Rebell Engineers Pvt Ltd, Maharashtra, Handling Systems

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Transcript of Rebell Engineers Pvt Ltd, Maharashtra, Handling Systems

Page 1: Rebell Engineers Pvt Ltd, Maharashtra, Handling Systems
Page 2: Rebell Engineers Pvt Ltd, Maharashtra, Handling Systems

Company profileWe REBELL ENGINEERS PVT. LTD. is one of the leading

Designer and Manufacturer of Material handling Equipments and Systems on turnkey basis in the field of Industries like sugar, cement, mines, Fertilizer, food, Milk, Paper, Chemical Steel and Auto Sector. Also provides consultancy in designing Press Tools . Company has intents to grow the business by continuously upgrading the quality by implementing quality management system.

MissionTo achieve market leadership with customer satisfaction by

providing innovative, cost effective and high quality systems and equipments in the domestic and international markets .

LocationWe are located in Sangli within prime industrial belt - M.I.D.C.

Kupwad, Plot No. L-42- having 23000 sq. ft. area which is 40 k.m. away from NH.4 Hightway, 10 k.m. from Miraj railway junction & 225 k.m. from Pune ( as nearest airport )

Infrastructure0

In order to meet set goals, we are committed to do 360 innovations in our Products and services. We have well equipped Design and Development Department, Machine Shop and Quality Control Department with R&D. Also having overhead cranes of 5 ton capacity- 2 nos. with advanced fabrication shop under the supervision of highly efficient & experienced management. Also Serving through our computerized and advance equipped office for better Communication and service provision.

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Page 3: Rebell Engineers Pvt Ltd, Maharashtra, Handling Systems

• Belt Conveyor Systems• Return Bagasse Carrier ( RBC ) And Elevators• Bucket Elevators• En-Masse Conveyor Systems ( Chain Conveyor Systems )• Overhead Bag Handling Systems• Ash Handling Systems

• Screw Conveyors• Bucket Elevators• Coal Crusher • Bag Stackers• Portable Belt Conveyors• Bagasse Bale Breakers• Silo Bag Stitching Conveyors / Slat Conveyors• Roller Conveyors

• Spares for all conveyors

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Our wide Range of Systems & Products

Material Handling SystemsMaterial Handling Equipments

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Bulk Material

Belt Conveyors are used for handling bulk material such as Bagasse, Ash, Coal, Stone Crusher, Sand, Salt, Bauxite, Loose Sugar, Mud, etc. Our range of manufacturing belt conveyors from 5 ton / hour to 1000 ton / hour, depending upon the customer's requirement. Our belt conveyor systems are more economical and trouble free performance.

Return Bagasse carriers & Elevators are used for handling loose bagasse for co-generation and sugar mill. Our range of return bagasse carrier from 5 ton / hour to 200 ton / hour. These systems are used in Sugar Mill, Co-Generation, Starch Plant, processing units & commonly for bagasse feeding to boiler.

Bucket Elevators are used for elevating fertilizer, Loose Sugar, Grain, Foundry Sand, Coal, Bagasse, etc. We are manufacturing both belt type (Twin Leg) and chain type (Self Supported) Elevators. Our belt type bucket elevators are modular & compact in design, low power consumption, smooth in operation. Capacity ranging from 5 ton / hour to 100 ton / hour.

Screw Conveyors are used for handling Sand, Grain, Sugar, Fertilizer, Seeds and Ash etc. Capacity of screw conveyors ranging from 5 ton / hour to 60 ton / hour. Screw conveyors are required in various plants like cattle feed, sugar factory, Starch, Chemical, Fertilizer Plants etc. Our screw conveyors are very efficient and safe in operation.

Belt Conveyor Systems

Return Bagasse Carrier & Elevators

Bucket Elevators

Screw Conveyors

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En–mass Conveyors can be used for handling grain, rice, Agro vet raw material, Fertilizers etc. our En -mass conveyors are compact in design, low power consumption and dust free operation. Capacity ranging from 5 ton / hour to 150 ton / hour.

