Radial machine process how it works
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www.smthelp.com Inline Sequencer Configuration 12 3 45 6 7 8 27 28 Direction of chain travel 29 30 31 Radial Inserter Process Inserter Sequencer Sequencer Chain Dispensing heads Top View
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Transcript of Radial machine process how it works
www.smthelp.com
Inline Sequencer Configuration
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Inserter Process
Inserter
Sequencer
Sequencer Chain
Dispensing heads
Top View
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
• Component is indexed by dispensing head from ammo box or reel • Component is cut from its ammo box or reel tape • Component is snapped into the carrier clip clamps
Ammo box/reels
Dispensing heads
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
• The Cutter Station cuts the paper tape from the component leads
Cutter Station
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
• The optional ERV verifies the component according to the pattern program for: - Correct component - Correct polarity - Correct dispensing head location
+ -
Optional ERV (Expanded Range Verifier)
Radial Process
+ -
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31• The component sensor examines the chain clip for a component and notifies the operator if a component is missing
Component Sensor
Radial Process
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1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31•The Component Transfer Assembly positively transfers the component from the chain clip to the insertion head
Component Transfer Assy
Insertion head
Radial Process
CTA Upper Guide
CTA Lower Guide
Insertion head guide jaw
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1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
• The Clinch raises to the bottom of the PCB • The Insertion head guides the leads into the holes in the PCB
Insertion head
Radial Process
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1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
• The Insertion Head retracts at a 45 0 angle • The Pusher Tip pushes the component to the PCB and inserts the leads through the PCB and into the opening of the Clinch
Insertion head
Radial Process
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1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31• The Clinch cuts the component leads and clinches them before returning to its lower position
Insertion head
Radial Process
www.smthelp.com
1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
Radial Process
Insertion head
• The Clinch cuts the component leads and clinches them before returning to its lower position
