R&D Ideas for Petrochemical industry · 2019-11-15 · R&D Ideas for Petrochemical industry Ajai...

R&D Ideas for Petrochemical industry

Ajai Singh Sirohi

Chief Development Officer – South Asia

Toray Industries (India) Pvt. Ltd.

November 12, 2019 - Mumbai

1Copyright © 2018 Toray Industries, Inc.

R&D研究開発東レグループは科学技術に立脚した基礎素材メーカーとして、

独創性の高い先端材料・先端技術の研究開発に

取り組んでいます。

1．Toray Corporate Summary


Corporate Profile

Company Name: Toray Industries, Inc.

Established: January 1926

Capital Stock: 147.9 billion Yen

Revenue: 2,388 billion Yen (FY Mar/19)

Consolidated companies: 275 (Japan: 101, Overseas: 174)

Employees: Toray 7,585

Japanese Subsidiaries 10,563

Overseas Subsidiaries 30,172

Total 48,320(as of Mar 31, 2019)


Management Philosophy

Corporate Philosophy

Contributing to society through the creation of new value with innovative

ideas, technologies and products

Corporate Missions

For our customers To provide new value to our customers through high-

quality products and superior services

For our employees To provide our employees with opportunities for self-

development in a challenging environment

For our

stockholders

To provide our stockholders with dependable and

trustworthy management

For society To establish ties and develop mutual trust

as a responsible corporate citizen


Sales and Operating Income

Position Core Growth Driving Businesses and Strategically Expanding

Businesses as the drivers of revenue and profit growth. Nurture Intensively

Developing and Expanding Businesses to be the next profit base.

Core Growth Driving Businesses

Strategically Expanding Businesses

Intensively Developing& ExpandingBusinesses

Fibers & Textiles

Performance Chemicals

Carbon Fiber Composite Materials

Environment & Engineering

Life Science

974.3 (41%)

868.8 (36%)

215.9 (9%)

257.7 (11%)

53.7 (2%)

(Billion Yen)

Net Sales (Mar/2019) Operating Income(Mar/2019)

72.9 (43%)

67.7 (40%)

11.5 (7%)

12.2 (7%)

1.3 (1%)

(Billion Yen)

Others

Adjustment

18.5 3.1

▲27.3

2,388.8 141.5Total

Business Categories Segments


Toray’s Business Units


Toray’s Technology & Major Products

Expand the wide range of business from basic materials to processed products

by utilizing Nano-technology and three core technologies such as Polymer

Chemistry, Organic Synthetic Chemistry and Bio-technology.

Electronic Materials

High-performance Films

Synthetic Fibers

Textiles, Apparels

Industrial Materials, Amenity Materials

Man-made Suede

Carbon Fibers

Engineering Plastics

Advanced Composite Materials

Printing Materials

High-performance Membranes,

Water Treatment Systems

Artificial Organs, Medical Devices

Biotools

Pharmaceuticals

Veterinary Medicines, Fine Chemicals

Synthetic, Plastic Raw Materials

TORAY’s Core

Technologies

TextileTechnology

CarbonizationTechnology

MicrostructureTechnology

Gene UtilizationTechnology

FermentationTechnology

CoatingTechnology

FineTechnology

MoldingTechnology

FinePatterning

Surface ControlTechnology

MedicinalTechnology

Dispersion ControlTechnology

Film ProcessingTechnology

FiberTechnology

FilmTechnology

Polymer

Chemistry

Organic

Synthetic

Chemistry

Bio-

technology

Nano-

technology

Material Design


TCK

TTTM

LTX

TPRC

<Thailand>

<Indonesia>

TIN

ISTEMACTEM

CTXETX

TTEL

TTCE

TIEUTIUK

ALCANTARA VTF

TISP

CMA

TPA

TREC(□)

TITP

TIAMTAM

TMUS

<Malaysia>

TML

PFRPAB

TMEU

TFATID(◇)

TIIDChori

TBL

TAFK

PNR

TPJ (◇)

TTHTPM(□)

TBPR

YTP

<Eastern China>

TCH

TICH

TFNLTSD

TPN (◇)TJQ

TFRC/TARC

ACEEACC

TPCD (□) TPCH(□)

TPPH/Z

TPSZ(□)

<Southern China>

THK

TBMC

TIIN

TFH/Z

TMQ

TFCC

TFE

CFE

Zoltek

PCC

TMSP

CMTH

Zoltek(□)

<Korea>

TITH

TREU

TMME

CIT

TMBD

TKAT

ITS(□)

TRMX(□)

TAK(□◇)

TBSK

TCK

SPECTRALTEU

DELTA

TIIT

TAMX

STEMCO

Fibers & Textiles(◇：PPSB)

Resins & Chemicals (□:Resin compounding)

Films

Carbon Fiber & Composite

Water Treatment

Pharma & Medical

Electronic & Information Materials

Trading and Others

TPF（◇）

TTS(□)

Global Presence


2011TIID, Mumbai

2014TID, Gurgaon

TKAT, Vapi Factory

CHORI India, Mumbai

1960 - 1965

Toray, BombayDelhi

Kolkata

ChennaiBangalore

Mumbai

Vapi

Gurgaon

Toray Kusumgar Advanced Textile [TKAT]

Toray Industries (India) [TID]

Toray International India [TIID]

Chori India [Chori India]

Toray Group in India - History

Sri City

2017TID, Chennai Office

TID, Sri City Factory site

2019EP Compounding Factory





2．Toray’s R&D Activities


01950 '55 '60 '65 '70 '75 '80 '85 '90 '95 2000 '05

1926Foundation

'10 '15

- Toray has created several innovative products, generated value through > 1,000 Patents for nearly a Century!

