Recycling with ECO-FLEX™ RTPV Thermoplastic...
Transcript of Recycling with ECO-FLEX™ RTPV Thermoplastic...
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
ECO-FLEX™ RTPV
General Purpose Presentation
Recycling with ECO-FLEX™ RTPV Thermoplastic Elastomer
An Opportunity to Cut Costs!
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
Market Definition
• Elastic Polymers (Rubber)
• Thermoset Rubbers (TS)
• Thermoplastic Rubbers (TPEs)
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
TPE Family
• TPU –BF Goodrich, 1950s • SBS Block Copolymers –Shell, 1960s • Copolyester Block Copolym. –DuPont, 1970s • TPO –Uniroyal, 1970s • TPV –Monsanto, 1980s • RTPV –SYNESIS, 2000s
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
Thermoset and Thermoplastic Rubbers
Natural Styrenics
TPO
SBR
Butyl
ECO-FLEX
Hypalon
Santoprene
Neoprene
Vamac Polyacralate
EpichlorohydrinUrethanes
Polysulfide
NitrileGeolast
Fluorelastomer
0
50
100
150
200
020406080100120140160
Dry
Hea
t Se
rvic
e Te
mpe
ratu
re
Volume Swell ASTM Oil #3
Performance Chart400
300
200
100
°F °C
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
What is ECO-FLEX™ RTPV?
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
ECO-FLEX™ RTPV PATENTED TECHNOLOGY
Combines ground rubber from post-consumer thermoset rubber products with thermoplastics. Compatibilizers are added to improve the mechanical properties of the blend
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
Why Choose ECO-FLEX™ RPTV?
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
No Compounding Required
THERMOPLASTIC COMPOUNDING
Finished Parts
Scrap
Recycle
ECO-FLEX RTPV
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
Rubber Performance Properties
• COLOR: BLACK
• SHORE HARDNESS: 45A -40D
• GOOD MECHANICAL PROPERTIES
• GOOD CHEMICAL RESISTANCE
• EXCELLENT UV AND OZONE RESISTANCE
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
Lower Finished Part Cost ●Faster Cycles ●Recyclability of Scrap ●Lower Specific Gravity
Cost/Performance Comparison 12” Trash Can Wheel
Item Virgin SBR ECO-FLEX
Hardness, Shore A 80 80
Wear Test, 50k Cycles Pass Pass
Cold Drop Test, -20 °C Pass Pass
Specific Gravity 1.4 1.00
Tread Weight, g 985 240
Cycle Time, Sec 360 40
Scrap Rate, % 15 <1
Finish Wheel Cost, $ per Wheel 2.87 1.52
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
Design Flexibility
• INJECTION MOLDING
• INSERT MOLDING
• EXTRUSION o SHEET/PROFILE o CO-EXTRUSION
• THERMOFORMING
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
Use of Post-Consumer Recycled Rubber
Environmental Benefits Recycling vs. Landfill/Stockpiling
• Prolongs Life of Landfills by Reducing Solid Waste • Protects the Environment from the Fire and Health Hazards of Scrap Rubber Stockpiles
ECO-FLEX RTPV™
Finished Rubber Parts
Thermoplastics
Processor
Post-Consumer
Rubber Parts
Automobile
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
Where Does It Fit?
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
Thermoset and Thermoplastic Rubbers
Natural Styrenics
TPO
SBR
Butyl
ECO-FLEX
Hypalon
Santoprene
Neoprene
Vamac Polyacralate
EpichlorohydrinUrethanes
Polysulfide
NitrileGeolast
Fluorelastomer
0
50
100
150
200
020406080100120140160
Dry
Hea
t Se
rvic
e Te
mpe
ratu
re
Volume Swell ASTM Oil #3
Performance Chart400
300
200
100
°F °C
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
Comparison to Thermoset Rubbers
Property ECO-FLEX SBR Natural Rubber EPDM Neoprene PCR Content 50% + No No No No Durometer Shore A 40 – 90 40 – 90 40 – 90 40 – 90 50 – 90 Specific Gravity 1.0 – 1.04 1.4 1.2 1.2 1.4 Compression Set F F F E G High Temp Service (°F) 250 175 175 275 250 Low Temp Service (°F) -50 -50 -50 -65 0 Ozone E F P E G Acid E G F E G Alkalis E G F E G Weather (UV) E G F E-G G Lubricating Oil P P P P F E = Excellent G = Good F = Fair P = Poor
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
Comparison to Other TPE’s
Property ECO-FLEX Kraton TPO Santoprene Tensile Strength 500 – 1,500 400 – 1,500 500 – 3,000 400 – 2,300 Elongation, % 200 – 400 300 – 900 300 – 500 300 – 500 Tear Strength, psi 100 – 200 100 – 200 100 – 200 100 – 200 Abrasion Resistance G P F G Compression Set at 70°C, % 50 – 75 50 – 80 50 – 80 25 – 45 Continuous Use Temp., °C 125 70 100 125 Chemical Resistance G P F G Cycle Time Same 10-15% Higher Same Same E = Excellent G = Good F = Fair P = Poor
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
What Properties Does it Offer?
