Rectifier and Battery System

8/17/2019 Rectifier and Battery System

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LETTER OF TRANSMITTAL

From: Date:

To:

Atten:

WE ARE SENDING YOU X ATTACHED UNDER SEPARATE COVER VIA: THE FOLLOWING ITEMS:

SHOP DRAWINGS PRINTS PLANS SAMPLES SPECIFICATIONS

COPY OF LETTER CHANGE ORDER EXTRA WORK ORDERS RFI X SUBMITTAL

COPIES DATE NUMBER DESCRIPTION

THESE ARE TRANSMITTED AS CHECKED BELOW

FOR APPROVAL NO EXCEPTIONS NOTED RESUBMIT____ COPIES FOR APPROVAL

FOR YOUR USE EXCEPTIONS NOTED FOR YOUR FILE

AS REQUESTED RETURNED FOR CORRECTIONS RETURN_____ CORRECTED PRINTS

FOR REVIEW AND COMMENT RECEIVED FOR DISTRIBUTION

FOR BIDS DUE X OTHER

DRAWINGS IN ACCORDANCE WITH PROJECT SPECIFICATION SECTION:

REMARKS:

COPY TO: GFA DMS, GFA COP, GFA DCOP & GFA QA/QC SIGNED:

NOTE: IF ENCLOSURES ARE NOT AS NOTED, KINDLY NOTIFY US AT ONCE.

77 Construction USA Corp

114 Essex Street Ste 100

Rochelle Park, NJ USA 0109

30-Jun-2015

Rectifier and Battery System Submittal

GFA Consulting Ltd.

77Contract Volume II TE-8.26 220VDCSTATION BATTERY SYSTEM

SA

Darulaman Road

Kabul, Afghanistan

Mr. Andrew Doucette

0000

option 1 (according to contract)option 2 (corrected values)

***nothing follows***21 30-Jun-15

30-Jun-15 11

Contract:

30-Jun-2015

DABS-93-ICB-051

Description:

Specification:

Submittal Code:

Re-Submittal No:

Submittal No:

7.4.1-0109

01 Jul 2015


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Option 1

(According to contract)


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THE SOURCE OF POWER electric energy for versatile applications

2MVR600TOP TERMINAL VRLA

Discharge performance at constant cu rrent di scharge (A) for battery 2MVR600 at 20˚

CUf, Vpc 5 min 10 min 15 min 20 min 30 min 45 min 1 h 2 h 3 h 4 h 5 h 8 h 10 h 20 h

1.60 2050.0 1440.0 1133.3 933.3 700.0 498.3 397.7 229.0 167.7 133.7 112.0 75.7 62.7 34.31.65 1880.0 1386.7 1100.7 913.3 686.7 487.3 386.3 226.7 166.7 132.3 110.3 75.0 62.0 33.71.70 1736.7 1296.7 1050.0 883.3 663.3 473.7 380.0 223.7 164.7 131.3 110.0 74.3 61.7 33.31.75 1573.3 1228.0 1003.3 853.3 638.3 456.0 367.3 218.0 162.3 129.7 108.3 73.7 61.0 33.01.80 1386.7 1103.3 930.0 793.3 596.0 435.3 352.0 213.0 158.3 126.3 106.3 72.3 60.3 32.31.85 1183.3 972.0 833.3 700.0 528.0 398.3 326.7 201.0 150.0 120.0 101.7 68.7 57.7 31.3

Discharge performance at constant cu rrent di scharge (A) for battery 2MVR600 at 25˚


1.60 2111.5 1483.2 1167.3 961.3 721.0 513.3 409.6 235.9 172.7 137.7 115.4 77.9 64.5 35.41.65 1936.4 1418.0 1133.7 940.7 707.3 502.0 397.9 233.5 171.7 136.3 113.6 77.3 63.9 34.71.70 1788.8 1335.6 1081.5 909.8 683.2 487.9 391.4 230.4 169.6 135.3 113.3 76.6 63.5 34.31.75 1620.5 1264.8 1033.4 878.9 657.5 469.7 378.4 224.5 167.2 133.6 111.6 75.9 62.8 34.01.80 1428.3 1136.4 957.9 817.1 613.9 448.4 362.6 219.4 163.1 130.1 109.5 74.5 62.1 33.31.85 1218.8 1001.2 858.3 721.0 543.8 410.3 336.5 207.0 154.5 123.6 104.7 70.7 59.4 32.3

