RECYFIX HICAP - HAURATON...RECYFIX®HICAP® systems are exceptionally strong due to the special...

RECYFIX® HICAP®

Drainage and retention channelsEDITION 002-12.17EN

GALABAUTIFBAU SPORTAQUA

GALABAUTIEFBAU SPORTBAUAQUABAU

LARGER RETENTION CAPACITY

RECYFIX®HICAP® is the next step in developing a solution for draining large areas.

High hydraulic efficiency provides extra retention capacity.

Installation of RECYFIX®HICAP® reduces the number of trash boxes and necessary connections.

STRONG AND DURABLE SYSTEM

Channel bodies are made of light, but durable material.

Resistant to weathering and chemicals.

Unique and specially designed channels and inlet slots.

Manufactured in ductile cast iron to ensure a product strength rating up to F 900.

MINIMALISTIC DESIGN, FULL FUNCTIONALITY

RECYFIX®HICAP® is a perfect combination of discrete design and full functionality for linear drainage. Wide

grates have been replaced by narrow slots making it possible to install the system into various types of

objects, including those with high aesthetic demands.

RECYFIX®HICAP® F

Drainage and retention channel with funnel-shaped top

sections made of PE-PP plastic (available in two heights:

200 and 300 mm) and narrow gratings made of ductile cast

iron.

RECYFIX®HICAP® G

Drainage and retention channel with a monolithic funnel-

shaped top section entirely made of ductile cast iron EN–

GJS–500–7, class F 900.

RECYFIX®HICAP®

SEFFICIENT, MODULAR DRAINAGE AND RETENTION SYSTEM MODERN DESIGN COMBINED WITH HIGH FUNCTIONALITY.

2

RECYFIX®HICAP® offers two systems.

3

Złota 44, Warsaw


4

RECYFIX® HICAP®FEFFICIENT DRAINAGE, LARGE CAPACITY - FOR WATER RETENTION AND REMOVAL

RECYFIX®HICAP®F, slot 13/28The following calculation points out the hydraulic advantage

of the RECYFIX®HICAP® system.

5,8 l/s·m

150 l/s·ha

RESULT:1 m of RECYFIX®HICAP® system with slots 13/28 mm

slots drains an area of 386,67 m2.at a precipitation of

150 l/s•ha.

Flow capacity of lateral inlet slot

based on test results provided by the

CRM Rainwater Drainage Consultancy

in Ubited Kingdom:

Common Precipitation from practice

150 l/s·ha = 0,015 l/s·m2

5,8 l/s·m

0,015 l/s·m2 = 386,67 m Precipitation

150 l/s·ha

Drainage area

133 m2

SAMPLE CALCULATION

5

Inlet capacity of RECYFIX®HICAP®F (applies to all nominal widths)

slot 6 mm 3,10 l/s·m

slot 13/28 mm 5,80 l/s·m



measured during excess backwater testing at 10 mm excess backwater

Flow capacity of slot 13/28 mm –

5,8 l/s·m

Drainage area

133 m2


6

RANGE OF RECYFIX®HICAP®

28,4 l18,4 l 46,0 l 443,0 l (volume 1 m)

*only type F

79,0 l 171,4 l

F 2000 F 3000 F 5000 F 8000 F 10000F 1000

RETENTION

The design of RECYFIX®HICAP®, channels is unique due to

its high hydraulic efficiency which ensures additional

retention capacity. The system simultaneously performs

three tasks:

Drains water, even from large areas

Stores excessive amounts of water

Channels water to the discharge point

RECYFIX®HICAP® eliminates the need for additional

storage reservoirs.

MODULAR DESIGN – LOW NUMBER OF CONNECTIONS

RECYFIX®HICAP® is so effective because large areas

can be implemented with one single channel run.

Starting with a nominal width of 100 mm it offers the

option to expand up to 680 mm. Drainage wells can be

installed in any chosen location used for connecting

channels to sewage systems or for connecting other

drainage channels – it can also be used as a pumping

well/chamber.

OMPARISON OF FLOW CAPACITY L/S

18

16

14

12

10

8

6

4

2

0

Channel nominal width 100, low

installation height

Channel nominal width

100, medium installation height

Channel nominal width 100, large

installation height

RECYFIX® HICAP® 1000

RECYFIX® HICAP®

WATER DRAINAGE AND RETENTION

7

Sample calculations*:Details:

Rain: q = 150 l/s per ha

Surface width: 50 m

Surface length: 200 m

Surface type: asphalt

Channel filling level : 99%

* It is suggested to install inspection chambers spaced every 50 m.

Result:1. RECYFIX®HICAP®F 8000 –

has only one drainage well, which is sufficient for each

200 m of channels.

2. PWhen using traditional drainage with a nominal width of

300 mm – it is necessary to install

4 drainage wells every 60 m.

3. In order to properly drain the same surface, 15 spot

drains are required.

LESS EARTHWORK REQUIRED

MINIMAL NUMBER OF TRASH BOXES

AND CONNECTIONS

LOW INSTALLATION COSTS

15DRAINAGE

POINTS

4TRASHBOXES

1TRASH

BOX

RECYFIX®HICAP® – IMPROVED EFFICIENCY

With its large volume and retention capacity,

the system can be arranged in long sections

with one outlet at the end.


