Red-D-Arc GX 300 Parts Manual.pdf · 2015-01-13 · RED-D-ARC GX 300 11-07-2006 Do Not use this...

P-493P-493

RED-D-ARC GX 300

PARTS LIST FOR

Red-D-ArcGX 300

RETURN TO MAIN INDEX

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RED-D-ARC GX 300 09-21-2004

ILLUSTRATION OF SUB-ASSEMBLIES

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RED-D-ARC GX 300 11-07-2006

Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for anycode numbers not listed.

Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page andcolumn the desired part is located on for your particular code machine.

P-493-A.1P-493-A.1

RED-D-ARC GX300

For Codes: 11120, 11274 & 11425

CODE NO.

1111111102111(Kohler)

11274 1 2 2 1 1 1 1 1(Kohler)

11425 1 2 2 1 2 1 1 2(Kohler)

Cov

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& C

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P-493-J

7

Sta

tor/

Rot

or A

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P-493-H

6

Blo

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Baf

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P-493-G

5

Eng

ine

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P-493-F

4

Bas

e/F

uel T

ank/

Bat

tery

Ass

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yP-493-E

3

Con

trol

Pan

el A

ssem

bly

P-493-D

2

Cas

e F

ront

Ass

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P-493-C

1

Mis

cella

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s Ite

ms

P-493-B.2

Opt

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ipm

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P-493-B.1

SUB ASSEMBLYPAGE NAME

PAGE NO.

Sub Assembly ItemNo.

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8-26-2003RED-D-ARC GX 300

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PART NUMBER

Accessory Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K703Spark Arrestor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K1898-1Canvas Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K886-2Aux. Power Plug Kit (20 Amp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K802NAux. Power Plug Kit (15 Amp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K802R4-Wire Grounding Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order T12513-9Undercarriage (All Terrain) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K1737-1Undercarriage (Factory) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K1770-1Cable Carrier Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K1739-1Single Cylinder Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K1745-1Small Welder Trailer, Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K957-1Rotor Pulling Kit (Available to Field Service Shops Only) . . . . . . . . . . . . . . . . . . . . .Order S20788Roll Cage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K1788-1Full KVA Adapter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K1816-1

Miscellaneous Options Available for your machine are listed below:# Indicates a change this printing.

P-493-B.1P-493-B.1 OPTIONAL EQUIPMENT LISTING

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MISCELLANEOUS ITEMS FOR CODE 11037(THESE ITEMS ARE NOT ILLUSTRATED)

X18644GylbmessA ssenraHX13-58691MylbmessA daeL & gulPX16-58691MylbmessA daeL & gulPX101-07661ShctiwS yratoRX10754GmargaiD gniriWX1988-05281SylbmessA daeL& gulP

11-07-2006RED-D-ARC GX 300

Use only the parts marked “x” in the column under theheading number called for in the model index page.

# Indicates a change this printing.

P-493-B.2

.YTQ .ON TRAP NOITPIRCSED 1 2 3 4 5 6 7 8 9

P-493-B.2

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P-493-CP-493-C

RED-D-ARC GX 300 05-20-2005

Case Front Assembly

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1

13 15

16

18

9C

6C

6B

20A 20B20C

20D

145

78

9B

6A

9A

4

17A 17B

2B

2A

1110

1221A21B21C

3B

3A3C

•X15-0683GtnorF esaC1X•19-0683GtnorF esaC1XX13-26071SpaC rotcennoCA2XX469-5208SwercS gnippaT fleSB2