- Continue to create advanced materials by generating innovative technologies based on our core technologies

Net

Sal

es

(Conso

lidat

ed)

\ 2 trillion

\ 3 trillion

\ 1 trillion

History of Toray’s Advanced Products

Technology IntegrationEnhanced Function & WorkabilityDevelopment of Polymer Materials

New Frontiers Res. Labs.(May 2003)

・Siveras*

・Dorner *

・Toraysulfone*

・Toraymixin*

・Romembra*

・Torelina*

・Contact Lenses

・Feron*

Basic Res. Lab.(Jun. 1962)

Fibers & TextilesPlastics & Chemicals

Electronic & Information MaterialsWater Treatment

Life ScienceCarbon Fiber Composite Materials

・Toray Nylon・Torayfan*

・Sillook*

・Toraylon*

・Toyoflon*

・Ecsaine*

・Torayca*

・PBT resin

・Entrant*

・Filtryzer*

・Torelief*

・Photoneece*

・Toray waterless plate*

・Mictron*

・Ultra-High pressureRO element

・PDP rear panel

・CFRP for automobile parts

・InnovativeNanofiber

・3D-Gene *

・Remitch*

・Foresse*

・Multi-nanolayer Film

・Color Filters*

・Airbag Nylon

・Highly durableRO membrane

・RAY-FAST*

・CFRP materials for the primary structure of airplanes

・Tetron*

* TORAY's Brand

・Lumirror*Nanotech., Biotech.,

Nanobiotech.

R&D Innovation Centerfor the Future

(Completion in 2019)

‘20

Integration of frontier technologies


Green

Innovation

（50％）Life Innovation

（25％）

The others

（25％）

■ Bio-tools

Cancer Diagnosis tools

■ Pharmaceuticals

■ Energy-saving

Weight saving of aircraft/automobile

Thermal insulation materials

■ New Energy

Battery materials

(Li ion or Fuel cell )

■ Biomass utilization

Supply chain from non-edible biomass

to chemicals & polymer

■ Water Treatment

Membrane element

& its application

■ Advanced materials for LI field

Healthcare materials & medical devices

TORAY R&D - Summary

■ Medical device

Dialysis membranes

& systems

R&D

expenses

Invest JPY 220 billion R&D expenses in 3 years from FY2017; 50%

to “Green Innovation” field and 25% to “Life Innovation” field.


Business

Fields

Subjects for Pursuit of the Ultimate Limit

Products Ultimate limit in R&D

Fibers Nano Fiber Diameter

Films Multi-layered Film Thickness

Plastics

&

Resin

Polymer Alloy

"NANOALLOY®"Dispersion Size

Photosensitive

Polymer

Photo Sensitivity

Resolution

CFRP Carbon FiberStrength &

Stiffness

Water

Treatment

High-efficiencyRemoval of Boronide

Surface

Pore Size

Nano Fiber Nano-layered Film

Positive Photo PI

Carbon Fiber RO Module

R&D Theme - Pursuit of Ultimate Limits

®

10μm 1μm

300nm





3 - R&D Ideas for Indian Petrochemical Industry


R&D Suggestions – Large Companies

National & Multi-Nationals

➢ Conduct New Research/Develop New Technologies

➢ Translate research into products

- Track and Increase New Product Sales/% Total Sales

➢ Boost Collaboration with academia – faculty/post docs/students

- cheaper, faster, high quality

- flow of talent and ideas

➢ Avail State of Art Research Labs/Specialized Equipment across India

- sufficient capacity

- conduct experiments by trained, specialized staff

- avoid capital expense, lower per unit cost

- Academia/Labs should consider this a Revenue Augmentation opp.

Win – Win for Industry, Academia & National Laboratories Through Better

Utilization of People, Specialized Equipment & Capital Resources


R&D Ideas – Small Medium Sized Companies

➢ Academia/GoI can provide Access to Institutional Resources

➢ GoI or State Investment Boards could provide Investment Capital

➢ GoI’s Dept. of Science & Technology has funds – SMEs MUST apply for these

grants

➢ Boost IP in SME space n Key Sectors (polymers, advanced synthetic textiles)

➢ Academia/Industry Peers can Provide Mentorship & Networking

➢ Avail State of Art Research Labs across India

- sufficient capacity; conduct experiments by trained, specialized staff

- avoid capital expense, lower per unit cost

➢ Shrink Product Dev Cycle to 2-4 years from Initial Idea to prototype to production

SMEs MUST be Proactive with Initiative to Secure Resources


R&D Ideas – Sector Scaling Up

India’s Petrochemical Industry

➢ Create many Co-Innovation Hubs

- Allows shared resources

➢ Foster startups

- e.g. Recycling plastics

- e.g. Metal/plastics extraction from old electro-mechanical products

- MSIL announced JV for stripping old cars in Noida for recycling

plastics

➢ Energize SMEs with National Recognition and Financial Prizes

➢ Monitor Innovation Results and Continuously Improve (PDCA Cycle)

Create Targeted Chemical R&D Hubs, Incentivize Shared Labs, Seed More

Startups, Engage More SMEs, Increase IP, Commercialize More Products In

Less Time to Serve Domestic Urban & Rural Needs; Recognize Excellence

R&D Ideas for Petrochemical industry · 2019-11-15 · R&D Ideas for Petrochemical industry Ajai...

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