8

LOW ENERGY CONSUMPTION

Plastics are made mainly from petroleum but only approx.

4% of world oil production is used for this purpose. This

is a very efficient process. By using plastic products in

this improved process the amount of energy saved

exceeds up to seven times the amount of energy

produced from oil.

Unbreakable,

Resistant to damage,

Durable (very good strength-to-density ratio),

Non-corrosive.

Only 4–5% of world oil consumption is used for the production of plastics.

Energy and heating industry 42%

Transport 45%

Chemical industry 8%including production of plastics 4–5%

Other applications 5%

Source: http://www.christiane–brunner.com/wp–content/uploads/2010/09/SCHRATT_PLASTICSEUR0PE.pdf

RECYFIX® HICAP®

RECYFIX® - HIGH QUALITY RECYCLED MATERIAL

PRODUCTIONRecycled plastics are used as a recovered raw material

with almost no loss of quality or energy. Worn/used plastic

parts are processed back into granules, adding (if

necessary) a small amount of new raw material in order to

increase quality to the required level. This method is used

for producing material of a very high quality, which is used

for the RECYFIX®HICAP® channel body. Recycled plastics

for RECYFIX® are produced in modern plastic recycling

plants. They use high-quality industrial plastics,

e.g. from the automotive industry and machinery

engineering.

Features of RECYFIX®:

9

MINIMALIST DESIGN

RECYFIX®HICAP® system is a perfect combination of

form and functionality. It can be described as discreet

elegance. Traditional wide grating is replaced by a narrow,

almost invisible slot, making RECYFIX®HICAP® perfect

for designing modern and attractive spaces or structures

with high aesthetic requirements. This is an ideal solution

for systems composed of concrete slabs, natural stone or

decorative paving.

Bałtyk Tower, PoznańZłota 44, Warsaw

Warsaw Spire, Warsaw

10


0 200 400 600

500 N/mm2

22 N/mm2

Polymer concrete

Ductile cast iron EN–GJS–500–7

COMPRESSIVE STRENGTH

Ratio11:1 800 N/mm2

90 N/mm2

800

TENSILE STRENGTH

Ratio 23:1

RECYFIX®HICAP® channels are adapted for use in heavy traffic conditions.

RECYFIX®HICAP® systems are exceptionally strong due

to the special design of their body and intake slots, which

are made of high quality ductile cast iron EN-GJS-500-7.

This material is extremely durable and flexible.

Compressive strength compared – Polymer concrete vs. ductile cast iron.

Features of ductile iron include:

23 times higher tensile strength

11 times higher compressive strength

abrasion resistance

RECYFIX® HICAP®

DRAINAGE SOLUTIONS FOR EXTREME LOADS, UP TO CLASS F 900.

AIRPORTSLOGISTICS

CENTERHARBORINDUSTRIAL

AREAS

11

Inlet slot KTL coating Slot size 17 x 1000 mm. Intake cross-sect. 152 cm2/m.

INLET SLOTS OF RECYFIX®HICAP® F SYSTEM

System RECYFIX®HICAP®F offers a wide selection of inlet slots

Slots are joined in an innovative way to ensure stability and facilitate the installation process

Wide range of design solutions provides designers with many customization options for planned investments

All standard inlet slots are protected by KTL coating which prevents oxidation of iron and ensures long term preservation of their black colour

Galvanized iron grating is also available in silver colour

INLET SLOTS OF RECYFIX®HICAP® G SYSTEM

RECYFIX®HICAP® G system is equipped with monolithic funnel-shaped inlets.

Funnels have monolithic structure and are made entirely from ductile cast iron EN GJS–500–7. It enables high stability

in all types of surfaces

Funnel-shaped inlets are joined in a very discrete way and are almost invisible

Funnels do not require any concrete bands

Cast iron attachment of RECYFIX®HICAP® G system enables arrangement of bent sections of a drainage line

Slot 13/28 mm.KTL coating. Slot size13 x 28 mm. Intake cross-sect. 172 cm2/m.

Application: road surfaces

Slot 6 mm.

KTL coating.Slot size 5 x 51 mm. Intake cross-sect. 154 cm2/m.

Application: pedestrian traffic

Slot 14 mm. KTL coating.

Slot size 14 x 221 mm. Intake cross-sect. 124 cm2/m.

Slot 28 mm.

KTL coating. Slot size 28 x 221 mm. Intake cross-sect. 248 cm2/m.

Application: industrial areasAppliction: industrial areas


12

Space between funnel-shaped inlets of

RECYFIX®HICAP® system can be used for installing

other systems within the drainage route.

RECYFIX® HICAP®

ONE SYSTEM – MANY SOLUTIONS

Drainage in synergy with utility systems

RECYFIX®HICAP®F 5200

Surface area between funnels provides the space for

installing a utility system with diameters of DN 90 or DN 100.


Surface area between funnels provides the space for installing a

utility system with diameters of DN 100 or DN 160.

Example of arranging airport lighting system.