3A Output Terminal Asbly, Includes: (1/2 Per Asbly) T14166-9 2 X XXX20693TtuN dutS tuptuOB3XX2443000FCSCHH 57. x 31-2/1C3XX419-5208S)nwohS toN( wercS gnippaT fleSD3XX13-79042SylbmessA daeL & tnuhSE3XX116881MrevoC elcatpeceR4•X116191MrevoC elcatpeceR5XX12-70981SelgniS ,elcatpeceRA6XX43-5969TrehsaW kcoLB6XX4240000FCNH 23-8#C6XX288012SteksaG ,elcatpeceR7XX269961MrevoC detnirP8XX21-01442SxelpuD ,elcatpeceRA9XX436-5229S)gnittuC( wercS gnimroF daerhTB9XX41-52511T42-01# ,tuN deepSC9XX11-7819TtuN kcoL01XX1710000FCNH 02-4/111•X15-21811LetalP gnitaR21X•13-09721LetalPgnitaR21XX219-5208SwercS gnippaT fleS31•X12-27642SlaceD rekaerB tiucriC41

15 Switch, Toggle, SPST (Remotely Controlled) T10800-38 1 X X16 Toggle Switch (Wire Feeder Voltmeter) T10800-39 1 X X

XX16-26071SpaC rotcennoCA71XX469-5208SwercS gnippaT fleSB71XX16-58691M ylbmessA daeL & rotcennoC81XX128942S)nwohS toN( ylbmessA ssaP-yB91XX128942SylbmessA retliF ssapyB-FRA02XX172-2629SrehsaW talFB02XX11-A601ErehsaW kcoLC02XX1010000FCNH 42-01#D02X•270002MrevoC dutS tuptuOA12X•296652SetalP revoC dutS tuptuOB12X•486-5229SwercSgnimroF daerhTC12

11-07-2006RED-D-ARC GX 300



P-493-C.1

.YTQ .ON TRAP NOITPIRCSED METI 1 2 3 4 5 6 7 8 9

P-493-C.1

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RED-D-ARC GX 300 05-20-2005

P-493-DP-493-D

Control Panel Assembly

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1B

15

514

19A19B

18B18C18D

2B

2A

6

20A

1012

2526

4

2526

27

11

20B

18E{

18A

29C

17A

18B

18C

8 9A7A

9

Below Code 11250

1A

3A

21A

23

21B

22

30B

29A

29B30A

Above Code 11250Above Code 1

XX13953GlezeB poTA1XX31-83742SwercS gnippaT fleSB1XX11-4953GlezeB thgiRA2XX21-83742SwercS gnippaT fleSB2XX12-4953G lezeB tfeLA3XX21-83742S)nwohS toN( wercS gnippaT fleSB3XX112-5257SlortnoC ekohC4XX11-64131SnottuB tratS5XX13-57471SerutainiM-reteM ruoH6•X291-78221TCAV 052 ,A05 - rekaerB tiucriCA7•X2311000FC)nwohStoN( SHR 573. 23-01#B7•X21-A601E)nwohStoN( rehsaW kcoLC7

8 Circuit Breaker - 20A, 250 VAC, 50 VDC T12287-38 2 X •9 Circuit Breaker - 25A, 250 VAC, 24 VDC T12287-21 1 X •9A Circuit Breaker - 15A, 250 VAC, 50 VDC T12287-22 1 X •

XX11-19401TbonK01XX16754GetalpemaN11XX17-38431TgniR ”O“21XX183-00801T)reldI( elggoT ,hctiwS41XX163-00801T)potS/nuR( elggoT ,hctiwS51XX11-58571SeguaG leuF cirtcelEA71

17B Plug & Lead Assembly (Not Shown) S18250-889 1 X X18A Thread Forming Screw (Per Asbly) S9225-76 1 X X

XX11-A601E)ylbsA reP( rehsaW kcoLB81XX272-2629S)ylbsA reP( rehsaW nialPC81XX11-5969T)ylbsA reP( rehsaW kcoLD81XX1710000FC)ylbsA reP( NH 02-4/1E81XX2211-21801T)K01( retemoitnetoPA91XX208281SrecapS retemoitnetoPB91XX195642StekcarB hctaCA02XX289-5208SwercS gnippaT fleSB02XX11-58111LylbmessA dedleW rooDA12XX26-48521TteviRB12XX14-25491MlaceD erudecorP22XX11-15411LetalpemaN rooD tnorF32XX219401TbonK52XX27-38431TgniR ”O“62XX133012ShctaL72XX101-07661S)nwohS toN( hctiwS yratoR82

