Grundfos s go nrprs wh wordwd sr-

    vice network. When you need export or on-the-spot

    dv n prur pr of h word, w hv h

    technical expertise close by.

    ths Rfrgron nd coong mnu dsrs how

    yp rfrgron pn n h nufurng

    ndusry s workng. i shoud so provd n d of

    how so of h oponns usd n suh pn

    oud ook k. Furhror w hopfuy gv you

    n d of whh pups r ng usd nd whh o

    propos o usor.

    Denitions

    Cooling

    coong of sp or susn ov or down o h

    n prur.

    Refrigeration

    coong of sp or susn ow h n

    prur. ths s nory ow h n

    temperature and down to 123C.

    Cryogenics

    The temperature below 123C. However, this will

    no nond furhr n hs nu.

    The denitions elaborated on in this manual is me -

    hn oong nd rfrgron. mosy s s hs

    pn h Grundfos offrs pups o; spy o h

    sondry sd of h pn.

    mhn oong nd rfrgron s prry n

    ppon of hrodyns whr h oong

    du, or rfrgrn, gos hrough y n ordr

    o rovrd for rus. th oony usd s

    ys s nor vpour-oprsson. ths y op-

    rs wn wo prssur vs, whh rn

    yy wn h qud phs nd h vpour

    phs. ths pross provds nd ks nrgy.

    Refrigerants

    A lot of different uids can be used as refrigerants.

    Whh rfrgrn s ng usd dpnds on o of

    fors, .g. h dsrd prurs, h pn sz,

    oon of h pn, g, .

    Nowdys h foowng rfrgrns: on

    (NH3), carbon dioxide (CO2), hydrocarbon (HC), hy-

    drouorocarbon (HFC) is being used. All refrigerantshv nur, .g. on hs h nur R-717

    while carbon dioxide has the number R-744. Just re -

    r h h ons nond hr r no h

    ony souons.

    a hr hs n d for rfrgrns d

    h h ogP hr. ths hr dsrs n d on

    whh sg h rfrgrn s on wh prssur. For

    example, is it a liquid, is it vapour, what temperature

    dos hv, nd wh s h nrgy onsupon. by

    ns of hs hr you w so o h

    refrigerants refrigeration effect. This is the specic

    ReFRiGeRatiON aND cOOliNG maNUal

    7

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    8

    Process description (1 stage system)

    Now h w hv sn skh of sp 1 sg

    sys, w w k ook wh hppns n h

    ndvdu oponns nd dsr h y of rfr-

    geration. The markings A, B, C, and D in g. 3 is provi-

    ded for your reference in the explanation.

    A-B (Fig. 4)

    Throttle valve

    th rfrgrn s for h hro on qud s

    du o h hgh prssur. Whn s psss hrough

    h hro o h vporor (ow prssur sd) pr

    of h rfrgrn w sr ong. th pross ks

    place with constant specic heat, which means no

    nrgy s sord n h rfrgrn or rnspord

    o h surroundngs (snhp pross).

    The extent to which the throttle must open is con -

    rod uoy, hr rony or h-

    ny.

    B-C (Fig. 5)

    Evaporator

    th rfrgrn sors h (nrgy) n h vpo-

    ror, hr fro r or fro sondry rfrgrn,

    .g. wr. Whn h rfrgrn vs h vpor-

    or s vporsd. th prssur s h s n h pro-

    ss nd s d n sor pross.

    Basically the evaporator is a heat exchanger. When

    ushed on the secondary side with air, it is called di-

    rect cooling as seen from the picture and when us-

    hd wh nohr qud s d ndr oong.

    indr oong s ofn usd n h nufurng

    ndusry n ordr o vod rnsporng h rfrgrn

    whn udngs.

    Example of an evaporator in a cooling room.

