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Transcript of Refrigeration and cooling manual
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1
GRUNDFOS IndustrY
ReFRiGeRatiON aNDcOOliNG maNUal
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EnGInEErInG MAnuAL
copyrgh 2009 GRUNDFOS mngn a/S. a rghs rsrvd.
copyrgh w nd nrnon rs pro hs r. No pr of hs r
y rprodud n ny for or y ny ns whou pror wrn prsson fro
GRUNDFOS mngn a/S.
a rson r hs n kn o nsur h ury of h onn of hs r:
Howvr, GRUNDFOS sh no hd for ny osss whhr dr or ndr,
ndn or onsqun rsng ou of h us of or rn upon on ny onn of hs
r.
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Geeal ............. .............. .............. ............. ..6
Denitions...................................................6
Refrigerants ................................................7
A typical refrigeration process ...................8
Process description (1 stage system) ..........9
Reciprocating compressor (Pson) Fg.8. ..11
Screw compressor Fig. 9. ............................11
Scroll compressor Fig. 10 ............................11 h logP chart (1 stage system)....................12
2 stage system ..............................................13
Process description (2 stage system) ........ 14
h logP chart (2 stage system)....................15
Absorption cooling ................................... 15
Absorption cooling technology ................16
Construction types.......................................17
Complete cooling plant ............................ 18
Cold side .................................................... 18
Warm side ................................................. 19
Cooling tower ................................................19
Construction ..................................................20
Picture of cooling towers ...........................21
Free cooling............................................... 22
Pumps........................................................ 22
Pump considerations...................................23
Glycol ...............................................................24
Ammonia (NH3)............................................24
Carbon dioxide (CO2) ..................................25
Regulation and control ............................. 25
Carbon dioxide (CO2) ................................ 26
table OF cONteNtS
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6
ReFRiGeRatiON aND cOOliNG maNUal
Geeal
th y of oong or frzng sohng s gro-
wng rk oh n h nufurng ndusry nd
n h r-ondonng rk. Grundfos s psd
o h prfrrd suppr of pups for oong sy-
ss for hs usors.
Grundfos pumps are reliable, efcient and cover a
wide performance range. As an experienced consul -
n n h pnon of pupng syss, w
ngg n pross of os prnrshp nd dogu
to nd the best solution for your system.
Grundfos s go nrprs wh wordwd sr-
vice network. When you need export or on-the-spot
dv n prur pr of h word, w hv h
technical expertise close by.
ths Rfrgron nd coong mnu dsrs how
yp rfrgron pn n h nufurng
ndusry s workng. i shoud so provd n d of
how so of h oponns usd n suh pn
oud ook k. Furhror w hopfuy gv you
n d of whh pups r ng usd nd whh o
propos o usor.
Denitions
Cooling
coong of sp or susn ov or down o h
n prur.
Refrigeration
coong of sp or susn ow h n
prur. ths s nory ow h n
temperature and down to 123C.
Cryogenics
The temperature below 123C. However, this will
no nond furhr n hs nu.
The denitions elaborated on in this manual is me -
hn oong nd rfrgron. mosy s s hs
pn h Grundfos offrs pups o; spy o h
sondry sd of h pn.
mhn oong nd rfrgron s prry n
ppon of hrodyns whr h oong
du, or rfrgrn, gos hrough y n ordr
o rovrd for rus. th oony usd s
ys s nor vpour-oprsson. ths y op-
rs wn wo prssur vs, whh rn
yy wn h qud phs nd h vpour
phs. ths pross provds nd ks nrgy.
Refrigerants
A lot of different uids can be used as refrigerants.
Whh rfrgrn s ng usd dpnds on o of
fors, .g. h dsrd prurs, h pn sz,
oon of h pn, g, .