Discharge performance at constant power discharge (W per cell) for battery 2MVR600 at 20˚


1.60 2955.6 2138.9 1688.9 1400.0 1070.0 805.9 660.8 405.6 297.8 236.1 197.8 137.8 117.0 65.91.65 2811.1 2055.6 1644.4 1377.8 1052.2 792.6 644.4 400.0 296.7 235.2 196.7 137.0 115.6 65.21.70 2644.4 1988.9 1583.3 1338.9 1036.7 777.8 638.6 396.7 292.2 233.3 194.4 135.6 115.2 64.81.75 2477.8 1888.9 1511.1 1277.8 1000.0 758.6 625.2 392.2 290.0 230.3 192.6 134.1 114.8 64.11.80 2211.1 1688.9 1377.8 1183.7 940.8 726.8 610.3 382.2 282.2 225.9 188.9 131.9 111.9 63.71.85 1872.2 1477.8 1215.6 1055.6 844.4 666.7 563.3 364.4 270.0 216.7 181.4 127.8 108.1 62.2

Discharge performance at constant power discharge (W per cell) for battery 2MVR600 at 25˚


1.60 3044.2 2203.1 1739.6 1442.0 1102.1 830.1 680.6 417.7 306.7 243.2 203.7 141.9 120.5 67.91.65 2895.4 2117.2 1693.8 1419.1 1083.8 816.3 663.8 412.0 305.6 242.3 202.6 141.1 119.0 67.21.70 2723.8 2048.6 1630.8 1379.1 1067.8 801.1 657.7 408.6 301.0 240.3 200.3 139.6 118.7 66.71.75 2552.1 1945.6 1556.4 1316.1 1030.0 781.3 644.0 404.0 298.7 237.2 198.3 138.1 118.2 66.01.80 2277.4 1739.6 1419.1 1219.2 969.0 748.5 628.6 393.7 290.7 232.7 194.6 135.8 115.2 65.61.85 1928.4 1522.1 1252.0 1087.2 869.8 686.7 580.2 375.4 278.1 223.2 186.9 131.6 111.4 64.1

Mechanical CharacteristicsSI Units US Units

Length 386 mm 15.2 inchesWidth 168 mm 6.6 inchesHeight 232 mm 9.1 inchesWeight 41.5 kg 91.5 lbsTerminal Torque 9.0 Nm 79.6 in.lbs

Al l MONB AT VRLA batteri es ar e fu ll ycompliant w ith IEC 60 896 - 21/22,EN 60 896 - part 2, BS 6290 - part 4

MONBAT is pr oud t o be cert ified f or ISO 9001:2000,ISO 14001:1996, OHSAS 18001:1999, AQAP 2110

2 VoltsNominal voltage621.0 Ah603.0 Ah10 hour capacity to 1.80 Vpc607.2 Ah589.6 Ah8 hour capacity to 1.75 Vpc

0.31 m ΩInternal resistance6700 AmpsShort circuit current

1 year Shelf life2.40 Vpc without current limit Acc eler ated ch arg e vo lt age

2.26 Vpc ± 1%2.27 Vpc ± 1%Float voltage

at 25°Cat 20°CElectrical Characteristics

Product design features:• 12+ years design life, EUROBAT specification Long Life• Extremely high cyclic life and float life performance• Wide range of operating temperature -20°C to +55°C• One-way valve regulated system with flame-arrestor • Internal gas recombination efficiency 98% - 99%• Easy for installation, maintenance free product• Delivered ready for use at 100% of its nominal capacity• Shock resistant ABS flame retardant container and lid• Three-layer terminal sealing for leak-free operation• Female M8 brass terminals with no need for retightening• Non-hazardous cargo for ground, sea and air transport• Fully recyclable product

www nettaelektronik com +90 216 313 29 70


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Environmentally Certified

Certificate of Registration Pmi Elektrik ve Elektronik Sistemleri Dis Ticaret Ltd. Sti.