    The evaporator can either be ooded or with dry

    expansion. In case of dry expansion the refrigerant

    Condenser

    Evaporator

    High pressure Low pressure

    Receiver A

    B

    CD

    ReFRiGeRatiON aND cOOliNG maNUal

    heat capacity; hf in kilojoule where 1 kg of the uid

    n sord whn psss hrough h vpo-

    rator. An example of an h logP chart is shown in con-

    non wh h pross dsrpon of h 1 nd 2

    sg syss.

    in pr, h grph s usd o sz h oong pn.

    in h sns h on n drn h oun of

    rfrgrn ndd o owr h prur gvn

    nur of dgrs n h dsrd oun of wr. in

    the end this helps to decide how big a ow the pumps

    us o hnd.

    A typical refrigeration process

    in rfrgron pross h rfrgrn gos hrough

    wo phss. th vporon pross nd h ondn-

    son pross. th vporon nds nrgy nd h

    condensation releases energy g. 1.

    ths wo phss r rd y oong oprssor

    or n sorpon un s h ong pon of qud

    is related to a specic pressure as shown in gure 1.

    In g. 2 a simple compressor cooling plant is shown.

    in h vporor h prssur s ow, whh w k

    h rfrgrn o nd sor nrgy fro h sur-

    roundngs. in h ondnsr h prssur s rsd

    wh h d of h oprssor. ths ks h rfr-grn ondns whh rss nrgy.

    Compressor

    Energy

    Condenser Evaporator

    Energy

    ThrottlevalveReturntemp. 27C

    Flow temp. 32C Flow temp. 6C

    Returntemp. 11C

    Liquid

    Vapour

    Condensationtemp.

    36C

    Evaporationtemp.

    1C

    Cooling tower

    Liquid:water

    Cooling tower

    Liquid:water

    Fg. 1

    Fg. 2

    Fg. 3

    Fg. 4

    Fg. 5

    9

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    10 11

    s opy vporsd whn vng h vpor-

    or. ths s nory usd n sr pns. i s vry

    porn h of h rfrgron hs n ur-

    nd no vpour s qud drops n h oprssor

    w dsroy . On h ohr hnd you don wn o

    ovrh us hgh prur w oh hr

    the refrigerant and the compressor. In the ooded

    evaporator the refrigerant is a mix between vapour

    nd qud whn vs h vporor. ths ns

    n go dry o h oprssor, u hs o

    od n spror whr h vpour nd qud

    are separated g. 6.

    As shown on the gure the refrigerant returning from

    the evaporator is a mix of vapour and l iquid.

    th ggs dffrn nd dvng of hs sys

    oprd o h 1 sg pn s:

    The evaporators are ooded. This means that the

    rfrgrn s no ovrhd nd hrfor h sy-

    s s no unnssry ovrhd.

    The compressor draws vapour from the top of the

    spror. bus s fro h op hr s no

    hn of qud n h oprssor.

    anohr dffrn n hs sys s h ound r-

    uon pup whh rus h rfrgrn n h

    vporors. Dpndng on h rfrgrn, hs oud

    cRN mg-Drv. Now w uy hv pup

    pd n h prry sd of h pn. Grundfos

    pups r nory no found hr. S or undrpups. Whn w r unhng h Rc pup for cr-

    bon dioxide it will also be placed here.

    C-D (Fig. 7.)

    Compressor

    th rfrgrn s ovd hrough h oprssor

    whr h prssur s nrsd fro h vpor-

    or prssur o ondnsr prssur. th pross s

    snrop.

    Condenser

    Evaporator

    High pressure Low pressure

    Receiver

    Fg. 6

    Fg. 7

    ReFRiGeRatiON aND cOOliNG maNUal

    in h oprssor, or h or nrgy r ddd o

    the refrigerant due to the compressor efciency. Had

    n prf pross, h prssur woud nrs

    without absorbing any energy as with the expansion

    vv.

    A typical compressor room.

    th 3 os oon oprssor yps r h r-

    prong oprssor (pson), h srw oprssor

    nd h sro oprssor.