DN 90Surface area: 63 cm2


Surface area ofclearance: 168 cm2



Surface area of clearance: 338 cm2

13

DISCONTINUOUS DESIGN

Inlet elements don’t have to be installed on every

channel’s body. The draining line is continuous under the

surface, but its top part may be covered.

CUSTOMIZED SOLUTIONS

All elements of the system can be adapted to the individual requirements and building conditions of

a given project. Both the height of the channels and the preparation of special solutions for covers

for trash boxes or angular connections of channels can be adjusted.

Special solution for Bałtyk Tower in Poznań.


14

Example: side view of trash box with adapter.

Example: side view of connecting the trash box with end cap.

RECYFIX® HICAP®

EASILY INSTALLED SYSTEM

CONNECTING TO TRASH BOXES

Depending on requirements and structure type, different types of trash boxes

are available (see pages 26 and 37). The system can be connected to the trash

boxes using either adapters or end caps.

ASSEMBLY INCLUDING END CAP WITH OUTLET PIPE:

RECYFIX®HICAP®F 1000, 2000, 3000, 5000, 8000, 10000

RECYFIX®HICAP®G 1000, 3000, 5000, 8000

INSTALLATION WITH ADAPTERS:

RECYFIX®HICAP®F 1000, 3000, 5000, 8000

RECYFIX®HICAP®G 1000, 3000, 5000, 8000

EASY INSTALLATION

15

CONNECTING THE COVERS OF RECYFIX®HICAP® F SYSTEM

Continuous development of our products has resulted in the

improved structure of a new type of grating. The grating is now

equipped with prefabricated tongues, with which it is possible to

use locking pins. The grating design provides:

horizontal stability of grating

protection against grating displacement

Interlocking design of the grating.

FLOW REGULATORS FOR TRASH BOXES

When the flow of rainwater and surface water must be stabilized,

RECYFIX®HICAP® system can incorporate a flow regulator

AQUAFIX® RGS or RGV. The retention channel of

RECYFIX®HICAP® ensures sufficient accumulation of water in

the well with the flow regulator, generating hydrostatic pressure.

The advantage of using flow regulators AQUAFIX® RGS or RGV

is the fact that they can be used for untreated storm-water,

minimizing the risk of blocking the channel.

CONNECTING ELEMENTS

Connecting elements facilitate quick and simple connection of

the next, larger (nominal width) sections of the drainage/

retention channel. This allows contractors to easily change the

nominal width of the drainage/retention channel. Assembly of

the connecting elements can be carried out at the factory.

Locking pin.

10

The benefits of RECYFIX®HICAP®F channels

Channel body made from sustainable material

material from 100 % recycled PP very light and unbreakable

material

= Security

Large retention volume drainage and retention in one

component high capacity and back-pressure

capacity due to a variety of sizesfewer trash boxes and pipe connections

required

= Flexibility/Security

Top inlet made of high-quality ductile iron and channel body from sustainable PP

material: ductile iron EN GJS-500-7

23 times higher tensile strength and 11 times higher compressive strength as polymer concrete various gratings

s urfaces extreme robust and indestructible

= Safety

Fast & easy installation

easy to handle and installintegrated tongue and groove jointinstallation in one componentless pipe installations

= Cost saving

GALABAU AQUA SPORTTIEFBAU

11

Individual solutionspossible radial installation

cable and pipe installations can be laid through funnel

ductile iron top on the surface can be interrupted while the channels continue underground

= Flexibility

Wide rangevarious gratings, also available with KTL coating for extra corrosion

protection uniform design also in different

nominal widths

= Flexibility

High stability designed for extreme conditions,

especially for applications in heavy road traffic up to class F 900

= Safety

Various connecting possibilities

end cap with canal connection option simple possibility for preparation of

corner and T-connections end cap adapter for connecting the

next nominal width various options for pipe connections

exist on the channel

= Flexibility

Link&Lock facilitates the installation innovative linking system for ductile

iron tops easy and quick alignment of each

channel metre

= Cost savings

12

RECYFIX® HICAP®FHigh capacity drainage system for the highest load category.


RECYFIX HICAP channels meet the requirements of DIN EN 1433 and are suitable for the following load categories:

Category A 15

Category B 125

Category C 250

Category D 400

Category E 600

Category F 900

RECYFIX HICAP F 1000made of PP with inletadaptor and integratedductile iron top



End cap without outlet

With the connection piecethe next bigger nominal sizeis connected


13



With the connection piecethe next bigger nominal sizeis connected End caps with outlet

End cap 10000 with pipe connection possibility

RECYFIX HICAP F Trash box with galvanised angle housing

and ductile iron grating with SIDE-LOCK for flexible connection

of different nominal sizes

With the connection piecethe next bigger nominal size

is connected

20


RECYFIX® HICAP®F 1000

Length mm

Width mm

Height mm

Drainage cross- sect. cm²

Intake cross-sect. cm²/m

Weight kg

Item No.

type F 1200, slot 6 mm 1000 146 465 184 129 10,8 21 13000

type F 1300, slot 6 mm 1000 146 565 184 129 11,1 21 13065

RECYFIX®HICAP®F 1000, class A 15 to D 400

Length mm

Width mm

Height mm

Drainage cross- sect. cm2


Weight kg

Unit/Pal.