H. Rifat Pasa Mah. Perpa Ticaret Merkezi A Blok K: 12 No: 1767 Sisli, Istanbul, TurkeyModern Keresteciler Sanayi Sitesi 1. Cad. 23. Sok., No: 12 Saray Kazan/Ankara, Turkey

ISO 14001:2004

The above licensee has been assessed and registered by TQCS International Pty Ltd as having the capability tocontrol the environmental systems associated with its operations in accordance with the conditions of theLicence Agreement at or from the addresses shown above, under an environmental management system

complying with the requirements of:

The registration covers the design, manufacture, sale and service of power supplies, voltage regulators and otherelectrical equipment.

Issue Date: 11 April 2012Expiry Date: 04 April 2015

Licence No: TK2846-QC-ECOriginal Certification: 11 April 2012

Craig J Bates Lorraine WelshPresidentTQCS International (Group) Pty Ltd

Accreditation Mana gerTQCS International Pty Ltd For and on behalf of theTQCSI Certification Approval Panel

This certificate verifies the original certificate issued and is valid as long as it is display ed as an electronic copy at www.tqcsi.com andsurveillance audits are satisfactorily completed.

TQCS INTERNATIONAL PTY LTDwww.tqcsi.com

www.jas-anz.org/register

http://www.tqcsi.com/http://www.jas-anz.org/registerhttp://www.tqcsi.com/http://www.tqcsi.com/


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Quality Certified

Certificate of Registration Pmi Elektrik ve Elektronik Sistemleri Dis Ticaret Ltd. Sti.

H. Rifat Pasa Mah. Perpa Ticaret Merkezi A Blok K: 12 No: 1767 Sisli, Istanbul, TurkeyModern Keresteciler Sanayi Sitesi 1. Cad. 23. Sok., No: 12 Saray Kazan/Ankara, Turkey

ISO 9001:2008

The above licensee has been assessed and registered by TQCS International Pty Ltd as having the capability tocontrol the quality of goods or services provided in accordance with the conditions of the Licence Agreement ator from the addresses shown above, under a quality management system complying with the requirements of:

The registration covers the design, manufacture, sale and service of power supplies, voltage regulators and otherelectrical equipment.

Exclusions: None

Issue Date: 11 April 2012Expiry Date: 04 April 2015

Licence No: TK2846-QC-ECOriginal Certification: 11 April 2012

Craig J Bates Lorraine WelshPresidentTQCS International (Group) Pty Ltd

Accreditation Mana gerTQCS International Pty Ltd For and on behalf of theTQCSI Certification Approval Panel

This certificate verifies the original certificate issued and is valid as long as it is displayed as an electronic copy at www.tqcsi.com andsurveillance audits are satisfactorily completed.

TQCS INTERNATIONAL PTY LTDwww.tqcsi.com

www.jas-anz.org/register

http://www.tqcsi.com/http://www.jas-anz.org/registerhttp://www.tqcsi.com/http://www.tqcsi.com/


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RELIABLE SOLUTIONS in POWER ELECTRONICS

Power Management Instruments

PMI & OES GROUP COMPANIES

BATTERY CHARGER /DC RECTIFIER


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DC CHARGER / RECTIFIER

STANDARD FEATURES• Adjustable Timer for Boost Charging• Adjustable Boost and Float Charge Voltages• Automatic Boost Charge Selection according to

boost / oat current set value• Adjustable Rectier Output Current and Battery

Charge Current• LCD Display for DC Load / Battery Voltage , DC Load / Battery Current , Input AC Voltage / Line Current /Frequency

• Event History for all Electrical values and failures• Automatic and Manuel Battery Test• Boost inhibit facility for interlock redundant

application• Output Filter Inductor and DC Longlife Capacitor• Electronic Over / Under Voltage, Over Current and

Short Circuit Protections• Isolated Output by Input Transformer and output

halleffect current module

• Parallel Redundant Operation• Boost and Float dropper control output for Ni-Cd

and Lead Acid Battery (Optional)• Input Filter and input surge Voltage protection• Internal Over Temperature protection• Temperature Compensation for Battery• Low Battery Indication and Alarm contacts• Rectier Failure Indication and Alarm contacts• Rectier Over Voltage Indication and Alarm contacts• Over Temperature Indication and Alarm contacts• Line Failure Indication and Alarm contacts• Input MCB Indication and Alarm contacts• Load MCB Indication and Alarm contacts• Battery MCB Indication and Alarm contacts• Earth Fault Indication and Alarm contacts• Reverse Battery Connection Protection• Reset Button

OPTIONSRS 485/ModBus, Probus, TCP/IP or SMS/Mail Ordercommunication.