    Reciprocating compressor (Piston) Fig.8.

    th rprong oprssor s on of h os o-

    ony usd oprssor yps n h nufurng

    ndusry. i n onss of up o 12 yndrs. S h

    pur of yp onsruon of rprong

    oprssor.

    th oprssor s nory onrod y rdung

    h rvouons or y ung ou so of h yn-

    drs. Whn h oprssor s srd os of h

    yndrs nory r u ou n ordr o rdu h

    sr urrn on h oor.

    Screw compressor Fig. 9.

    The screw compressor is used to a great extent in the

    nufurng ndusry. is dvng s h sz; s

    s, u hs g py. i n usd for os

    rfrgrns. i s sy o rgu fro 10 o 100 %

    wh sd vv.

    Scroll compressor Fig. 10

    th sro oprssor s sr oprssor nd

    nory usd n hng nd wr oong pns.

    i s vry sp oprssor yp wh os no

    ovng hn prs, whh ns no n-

    nn. th oprsson s d y wo s ros, on

    xed and one orbiting scroll. See the gure to the

    rgh.

    Fg. 8

    Fg. 9

    Fg. 10

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    12 13

    Fg. 11

    typ r-ood ondnsr.

    ReFRiGeRatiON aND cOOliNG maNUal

    if w k ook h oong pross n h hr,

    h foowng ks p:

    a-b: th prssur nd prur s droppng ovr

    h nozz vv fro h hgh prssur sd o

    h ow prssur sd n h sys. So of h

    rfrgrn urn no vpour s w go fro h

    area where everything is liquid to the mix area.

    b-c: enrgy s ddd o h rfrgrn n h vpo-

    ror nd or nd or of h rfrgrn urn

    no vpour. and h nd of h vporor,

    of h rfrgrn hv urnd no vpour nd

    hv o ovrhd. th prur

    will in this case increase around 8C.

    c-D: in h oprssor h prssur w nrs

    gn nd h rfrgrn w hd vn

    more because of the efciency loss in the com-

    prssor.

    D-a: through h ondnsr h ovrhd rfr-

    grn w ood down nd urn no qud

    gn.

    2 stage system

    th sp 1 sg y rfrgron pn dsrd

    ov nd so of h purs shown s fro

    yp s pn n .g. suprrk. in ron o

    nufurng ndusry rfrgron pns, 2 sg

    syss r usu usd, nd hy n dsgnd nny dffrn wys, Fg. 12.

    2 sg syss r so usd whr vry ow p-

    rurs r dsrd. ths s hvd y soppng h

    oprsson nd oong h gs for s ro-

    prssd. th o oprsson nrgy s so ss. th

    prur of h gs fro hgh prssur oprs-

    sor w owr hn f oprsson ws don n 1

    sg. ths so nsurs h h o for urng

    nd oong h oprssor s no dsroyd s sy.

    A

    B

    F

    C

    DG

    Condenser

    Evaporator

    High pressure comp. Low pressure comp.

    Receiver

    Fg. 12

    d-A

    Condenser Fig. 11.

    th h onsud n h rfrgrn fro h v-

    poror pross nd n h oprssor us ro-

    vd n h ondnsr. in h op of h ondnsr ony

    h ovrhd nrgy s rovd. bu h ongr

    psss down hrough h ondnsr, or nd or

    urn no qud.

    lk h vporor, h ondnsr s sy h

    exchanger. It can be either ushed on the secondary

    sd wh r s on h p ur. Or wh nohr qud,

    .g. wr, s sn nory n h nufurng n-

    dusry.

    h logP chart (1 stage system)

    In the chart you can see as follows:

    The Y-axis shows the pressure of the refrigerant. The

    X-axis shows the energy content of one kg of the re -

    frgrn. th hn rd n ong down hr s h

    rfrgrns prur. aov h g rd n h

    rfrgrn s n n r d h sur r nd

    w nory do no opr n hs r. (if you us

    cO2 s rfrgrn you woud go no h r, u

    hs pross s no dsrd n hs nu). in

    h r ow hs n h rfrgrn s n

    mix of liquid and vapour. In this area and below

    h g rd n vryhng s qud. in hs r

    nd ow h g rd n vryhng s vpo-

    rsd.