29A Circuit Breaker - 20A, 250 VAC, 50 VDC T12287-38 3 • X29B Circuit Breaker - 15A, 250 VAC, 50 VDC T12287-37 1 • X

X•42-16022StooB gnilaeSC92X•158502MeloP-2 ,A05 - rekaerBtiucriCA03X•12-11942SlaeS revoC rekaerB tiucriCB03X•403-28001T)nwohStoN( wercS smeSC03X•4A-1924T)nwohStoN( rehsaWkcoLD03

11-07-2006RED-D-ARC GX 300



P-493-D.1


P-493-D.1

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RED-D-ARC GX 300 8-26-2003

P-493-EP-493-E

Base/Fuel Tank/Battery Assembly

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4F

4A

4D 4G

4H

4E2A

6C

6D 6A 7

2B

1

5J5K

5G

5B

5C

5D

5F5A

{

5H

5L

5K

10B

10C

8B 6B

8A8C

X11-0783GesaB1X174111LtroppuS ssorC enignEA2X886-5229S)gnittuC( wercS gnimroF daerhTB2X11-46121L:sedulcnI ,ylbmessA & knaT leuF4

4A Fuel Tank NSS 1 XX120302M)nwohS toN( redneS leuFB4X14-56591SylbmessA ebuT pU-kciP leuFD4X136591SgulP rebbuRE4X114502SpaC leuFF4X27-77731TpmalC esoHG4X1881-24601TebuT xelFH4

5 Rectifier, Choke, Stator Support Asbly, Includes: L11135-3 1 XX101011LtekcarB troppuS rotatSA5X161491MylbsA ekohCB5X3370000FCSCHH 57.2 x 81-61/5C5X341-A601ErehsaW kcoLD5X3920000FC)nwohS toN( NH 81-61/5 E5

5F Three Phase Rectifier Assembly L11132-2 1 XX241-A601ErehsaW kcoLG5X244342SgnitnuoM rebbuRH5X2691000FCBHH 05.2 x 61-8/3J5X6311-2629SrehsaW nialPK5X4760000FCNH 61-8/3L5X181022StekcarB yrettaBA6X254-72811TtloB egairraCB6X22-A601ErehsaW kcoLC6X2710000FCNH 02-4/1D6X131-9939MyrettaB egarotS tloV 217X11-55901LyarT yrettaBA8X286-5229S)gnittuC( wercS gnimroF daerhTB8X282561MtroppuSC8

9A Battery Cable (Neg.) (Not Shown) S8070-28 1 X9B Battery Cable (Pos.) (Not Shown) S8070-11 1 X

X11-3004GtekcarB gnitnuoM ssorCB01X286-5229SwercS gnimroF daerhTC01

11-07-2006RED-D-ARC GX 300



P-493-E.1


P-493-E.1

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NSS - Not Sold Separately

RED-D-ARC GX 300 8-26-2003

P-493-FP-493-F

Engine Assembly

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2

1

1C

1A

1C

1B1D

Supplied withEngine

2A

•X119591MPH 22 relhoK - enignE1X•100312MPH32 relhoK - enignE1XX244342SgnitnuoM rebbuRA1XX2930000FCSCHH 00.3 x 61-8/3B1XX6311-2629SrehsaW nialPC1XX261-A601ErehsaW kcoLD1XX2021-2629S)nwohS toN( rehsaW nialPE1XX2760000FC)nwohS toN( NH 61-8/3F1XX14-4753G ylbmessA relffuM2

2A Exhaust Gasket (Supplied w/Engine) M16999-1 2 X X2B Hex Flange Nut M8 X 2.0 (Not Shown) NSS 2 X X