Item No.

type F 1200, slot 13/28 mm 1000 146 465 184 172 10,8 21 13025

type F 1200, slot 28 mm 1000 146 465 184 248 9,9 21 13035

type F 1200, slot 14 mm 1000 146 465 184 124 10,8 21 13023

type F 1300, slot 13/28 mm 1000 146 565 184 172 11,1 21 13075

type F 1300, slot 28 mm 1000 146 565 184 248 10,1 21 13085

type F 1300, slot 14 mm 1000 146 565 184 124 11,1 21 13073

RECYFIX®HICAP®F 1000, class A 15 to F 900

Length mm

Width mm

Height mm

Weight kg

Unit/Pal.

Item No.

type 1000, end cap closed, galvanised - 140 250 1,2 1 13013type 1000, end cap with PVC-U pipe outlet DN/OD 110, galvanised - 140 250 1,2 10 13018

RECYFIX®HICAP®F 1000, Accessories

type F 1200


Unit/Pal.

21


Length mm

Width mm

Height mm



Weightkg

Unit/Pal.

Item No.

type F 2200, slot 6 mm 1000 150 565 284 129 13,2 21 13010

type F 2300, slot 6 mm 1000 150 665 284 129 13,4 21 13060


Length mm

Width mm

Height mm



Weightkg

Unit/Pal.

Item No.

type F 2200, slot 13/28 mm 1000 150 565 284 172 13,1 21 13020

type F 2200, slot 28 mm 1000 150 565 284 248 11,1 21 13030

type F 2200, slot 14 mm 1000 150 565 284 124 11,5 21 13028

type F 2300, slot 13/28 mm 1000 150 665 284 172 13,3 21 13070

type F 2300, slot 28 mm 1000 150 665 284 248 11,8 21 13080

type F 2300, slot 14 mm 1000 150 665 284 124 11,8 14 13078


Length mm

Width mm

Height mm

Weightkg

Unit/Pal.

Item No.

type 2000, end cap closed, galvanised - 140 365 1,8 - 13012

type 2000, end cap with PVC-U pipe outlet DN/OD 110, galv. - 140 350 2,0 - 13015

Step-fall connector from RECYFIX HICAP 3000 to RECYFIX HICAP 2000 - 180 362 1,0 10 13019

Step-fall ramp, stainless steel, from RECYFIX HICAP 2000 to RECYFIX HICAP 1000 84 197 80 0,5 10 13295


type F 2200

RECYFIX®HICAP®F 2000,

22



Length mm

Width mm

Height mm



Weightkg

Unit/Pal.

Item No.

type F 3200, slot 6 mm 1000 210 580 460 129 12,5 15 13210

type F 3300, slot 6 mm 1000 210 680 460 129 12,7 15 13260


Length mm

Width mm

Height mm



Weightkg

Unit/Pal.

Item No.

type F 3200, slot 13/28 mm 1000 210 580 460 172 12,4 15 13220

type F 3200, slot 28 mm 1000 210 580 460 248 11,3 15 13230

type F 3200, slot 14 mm 1000 210 580 460 124 12,0 15 13225

type F 3300, slot 13/28 mm 1000 210 680 460 172 12,6 15 13270

type F 3300, slot 28 mm 1000 210 680 460 248 11,8 15 13280

type F 3300, slot 14 mm 1000 210 680 460 124 12,3 15 13275

type F 3200


Length mm

Width mm

Height mm

Weightkg

Unit/Pal.

Item No.


type 3000, end cap with PVC-U pipe outlet DN/OD 160, galvanised, - 190 370 2,4 - 13215

Step-fall connector from RECYFIX HICAP 3000 to RECYFIX HICAP 2000 - 180 376 2,0 - 13017



23


Length mm

Width mm

Height mm



Weightkg

Unit/Pal.

Item No.

type F 5200, slot 6 mm 1000 256 665 790 129 14,0 12 13410

type F 5300, slot 6 mm 1000 256 765 790 129 14,2 12 13460


Length mm

Width mm

Height mm



Weightkg

Unit/Pal.

Item No.

type F 5200, slot 13/28 mm 1000 256 665 790 172 13,9 12 13420

type F 5200, slot 28 mm 1000 256 665 790 248 12,6 12 13430

type F 5200, slot 14 mm 1000 256 665 790 124 13,5 12 13425

type F 5300, slot 13/28 mm 1000 256 765 790 172 14,1 12 13470

type F 5300, slot 28 mm 1000 256 765 790 248 13,2 12 13480

type F 5300, slot 14 mm 1000 256 765 790 124 13,8 12 13475

type F 5200


Length mm

Width mm

Height mm

Weightkg

Unit/Pal.