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    14 15

    Process description (2 stage system)

    a-b: th rfrgrn s qud nd s ng rnspord

    o h nrdry rsrvor v v onro-

    led expansion valve. This turns part of the ref-

    rgrn no vpour whh w u hrough

    h qud nd drwn no h hgh prssur

    oprssor. Howvr, os of w rn n

    h rsrvor s qud.

    B-C: The liquid that ows to the nozzle C is at satu-

    ron prur s h qud n h rvr

    s ong.

    c-D: th s pross for 1 sg sys ks p-

    n h vporor. th nr rfrgrn urns

    no vpour for s ng drwn no h ow

    prssur oprssor.

    D-e: th oprssor ovrhs h rfrgrn nd

    pushs k no h rvr ow qud v

    n h rvr. (and no s shown on h pu-

    r). in h rvr h rfrgrn s ng ood

    down o suron prur gn u pr

    of so us hrough h qud nd s hn

    drwn no h hgh prssur oprssor.

    F-G: th s pross s for h 1 sg sys; h

    outlet temperature of the refrigerant is just lo-wr n h 2 sg sys.

    G-a:th s pross s n h 1 sg sys. How-

    vr du o h owr rfrgrn prur

    fro h oprssor, h ondnsr dos no

    rqur s g py s n h 1 sg sys.

    ReFRiGeRatiON aND cOOliNG maNUal

    h logP chart (2 stage system)

    if you opr h 2 sg sys nd h 1 sg

    sys you n s h h oun of nrgy you

    n k ou of h vporor (c-D) s ggr n h

    2 sg sys. th prur fro h hgh prs-

    sure compressor (F) is approx. 35C lower in the 2

    sg sys. ths s posv for h oprssor, u

    you so do no hv o us so uh oong nrgy

    n h ondnsr.

    Absorption cooling

    an sorpon oong pn produs od fro h.

    th onon of hng nd oong s nr-

    sng for hos prs of h nufurng ndusry

    whr rg hng nd oong rqurns r

    prominent, e.g. nurseries, slaughterhouses and ofce

    udngs. For h rgh onon of hng nd

    oong nds, fvour ono nvronn

    oud hvd y nsng n sorpon oong

    pn oprd o sndrd oprssor oong

    pn.

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    16 17

    Absorption cooling technology

    an sorpon oong pn ypy oprss four

    n oponns:

    Concentrator

    Condenser

    Evaporator

    Absorber

    th hnqu n sorpon oong nd oprs-

    sor oong s or or ss h s. in hn

    oong hn oprssor s nudd nsd

    of n sorpon oong whr hr oprs-

    sor onssng of onnror, n sorr nd

    throttle valve is installed, g. 13:

    to opr h pn, h us ddd o h on-

    centrator from an external source

    (urn, gs ngn, ws h, .). and h us

    rovd hrough oong owr.

    th oong pross s nd y ddng h o h

    onnror. ths ks h onnron o nd

    h rfrgrn (.g. wr n lbr/H2O pn) w

    d o h ondnsr. in nohr ru h rnng

    solution, now poor in refrigerant, ows from the con-

    centrator to the absorber through a heat exchanger

    nd hro vv (prssur rduon).

    th vpord rfrgrn fro h onnror s

    ondnsd n h ondnsr nd pssd hrough nexpansion valve (pressure reduction) to the evapora-

    or. th s pross ks p s n oprssor

    oong pn.

    Fro h vporor h rfrgrn, ng op-

    y vporsd y now, s d o h sorr. Hr h

    rfrgrn s sord n h souon durng h r-

    s of h.

    The solution, now relled again with the refrigerant,

    is pumped through a heat exchanger and back to the

    onnror.

    ths ru s onnd nd h pross gns gn.

    In g. 14 you can see a picture and a gure of an ab -

    sorpon pn.