XX126642S)nwohStoN( evlaV niarD liO4XX11-08961M)nwohS toN( epiP teltuOA5

5B Spark Arrestor Clamp (Not Shown) S20462 1 X XXX17-51422S)nwohS toN( laeS enignE6

11-07-2006RED-D-ARC GX 300



P-493-F.1


P-493-F.1

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RED-D-ARC GX 300

P-493-G

09-21-2004

P-493-G

Blower Baffle Assembly

102

6A16

17

7A

18C18E

18F

15C

9B

18A

18B

1

9A

15D15A

15E

11A11B11H11K

11J

11F11E

11D

11G

11C

15B

7B

18D

13C 13D13E

13A

13B

4

8

5

3

6D

6B6C

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8-26-2003RED-D-ARC GX 300



P-493-G.1P-493-G.1

Blower Baffle Assembly NSS 1 X1 X11-2683GelffaB2 W X2361-68031TlaceD gninra3 X142642SelffaB4 X386122SredloH kniS taeH5 Thread Forming Screw (Cutting) S9225-17 3 X

X371-5229S)gnittuC wercS gnimroF daerhTA6X389-2629SrehsaW nialPB6X32-A601ErehsaW kcoLC6X3710000FCtuN xeH 02-4/1D6

7A Weld Control PC Board Assembly G4107-[ ] 1 XX4001-5208SwercS gnippaT fleSB7

8 X1] [-54811LylbmessA knistaeH reppohCX1411-09431SroticapaCA9X10529LtekcarB roticapaCB9X21-41641TgnihsuB01

11A X1221-40401SrotsiseR11B X286122SredloH kniS taeH11C Thread Forming Screw (Cutting) S9225-17 2 X11D X289-2629SrehsaW nialP11E X22-A601ErehsawkcoL11F X2710000FC7241-NH02-4/111G X1191000FCSHR 05.7 X 42-01#11H X272-2629SrehsaW nialP11J X11-A601ErehsaW kcoL11K X1010000FCNH 42-01#13A Diode Bridge, 35A, 400V, FW 1PH T13637-1 1 X

X1270000FC)nwohS toN( SHR 57.x42-01#B31X1010000FC)nwohS toN( tuN xeH 42-01#C31X11-A-601E)nwohS toN( rehsaW kcoLD31

13E #10 Washer, Plain (Not Shown) S9262-27 1 XX167-5229SwercS gnimroF daerhTA51X272-2629SrehsaW nialPB51X2010000FCtuN xeHC51X11-A601ErehsaW kcoLD51X11-5969TrehsaW kcoLE51X15-34581StemmorG61X186-5229S)gnittuC( wercS gnimroF daerhT71X199-40401SrotsiseRA81X1900000FCSHR 3 x 42-01#B81X2A-9744TrehsaW gnitalusnIC81X172-2629SrehsaW nialPD81X11-A601EkcoL 01# rehsaWE81X1010000FCtuN xeH 42-01#F81


Note: When ordering new printed circuit boards indicate the dash number [ ] of the “Old” boardthat is to be replaced. This will aid Lincoln in supplying the correct and latest board along withany necessary jumpers or adapters. The dash number brackets [ ] have purposely been leftblank so as to eliminate errors, confusion and updates.


RED-D-ARC GX 300 8-26-2003

P-493-HP-493-H

Stator/Rotor Assembly

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1

1A

1F

8

8A

1110

1213

9

4A

7

5D

5A

5B5E

5F

5C

1B

1C

1D 1E

}

7A

7B

7C

6C6D

6C6A

6C

6B

4B

X12-68011LylbmessA tfahS & rotoR1X158-0039MgniraeBA1X16-34841TtloB daeH xeH laicepSB1X1941-2629SrehsaW nialPC1X13309LrewolBD1X19-44081SgniR ecnareloTE1X13-01102S rehsaW gniretneCF1X19483GllaweriF reppUA4X31-08321T gnihsuBB4