Silicon Dropper Module For Load Output

LVD Deep Discharge Battery Protection contactor.

Cabin options for Rectier and Battery Group

Analogue Meterings for Output and Battery

Power Analyzer option for Input


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FULLY CONTROLLED THRYSTOR RECTIFIER MODULEHIGH PROTECTION

COMPLETE ISOLATION PMI DC Chargers are fully isolated since an isolation transformer is placed in between the input and output and because theDC current is controlled by a DC current module. Therefore, the load is always safe even at high input voltage and congestedmains conditions. In addition, the failure risk is minimized as semi-conductors are used for the rectier. Standard L-C lters atthe output maintain safe charging of the battery groups.

PROTECTIONS

The input and output of the chargerare protected against improper useand line disturbances electronically.Input and output can be switched bycircuit breakers individually. It has self-protection against over temperature. Thealarm contacts can be used for externalsystem in the case of any anomaly. Theoutput is fully isolated from the AC lineinput. The Charger has a modular designto provide service and maintenance

simplicity.

DC RIPPLE < 1%

Input and output are protected withMCBs and all settings like boost charge,oating charge and battery chargecurrent can be adjusted via front paneldigitally. DC output is ltered by L/C,so DC ripple at full load always lowerthan 1% to increase battery life. Allrectiers have standards low-batteryand rectier failure alarm.

WIDE RANGE OF USE

DC chargers are ideal for transformerenergy distribution centers, gas oilenergy distribution centers, naturalgas energy distribution centers, miningindustry security and lighting, buildingautomation systems and for specialtelecommunication applications.


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PARALLELING The Charger has a modular design to provide service and maintenancesimplicity. The outputs of the Battery Chargers can be connected inparallel. The parallel system can be active load sharing or hot-standby.Besides this, parallel system can be placed in one unit industrial cabinas seen from the picture on the right side or they can be placed indifferent cabins based on the requirement.

BOOST INHIBIT FUNCTIONBoost Inhibit Function is optionally employed when two DC Chargerswith two battery groups operate in a parallel redundant mode. Inparallel operation, if two rectifiers start boost-charging at the sametime there is danger the load would be damaged by overvoltage.So, the principle idea of Inhibit facility is to block any one of the twochargers feeding the load in Boost mode when the other rectifier ischarging the batteries in Boost mode; so the system prevents applying

overvoltage to the load. This function is primarily handled by a powerfulcommunication between two rectifiers and the use of contactors


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The battery test function checks thebattery performance by dischargingthe battery with a constant current fora periof of time. During the test timeboth the battery and charger deliverscurrent to the load to ensure systemperformance. The system checks thebattery health by comparing the battery

voltage with set low battery voltage,which is indicated in battery dischargedata. In case of failure, the alarm isprovided with LED on the front panel. This fuction can be activated manuallyas well as automatically by entering testinterval data via front panel or remotePC.

INTELLIGENT BATTERY TEST FUNCTION


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RECTIFIER COMMUNICATION INTERFACE

REMOTE MONITORINGOn both LCD panel and communication interface, all key parameters can be set and real time baseevents and failures can be tracked. In parallel operation multiple rectiers can be controlled bythe help of same communication interface. The communication is executed via RS 485/ModBus,Probus, TCP/IP or SMS/Mail Order.