Nowdys h foowng rfrgrns: on
(NH3), carbon dioxide (CO2), hydrocarbon (HC), hy-
drouorocarbon (HFC) is being used. All refrigerantshv nur, .g. on hs h nur R-717
while carbon dioxide has the number R-744. Just re -
r h h ons nond hr r no h
ony souons.
a hr hs n d for rfrgrns d
h h ogP hr. ths hr dsrs n d on
whh sg h rfrgrn s on wh prssur. For
example, is it a liquid, is it vapour, what temperature
dos hv, nd wh s h nrgy onsupon. by
ns of hs hr you w so o h
refrigerants refrigeration effect. This is the specic
ReFRiGeRatiON aND cOOliNG maNUal
7
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8
Process description (1 stage system)
Now h w hv sn skh of sp 1 sg
sys, w w k ook wh hppns n h
ndvdu oponns nd dsr h y of rfr-
geration. The markings A, B, C, and D in g. 3 is provi-
ded for your reference in the explanation.
A-B (Fig. 4)
Throttle valve
th rfrgrn s for h hro on qud s
du o h hgh prssur. Whn s psss hrough
h hro o h vporor (ow prssur sd) pr
of h rfrgrn w sr ong. th pross ks
place with constant specic heat, which means no
nrgy s sord n h rfrgrn or rnspord
o h surroundngs (snhp pross).
The extent to which the throttle must open is con -
rod uoy, hr rony or h-
ny.
B-C (Fig. 5)
Evaporator
th rfrgrn sors h (nrgy) n h vpo-
ror, hr fro r or fro sondry rfrgrn,
.g. wr. Whn h rfrgrn vs h vpor-
or s vporsd. th prssur s h s n h pro-
ss nd s d n sor pross.
Basically the evaporator is a heat exchanger. When
ushed on the secondary side with air, it is called di-
rect cooling as seen from the picture and when us-
hd wh nohr qud s d ndr oong.
indr oong s ofn usd n h nufurng
ndusry n ordr o vod rnsporng h rfrgrn
whn udngs.
Example of an evaporator in a cooling room.
The evaporator can either be ooded or with dry
expansion. In case of dry expansion the refrigerant
Condenser
Evaporator
High pressure Low pressure
Receiver A
B
CD
ReFRiGeRatiON aND cOOliNG maNUal
heat capacity; hf in kilojoule where 1 kg of the uid
n sord whn psss hrough h vpo-
rator. An example of an h logP chart is shown in con-
non wh h pross dsrpon of h 1 nd 2
sg syss.
in pr, h grph s usd o sz h oong pn.
in h sns h on n drn h oun of
rfrgrn ndd o owr h prur gvn
nur of dgrs n h dsrd oun of wr. in
the end this helps to decide how big a ow the pumps
us o hnd.
A typical refrigeration process
in rfrgron pross h rfrgrn gos hrough
wo phss. th vporon pross nd h ondn-
son pross. th vporon nds nrgy nd h
condensation releases energy g. 1.
ths wo phss r rd y oong oprssor
or n sorpon un s h ong pon of qud
is related to a specic pressure as shown in gure 1.
In g. 2 a simple compressor cooling plant is shown.
in h vporor h prssur s ow, whh w k
h rfrgrn o nd sor nrgy fro h sur-
roundngs. in h ondnsr h prssur s rsd
wh h d of h oprssor. ths ks h rfr-grn ondns whh rss nrgy.
Compressor
Energy
Condenser Evaporator
Energy
ThrottlevalveReturntemp. 27C
Flow temp. 32C Flow temp. 6C
Returntemp. 11C
Liquid
Vapour
Condensationtemp.
36C
Evaporationtemp.
1C
Cooling tower
Liquid:water
Cooling tower
Liquid:water
Fg. 1
Fg. 2
Fg. 3
Fg. 4
Fg. 5
9
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10 11
s opy vporsd whn vng h vpor-
or. ths s nory usd n sr pns. i s vry
porn h of h rfrgron hs n ur-
nd no vpour s qud drops n h oprssor
w dsroy . On h ohr hnd you don wn o
ovrh us hgh prur w oh hr
the refrigerant and the compressor. In the ooded
evaporator the refrigerant is a mix between vapour
nd qud whn vs h vporor. ths ns
n go dry o h oprssor, u hs o
od n spror whr h vpour nd qud
are separated g. 6.
