RBI Embedded within Maximo

Working together for a safer world

RBI Embedded within Maximo

Jarret Reeves - Asset Integrity Systems Product Manager How technology and innovation drive optimisation AND safety.

Lloyd’s Register Energy - Offshore Europe 2015

Asset Intensive Industry Goals

To achieve • Safe operations • Profit and ROI • Balance long/short decisions • Sustainability • Regulatory

To improve • Improve uptime • Asset longevity • Safety and Risk Management • Improve yield • Cost control


WHY RBI? The right insights, to make the right decisions, to keep assets “under control” (operating within set boundaries for business performance, safety, and compliance) at all times


Reduce unplanned downtime

Reduce failures, specifically HSE and catastrophic ones

Aging plant with unknowns

Balance long range improvements with quick wins

WHY RBI?


Challenges with existing Risk Approaches

Typically look backwards at failures vs. predicting and mitigating. Narrow view. What you’re doing now, how do we get you to world class?

Lack engineering expertise in-house; start from scratch with reliability models every time

Ability to close the loop between recommended actions and actual performance


Challenges with existing Risk Approaches


Compliance Manager

Embedded within

Root Cause

Analysis

Predictive Modeling

Reliability Centered

Maintenance

Industry Libraries


Introducing RBI Embedded within

Why we’re a good fit and position to address these challeng

We’ve done this before

• First to make integrated RBI system, often ahead of standards

• Existing RBI and APM Software (RBMI, strEAM+ and Optimizer)

• Innovative library approach accelerates time to value 50-80%


Publishing models to customers EAM

Internet

Customer A

(Maximo)

Customer B

(SAP)

Customer C

Standalone

LR

Library Manager

Publishing Models • Version and manage models via meta data • Model development takes weeks, not years • Current Models include Fixed Equipment,

Pipe, Relief Devices, Instrumentation, subsea jacketed structures, and rotating

• More models in the works


Stored in and performed in Maximo throughout asset life cycle

Design

In-Service

Construction

Decommission Risk-Based

RBI

RCM

Optimize

Time-Based

Run to Fail

CM’s

PM’s

MOC

Spares

Plan

Work Order

Job Plan/ Details

Execute

Inspection

Maintenance

Telemetry

Analyze

Failure/RCA

NCR

Compliance

Trending

Condition-Based

Asset Management Strategy

Safety

Work pack

Improve

Maximo

LR Modules

Broadsword

FMEA

Libraries

SME


Risk provides a sustainable solution over time

Time

Risk

Acceptable Limits

Traditional Approach The cost and effort to manage risk increases significantly over time

Decrease effort/cost, increasing knowledge

Plan

Do

Check

Update

Plan

Do

Check

Update


The Financial Case

EAM

RBI

Inspection Management

RCM

As-Is • Disparate Systems • Costly Integration • Redundant or Missing

information • Not connecting workgroups • Engineering knowledge

erosion


The Financial Case

Maximo

Analysis

Inspection Management

RBI To-Be • Leverage EAM investments • Single Data Source • Strategic and Tactical

decision making • Right information to the right

person • Knowledge retention


The Safety Case…..

What if you could • Quantify your HSE risk… • Predict failures… • Focus resources… • Continuous improvement… • In your EAM system…


Demonstration of RBI, PM’s and Work Orders…..

Design

In-Service

Construction

Decommission Risk-Based

RBI

RCM

Optimize

Time-Based

Run to Fail

CM’s

PM’s

MOC

Spares

Plan

Work Order

Job Plan/ Details

Execute

Inspection

Maintenance

Telemetry

Analyze

Failure/RCA

NCR

Compliance

Trending

Condition-Based

Asset Management Strategy

Safety

Work pack

Improve

Maximo

LR Modules

Broadsword

FMEA

Libraries

SME


Sample RBI embedded within Maximo


Sample RBI embedded within Maximo – Internal Corrosion


Sample RBI – Qualitative model


Sample RBI – Qualitative continued


Mitigating the risk (recommendations)

Auto calculation of due dates (frequency + last

activity date)


Realizing the mitigations to work orders (PM’s in Maximo)


Summary

• Proven approach with preconfigured models, though customers can developer their own

Time to Value

• Predictive models • Optimal life performance of the asset

Focus limited resources on most important items

• Leverage existing EAM investments • Reduce cost of ownership

Integrated processes that generate maximum


Question and Answer

Lloyd’s Register and variants of it are trading names of Lloyd’s Register Group Limited, its subsidiaries and affiliates. Copyright © Lloyd’s Register Energy. 2015. A member of the Lloyd’s Register group.

Jarret Reeves Asset Integrity Systems Product Manager Lloyd’s Register Energy T +1 281-649-2226 E [email protected]

Working together for a safer world

mailto:[email protected]

RBI Embedded within Maximo

Engineering

Transcript of RBI Embedded within Maximo