    Construction types

    bsy wo yps of sorpon oong pns r

    v on h rk. On yp s sd on qud

    mixture of lithium bromide and water, and the other

    on wr nd on.

    in wr / on pn, h on s s

    rfrgrn nd h wr s n sorr.

    ths ns h hs pn yps r o produ

    oong vry ow prurs

    (< -30C). This is the default mix used in the manufac-

    urng ndusry.

    th lbr / H2O pn, howvr, s h os oon

    type of plant. With this mixture you can produce

    cooling with temperatures down to approx. 5C as

    h wr s s rfrgrn nd h hu ro-

    d s n sorr.

    ths yp of onsruon s nory usd for ofor

    oong or for food rfrgron.

    Absorption cooling plants can, just as compressor

    oong pns, onsrud s 1 or 2 sg syss.

    ReFRiGeRatiON aND cOOliNG maNUal

    Throttle valve

    Cooling

    water

    Cooling waterto proces

    Condenser

    Concentrator

    Heat exchanger

    Throttle valve

    Absorber

    Evaporator

    Heat

    Coolingwater

    Fg. 13

    Fg. 14

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    18 19

    Warm side

    On h sondry sd of h ondnsr, r or wr s

    wys usd wh so knd of nfrz.

    ar s nory hosn for sr pns, .g. for

    oong udng.

    Wr s usd n h nufurng ndusry, whr

    nory s pupd fro h ondnsr o oong

    owr o rov h h. On shps or nsons

    os o k or h s, h ondnsr n ood

    wh wr dry fro hos sours.

    Cooling tower

    th prnp s vry sp oong owrs work

    y vporng s pr of h rud oong

    wr. th owrs r nory rfrrd o s vpo-

    ron owrs. in n vporon oong owr h

    rud oong wr os no dr on

    wh r fro h osphr.

    To obtain great efciency, it is important that the wa -

    r s rd s uh s poss o on rg

    on surf wn h wr nd h r. ths

    ks so of h wr vpor nd, s sn un-

    dr h funon of h vporor, hs pross r-

    qurs nrgy, nd s rsu h wr prur

    w drs. Ps no h n oong owr you

    w hv o dd wr du o h vporon. in Dn-

    rk, n nnu vrg oun of k-up wr sapprox. 1, 12 m3/h per MW cooling capacity.

    In g. 18 two different cooling towers; the only dif-

    frn s h oon of h vnon fn. Ps

    no h f h fn s od s on h p ur o h

    rgh, h oor nd fn r surroundd wh vpour

    .

    Complete cooling plant

    aov w hv ovrd how h rfrgrn pross

    on prry sd of h oong sys works. bu s

    can be seen from g. 15, all the pumps are normally

    pd on h sondry sd (wr nd od sd).

    W w ook no h now.

    Cold side

    Wh hppns on h sondry sd of h vpo-

    ror dpnds vry uh n whh ndusry h pn

    s nsd.

    In relation to temperatures above 0C and down to

    approx. -30C, water with some kind of glycol is nor-

    y hosn.

    th ppons n so of h foowng:

    Breweries

    Dairies

    Slaughterhouses

    Cooling of building with ventilation plants

    Dehumidication in industry buildings,

    so wh vnon

    Machine cooling

    Etc.

    Fg. 16 shows on souon, u n of ours pu

    oghr n ny dffrn wys.

    In big plants g. 17, e.g. air condition or industry

    pns, ny pups n usd n svr dff-

    rn vs. buffr nks r so usd o uu

    oong py. buffr nk szs vry fro s o

    vry rg nks. thy y pd on h ground

    or urd . Pups usd r nory 1 sg pups,

    u usg y so usd. th pup szs

    vry fro h rgs Nb/NK s prry pups o h

    s UPS pups n h ss oong oops.