As shown on the gure the refrigerant returning from
the evaporator is a mix of vapour and l iquid.
th ggs dffrn nd dvng of hs sys
oprd o h 1 sg pn s:
The evaporators are ooded. This means that the
rfrgrn s no ovrhd nd hrfor h sy-
s s no unnssry ovrhd.
The compressor draws vapour from the top of the
spror. bus s fro h op hr s no
hn of qud n h oprssor.
anohr dffrn n hs sys s h ound r-
uon pup whh rus h rfrgrn n h
vporors. Dpndng on h rfrgrn, hs oud
cRN mg-Drv. Now w uy hv pup
pd n h prry sd of h pn. Grundfos
pups r nory no found hr. S or undrpups. Whn w r unhng h Rc pup for cr-
bon dioxide it will also be placed here.
C-D (Fig. 7.)
Compressor
th rfrgrn s ovd hrough h oprssor
whr h prssur s nrsd fro h vpor-
or prssur o ondnsr prssur. th pross s
snrop.
Condenser
Evaporator
High pressure Low pressure
Receiver
Fg. 6
Fg. 7
ReFRiGeRatiON aND cOOliNG maNUal
in h oprssor, or h or nrgy r ddd o
the refrigerant due to the compressor efciency. Had
n prf pross, h prssur woud nrs
without absorbing any energy as with the expansion
vv.
A typical compressor room.
th 3 os oon oprssor yps r h r-
prong oprssor (pson), h srw oprssor
nd h sro oprssor.
Reciprocating compressor (Piston) Fig.8.
th rprong oprssor s on of h os o-
ony usd oprssor yps n h nufurng
ndusry. i n onss of up o 12 yndrs. S h
pur of yp onsruon of rprong
oprssor.
th oprssor s nory onrod y rdung
h rvouons or y ung ou so of h yn-
drs. Whn h oprssor s srd os of h
yndrs nory r u ou n ordr o rdu h
sr urrn on h oor.
Screw compressor Fig. 9.
The screw compressor is used to a great extent in the
nufurng ndusry. is dvng s h sz; s
s, u hs g py. i n usd for os
rfrgrns. i s sy o rgu fro 10 o 100 %
wh sd vv.
Scroll compressor Fig. 10
th sro oprssor s sr oprssor nd
nory usd n hng nd wr oong pns.
i s vry sp oprssor yp wh os no
ovng hn prs, whh ns no n-
nn. th oprsson s d y wo s ros, on
xed and one orbiting scroll. See the gure to the
rgh.
Fg. 8
Fg. 9
Fg. 10
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12 13
Fg. 11
typ r-ood ondnsr.
ReFRiGeRatiON aND cOOliNG maNUal
if w k ook h oong pross n h hr,
h foowng ks p:
a-b: th prssur nd prur s droppng ovr
h nozz vv fro h hgh prssur sd o
h ow prssur sd n h sys. So of h
rfrgrn urn no vpour s w go fro h
area where everything is liquid to the mix area.
b-c: enrgy s ddd o h rfrgrn n h vpo-
ror nd or nd or of h rfrgrn urn
no vpour. and h nd of h vporor,
of h rfrgrn hv urnd no vpour nd
hv o ovrhd. th prur
will in this case increase around 8C.
c-D: in h oprssor h prssur w nrs
gn nd h rfrgrn w hd vn
more because of the efciency loss in the com-
prssor.
D-a: through h ondnsr h ovrhd rfr-
grn w ood down nd urn no qud
gn.
2 stage system
th sp 1 sg y rfrgron pn dsrd
ov nd so of h purs shown s fro
yp s pn n .g. suprrk. in ron o
nufurng ndusry rfrgron pns, 2 sg
syss r usu usd, nd hy n dsgnd nny dffrn wys, Fg. 12.
2 sg syss r so usd whr vry ow p-
rurs r dsrd. ths s hvd y soppng h
oprsson nd oong h gs for s ro-
prssd. th o oprsson nrgy s so ss. th
prur of h gs fro hgh prssur oprs-
sor w owr hn f oprsson ws don n 1
sg. ths so nsurs h h o for urng
nd oong h oprssor s no dsroyd s sy.