Item No.


type 5000, end cap with PVC-U pipe outlet DN/OD 200, galvanised - 240 450 2,1 - 13415


Step-fall ramp, stainless steel, from RECYFIX HICAP 5000 to RECYFIX HICAP 3000 84 197 80 0,5 - 13295



24



type F 8200


Length mm

Width mm

Height mm



Weightkg

Unit/Pal. No.

type F 8200, slot 6 mm 1000 432 950 1714 129 24,0 6 13610

type F 8300, slot 6 mm 1000 432 1050 1714 129 24,2 6 13660

RECYFIX®HICAP®F 8000, kl. od A 15 do E 600

Length mm

Width mm

Height mm



Weightkg

Unit/Pal. No.

type F 8200, slot 13/28 mm 1000 432 950 1714 172 23,9 6 13620

type F 8200, slot 28 mm 1000 432 950 1714 248 21,6 6 13630

type F 8200, slot 14 mm 1000 432 950 1714 124 23,5 6 13625


Length mm

Width mm

Height mm



Weightkg

Unit/Pal. No.

type F 8300, slot 13/28 mm 1000 432 1050 1714 172 24,1 6 13670

type F 8300, slot 28 mm 1000 432 1050 1714 248 22,3 6 13680

type F 8300, slot 14 mm 1000 432 1050 1714 124 23,8 6 13675


Length mm

Width mm

Height mm

Weightkg

Unit/Pal. No.


type 8000, end cap with PVC-U pipe outlet DN 200, galvanised - 420 720 5,6 - 13615



Item

Item

Item

Item

25


Length mm

Width mm

Height mm



Weightkg

Unit/Pal. No.

type F 10200, slot 6 mm 1145 760 1070 4430 129 31,9 1 13810

type F 10300, slot 6 mm 1145 760 1170 4430 129 32,5 1 13860


Length mm

Width mm

Height mm



Weightkg

Unit/Pal. No.

type F 10200, slot 13/28 mm 1145 760 1070 4430 172 31,0 1 13820

type F 10200, slot 28 mm 1145 760 1070 4430 248 30,5 1 13830

type F 10200, slot 14 mm 1145 760 1070 4430 - 31,6 1 13840

type F 10300, slot 13/28 mm 1145 760 1170 4430 172 31,2 1 13870

type F 10300, slot 28 mm 1145 760 1170 4430 248 31,2 1 13880

type F 10300, slot 14 mm 1145 760 1170 4430 - 32,2 1 13885


type F 10200


Length mm

Width mm

Height mm

Weightkg

Unit/Pal. No.

type 10000, 2 x end caps, black, incl. assembly set - - - 4,4 500 96002




Item

Item

Item

26


RECYFIX® HICAP®F trash boxes

Length mm

Width mm

Height mm

Weightkg

Item No.

Concrete trash box with slot grating made of cast iron, cl. F 900 780 600 1310 1080,0 316500

Plastic trash box complete with ductile iron grating SW 3x140/20 mm, cl. E 600 511 590 1114 101,0 16500

Concrete trash box complete with solid ductile iron cover, cl. E 600 511 590 1114 103,5 16505

Concrete trash box with GUGI-ductile iron mesh grating, MW 15/25, black, cl. E 600 400 400 500 93,1 4700

Concrete trash box two-parts, with GUGI-ductile iron mesh grating, MW 15/25, black, cl. E 600 400 400 988 154,1 4800

Concrete trash box two parts, without grating 510 390 850 183,5 4050

Ductile iron grating, SW 2 x 136/20 mm, KTL-coated cl. F 900 500 377 40 22,8 4861

Concrete trash box - extension part 610 390 400 81,7 4054

Trash box two-parts, with GUGI-ductile iron mesh grating, MW 15/25, black, cl. E 600

Trash box two parts, without grating

Trash box with GUGI-ductile iron mesh grating, MW 15/25, black, cl. E 600

Trash box with slot grating made of cast iron, class F 900

Trash box complete with ductile iron grating SW 3x140/20 mm, cl. E 600

RECYFIX®HICAP®F 8000, trash boxes

27

RECYFIX® HICAP®F trash boxes

Weight Item No.with concrete trash box

Item No.with plastic trash box

adapter type 1000 2,7 316881 881

adapter type 2000 4,1 316882 882

adapter type 3000 3,9 316884 884

adapter type 5000 3,8 316886 886

adapter type 8000 4,7 316888 888

Table presenting different applications of trash boxes with channels RECYFIX®HICAP®F

RECYFIX®HICAP®F Item no. 316500

Item no.16500 and 16505

Item no.4800

Item no.4050

Item no.4700

1000 YES YES YES YES YES

2000 YES YES YES YES -



8000 YES YES - YES -

10000 YES (end cup with

outlet pipe) - -YES (end cup with

outlet pipe)-

Channels may be connected to trash boxes/wells via an appropriate type of adapter or by end caps with an outlet pipe.RECYFIX®HICAP® 10000 has no adapter - in this case the connection is via the end cap and pre-fabricated outlet pipes.

