Readying Operations for Direct Potable Reuse · failures of technology … but were due to human...
Transcript of Readying Operations for Direct Potable Reuse · failures of technology … but were due to human...
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Readying
Operations for
Direct Potable
Reuse
WRRF 13-13 Development of Operations and Maintenance Plan
and Training and Certification Framework for DPR Systems
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Our Team
2
Troy Walker
Hazen and Sawyer
PI
Debbie Burris
DDB Engineering
Co PI
John Caughlin
Operator Star
Jim Vickers
Separation Processes Inc
Ben Stanford PhD
Hazen and Sawyer
Co PI
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Utility and Other Partners
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Is Operations Ready for DPR?
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Can We Trust
Operations?
Convincing a skeptical public Convincing regulators
“Eighty per cent of the failures he recorded were not due to
failures of technology … but were due to human error”
Professor Don Bursill, the CEO of the Cooperative Research Centre for
Water Quality and Treatment, Australia 2007 (The Age June 5, 2007).
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Operations - Striking the Right Balance
OPERATING RISK OPERATING COST
Chemicals
and
Energy
Operator
Effort
Asset
Replacement
Production
Quality
Public Health
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Public Health Protection is Paramount
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Personal Care Products
Sunscreen Perfumes/fragranceSkin care Hair care Soaps
AntidepressantsX-ray contrasting agentsAntibioticsSteroid estrogens
Pharmaceutically Active Compounds (PhACs)
Endocrine disrupting compounds
Steroid estrogensSurfactantsPAHsPhthalatesPCBsPesticides
Micropollutants
MicroconstituentsTrace Organic
Contaminants
(TrOC or TOrC)
Conjugated Heavy Metals
Nanoparticles
Antibiotic resistance genes
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Critical Control Points
Integrating Public Health to Operations
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• Systematic Approach.
• Integrate elements to O&M for
IPR/DPR
Borrowing from the Food Industry –
Critical Control Points
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Conceived in 1960s by Pillsbury for NASA
Defined in ISO 22000 – Food Safety
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CCP Approach Applied to Recycling
Identify HazardousContaminants
IdentifySource of Contaminants
IdentifyHazardous Events
Determine and Rank Risks
Identify CriticalControl Points
Identify Water Quality Testing
Validation Develop CCPResponse Procedures
Verification OngoingAnalysis and Assessment
Hazard Analysis
Critical Control Points
Monitoring
Procedures & Corrective Actions
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Operational Framework
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DPR Operations Management Plan
Risk
ManagementCCP Operations Management
Risk Management
Process
Operational Risk
Assessment
Water Quality Risk
Assessment
Critical Control Point
Selection
Operating Interfaces
Validation and
Auditing
Operational Monitoring
Non Conformances
Corrective/Preventative
Actions
Managing
Incidents and
Emergencies
Operating
Procedures
Asset Management
and Maintenance
Operator Skills and
Training
Roles and
Responsibilities
Critical Control Point
Management
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CCP – Public Health Safety
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NDMA ControlMicroorganisms
Microorganisms
Chemicals of Concern
Micro-organisms
Chemicals of Concern
Lead/copper leaching in
distribution system.
Micro-organisms
Critical Control Point
Selection
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How CCP works.
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Cond
CCP is the
process
barrier
Monitor critical
limit to validate
barrier is intact
If monitor detects barrier
not intact then control
action and standard
operator response.
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Clear Response Procedure to Aid Ops
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Non Conformances
Corrective/Preventative
Actions
Operating
Procedures
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What About Other Important Process?
Critical Operating Points
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pH
Flow settings.
Recovery % COP Support
equipment and
plant production
Cond
Operate as per CCP.
Support plant,
production and
equipment.
Supports CCP but not
the critical monitor.All supported
by SOP
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• Calibration and verification of analyzers is
critical.
We Rely Heavily on Analyzers
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Operational
Monitoring
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• Alarm systems must be
manageable.
• CCP, COP alarms at high
priority.
High Automation – Need to Avoid Alarm
Flooding
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Weekly Alarm Count
0
100
200
300
400
500
600
700
800
900
1000
10/5/09 -
16/05/09
18/5//09 -
25/5/09
25/5/09 - 1/6/09 1/6/09 - 7/6/09 8/6/09 - 15/6/09 15/06/09 -
22/06/09
22/6/09 - 29/6/09 29/6/09 - 5/7/09 6/7/09 - 13/7/09
Week
Ala
rm
s p
er D
ay (
Weekly
Avg
)
Alarms per day Avg Bundamba 1A
Alarms per day Avg Bundamba 1B
Plant 1Plant 2
Operational Monitoring
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• Effective
performance
trending.