A
B
F
C
DG
Condenser
Evaporator
High pressure comp. Low pressure comp.
Receiver
Fg. 12
d-A
Condenser Fig. 11.
th h onsud n h rfrgrn fro h v-
poror pross nd n h oprssor us ro-
vd n h ondnsr. in h op of h ondnsr ony
h ovrhd nrgy s rovd. bu h ongr
psss down hrough h ondnsr, or nd or
urn no qud.
lk h vporor, h ondnsr s sy h
exchanger. It can be either ushed on the secondary
sd wh r s on h p ur. Or wh nohr qud,
.g. wr, s sn nory n h nufurng n-
dusry.
h logP chart (1 stage system)
In the chart you can see as follows:
The Y-axis shows the pressure of the refrigerant. The
X-axis shows the energy content of one kg of the re -
frgrn. th hn rd n ong down hr s h
rfrgrns prur. aov h g rd n h
rfrgrn s n n r d h sur r nd
w nory do no opr n hs r. (if you us
cO2 s rfrgrn you woud go no h r, u
hs pross s no dsrd n hs nu). in
h r ow hs n h rfrgrn s n
mix of liquid and vapour. In this area and below
h g rd n vryhng s qud. in hs r
nd ow h g rd n vryhng s vpo-
rsd.
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14 15
Process description (2 stage system)
a-b: th rfrgrn s qud nd s ng rnspord
o h nrdry rsrvor v v onro-
led expansion valve. This turns part of the ref-
rgrn no vpour whh w u hrough
h qud nd drwn no h hgh prssur
oprssor. Howvr, os of w rn n
h rsrvor s qud.
B-C: The liquid that ows to the nozzle C is at satu-
ron prur s h qud n h rvr
s ong.
c-D: th s pross for 1 sg sys ks p-
n h vporor. th nr rfrgrn urns
no vpour for s ng drwn no h ow
prssur oprssor.
D-e: th oprssor ovrhs h rfrgrn nd
pushs k no h rvr ow qud v
n h rvr. (and no s shown on h pu-
r). in h rvr h rfrgrn s ng ood
down o suron prur gn u pr
of so us hrough h qud nd s hn
drwn no h hgh prssur oprssor.
F-G: th s pross s for h 1 sg sys; h
outlet temperature of the refrigerant is just lo-wr n h 2 sg sys.
G-a:th s pross s n h 1 sg sys. How-
vr du o h owr rfrgrn prur
fro h oprssor, h ondnsr dos no
rqur s g py s n h 1 sg sys.
ReFRiGeRatiON aND cOOliNG maNUal
h logP chart (2 stage system)
if you opr h 2 sg sys nd h 1 sg
sys you n s h h oun of nrgy you
n k ou of h vporor (c-D) s ggr n h
2 sg sys. th prur fro h hgh prs-
sure compressor (F) is approx. 35C lower in the 2
sg sys. ths s posv for h oprssor, u
you so do no hv o us so uh oong nrgy
n h ondnsr.
Absorption cooling
an sorpon oong pn produs od fro h.
th onon of hng nd oong s nr-
sng for hos prs of h nufurng ndusry
whr rg hng nd oong rqurns r
prominent, e.g. nurseries, slaughterhouses and ofce
udngs. For h rgh onon of hng nd
oong nds, fvour ono nvronn
oud hvd y nsng n sorpon oong
pn oprd o sndrd oprssor oong
pn.
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16 17
Absorption cooling technology
an sorpon oong pn ypy oprss four
n oponns:
Concentrator
Condenser
Evaporator
Absorber
th hnqu n sorpon oong nd oprs-
sor oong s or or ss h s. in hn
oong hn oprssor s nudd nsd
of n sorpon oong whr hr oprs-
sor onssng of onnror, n sorr nd
throttle valve is installed, g. 13:
to opr h pn, h us ddd o h on-
centrator from an external source
(urn, gs ngn, ws h, .). and h us
rovd hrough oong owr.
th oong pross s nd y ddng h o h
onnror. ths ks h onnron o nd
h rfrgrn (.g. wr n lbr/H2O pn) w
d o h ondnsr. in nohr ru h rnng
solution, now poor in refrigerant, ows from the con-
centrator to the absorber through a heat exchanger
nd hro vv (prssur rduon).
th vpord rfrgrn fro h onnror s
ondnsd n h ondnsr nd pssd hrough nexpansion valve (pressure reduction) to the evapora-
or. th s pross ks p s n oprssor
oong pn.