Trash box connectors incl. assembling

34


The benefits of RECYFIX®HICAP®G channels

Fast & easy installation

easy to handle and installintegrated tongue and groove jointinstallation in one componentless pipe installations

= Cost saving

Channel body made from sustainable material

material from 100 % recycled PP very light and unbreakable material

= Security

Large retention volume drainage and retention in one

component high capacity and back-pressure

capacity due to a variety of sizes fewer trash boxes and pipe connections

required

= Flexibility/Security

Top inlet made of high-quality ductile iron and channel body from sustainable PP

material: ductile iron EN GJS-500-7

23 times higher tensile strength and 11 times higher compressive strength as polymer concrete s urfaces

extreme robust and indestructible

= Safety

35

Various connecting possibilities

end cap with canal connection option simple possibility for preparation of

corner and T-connections end cap adapter for connecting the

next nominal width various options for pipe connections

exist on the channel

= Flexibility

Individual solutionspossible radial installation

ductile iron top on the surface can be interrupted while the channels continue underground

= Flexibility

High stability designed for extreme conditions,

especially for applications in heavy road traffic up to class F 900

= Safety

Direct connection for all surfaces for all kinds of surface layers direct visible connection to ductile

iron tops no concrete stretcher visible

= Flexibility

36

RECYFIX® HICAP®GHigh capacity drainage system for the highest load category.


RECYFIX HICAP channels meet the requirements of DIN EN 1433 and are suitable for the following load categories:

Category A 15

Category B 125

Category C 250

Category D 400

Category E 600

Category F 900

RECYFIX HICAP G 1000/2000 made of PP with inletadaptor and integratedductile iron top

RECYFIX HICAP G 3000made of PP with inletadaptor and integratedductile iron top


End cap without outlet



37



End caps with outlet the nextbigger nominal size is connected

End caps closed

RECYFIX HICAP G Trash boxwith galvanised angle housing

and ductile iron gratingwith SIDE-LOCK for flexible connection

of differentnominal sizes

32


RECYFIX®HICAP®G 1000, class F 900

RECYFIX®HICAP®G 1000

Length mm

Width mm

Height mm



Weightkg

Unit/Pal. No.

type G 1300, slot 17 mm, KTL 1000 146 565 184 152 35,9 14 16100

RECYFIX®HICAP®G 1000, Accessories

Length mm

Width mm

Height mm

Weightkg

Unit/Pal. No.

type 1000, end cap closed, galvanised - 140 250 1,2 1 13013

type 1000, end cap with PVC-U pipe outlet DN/OD 110, galvanised- 250 1,2 10 13018

type 1300

RECYFIX®HICAP®G 1000,

Item

Item

140-

33





Length mm

Width mm

Height mm



Weightkg

Unit/Pal. No.

type G 2300, slot 17 mm, KTL 1000 147 664 284 152 37,3 14 16150

Length mm

Width mm

Height mm

Weightkg

Unit/Pal. No.


type 2000, end cap with PVC-U pipe outlet DN/OD 110, galvanised- , 350 2,0 400 13015


Step-fall connector from RECYFIX HICAP 3000to RECYFIX HICAP 2000 - 180 376 2,0 1 13017

Step-fall ramp, stainless steel, from RECYFIX HICAP 2000 to RECYFIX HICAP 1000 99 97 - 0,30 10 13195

type G 2000

Item

Item

- 140

34



type G 3300


Length mm

Width mm

Height mm


Intakecross-sect. cm²/m

Weightkg

Unit/Pal.

Item No.

type G 3300, slot 17 mm, KTL 1000 215 682 460 152 37,1 10 16200


Length mm

Width mm

Height mm

Weightkg

Unit/Pal.

Item No.


type 3000, end cap 150, with outlet pipe DN 150 - 190 370 2,4 1 13215



35

type G 5300



Length mm

Width mm

Height mm



Weightkg

Unit/Pal. No.

type G 5300, slot 17 mm, KTL 1000 252 764 790 152 44,4 12 16350

Length mm

Width mm

Height mm

Weightkg

Unit/Pal. No.


type 5000, end cap with PVC-U pipe outlet DN 200, galvanised, 240 450 2,1 - 13415

Step-fall connector from RECYFIX HICAP 5000to RECYFIX HICAP 3000 - 250 433 2,2 - 13217




Item

Item

36


type G 8300



Length mm

Width mm

Height mm



Weightkg

Unit/Pal.

Item No.

type G 8300, slot 17 mm , KTL 1000 431 1050 1714 152 48,6 3 16400


Length mm

Width mm

Height mm

Weightkg

Unit/Pal.

Item No.


type 8000, end cap with PVC-U pipe outlet DN 200, galvanised - 420 720 5,6 - 13615

Step-fall connector from RECYFIX HICAP 8000to RECYFIX HICAP 5000 - 298 693 2,0 - 13417



37

RECYFIX®HICAP®G trash boxes

RECYFIX®HICAP®G, trash boxes

Table presenting different applications of trash boxes with channels RECYFIX®HICAP®G

RECYFIX®HICAP®G Item no. 316500

Item no.16500 and 16505)

Item no.4800

Item no.4050

Item no.4700

1000 YES YES YES YES YES




8000 YES YES - YES -

Channels may be connected to trash boxes/wells via an appropriate type of adapter or by end caps with an outlet pipe.

Length mm

Width mm

Height mm

Weightkg

Item No.

