Dissimilar Metal Joining Technologies for Steel Sheet and ...
Recent Trends in Metal Joining Techniques
Transcript of Recent Trends in Metal Joining Techniques
Sri Ramakrishna Engineering College (An Autonomous Institute Affiliated to Anna University of Technology, Coimbatore)
Department of Manufacturing Engineering
In Sponsored with
Council of Scientific and Industrial Research, New Delhi
Technical Co-Sponsored
Proceedings of the National Conference on
Recent Trends in Metal Joining
Techniques
March 30, 2012
Proceedings of the National Conference on Recent Trends in Metal Joining Techniques (NCRTMJT-2012)
Copyright © 2012 by Bonfring
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Bonfring
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Coimbatore-641 012
Tamilnadu, India
E-mail: [email protected]
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Proceedings of the
National Conference on Recent Trends in Metal Joining
Techniques
NCRTMJT-2012
Coimbatore, Tamilnadu, India
Organizing Committee
NCRTMJT-2012, Department of Manufacturing Engineering
Sri Ramakrishna Engineering College
Coimbatore, Tamilnadu, India
Editor
Dr.J. David Rathnaraj
Prof.C. Bhagyanathan
Prof.S. Sathish
Published by
Bonfring
292/2, 5th Street Extension, Gandhipuram
Coimbatore-641 012
Tamilnadu, India
E-mail: [email protected]
Website: www.bonfring.org
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About the College
Sri Ramakrishna Engineering College was established in the year 1994 by SNR Sons
Charitable Trust, which runs 16 other reputed educational and medical institutions in the city.
The trust is currently spearheaded by the Managing Trustee Thiru.C. Soundararaj and Joint
Managing Trustee Sri.R. Vijayakumhar. The college is empowered by Dr. Ebenezer
Jeyakumar, Director (Academic) and Dr.R. Radhakrishnan, Principal. This institution is the
first self-financing autonomous institution in the south zone to get autonomous status granted by
the University Grants Commission in 2007. The institution is accredited by NBA (National
Board of Accreditation) and approved by AICTE. The College offers 9 UG, 8 PG along with 3
Ph.D Programmes. The college has entered into a Memorandum of Understanding with Rutgers,
The state university of New Jersey USA and South Dakota school of Mines and technology,
Rapid City, USA for student and staff Exchange programs. The college has also signed MOU
with Salzer Electronics Ltd, Infosys, Wipro, Suguna Industries and CODISSIA to enable the
students to undergo training for practical knowledge.
Department of Manufacturing Engineering (PG)
The Manufacturing Engineering department was started in the year of 2003. The department
has adequate infrastructure with well established laboratories and research centers. The core
members of the faculty have rich academic experience and research exposure. The latest
advancements in the fields of technology and current affairs have been brought in to implant in-
depth knowledge and to cater the needs of the core industries. The department strives to provide
students with concept oriented teaching to ensure excellence as a professional. The department
has set up a Metal Joining Research Centre (MJRC) in the campus jointly along with Sri
Ramakrishna Advanced Training Institute (SRATI), which is furnished with state of the art
equipments to carry out the research in the field of metal joining.
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Bonfring Conveys its Hearty Wishes to NCRTMJT-2012
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Thiru.C. Soundararaj D.Text(Boston)
SNR Sons Charitable Trust
The Trustee’s Message
I am extremely happy to know that Sri Ramakrishna Engineering College is
conducting a National Conference on Recent Trends in Metal joining Techniques
on 30th March 2012.
The management is proud to acknowledge that the students have endeavor with
enthusiasm in organizing this mega function. It is a moment of pride for every soul
associated with the conference, who has dedicated their whole self in its making.
I wish to congratulate the Principal, HODs, Staff and Students of Sri
Ramakrishna Engineering College on this precious occasion.
Managing Trustee
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Thiru.R. Vijayakumhar B.E.,M.S.,M.B.A
SNR Sons Charitable Trust
The Joint Managing Trustee’s Message
It is indeed heartening to know that Sri Ramakrishna Engineering College is
conducting a National Conference on Recent Trends in Metal joining Techniques
on 30th March 2012.
The management is glad to encourage the students who have strived hard in
making this event a grand success.
I wish to congratulate the Principal, HODs, Staffs and Students of Sri
Ramakrishna Engineering College on this momentous occasion.
Joint Managing Trustee
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Dr.A. Ebenezer Jeyakumar., M.E., Ph.D.
Director
Message
It is gladdening that the Department of Manufacturing Engineering (PG) is
organizing a National Conference on Recent Trends in Metal Joining Techniques
(NCRTMJT2012) on 30 March 2012.
A national conference of this type is a pressing need of the day in the sense that
the emerging knowledge and new trends in the field of Manufacturing Engineering
can be brought together in one place by experts for meaningful discussion and
deliberation for the use of learning students and empowering teachers.