    Coolingtowerpump

    Warm side Cold side

    Chillerpumps

    Chillerunit

    Buffertank

    Maincirculatorpumpssystems

    Airoutlet

    Airinlet

    Spray guard

    Sprayramp

    Heat exchangesurface(packing)

    Centrifugalfan

    Overflowpipe

    Incomingwatertobecooled

    Propellerfan

    Automaticlevelmonitoring

    Cooledwater

    Emptyingblowdown

    Make-uptreatedwater

    Chiller unit

    Production

    E

    DP

    M

    PR

    M

    PR

    Chillerunit

    Buffertank

    Secondarypumps

    Pressure

    Cooling

    Coolingceiling

    Coolingsurface

    Heat Fan

    Primary

    M

    M

    M

    ReFRiGeRatiON aND cOOliNG maNUal

    Fg. 15

    Fg. 18

    Fg. 16

    Fg. 17

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    20

    Dpndng on h ppon you sos rus

    some of the heat in the condenser, as shown in g. 19.

    Construction

    Fg. 19 shows prnp skh of oong owr

    onnd o h ondnsr. On h skh h vn-

    on fn s so shown owng h r gns h

    wr dron. in hs sys, n-orrosvs r

    so ddd o h owr.

    in rg pns uffr nk s ofn nsd. th sy-

    stem can be constructed as shown in g. 20.

    th uffr nk s dvdd n wo; od nd wr

    sd. th oong owr rus h wr fro h

    wr sd n h nk nd hrough h oong owr

    nd k o h od sd of h nk. in h hr or

    ondnsr h ruon ks p n h oppos

    dron. Fro h od sd of h nk, hrough h

    ondnsr, nd k o h wr sd of h nk.

    The buffer tank on the gure is a little bit misdrawn.

    th nr w dos no go h wy o h op of

    h nk, u s owr hn h wr n o ow h

    water to oat from one side to the other.

    ReFRiGeRatiON aND cOOliNG maNUal

    Condenser

    Chiller

    E

    P

    PR

    High

    Low

    Heat recovery

    Cooling

    t=40-

    t=27-

    t=32

    t=27

    Heat recovery

    Cooling

    tower

    Fg. 19

    Fg. 20

    21

    Pictures of Two cooling towers

    at a power plant:

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    22

    Free cooling

    Whn h oong usnss, h fous s nrsngy

    on nrgy rduon k n ohr ps. th word

    or pross fr oong s ong or nd or

    popur. bsy h phnonon fr oong

    ns oong n nur wy whou usng -

    chanical cooling. In g. 21 is shown a picture of how

    o onsru fr oong pn.

    and s you n s s h oong s spy d d-

    ry fro h pross o h oong owr. as you

    n gn you r vry dpndn on h oudoor

    prur nd h for how ow you n go

    wh rgrd o prur s rv hgh.

    Free cooling is normally used to cool ofce buildings

    nd so on.

    Pumps

    in onnon wh pups on h sondry sd, h-

    r r no ny rqurns. i s os ony h Q

    nd h whh r sng h dnds. bu s or

    advises under pump considerations, next page. The

    pups oud Nb/NK, tP, cR nd so on.

    On the primary side it is a little bit more difcult.bsy w do no dvr pups for hs sd, u

    s sn ov, usors sos nd pup

    for hs sd. Whhr or no Grundfos s p of

    dvrng h pup, dpnds vry uh on h rfr-

    grn yp. if h dsrd rfrgrn s on w

    n pup wh cR pup wh dou shf s or

    y usng mg-Drv souon. bu gn dpnds

    vry uh on h rfrgrn yp, nd f you r n

    dou ook n h Pup lqud gud.

    th szs of h pups dffr of ours vry uh

    dpndng on h ppon. bsy yps of

    pups fro h ss UP pup ovr h hgh

    prssur cR hgh spd pups, nd up o h HS

    pups r ng usd.

    If we for example talk standard industrial cooling to-

    wers we normally see a ow between 25 m3/h and

    2000 m3/h. For example the biggest cooling tower on

    a 700 MW coal red power plant needs a circulated

    wr oun of up o 71600 3/h.

    Pump considerations

    Whn hoosng pup for oong ppon, h-

    r r so sndrd hngs you w wys nd o

    know for you sr szng h pup, ..

