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Ramco ERP Suite For Cement Manufacturers

Prepared By: BCG Manufacturing

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Would you trust a tailor who has never

worn trousers, to stitch your clothes?

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Then why trust a cement solutions vendor

who has no experience in cement manufacturing ???

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Ramco’s solution for the cement industry is based

on our own expertise in cement business

The 5th Largest Cement Producer in

India

We know cement !

We know software !!

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Imagine putting together your car with parts from different vendors

Looks fine?

Disaster! Right?

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Imagine putting together your car with parts from different vendors

Probably Not !

Disaster! Right?

$

$

$

$

$

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Then why buy from multiple vendors?

Ore

Logistics Mining

Process

Control

& Automation

ERP EAM HCM

Dealer

Management Ready Mix

Concrete

Logistics

Mobility

Solutions

Process Consulting

Fuzzy

Logic

Kiln

Scanner

System

Analytic

& GIS

Blending

Control

System

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Then why buy from multiple vendors?

Ramco ERP Suite for the cement industry helps you

manage your business end-to-end.

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Ramco ERP Suite

Product Guide for Cement Solution

9

RAMCO CEMENT MANUFACTURING

Enterprise Add-ons

Data Uploads Embedded Workflow

Analytics eSignature Device Integration

SOA Integration / Collaboration

Advanced Reporting

Powered by Ramco VirtualWorks®

Mobility Extension Toolkit

Wizard Interface

Advanced Planning & Optimization

General Accounting Workforce Management

Project Administration Demand Planning Production

Administration Procurement

Administration

Exploration & Project

Management

Sales Administration

Customer Relationship Management

Land Management Sourcing & Purchasing Ore Logistics Asset Planning Bid

Management Recruitment Receivables Management

Order Management

Scientific Mine Planning Inbound Logistics Planning Transportation

Planning Project

Definition Talent

Management Payables

Management

Outbound Logistics

Survey & Volume Computation Subcontracting

Production Order Management

Project Planning

Employee Development

Fixed Assets Management

Exports

Daily Planning Imports Scheduling Project Execution Payroll & Benefits Global Tax Solution

Health Safety & Compliance Supplier Portal

Manufacturing Execution Billing Planning Financials Services

Inventory Administration

Continuous Production

Management Accounting

Inventory Analysis & Planning

Costing

After Sales Service

Asset Scheduling & Monitoring

HCM Ready Mix Concrete

Finance & Accounting

Project Management

Cement Production

Sales & Distribution

Procurement & Inventory

Quality Management

Warehouse Management

Execution & Control

Project Closure

Dealer Management

Mining Maintenance

Management

Quality Management

Physical Inventory & Cycle Counting

Customer Portal

Process Control & Reporting

Equipment Induction & Setup

Preventive Maintenance

Predictive Maintenance

Shutdown / Outage Management

Work Management

Reliability & Review

Demand Planning

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What separates us from the rest ?

Automation of freight payment and toll reimbursement

Calculation of material handling charges and commissions at

Distribution centers

Tracking customer storage capacity and rolling daily shipments

Truck diversions and automatic accounting

Customers enjoy on-time full shipments every single time

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Request Temp

Credit Limit Increase

Check Credit

Exposure

Track Orders

in real Time

Book

Orders

Look into real time

stock position

Transfer stock

between distributors

View Sales

& Collections

Review Pending

Orders

The sales force driving our cement customers can do all this and more using

our integrated sales force system

Now your Sales force can do these on the move!!!

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Mobility Solution

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Customizable Portlets for User Roles

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MIS Reports

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OPTIMA (For Process Optimization)

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Where would Ramco OPTIMA help you ?

Where human

judgment or logical

expression is involved

Where

early diagnosis is

critical

Where

decision-making is

very demanding

Where the process is

non-linear and

dynamic

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Limestone production

18

Tracking of

mining

activities

Aid in

tracking

costs to get

accurate

figures

Track

limestone

production

X-Ray

analyzer to

track

limestone

quality

Automated

payments

for

contract

labor

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Ore Logistics

Mines to Pithead Pithead to Stock Stock to Port

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GIS Based Exploration Management

Exploration Management with integrated GIS

Tag Latitude /Longitude values of Limestone Locations

Drill down to finer details right from the map

Detailed graphical dashboards to depict costs

Integrated Project Management for Exploration

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Enterprise Asset Management

What can Ramco EAM can do for

you?

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Enterprise Asset Management

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Enterprise Asset Management

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Enterprise Asset Management

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Enterprise Asset Management

And much more!

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Ramco Analytics for Cement

26

Enrich the insight on your operations

with Ramco Business Analytics

solution for Cement Manufacturers

End to End Analytics - Rich in dimensions, gives in-depth

analysis of your operations from mining to production to

sales to collections

Decipher the trends, catch hold of the bottle necks, exploit

the potential of your data

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Truck Location : Chennai

Distance : 250 km

ETA: 12:00 on 25-10-2012

Mix consistency : xxx

Mix Temperature : xxx

Get real time data at your fingertips

Solution for Ready Mix Concrete

Instant data on truck location

Mix details like temperature, consistency etc

Estimated delivery time

Route details

Deviations, if any

Planning for delays

Complete logistics control

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Select Customers

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Case Studies

29

The Client Madras Cements Ltd (MCL) is a flagship company of the USD 952 Million Ramco

Group with HQ in Chennai. Manufacturer of Portland cement with total production

capacity of 13 MTPA (2012).

The Challenge Needed an integrated system to reduce costs and remain competitive, Urgent

need to enhance utilization rates, minimize production wastages on account of

lack of planning.

The Solution SCM, Financials, Production, Ore Management, Maintenance. More than 1750

users across the corporate office, 10 factories, 160 depots across India.

The Outcome 60% of heavy equipments being withdrawn from operations, based on poor

performance or underutilization. Number of shifts came down to 2 shifts from

3.Re-handling of materials reduced almost nil from earlier rate of $0.40 PMT.

These benefits cumulatively resulted in savings of about $0.7 PA.

The Client One of the top 2 cement manufacturers in India

and Part of Holcim Group, the 2nd Largest

manufacturer of cement globally

The Challenge Need for an Integrated closed loop Kiln & Mills

optimization to improve production and reduce

the energy consumption

The Solution Ramco OPTIMA

The Outcome Completed to the satisfaction of the customer &

achieved more than what we guaranteed in the

agreement

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The Client Cement manufacturers in South India &

Odisha

The Challenge Need for an Integrated closed loop Kiln &

mills optimization to improve production and

reduce the energy consumption.

The Solution Ramco OPTIMA

The Outcome Achieved more than what we guaranteed in

the agreement

The Client Part of Mehta group having cement and

sugar plants

The Challenge Need for automation & optimization

The Solution Opto 22, SCADA and OPTIMA

The Outcome The entire production is done through the

automation delivered by Ramco and Kiln

optimization for productivity improvements

Case Studies

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Thank you

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