I wish the national conference a grand success and commend all the faculty
members, scholars and researchers for making this intellectual exercise a great
event.
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Dr.R. Radhakrishnan., M.E., Ph.D.
Principal
Message
I am very much delighted to have the National Conference on Recent Trends in
Metal Joining Techniques (NCRTMJT 2012) organized by Department of
Manufacturing Engineering (PG) at our institution on 30 March 2012.
The conference, I am sure will provide a forum for discussion on the
contemporary developments in the field of Manufacturing Engineering and would
further deepen and sharpen the young minds. At this juncture, I express my warm
welcome to all the participants of NCRTMJT 2012.
The Head of the Department, the faculty members and all the students deserver a
special appreciation for all their hard work.
I wish the conference a great success and my heartiest wishes to the participants.
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Organizing Committee
Chief Patrons
Sri C. Soundararaj, Managing Trustee, SNR Sons Charitable Trust, Coimbatore
Sri R. Vijayakumhar, Joint Managing Trustee, SNR Sons Charitable Trust, Coimbatore
Patrons
Dr.A. Ebenezer Jeyakumar, Director (Academic), SNR Sons Charitable Trust, Coimbatore
Dr.R. Radhakrishnan, Principal, Sri Ramakrishna Engineering College, Coimbatore
Convenor
Dr.J. David Rathnaraj, Head of the Department/ Mfg-PG
Co-Convenor
Prof.C. Bhagyanathan, Assistant Professor/ Mfg-PG
Co-ordinators
Prof.S. Sathish, Assistant Professor/ Mfg-PG
Advisory Committee
Dr.R. Rudramoorthy, Principal, PSG Tech, Coimbatore
Dr.P. V. Mohanram, Dean, PSG Tech, Coimbatore
Dr.D. R. Yadav, Director – Engineering, DRDL, Hyderabad
Dr.M. Ravi, Scientist E2, NIIST, Trivandram
Dr.R. Sundararajan, Principal, GCT, Coimbatore
Dr.M. Sakthivel, COE, Anna University of Technology, Coimbatore
Dr.P.S.S. Prasad, Professor, PSG Tech, Coimbatore
Dr.G. Sundarajan, Professor, PSG Tech, Coimbatore
Dr.K.S. Amirthagadeswaran, Professor, GCT, Coimbatore
Dr.G.L. Samuel, Assistant Professor, IIT Madras
Dr. M. Karthikeyan, Principal, KEC, Trichy
Dr. Darius Gnanaraj, Dean (AA), Karunya University, Coimbatore
Dr. Varadarajan, Professor, Cochin University, Cochin
Dr.T.P. Lukose, Professor, SNGCET, Kannur
Mr.K. Ilango, Managing Director, Auto Cast, Coimbatore
Mr.P. Raghul Raj, Director, Athi Parasakthi Alloy Steel, Coimbatore
Mr. Viswanthan, Pisshey Industries, Bangalore
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CONTENT
S.No. Paper ID Title/Author Page No.
01 NC12101 An Overview of Friction Stir Welding of Dissimilar Aluminium
Alloys
K. Anganan, M. Muthu Krishna, V.M. Ganesh and K. Marimuthu
01
02 NC12102 Development of Supply Chain Management Process for Cast Iron
Foundry
C. Narayanaswamy and K. Natarajan
07
03 NC12103 Experimental Analysis Heat Transfer in Solar Pond
K. Arulselvan and S. Sivakumar
13
04 NC12104 Green Supply Chain Management for New Product Development
M. Muni Prabaharan
16
05 NC12109 Sensorless Vector Control of Permanent Magnet Synchronous Motor
Using Robust Hysteresis Current Controller with Rotor Position
Tracking PI Controller
Merin Antony and B. Adhavan
21
06 NC12110 Torque Ripple Minimization in Brushless Direct Current Motor by
Commutation Time Extension
S. Gowdham Kumar and B. Adhavan
26
07 NC12111 Finite Element Modeling of a Piezofan Using Ansys Software
Shamon K Shamsudheen
32
08 NC12112 Design and Analysis of Six Way Valve
S. Sajan
38
09 NC12113 Analysis of Hydrodynamic Lubrication of Surfaces with Micro Grooves Using CFD
Nedheesh Eldho Baby
43
10 NC12114 Value Engineering of Slew Mechanism in Electric Cranes
K. Logesh, K. Muruganantham and V. Babu
48
11 NC12115 A Review of Fatigue and Impact Studies on Various Composites
K. Logesh, V. Babu and K. Muruganantham
53
12 NC12116 Effect of Zirconium Additions on the Tensile Properties of Cast Al-