Fro h vporor h rfrgrn, ng op-
y vporsd y now, s d o h sorr. Hr h
rfrgrn s sord n h souon durng h r-
s of h.
The solution, now relled again with the refrigerant,
is pumped through a heat exchanger and back to the
onnror.
ths ru s onnd nd h pross gns gn.
In g. 14 you can see a picture and a gure of an ab -
sorpon pn.
Construction types
bsy wo yps of sorpon oong pns r
v on h rk. On yp s sd on qud
mixture of lithium bromide and water, and the other
on wr nd on.
in wr / on pn, h on s s
rfrgrn nd h wr s n sorr.
ths ns h hs pn yps r o produ
oong vry ow prurs
(< -30C). This is the default mix used in the manufac-
urng ndusry.
th lbr / H2O pn, howvr, s h os oon
type of plant. With this mixture you can produce
cooling with temperatures down to approx. 5C as
h wr s s rfrgrn nd h hu ro-
d s n sorr.
ths yp of onsruon s nory usd for ofor
oong or for food rfrgron.
Absorption cooling plants can, just as compressor
oong pns, onsrud s 1 or 2 sg syss.
ReFRiGeRatiON aND cOOliNG maNUal
Throttle valve
Cooling
water
Cooling waterto proces
Condenser
Concentrator
Heat exchanger
Throttle valve
Absorber
Evaporator
Heat
Coolingwater
Fg. 13
Fg. 14
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18 19
Warm side
On h sondry sd of h ondnsr, r or wr s
wys usd wh so knd of nfrz.
ar s nory hosn for sr pns, .g. for
oong udng.
Wr s usd n h nufurng ndusry, whr
nory s pupd fro h ondnsr o oong
owr o rov h h. On shps or nsons
os o k or h s, h ondnsr n ood
wh wr dry fro hos sours.
Cooling tower
th prnp s vry sp oong owrs work
y vporng s pr of h rud oong
wr. th owrs r nory rfrrd o s vpo-
ron owrs. in n vporon oong owr h
rud oong wr os no dr on
wh r fro h osphr.
To obtain great efciency, it is important that the wa -
r s rd s uh s poss o on rg
on surf wn h wr nd h r. ths
ks so of h wr vpor nd, s sn un-
dr h funon of h vporor, hs pross r-
qurs nrgy, nd s rsu h wr prur
w drs. Ps no h n oong owr you
w hv o dd wr du o h vporon. in Dn-
rk, n nnu vrg oun of k-up wr sapprox. 1, 12 m3/h per MW cooling capacity.
In g. 18 two different cooling towers; the only dif-
frn s h oon of h vnon fn. Ps
no h f h fn s od s on h p ur o h
rgh, h oor nd fn r surroundd wh vpour
.
Complete cooling plant
aov w hv ovrd how h rfrgrn pross
on prry sd of h oong sys works. bu s
can be seen from g. 15, all the pumps are normally
pd on h sondry sd (wr nd od sd).
W w ook no h now.
Cold side
Wh hppns on h sondry sd of h vpo-
ror dpnds vry uh n whh ndusry h pn
s nsd.
In relation to temperatures above 0C and down to
approx. -30C, water with some kind of glycol is nor-
y hosn.
th ppons n so of h foowng:
Breweries
Dairies
Slaughterhouses
Cooling of building with ventilation plants
Dehumidication in industry buildings,
so wh vnon
Machine cooling
Etc.
Fg. 16 shows on souon, u n of ours pu
oghr n ny dffrn wys.