    Flow

    Head

    Liquid type

    Temperature of the liquid

    Concentration of the liquid

    Viscosity

    Density

    Additives added to the liquid

    Whn you g rqus for rn qud s wys

    good d o ook for n h Pup lqud gud.

    aos quds w hv vr pupd n Grundfos

    r sd hr, h progr w rond who k no onsdron whn hoosng rn

    qud. mny of h gyos usd n h rfrgron

    and cooling industry you can also nd in the engine-

    ering manual Viscosity and Density placed in the

    Ssns rry.

    Below you will nd some pieces of informations and

    rondons rgrdng pupng so of h

    os rdon quds.

    ReFRiGeRatiON aND cOOliNG maNUal

    23

    PR

    Production

    Fg. 21

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    24

    ReFRiGeRatiON aND cOOliNG maNUal

    Glycol

    The density and viscosity vary very much depending

    on h onnron nd h prur of h -

    qud. You gh nd n ovrszd oor.

    If it is a NB/NK or a TP pump you use, its normally

    rond o hoos shf s wh rdu-

    d s fs. th sndrd rrdg s n cR

    n usd for gyo

    Normally cast iron pumps are used but be aware

    h sos hy dd ddvs o n h oong

    wr so you nd o us snss s pups.

    The temperature of glycol is normally very, but can

    so wr, so you hv o sur h h pup

    n d wh h.

    Glycol is in some situations used as a cleaning agent

    ; if a system has not be thoroughly ushed before,

    h os nd fs w us pros wh h s

    during the rst operation hours.

    Ammonia (NH3)

    The density and viscosity are different from that of

    wr. bus h vsosy s round 0.3 2/S

    you hv o sur h h pup n op wh

    h. my h uron of h pup woudn

    ssfory. a cR s oky for on.

    Ammonia has a low boiling point, which can easily

    us von n h n of h pup. So k

    sure the inlet pressure is high sufciently.

    Ammonia is toxic so a back to back shaft seal or a

    mg-Drv s rondd. When ammonia is used in refrigeration plants it has

    wys onnron of 100 %. Whn you hr

    ammonia mixed with water it is normally used as

    houshod nsr nd n h nufur of

    wide variety of products, including textiles, rayon,

    rur, frzr, nd ps. coppr nd oppr

    oys hv ony d rssn o onu

    hydroxide.

    Carbon dioxide (CO2)

    The viscosity of carbon dioxide is so low that you

    n pup wh sndrd pup do o h ow

    uron py. th pup for hs qud

    shoud Rc pups, s h s pg.

    Regulation and control

    To run a refrigeration process properly, both nanci-

    y u so o nsur sf opron, so uo-

    on nd onorng qupn us ns-

    led. The complexity of the automatic regulation and

    control depends to a great extent on the size of the

    sys nd whr s nsd. th os porn

    sks for h rguon nd onro r h foowng:

    Cold side

    Evaporator pressure regulation.

    Capacity regulation on the compressor.

    Flow regulation (not so common).

    Warm side

    The advantage of regulating the warm side is appli-

    cation-specic.

    Others

    Correct distribution of the refrigerant in the system.

    Regulation of secondary refrigerant to the conden-

    sr. (wr or r) Defrosting of the evaporator if the secondary side

    s r.

    Monitoring equipment (overpressure, underpres-

    sur nd o prssur)

    Protection of electrical motors.

    25

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    26

    Carbon dioxide (CO2)

    a nwor whn h rfrgron ndusry nd

    Grundfos s cO2 pup. i s nw pup dvopd

    y Grundfos for h prry sd of h rfrgron

    pn.

    For or qusons or nforon on h cO2 pup,

    ps on

    Product Manager Mr. Bjarne Dindler Rasmussen (RSU)

    ReFRiGeRatiON aND cOOliNG maNUal

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    ReFRiGeRatiON aND cOOliNG maNUal

    GRUNDFOS A/SPoul Due Jensens Vej 7DK-8850 Bjerringbro

    www.grundfos.o

    bng rspons s our foundon

    thnkng hd ks poss

    innovon s h ssn

    Ver01.06/04/2010