6Mg Alloys
S. Kanagaraj, M. Ravi and P.G. Venkatakrishnan
59
13 NC12117 Generation of an Empirical Model to Describe the Experimental
Evolution of Drag Ratio for a Two Phase Horizontal Pipe Flow of
Non-Newtonian Liquid (Carbopol)/Air Mixture
Febin Cyriac, J.M. Franco and Mª Carmen Sánchez
62
14 NC12118 Design and Fabrication of Kadak - A Pipe Inspection Robot
S. Arun Kumar, S. Dhinesha, M. Kailashnath and K. Kaja Shareef
70
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15 NC12119 Resudial Stress and Angular Distorsion of GMAW in FEA
Simulation – A Review
S. Ramani and V. Vel Murugan
73
16 NC12201 Optimization of Parameters by Reducing Set-Up Time and Costs
Using DGCAPP
S. Santhosh and C. Bhagyanathan
78
17 NC12202 Prediction of Surface Roughness Characteristics on 50cr30mo Alloy
by CNC Turning Operation
N. Dinesh and C. Bhagyanathan
82
18 NC12203 Failure Mode Effective Analysis in Spur Gear N. Karthick and Dr.J. David Rathnaraj
87
19 NC12204 Scheduling of Fan Pulley Mixed Model Assembly Line Using POM
Software S. Sathish and S. Premkumar
93
20 NC12205 Optimize Design and Analysis of Blanking Punch Tool to Increase
its Strength and Life
P. Naveenkumar and C. Bhagyanathan
99
21 NC12207 Microstructural and Mechanical Studies of Semi-Solid Metal
Processed A356 Aluminum Alloy
T. Karthikeyan, Dr.M. Ravi and C. Bhagyanathan
103
22 NC12208 Studying the Properties of Newly Developed Aluminium Alloy for Automotive Piston by Using Squeeze Casting
M. Pradeep Kumar, C. Bhagyanathan and Dr.M. Ravi
108
23 NC12209 Optimization of Friction Welding Parameters for Joining Aluminium
and Mild Steel Using RSM
S. Sundaraselvan and C. Bhagyanathan
113
24 NC12210 Effects of Process Variables on Metal Loss Due to Corrosion for
Metal Inert Gas (MIG) Welded Structures
MS. Saravanakumar and C. Bhagyanathan
117
25 NC20320 A Survey on Feasibility and Effectiveness of Heat Pipe Cooling in
End Milling Operations: Thermal, Structural Static, and Dynamic
Analyses: A New Approach
R. Rangaraju and C. Bhagyanathan
121
26 NC20321 A Survey on Mathematical Modelling of Metal Removal Rate and
Hardness in Electric Discharge Machining Using DOE Approach and
Regression Analysis
V. Rajkumar and C. Bhagyanathan
127
27 NC20322 A Survey on Impact of External Magnetic Field on Weld Quality of
Resistance Spot Welding
S. Anand and C. Bhagyanathan
133
28 NC20323 A Review on Investigations on Deformation Behavior of AA5754
Sheet Alloy Under Warm Hydroforming Conditions
J. Baskaran and C. Bhagyanathan
137
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29 NC20324 A Survey on Condensation Analysis of Exhaust Gas Recirculation
System for Heavy-Duty Trucks
Kevin Sunny and C. Bhagyanathan
144
30 NC20325 A Survey on Minimizing Contamination in Commercial Mass
Production of Metal Injection Molded Pure Titanium
Shijo Thomas and C. Bhagyanathan
150
31 NC20326 A Survey on Physical Limitations for the Bandwidth Frequency of a
Pressure Controlled, Axial-Piston Pump
V. Rajkumar and S. Sathish
157
32 NC20327 A Review on Dynamic Process Modeling for Rotary Ultrasonic
Machining of Alumina
U.C. Vivek and C. Bhagyanathan
164
33 NC20328 A Survey on Analysis and Modeling of a Pneumatic Servo System
Based on Backstepping Design
Y. Amaladasan and S. Sathish
169
34 NC20329 A Review on “Toward Automation of Friction Stir Welding Through
Temperature Measurement and Closed-Loop Control”
M. Suganthy and C. Bhagyanathan
175
35 NC20330 A Review on Load and Stress Analysis for the Swash Plate of an
Axial Piston Pump/Motor
Suraj and C. Bhagyanathan
179
36 NC20331 A Review on Fuzzy Neuron Adaptive Modeling to Predict the
Surface Roughness under Process Variations in CNC Turning
J. Sujithkumar and C. Bhagyanathan
186
37 NC20332 Metallographic Analysis of Low Carbon Alloy Steel with High
Corrosion Resistance Material
S. Sreedhar, K. Sudhakar, T.S. Vignesh Kumar and M. Vinoth Kumar
190