In big plants g. 17, e.g. air condition or industry
pns, ny pups n usd n svr dff-
rn vs. buffr nks r so usd o uu
oong py. buffr nk szs vry fro s o
vry rg nks. thy y pd on h ground
or urd . Pups usd r nory 1 sg pups,
u usg y so usd. th pup szs
vry fro h rgs Nb/NK s prry pups o h
s UPS pups n h ss oong oops.
Coolingtowerpump
Warm side Cold side
Chillerpumps
Chillerunit
Buffertank
Maincirculatorpumpssystems
Airoutlet
Airinlet
Spray guard
Sprayramp
Heat exchangesurface(packing)
Centrifugalfan
Overflowpipe
Incomingwatertobecooled
Propellerfan
Automaticlevelmonitoring
Cooledwater
Emptyingblowdown
Make-uptreatedwater
Chiller unit
Production
E
DP
M
PR
M
PR
Chillerunit
Buffertank
Secondarypumps
Pressure
Cooling
Coolingceiling
Coolingsurface
Heat Fan
Primary
M
M
M
ReFRiGeRatiON aND cOOliNG maNUal
Fg. 15
Fg. 18
Fg. 16
Fg. 17
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20
Dpndng on h ppon you sos rus
some of the heat in the condenser, as shown in g. 19.
Construction
Fg. 19 shows prnp skh of oong owr
onnd o h ondnsr. On h skh h vn-
on fn s so shown owng h r gns h
wr dron. in hs sys, n-orrosvs r
so ddd o h owr.
in rg pns uffr nk s ofn nsd. th sy-
stem can be constructed as shown in g. 20.
th uffr nk s dvdd n wo; od nd wr
sd. th oong owr rus h wr fro h
wr sd n h nk nd hrough h oong owr
nd k o h od sd of h nk. in h hr or
ondnsr h ruon ks p n h oppos
dron. Fro h od sd of h nk, hrough h
ondnsr, nd k o h wr sd of h nk.
The buffer tank on the gure is a little bit misdrawn.
th nr w dos no go h wy o h op of
h nk, u s owr hn h wr n o ow h
water to oat from one side to the other.
ReFRiGeRatiON aND cOOliNG maNUal
Condenser
Chiller
E
P
PR
High
Low
Heat recovery
Cooling
t=40-
t=27-
t=32
t=27
Heat recovery
Cooling
tower
Fg. 19
Fg. 20
21
Pictures of Two cooling towers
at a power plant:
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22
Free cooling
Whn h oong usnss, h fous s nrsngy
on nrgy rduon k n ohr ps. th word
or pross fr oong s ong or nd or
popur. bsy h phnonon fr oong
ns oong n nur wy whou usng -
chanical cooling. In g. 21 is shown a picture of how
o onsru fr oong pn.
and s you n s s h oong s spy d d-
ry fro h pross o h oong owr. as you
n gn you r vry dpndn on h oudoor
prur nd h for how ow you n go
wh rgrd o prur s rv hgh.
Free cooling is normally used to cool ofce buildings
nd so on.
Pumps
in onnon wh pups on h sondry sd, h-
r r no ny rqurns. i s os ony h Q
nd h whh r sng h dnds. bu s or
advises under pump considerations, next page. The
pups oud Nb/NK, tP, cR nd so on.
On the primary side it is a little bit more difcult.bsy w do no dvr pups for hs sd, u
s sn ov, usors sos nd pup
for hs sd. Whhr or no Grundfos s p of
dvrng h pup, dpnds vry uh on h rfr-
grn yp. if h dsrd rfrgrn s on w
n pup wh cR pup wh dou shf s or
y usng mg-Drv souon. bu gn dpnds
vry uh on h rfrgrn yp, nd f you r n
dou ook n h Pup lqud gud.
th szs of h pups dffr of ours vry uh
dpndng on h ppon. bsy yps of
pups fro h ss UP pup ovr h hgh
prssur cR hgh spd pups, nd up o h HS
pups r ng usd.
If we for example talk standard industrial cooling to-
wers we normally see a ow between 25 m3/h and
2000 m3/h. For example the biggest cooling tower on
a 700 MW coal red power plant needs a circulated
wr oun of up o 71600 3/h.