( Chain Conveyor Systems )

Handling Systems

For handling of steached bags of sugar, cement or other equivalent material, stitching conveyors are used. ReBELL designed specially developed stitching conveyor system having durability, strength & generally used under Silo M/C & capacity is 500 to 800 bages/hr. Slat conveyors are used for handling scrap, casting in foundry moulds

• Specially designed & developed chain & chain spares compare to conventional chain. Our Chain have Link thk. 5 mm & Pitch 76.2 mm

• Slat are also designed & developed for withstand at heavy capacity & without nylon rollers to avoid failure at heavy working conditions.

• Specially deigned control panel for smooth & Efficient working of conveyor with paddle operated switches.

Highlights

En-Mass Conveyor Systems

Silo Bag Stitching Conveyors / Slat Conveyors

Stiching conveyorcontrol Panel with

all Switches

Overhead Bag Handling Systems

Overhead Bag Handling system is generally done by belt conveyors & slat conveyors. Stiched bages of various materials like Sugar or Cement etc. are handled from sugarhouse to godowns (i.e. 50kg. to 100kg bags) In other cases for handling bulk material (Baggasse or Coal or Ash) overhead conveyor systems are preferred. Benefit of overhead system is system will not disturb any transportation (internal) in the plant premises. Generally Elevating & lowering overhead bag handling systems are provided by us.

Bag Stackers / Portable Belt Conveyor

To reduce the man power and for stacking the bags in godowns stackers are used. The equipment consists frame fabricated from ISA 40X5 & ISA 25X5 mounted on chassis which is fixed on ADV tyres. Winch system is provided for lifting and lowering the frame. Stacker is used for handling grain, Fertilizer and Sugar bags. Truck loader is specially used for loading the truck.

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Heat Exchanger

Tipically developed Bagasse Bale Breaker used for co-generation Plants For refidding of bagasse for boilers. Bagasse Bale Breaker Wide range 5TPH to 15TPH

Bagasse Bale Breakers

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Coal The crushing process is like this, after the material were put into the crushing machine, they broken by high-speed rotation hammer, the broken material obtained the kinetic energy from the hammer , toward the frame body from the high-speed shutter, screen bar, hit each other at the same time, was broken several times, the material less than the screen bar discharged from the gap, the individual larger materials shocked again by the impact hammer, grinding, squeezing and crushing, the material force out by hammer from the gap, Thereby achieve the desired particle size of the product.

crusher is mainly broken the material by the shock.

Coal crusher

Heat Exchanger basically air cooled, heat exchangers are manufactured by quality tubes having spiral wounded SS, MS & CU fins. The fined tubes of different pitch distance fines are utilized as per design factor which directly results in efficiency & smooth running of the light weight. These tubes will be arranged in such a way that the air flow heat less is minimum with maximum face area. The temp of air will be raised using saturated steam i. e. with minimum steam consumption.

Roller Conveyors

We are manufacturing of gravity and chain type roller conveyors for handling casting, Cartoons, Fiber Board, Moulding box, crates, cans, & in Packing Line

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Conveyors Chains & Slats

• Stackers chains of pitch 66.67mm, 70mm, 75mm, 76.2mm

• RBC chains of pitch - 100mm, 150mm, 229mm & all swilling attachments

• Stitching Conveyor, Stitching Chains specially designed & development chains.

• En - mass chains.• Idlers rollers (MS & HDP) of various specifications• Buckets for bucket elevators. • Clits are specially design & developed in press part.

Rather than conventional casting clits.• Return Bagasse Carriers Slats, ( RBC Slats ), Stackers

Slats of various specifications, stitching slats.• Cane Carrier slats with all profiles • Fabricated rakes for bagasse Handling

Spares for all Conveyors

All types of Chains

Drum

Bucket

Truff Bracket

RBC Slat

Idler Roller

Rake For Inter Carrier

Rake For Rake Carrier

Walk Way

Walk Way

Stitching Conveyor Slat

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Mission Rebell ......