Concrete trash box with slot grating made of cast iron, cl. F 900 780 600 1310 1080,0 316500

Plastic trash box complete with ductile iron grating SW 3x140/20 mm, cl. E 600 511 590 1114 101,0 16500

Concrete trash box complete with solid ductile iron cover, cl. E 600 511 590 1114 103,5 16505

Concrete trash box with GUGI-ductile iron mesh grating, MW 15/25, black, cl. E 600 400 400 500 93,1 4700

Concrete trash box two-parts, with GUGI-ductile iron mesh grating, MW 15/25, black, cl. E 600 400 400 988 154,1 4800

Concrete trash box two parts, without grating 510 390 850 183,5 4050

Ductile iron grating, SW 2 x 136/20 mm, KTL-coated cl. F 900 500 377 40 22,8 4861

Concrete trash box - extension part 610 390 400 81,7 4054

Item No.

Trash box connectors incl. assembling Weight with concrete trash box with plastic trash box

adapter type 1000 2,7 316881 881

adapter type 2000 4,1 316882 882

adapter type 3000 3,9 316884 884

adapter type 5000 3,8 316886 886

adapter type 8000 4,7 316888 888

Trash box with slot grating made of cast iron, class F 900

Trash box two-parts, with GUGI-ductile iron mesh grating, MW 15/25, black, cl. E 600

Trash box two parts, without grating

Trash box with GUGI-ductile iron mesh grating, MW 15/25, black, cl. E 600

Trash box complete with ductile iron grating SW 3x140/20 mm, cl. E 600

38


RECYFIX® HICAP®

Completed projects

Bałtyk Tower, PoznańThe citizens of Poznań are sentimental about the former

building of Bałtyk cinema. Its worthy successor is currently

dominating over the city centre. Bałtyk Tower like a

neomodernist chameleon gives a totally different

impression depending on the place from which we are

looking at it. The building constitutes the first design of a

famous Dutch MVRDV design studio in Poland. Polish co-

architects Natkaniec/Olechnicki Architekci were also invited

to cooperation. Both architecture design studios do not

refer to ready-made solutions and the design process is for

them the consequence of new building needs. The body of

the building is not the only element which reflects special

attitude towards this design. “The facade of the building is

like an elegant dress for a woman”, said the originator and

inventor Piotr Voelkel during the inauguration of Bałtyk.

Window motif was in turn inspired by Poznań modernism, in

particular by this style’s icon – “Okrąglak” by Marek Leykam.

Bałtyk impresses with the attention paid to details from its

top to the surrounding area.

Place called “Harbor” – the space which connected Bałtyk

and Concordia Design transformed into a new and natural

communication route. The design of drainage installation

encircling Bałtyk Tower was prepared by Termostudio,

design studio from Poznań. Narrow but clearly marked inlet

slots of RECYFIX®HICAP®G channels constitute an

inherent element of their surroundings. Initially, standard

height design was chosen. Due to limited space of the

installation area, we suggested some modification and

performed channels characterized by appropriately chosen

height, as the system was supposed to comply with the

parameters concerning fast drainage as well as big

retention of rainwater. Within this project we also

performed special angle coupling with the use of inspection

bases on manholes. In this way, the access to the inspection

of channels hidden under the surface has been facilitated,.

We suggested a simple solution for the drainage of wooden

stairs connecting Concordia with Bałtyk: FASERFIX®KS

channels without grating. The arrangement of channels

under the boards enabled the receiving of water going

down the stairs.

39

Warsaw Spire, WarsawWarsaw Spire is the biggest office building in the capital

city and one of the highest in Europe. It is located in the

neighborhood of Daszynskiego Roundabout in Wola. Once

industrial district of Warsaw now it’s changing into an office

center full of elegant office buildings, competing among

themselves not only in the height, or architecture, but also

in surrounding of the buildings. Warsaw Spire is 180 meters

high to the roof and 220 meters high with spiers. Outside

the tower part the building consists of two 11 storey office

buildings, which resemble the crescent-shaped walls

surrounding the European square.

Once designing the drainage system for Warsaw Spire

HAURATON was looking for the most tailor-made solutions

for this demanding skyscraper. Along the main building,

HAURATON proposed system RECYFIX®HICAP® with high

retention capacity and aesthetic narrow inlet slot. During

the successive stages of cooperation there were made

accurate selections and detailed calculations to ensure

proper selection of the nominal width of this system.

For the needs of this project HAURATON have prepared a

special, dedicated solution. Combination of

FASERFIX®POINT 30x30 point drainage and

FASERFIX®KS linear drainage with a solid ductile iron

cover. Channels with the gratings are hidden under

granite slabs in the atrium between the objects and only

gratings from FASERFIX®POINT inlets are visible on

passageways. This solution provides appropriate hydraulic

parameters but also minimalistic design of the draining

system, visually not distorting the square in the atrium.

The Warsaw Spire project also included FASERFIX®KS

system on driveways, and RECYFIX®STANDARD channels

with a stainless slotted cover, performed specially to the

requirements of this project. Slotted channels with a

discreet inlet slot are fitted along the building facade.