Pump considerations
Whn hoosng pup for oong ppon, h-
r r so sndrd hngs you w wys nd o
know for you sr szng h pup, ..
Flow
Head
Liquid type
Temperature of the liquid
Concentration of the liquid
Viscosity
Density
Additives added to the liquid
Whn you g rqus for rn qud s wys
good d o ook for n h Pup lqud gud.
aos quds w hv vr pupd n Grundfos
r sd hr, h progr w rond who k no onsdron whn hoosng rn
qud. mny of h gyos usd n h rfrgron
and cooling industry you can also nd in the engine-
ering manual Viscosity and Density placed in the
Ssns rry.
Below you will nd some pieces of informations and
rondons rgrdng pupng so of h
os rdon quds.
ReFRiGeRatiON aND cOOliNG maNUal
23
PR
Production
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24
ReFRiGeRatiON aND cOOliNG maNUal
Glycol
The density and viscosity vary very much depending
on h onnron nd h prur of h -
qud. You gh nd n ovrszd oor.
If it is a NB/NK or a TP pump you use, its normally
rond o hoos shf s wh rdu-
d s fs. th sndrd rrdg s n cR
n usd for gyo
Normally cast iron pumps are used but be aware
h sos hy dd ddvs o n h oong
wr so you nd o us snss s pups.
The temperature of glycol is normally very, but can
so wr, so you hv o sur h h pup
n d wh h.
Glycol is in some situations used as a cleaning agent
; if a system has not be thoroughly ushed before,
h os nd fs w us pros wh h s
during the rst operation hours.
Ammonia (NH3)
The density and viscosity are different from that of
wr. bus h vsosy s round 0.3 2/S
you hv o sur h h pup n op wh
h. my h uron of h pup woudn
ssfory. a cR s oky for on.
Ammonia has a low boiling point, which can easily
us von n h n of h pup. So k
sure the inlet pressure is high sufciently.
Ammonia is toxic so a back to back shaft seal or a
mg-Drv s rondd. When ammonia is used in refrigeration plants it has
wys onnron of 100 %. Whn you hr
ammonia mixed with water it is normally used as
houshod nsr nd n h nufur of
wide variety of products, including textiles, rayon,
rur, frzr, nd ps. coppr nd oppr
oys hv ony d rssn o onu
hydroxide.
Carbon dioxide (CO2)
The viscosity of carbon dioxide is so low that you
n pup wh sndrd pup do o h ow
uron py. th pup for hs qud
shoud Rc pups, s h s pg.
Regulation and control
To run a refrigeration process properly, both nanci-
y u so o nsur sf opron, so uo-
on nd onorng qupn us ns-
led. The complexity of the automatic regulation and
control depends to a great extent on the size of the
sys nd whr s nsd. th os porn
sks for h rguon nd onro r h foowng:
Cold side
Evaporator pressure regulation.
Capacity regulation on the compressor.
Flow regulation (not so common).
Warm side
The advantage of regulating the warm side is appli-
cation-specic.
Others
Correct distribution of the refrigerant in the system.
Regulation of secondary refrigerant to the conden-
sr. (wr or r) Defrosting of the evaporator if the secondary side
s r.
Monitoring equipment (overpressure, underpres-
sur nd o prssur)
Protection of electrical motors.
25
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26
Carbon dioxide (CO2)
a nwor whn h rfrgron ndusry nd
Grundfos s cO2 pup. i s nw pup dvopd
y Grundfos for h prry sd of h rfrgron
pn.
For or qusons or nforon on h cO2 pup,
ps on
Product Manager Mr. Bjarne Dindler Rasmussen (RSU)
ReFRiGeRatiON aND cOOliNG maNUal
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ReFRiGeRatiON aND cOOliNG maNUal
GRUNDFOS A/SPoul Due Jensens Vej 7DK-8850 Bjerringbro
www.grundfos.o
bng rspons s our foundon
thnkng hd ks poss
innovon s h ssn
Ver01.06/04/2010