• Dashboard reports
provide good
overview.
Anticipate Issues – Reports and Trends
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Operational Monitoring
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Managing Across Jurisdictions
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Engineered Storage
Urban Use Wastewater Treatment Advanced Treatment
Water Treatment
Operating Interfaces
Recommend DPR permit
cover wastewater, advanced
treatment and water treatment.
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• Things wear out.
• Equipment fails.
• Critical to success.
Looking After The Equipment
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When to replace?
What spares to keep? How often to maintain?
Asset Management
and Maintenance
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Certification and Training
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Reuse Not Yet Well Covered
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Water Reuse
IPR
DPR
Wastewater Drinking
Water
Operator Skills and
Training
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Existing Curriculum Content
(Membrane Approach)
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WASTEWATERTREATMENT PLANT
DRINKING WATER PLANT OR DISTRIBUTION
MICROFILTRATION
REVERSE
STRAINER
ACIDANTISCALANT
CHLORAMINE
H2O2
UV REACTOR
STABILIZATION
CHLORINE
CONCENTRATE
CHLORINE CONTACT ENGINEERED STORAGE
Good content
Some content
Minimum
content
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UV REACTOR
WASTEWATERTREATMENT PLANT
GAC
COAG/SETTLING
COAGULANT
CHLORINE
CHLORINECONTACTOR
OZONE BAC/F
ENGINEEREDSTORAGE
DRINKING WATER PLANT OR DISTRIBUTION
Good content
Some content
Minimum
content
Existing Curriculum Content
(Non- Membrane Approach)
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The curriculum exists.
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Membrane Associations
Equipment Vendors
Specialist providers
AWWA/CWEA
Consultants
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Water Quality
Health RisksManaging a Risk
Register
Knowledge of
DPR
RegulationsCritical Control
Points
Instrument
Management
(Calibration and
Verification)
Water Sampling
and Analysis
Basic
Wastewater
KnowledgeBasic Water
Knowledge
Corrective
Actions
In Addition to Process Knowledge
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The Approach for IPR Now.
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Always
water
certified.
Mostly
Drinking
water
operators
Orange County Water District
Santa Clara Valley Water District
Advanced treatment
more in common with
water treatment
processes.
Wastewater knowledge
is still important.
Heavy reliance on in house training.
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Certification – The Current CA Approach
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Grade 5
Grade 4
Grade 3
Grade 2
Grade 1
Wastewater
Operator
T 5
T 4
T 3
T 2
T 1
Water OperatorE
xperience
Exp
erie
nce
Exam
Exam
Exam
Exam
Exam
Title per 23
CCR, Division
3, Chapter 26
Title 22 CCR,
Division 4,
Chapter 13
Tra
inin
g
Tra
inin
g
Also reviewing AZ, NC,
Fl.
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A Potential Framework Integrating DPR
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Grade 5
Grade 4
Grade 3
Grade 2
Grade 1
Wastewater
Operator DPR
T 5
T 4
T 3
T 2
T 1
Water Operator
DPRD
PR
Experience
DP
R E
xp
eri
en
ce
DPR
ExamD
PR
Tra
inin
g
DP
R T
rain
ing
DPR
DPR
DPR
DPR
Operator DPR
Leverage from existing pool of operators.
DPR
Exam
DPR
Exam
DPR
Exam
DPR
Exam
Append to system – options for operators.
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Partner Benchmarking
Roles and
Responsibilities
Size and Complexity Specific Roles
Zero based
Assessment
(Actual Plant –Design
phase)
The Right Staff?
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Build on the Existing Certification Levels
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(Extract)
Process complexity,
number of processes and
size. Similar approach
for DPR.
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• Large plant – key person.
• Smaller plant – part of responsibilities.
• Mix of water and wastewater knowledge.
Specific Roles
32
DPR Water Quality
• Source water quality
• Water quality risk register
Operating Interface
• Wastewater to Advanced
• Advanced to
Drinking/Distribution
Instrument
Calibration/Verification
• Calibration/Verification
Schedules.
• Alarm Management
CCP Manager
• Manage data on CCPs
• Follow up on incident
investigations.
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• A single permit – wastewater/advanced/water
• Critical Control Point Approach should be
integrated into operational planning.
• A solid operational plan will underpin success for
DPR operations.
• Certification for DPR can leverage from existing
systems.
Conclusions
33
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Troy Walker
Senior Associate & Water Practice Leader | Hazen and Sawyer
480 340 3270 (cell)
Thank You