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PRODUCT PERFORMANCE

No inrush current at start up

MICROPROCESSOR CONTROL

Fully microprocessor controlled rectier Thyristor angle is adjusted with load change ½ Load: Phase angle shortened Full Load: Phase angle at max

With this capability rectier can be usedas a power supply even without battery

safely with DC Loads

DYNAMIC RESPONSE

In sudden load changes dynamic response is 300 msec without overshoot

or undershoot to secure the load


SOFT START FEATURE

AC Ripple at full load < 1 % Battery life is extended significantly via

low ripple voltage due to low heat

AC RIPPLE AT FULL LOAD


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GENERALModel Monophase Input Threephase Input

Topology For 3 phase input 6 Pulse Thyristor controlled AC/DC Rectier with input isolation transformerOptional 12 Pulse Thyristor controlled AC/DC Rectier with input isolation transformerINPUTNominal Voltage 110 VAC / 115VAC /208 VAC / 220 VAC /

230 VAC / 240 VAC ±15%190 VAC / 200 VAC /380 VAC / 400 VAC / 415 /480 VAC ±15%

Nominal Frequency 50 / 60 Hz ±5%Cosφ >0.8 Inductive (>0.9 with 12 Pulse Rectier) Transformer Galvanically isolatedITHD


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Enclosure Material Mild Steel, Zinc-phosphate coated; 100 µm electrostatic paint; 1.5 mm thicknessCable Entry From Bottom; Optional from Top

Access to Batteries Batteries and rectier in the same cabinet with front access (optional)Relative Humidity 5% to 90% non condensingCircuit Breakers Thermic – magnetic circuit breakers for Input, Battery and Load

(standard upto 60A; optional above 60A)Silicon Dropper Available on request (For load output)Reset Button Used for re-operation in case of failure of the system. (Without disconnecting the load

from battery group)Boost inhibit Interlock application inhibits one of the rectiers for boost operation in parallel

redundant mode (optional)DISPLAY PANELFront Panel MeasuredValues

LCD Display for Load Output Voltage / Current , Battery Output Voltage / Current andLine Voltage / Line Current / Frequency

Front Panel Indicators

Float mode, Boost mode, Current mode, Equalize Mode, Battery ending, Lowbattery, Battery test failure, Line failure, Fan failure, Over voltage, Under voltage, Overtemperature, Rectier failure, SCR fuse failure (LED indication), Line MCB (LED indication),Load MCB (LED indication), Battery MCB (LED indication)

Front Panel Set MenuBoost charge voltage, Float charge voltage, Low battery voltage , Battery test , Chargeroutput current, Battery charge current, Battery automatic boost current and oat current,Auto & Manual boost selection, Manual boost time, LED test and On - OFF.

Event History Last 250 events recorded and displayed on front panel and on PC via remotecommunication

Time and Date AdjustableALARM CONTACTSCharger Failure Open or closed free contactsLow Battery Open or closed free contactsRectier over voltage Open or closed free contactsOver temperature Open or closed free contactsLine Failure Open or closed free contactsLoad MCB Open or closed free contactsBattery MCB Open or closed free contactsLine MCB Open or closed free contacts

Earth Fault Open or Closed free contactsENVIRONMENTOperating Temperature -10 / +40 °CRelative Humidity 5 - 90 %Operating Altitude Max. 2000 Mt.Noise Level Max. 60 dbElectrical Standards IEC 60146-1-1 / EN 50091-1 (Security) / EN 50091-2 (EMC)COMMUNICATION & PARALLELINGCommunication(Optional)

RS 485/ModBus, Probus, TCP/IP or SMS/Mail Order: - Timer Setting, Boost VoltageSetting, Float Voltage Setting, Output current setting, battery current setting, automatic

boost setting and Reset buttons.Paralleling (Optional) Parallel Redundant (No need for extra kit for paralleling) The information contained herein is solely intended for general use purpose. Please refer to product datasheets of specic projects. For more information, please contact your local representative.



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Key Global References


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P M I & O

E S G R O U P C O M P A N I E S r e s e r v e s t h e r i g

h t t o m a k e a l t e r a t i o n s o n t e c h n

i c a l s p e c

i c a t i o n s .

GROUP COMPANIES

PMI Elektrik Sistemleri Dis Tic. Ltd. StiOrtadoğu Elektronik Sanayi Ltd. Şti.