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
Flex Fatigue – Ross Flex
1.02
0.210.15
0.1
0
0.2
0.4
0.6
0.8
1
1.2
ECO-FLEX EPDM NR SBR
Mill
ions
of C
ycle
sASTM D1052, 100 Cycles Per Minute
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
Fluid Resistance (ASTM D471 at 46 Hrs)
Fluid Rating Fluid Rating Alcohol (Isopropyl) E Hydraulic Oil G
Animal Fat G/E Kerosene P Anti-Freeze E Motor Oil G
ASTM Ref. Fuel B VP Water - Distilled E Diesel Fuel F Water - Salt E Gasoline P Water – Swim Pool G/E Grease G Vegetable Oil E
E = Excellent G = Good F = Fair P = Poor VP = Very Poor
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
Weatherability
Excellent Resistance to Ozone and UV Radiation
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
Taber Abrasion vs. SBR Rubber
Cumulative Weight Loss (Grams)
Wear ECO-FLEX
65 A ECO-FLEX
75 A SBR
68 Shore A
Total Weight Loss (Mg)** 283.5 222.7 392.7 Taber Wear Index*** 540 424 566
** H-22 Wheel, 1,000 gm Load, 500 Cycles *** The Lower Number Indicates Better Abrasion Resistance
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
Target Markets and Applications
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
TARGET MARKET SEGMENTS
• Automotive • Consumer Goods
o Appliances o Hardware o Lawn & Garden o Recreation
• Sheet Goods • Polymer Blends
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
TARGET APPLICATIONS
Automotive
• Air Dams, Chin Spoilers, Bumper Extensions
• Radiator Air Deflectors, Splash Shields, Mud Flaps
• Grommets, Bumpers, Body Plugs, Brake Pedal Pads
• Cowl Screens, Gap Hiders, Weather Seals
• Hood Hinge Covers, Strut Cover Caps, Dust Covers
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
ECO-FLEX RTPV TARGET APPLICATIONS
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
ECO-FLEX™ RTPV TARGET AUTOMOTIVE APPLICATIONS
Brake Pedal Pad Thermoformed Splash Shield Mudflaps
Body Plug Strut Dust Cover DIE CUT/LAMINATED FOAM
ACOUSTICAL PAD
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
TARGET APPLICATIONS
Consumer Goods
• Wheels (Casters/Lawn Mower/Dryer)
• Grips
• Floor Tiles
• Pipe couplings, Toilet Flapper Valves/ Toilet Rings/Plungers
• Bumpers, Gaskets, Mounts, Feet
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
ECO-FLEX™ RTPV TARGET CONSUMER APPLICATIONS
Lawn Mower Tire Boat Lift Roller Crowbar
Floor Tile Toilet Flapper Valve Plunger
ECO-FLEX RTPV TARGET APPLICATIONS
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
Sheet Goods
• Roofing Membranes
• Matting (anti-fatigue, fitness, flooring)
• Die Cut Gaskets, Anti-vibr./skidPads
• Liners (Cargo, Wall, Pans)
ECO-FLEX™ RTPV TARGET SHEET APPLICATIONS
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
Roofing Membrane Golf Cart Flooring Die Cut Gaskets
All Die Cut Parts •Benefits •Aesthetically Pleasing •Recycle Content Product “Green” Initiatives •Recyclable •Can be Thermoformed •Reduced Part Weight 1/3 to 1/2 The Thickness with same performance as Thermoset Rubber. 3-5mm can be 1.5 -2.0mm •Potential Impact : 30 -50% Cost Reduction Vs. Thermoset Rubber
Rubber Thickness vs. ECO-FLEX™
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14555 Eby Rd. • Creston, OH 44217, USA • Phone: 330-769-4826 • Fax: 330-769-3850 • Email: [email protected]
ECO-FLEX RTPV TARGET APPLICATIONS
Polymer Blends
ECO-FLEX RTPV is Fully Compatible With Virgin Olefinic Polymers Such as Polypropylene and Santoprene and Can Be Blended At High Levels (30-50%). For Impact Modification and/or Cost Savings (20-50%).