5A Brush & Brush Holder Assembly, Includes: M16158 1 XX14112GegdirtraC redloH hsurBX208491SylbmessA hsurBX257491SpilC hsurBX244-26811TgnirpS noisserpmoCX247491ShsurBX163381MtekcarB redloH hsurBB5X219-5208SwercS gnippaT fleSC5X2410000FCSCHH 57. x 02-4/1D5X22-A601ErehsaW kcoLE5X2710000FCNH 01-4/1F5X244342SgnitnuoM rebbuRA6X2691000FCBHH 05.2 x 61-8/3B6X6311-2629SrehsaW nialPC6X4760000FCNH 61-8/3D6X16-1453GylbmessA emarF rotatS7X2760000FCNH 61-8/3A7X261-A601ErehsaW kcoLB7X2021-2629SrehsaW nialPC7X125702SylbmessA dioneloS8X319-5208SwercS gnippaT fleSA8X184802SeriW lluP9X177112S)nwohS toN( tekcarBA9

9B Bushing, Linkage Retaining (Not Shown) S21015 2 XX18776TgnirpS01X102012SregnulP11X189-2629SrehsaW nialP21X11-7819TNJH 02-4/131

11-07-2006RED-D-ARC GX 300



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RED-D-ARC GX 300 8-26-2003

Covers & Case Back Assembly

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XX11-0153GthgiR - ediS esaCA11B Thread Forming Screw (Cutting) (Not Shown) S9225-68 3 X X

XX11-1153GtfeL - ediS esaCA2XX386-5229S)gnittuC( wercS gnimroF daerhTB2XX11-5683GkcaB esaCA3

3B Thread Forming Screw (Cutting) (Not Shown) S9225-68 4 X XXX21-95641T)nwohS toN( nottuB renetsaFC3XX15-2883GfooRA4XX6186-5229S )gnittuC( wercS gnimroF daerhTB4XX21-28841T)nwohS toN( repmuB rooDC4XX13-92511LrevoC enignE tfeLA5

5B Thread Forming Screw (Cutting) (Not Shown) S9225-68 1 X XXX15-52511T)nwohS toN( tuN deepSC5XX11-82511LrevoC enignE thgiRA6XX149642ShctaLB6XX284342SegniHC6XX89-48521T)nwohS toN( teviRE6XX148021LhguorT leuF7XX143921SlaeS revoC8

9A Engine Top Cover Welded Assembly G3514-1 1 X XXX149642ShctaLB9XX228841T)nwohS toN( repmuB rooDD9XX29-48521T)nwohS toN( teviRE9XX263-5229SwercS gnimroF daerhTF9XX21-A601ErehsaW kcoLG9XX2010000FCNH 42-01#H9XX115871SlaceD noituaC yrettaB01XX179161M)nwohS toN( lebaL gninraW11XX1801-68031T)nwohS toN( laceD gninraW leuF21XX16834GmargaiD gniriW31XX21-9933GlaceD ogoL51•X132342SlaceD enignE61X•148862SlaceD enignE61XX156642SlaceD niarD liO71XX21-59242S)ediS thgiR( ylbmessA egniH12XX12-9653GxobriA32XX17-51422SlaeS enignEA32

23B Thread Forming Screw (Cutting) (Not Shown) S9225-68 4 X XXX1242-24601T)nwohS toN( ebuT xelF42

11-07-2006RED-D-ARC GX 300



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RED-D-ARC GX 300

NOTES

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Red-D-Arc GX 300 Parts Manual.pdf · 2015-01-13 · RED-D-ARC GX 300 11-07-2006 Do Not use this...

Documents

Transcript of Red-D-Arc GX 300 Parts Manual.pdf · 2015-01-13 · RED-D-ARC GX 300 11-07-2006 Do Not use this...