SALES & MARKETING

Perpa Elektrokent A Blok

Kat: 11 No:1449-1451

34384, Okmeydani

ISTANBUL / TURKEY

Tel: +90 212 320 35 95 / +90 212 320 35 96Fax: +90 212 320 35 97E-mail: [email protected]

MANUFACTURING PLANT AND R&D

Modern Keresteciler Sanayi Sitesi 1. Cad. 23. Sok.No:14 Saray / Kazan / ANKARA / TURKEY

www.pmienergy.com


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Option 2

(corrected values)


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RELIABLE SOLUTIONS in POWER ELECTRONICS


PMI & OES GROUP COMPANIES

BATTERY CHARGER /DC RECTIFIER


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The rectifier is SCR controlled AC/DC rectifier with input

isolation transformer and with automatic constant voltageand constant current ability. It comes with 6 Pulse or 12pulse design options depending on user requirements. The advantages of employing 12 pulse rectifier in industrialDC UPS systems are to have lower THDi (0.9) as well as to secure redundancy since 12pulse rectifiers are designed with one delta and one starconnected transformers, so the unit itself behaves as tworedundant rectifiers by its nature. Output current, batterycurrent, boost and Float Charge Voltages are adjustable on

the user-friendly control panel. Detailed alarm indicatorshelp you to monitor all alarms from the front panel andmonitor the auxiliary contacts from the MIMIC diagram.On LCD panel, all key parameters can be set, and real timebase events and failures can be tracked remotely via RS485/ModBus, Profibus, TCP/IP or SMS/Mail Order.

BATTERY CHARGER / DC RECTIFIERRDA / RDAT AUTOMATION TYPE SERIES

6 PULSE RECTIFIER CURRENT WAVE(DELTA-DELTA CONNECTION)

6 PULSE RECTIFIER CURRENT WAVEDELTA STAR CONNECTION

12 PULSE RECTIFIER CURRENT WAVE


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STANDARD FEATURES• Adjustable Timer for Boost Charging• Adjustable Boost and Float Charge Voltages• Automatic Boost Charge Selection according to

boost / oat current set value• Adjustable Rectier Output Current and Battery

Charge Current• LCD Display for DC Load / Battery Voltage , DC Load / Battery Current , Input AC Voltage / Line Current /Frequency

• Event History for all Electrical values and failures• Automatic and Manuel Battery Test• Boost inhibit facility for interlock redundant

application• Output Filter Inductor and DC Longlife Capacitor• Electronic Over / Under Voltage, Over Current and

Short Circuit Protections• Isolated Output by Input Transformer and output

halleffect current module

• Parallel Redundant Operation• Boost and Float dropper control output for Ni-Cd

and Lead Acid Battery (Optional)• Input Filter and input surge Voltage protection• Internal Over Temperature protection• Temperature Compensation for Battery• Low Battery Indication and Alarm contacts• Rectier Failure Indication and Alarm contacts• Rectier Over Voltage Indication and Alarm contacts• Over Temperature Indication and Alarm contacts• Line Failure Indication and Alarm contacts• Input MCB Indication and Alarm contacts• Load MCB Indication and Alarm contacts• Battery MCB Indication and Alarm contacts• Earth Fault Indication and Alarm contacts• Reverse Battery Connection Protection• Reset Button

OPTIONSRS 485/ModBus, Probus, TCP/IP or SMS/Mail Ordercommunication.

Silicon Dropper Module For Load Output

LVD Deep Discharge Battery Protection contactor.

Cabin options for Rectier and Battery Group

Analogue Meterings for Output and Battery

Power Analyzer option for Input


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Battery voltage

Boost voltageFloat voltage

Time hour

Time hour

0 6 8

0 6 8

Battery current

Charge current

Boost current

Float current

Battery automatic boost/oat charge technique

VOLTAGE (V)

Boost

Float

Amper (I)

Battery Output

Constant voltage / constant current rectieroutput V/I characteristics

BATTERY CHARGING CHARACTERISTICS

Ideal output characteristic via fastmicroprocessor control

Ideal and safe charging of batteries is sustainedby setting boost and oat charge currents. Inthis way unnecessary boost conditions anddeformation of batteries at changing loadcurrents are prevented.