40


RECYFIX® HICAP®

Completed projects

The World Games 2017, WrocławA special track for roller-skating sports in Wrocław Park

Tysiąclecia is an investment conducted in connection with

the 10th World Games 2017 in Wrocław. The sports complex

for professionals and roller skating enthusiasts consists of a

200-metre-long speed track and a 600-metre-long road

track. In the area around the tracks, it is planned to build

beach volleyball and beach handball courts as well as a

boules pitch.

The design of the track was created in the Palmett-Ogrody

Design Studio in 2015. The aim of which was to be a facility

in accordance with the guidelines and recommendations of

international roller-skating organisations. The drainage

system was selected precisely to ensure maximum safety

for the skaters. Due to the specificity of the development

and elliptical arrangement, Michał Linke - Key Project

Manager offered the use of RECYFIX®HICAP®F channels in

three channel widths.

The narrow intake slot with the same width along the

entire length of the channels line for the ability to pick up

the water as quick and efficient as possible were

important. The straight lines of the channels were

arranged in a standard way, and the inlet covers were

placed intermittently every 1 metre. The contractor has

seen this kind of channel arrangement for the first time, he

needed help and advice onsite. Owing to the experience

with such a solution in other reference facilities, we

managed to adjust and mount the channels efficiently.

While working on this project, we also verified the

correctness of the inspection covers to the system well

which allowed us to improve our product.

41

The International Conference Centre in KatowiceThe MCK/ICC building in Katowice completed in March 2015

is a multi-purpose facility designed primarily for the organi-

sation of events. It serves as a conference, exhibition and

entertainment centre. The building, erected on a post-

industrial area is incorporated into the city’s public space

through its design. It has an area accessible to the public - it

is a green diagonal passage across the roof of the building,

and the main foyer that connects the two entrances - from

Plac Honorowy in front of the Spodek Arena and the

entrance from Olympijska street. The green roof has

become the primary compositional element of the Centre

and is widely recognisable. Due to its location, various kinds

of drainage were selected for the investment.

FASERFIX®KS - Durable and stable microfibre reinforced

concrete channels have been installed at parking spaces

and along the front façade of the building. In areas where

linear drainage was difficult to apply, FASERFIX®POINT -

point drainage system was installed with a cast iron

grating. Its black colour perfectly matches the general

concept of the building. For areas of high pedestrian

traffic, RECYFIX®HICAP®F plastic channels with 6 mm

slots were selected. In addition to draining the area these

systems also have water retention function. The elegant,

black RECYFIX®HICAP®F grate is a discrete addition to

the resulting Centre.

42


RECYFIX® HICAP®

Completed projects

Warsaw Chopin AirportThe project involved the construction of a PPS 12 apron

with a DK8 taxiway along with the installation of a surface

drainage system using the RECYFIX®HICAP® high capacity

retention and drainage channel system. It was the first

airport in Poland for whichthis system was applied.

The wide sweep of paved surfaces, long rows of channels

and the large catchment area required the use of a system

that will guarantee fast and reliable rainwater drainage. A

decision was therefore taken to use RECYFIX®HICAP®

channels due to the large capacity of the system’s

hydraulic components. They allowed for minimising the

number of sewers draining water to the main sewer. The

drainage system also fulfilled the conditions associated

with resistance to load and contact force that prevail on

this type of investment.

43

F1 racing circuit, Abu Dhabi.One of the most prestigious projects completed by

HAURATON was the drainage for the Formula 1 racing

circuit in Abu Dhabi (United Arab Emirates). During F1 races

vehicles drive for 56 laps at speeds reaching 320 km/h. The

performance depends not only on the car and the driver,

but also on the quality of the track. Very strict safety

standards are binding during F1 races. This results in

the definition of extremely high demands for the drainage

system. The surface drainage of the racing circuit in Abu

Dhabi was constructed using ( among others),

RECYFIX®HICAP® G. These channels not only comply with

the safety requirements, but also form an efficient

drainage line along the circuit, due to their excellent

hydraulic parameters. Components of the system receive

large amounts of water and transport it for long distances

to the main channel. Implementation of the project

required precisely harmonised delivery dates. All personnel

working on the site also felt great pressure of

responsibility. Staff and personnel from HAURATON

cooperated closely with the architects from Tolke GmbH &

Co. KG, responsible for the overall construction of the

racing circuit.

44


EXAMPLES OF INSTALLATION GUIDELINESINSTALLATION IN STONE SLABS, CLASS A 15RECYFIX®HICAP® F

INSTALLATION IN ASPHALT LEVELLED WITH GRATING, CLASS C 250 – D 400RECYFIX® HICAP® F

45

FIND OUR NEWEST ASSEMBLY

GUIDELINES AT: www.hauraton.pl

INSTALLATION IN COBBLE PAVING, CLASS A 15 – F 900RECYFIX®HICAP® G

To obtain more information and advice concerning different types of installation contact our technical department.

PATRYCJUSZ SOŁENCZEW

Technical & Design Engineer

tel.: 61 66 25 450

mobile: 785 250 351

[email protected]

MACIEJ PAWLAK

Technical & Design Engineer

tel.: 61 66 25 452

mobile: 601 541 626

[email protected]

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HAURATON POLSKA SP. Z O.O.

[email protected]

WWW.HAURATON.COM.PL


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