AUTOMATIC BOOST Automatic boost charge can also be selected on menu. The automatic boost menu has the options for selecting the boostand float current based on battery capacity. Suitable float and boost currents of the battery are set before selecting theautomatic boost option. After the set-up, the automatic boost function will monitor the battery current and select boost orfloat option by referring to the set values. If the charging current is higher than the set boost current, the system will selectboost and if the charging current is lower than the set float current the system will select float option. In case of low batteryalarm, the automatic boost will select boost option until the battery charging current reaches to the set float value.


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FULLY CONTROLLED THRYSTOR RECTIFIER MODULEHIGH PROTECTION

COMPLETE ISOLATION PMI DC Chargers are fully isolated since an isolation transformer is placed in between the input and output and because theDC current is controlled by a DC current module. Therefore, the load is always safe even at high input voltage and congestedmains conditions. In addition, the failure risk is minimized as semi-conductors are used for the rectier. Standard L-C lters atthe output maintain safe charging of the battery groups.

PROTECTIONS

The input and output of the chargerare protected against improper useand line disturbances electronically.Input and output can be switched bycircuit breakers individually. It has self-protection against over temperature. Thealarm contacts can be used for externalsystem in the case of any anomaly. Theoutput is fully isolated from the AC lineinput. The Charger has a modular designto provide service and maintenance

simplicity.

DC RIPPLE < 1%

Input and output are protected withMCBs and all settings like boost charge,oating charge and battery chargecurrent can be adjusted via front paneldigitally. DC output is ltered by L/C,so DC ripple at full load always lowerthan 1% to increase battery life. Allrectiers have standards low-batteryand rectier failure alarm.

WIDE RANGE OF USE

DC chargers are ideal for transformerenergy distribution centers, gas oilenergy distribution centers, naturalgas energy distribution centers, miningindustry security and lighting, buildingautomation systems and for specialtelecommunication applications.


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PARALLELING The Charger has a modular design to provide service and maintenancesimplicity. The outputs of the Battery Chargers can be connected inparallel. The parallel system can be active load sharing or hot-standby.Besides this, parallel system can be placed in one unit industrial cabinas seen from the picture on the right side or they can be placed indifferent cabins based on the requirement.

BOOST INHIBIT FUNCTIONBoost Inhibit Function is optionally employed when two DC Chargerswith two battery groups operate in a parallel redundant mode. Inparallel operation, if two rectifiers start boost-charging at the sametime there is danger the load would be damaged by overvoltage.So, the principle idea of Inhibit facility is to block any one of the twochargers feeding the load in Boost mode when the other rectifier ischarging the batteries in Boost mode; so the system prevents applying

overvoltage to the load. This function is primarily handled by a powerfulcommunication between two rectifiers and the use of contactors


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The battery test function checks thebattery performance by dischargingthe battery with a constant current fora periof of time. During the test timeboth the battery and charger deliverscurrent to the load to ensure systemperformance. The system checks thebattery health by comparing the battery

voltage with set low battery voltage,which is indicated in battery dischargedata. In case of failure, the alarm isprovided with LED on the front panel. This fuction can be activated manuallyas well as automatically by entering testinterval data via front panel or remotePC.

INTELLIGENT BATTERY TEST FUNCTION


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RECTIFIER COMMUNICATION INTERFACE

REMOTE MONITORINGOn both LCD panel and communication interface, all key parameters can be set and real time baseevents and failures can be tracked. In parallel operation multiple rectiers can be controlled bythe help of same communication interface. The communication is executed via RS 485/ModBus,Probus, TCP/IP or SMS/Mail Order.


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15

PRODUCT PERFORMANCE

No inrush current at start up

MICROPROCESSOR CONTROL

Fully microprocessor controlled rectier Thyristor angle is adjusted with load change ½ Load: Phase angle shortened Full Load: Phase angle at max

With this capability rectier can be usedas a power supply even without battery

safely with DC Loads

DYNAMIC RESPONSE

In sudden load changes dynamic response is 300 msec without overshoot

or undershoot to secure the load


SOFT START FEATURE

AC Ripple at full load < 1 % Battery life is extended significantly via

low ripple voltage due to low heat

AC RIPPLE AT FULL LOAD


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GENERALModel Monophase Input Threephase Input

Topology For 3 phase input 6 Pulse Thyristor controlled AC/DC Rectier with input isolation transformerOptional 12 Pulse Thyristor controlled AC/DC Rectier with input isolation transformerINPUTNominal Voltage 110 VAC / 115VAC /208 VAC / 220 VAC /

230 VAC / 240 VAC ±15%190 VAC / 200 VAC /380 VAC / 400 VAC / 415 /480 VAC ±15%

Nominal Frequency 50 / 60 Hz ±5%Cosφ >0.8 Inductive (>0.9 with 12 Pulse Rectier) Transformer Galvanically isolatedITHD


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Enclosure Material Mild Steel, Zinc-phosphate coated; 100 µm electrostatic paint; 1.5 mm thicknessCable Entry From Bottom; Optional from Top

Access to Batteries Batteries and rectier in the same cabinet with front access (optional)Relative Humidity 5% to 90% non condensingCircuit Breakers Thermic – magnetic circuit breakers for Input, Battery and Load

(standard upto 60A; optional above 60A)Silicon Dropper Available on request (For load output)Reset Button Used for re-operation in case of failure of the system. (Without disconnecting the load

from battery group)Boost inhibit Interlock application inhibits one of the rectiers for boost operation in parallel

redundant mode (optional)DISPLAY PANELFront Panel MeasuredValues

LCD Display for Load Output Voltage / Current , Battery Output Voltage / Current andLine Voltage / Line Current / Frequency

Front Panel Indicators

Float mode, Boost mode, Current mode, Equalize Mode, Battery ending, Lowbattery, Battery test failure, Line failure, Fan failure, Over voltage, Under voltage, Overtemperature, Rectier failure, SCR fuse failure (LED indication), Line MCB (LED indication),Load MCB (LED indication), Battery MCB (LED indication)

Front Panel Set MenuBoost charge voltage, Float charge voltage, Low battery voltage , Battery test , Chargeroutput current, Battery charge current, Battery automatic boost current and oat current,Auto & Manual boost selection, Manual boost time, LED test and On - OFF.

Event History Last 250 events recorded and displayed on front panel and on PC via remotecommunication

Time and Date AdjustableALARM CONTACTSCharger Failure Open or closed free contactsLow Battery Open or closed free contactsRectier over voltage Open or closed free contactsOver temperature Open or closed free contactsLine Failure Open or closed free contactsLoad MCB Open or closed free contactsBattery MCB Open or closed free contactsLine MCB Open or closed free contacts

Earth Fault Open or Closed free contactsENVIRONMENTOperating Temperature -10 / +40 °CRelative Humidity 5 - 90 %Operating Altitude Max. 2000 Mt.Noise Level Max. 60 dbElectrical Standards IEC 60146-1-1 / EN 50091-1 (Security) / EN 50091-2 (EMC)COMMUNICATION & PARALLELINGCommunication(Optional)

RS 485/ModBus, Probus, TCP/IP or SMS/Mail Order: - Timer Setting, Boost VoltageSetting, Float Voltage Setting, Output current setting, battery current setting, automatic

boost setting and Reset buttons.Paralleling (Optional) Parallel Redundant (No need for extra kit for paralleling) The information contained herein is solely intended for general use purpose. Please refer to product datasheets of specic projects. For more information, please contact your local representative.



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Key Global References


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P M I & O

E S G R O U P C O M P A N I E S r e s e r v e s t h e r i g

h t t o m a k e a l t e r a t i o n s o n t e c h n

i c a l s p e c

i c a t i o n s .

GROUP COMPANIES

PMI Elektrik Sistemleri Dis Tic. Ltd. StiOrtadoğu Elektronik Sanayi Ltd. Şti.

SALES & MARKETING

Perpa Elektrokent A Blok

Kat: 11 No:1449-1451

34384, Okmeydani

ISTANBUL / TURKEY

Tel: +90 212 320 35 95 / +90 212 320 35 96Fax: +90 212 320 35 97E-mail: [email protected]

MANUFACTURING PLANT AND R&D

Modern Keresteciler Sanayi Sitesi 1. Cad. 23. Sok.No:14 Saray / Kazan / ANKARA / TURKEY

www.pmienergy.com


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Rectifier and Battery System

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Transcript of Rectifier and Battery System