EUROPE

up to 80 kg payload

R-SERIES

3

»Simple and friendly«

INTO THE FUTURE

Kawasaki Robotics invents itself anew. As innovative robot ge-neration, the R-SERIES meets the increasing demands of its customers.

THE R-SERIES

1. High speedMaximum acceleration and speed through the con-sistent utilization of highoutput motors following an innovative and light-weight design. The acceleration is automatically matched to the carried load and position of the robot. In this way, the best possible performance and optimum cycle times are granted and achieved.

2. TorqueExtensive gripper designs and bulky workpieces cause no problem at all. This leaves more room for creative solutions.

3. WorkspaceThe large reach in the individual weight classes allow for high flexibility in practice.

»40 years of experience and state-of-the-art robot techno-logy«An extremely compact and light-weight design forms the basis for high speeds and rigidity as well as an enormous reach.

»Your goal is our task«It was Kawasaki‘s intelligence and flexibility which made them build the most powerful robots in their class. Combined with a high-end control system,they reliably meet the demands of the most varied application fields - now and in the near & far future.

4. ProtectionDouble sealings at the hand axes 4 - 6 make the robot qualify for protection class IP67. Axes 1 - 3 fulfill the requirements of protection class IP65 (op-tional: IP67).

5. FunctionsSignal lines and air hoses integrated in the robot arm allow for the direct connection of e.g. grippers without additional wiring through or at the robot arm. Additionally required lines or hoses may of course be assembled at the provided fasteningpoints in a „simple and friendly“ way.

4 5

MODEL RS003N RS005N*2 RS005L RS006L RS010N RS010L RS020N RS030N RS050N RS080N

Degrees of Freedom

Maximum Reach*1 620 mm 705 mm 903 mm 1650 mm 1450 mm 1925 mm 1725 mm 2100 mm 2100 mm 2100 mm

Maximum Payload 3 kg 5 kg 5 kg 6 kg 10 kg 10 kg 20 kg 30 kg 50 kg 80 kg

Axis 1 ±160 ° ±180 ° ±180 ° ±180 ° ±180 ° ±180 ° ±180 ° ±180 ° ±180 ° ±180 °

Axis 2 +150 ° ~ -60 ° +135 ° ~ -80 ° +135 ° ~ -80 ° +145 ° ~ -105 ° +145 ° ~ -105 ° +155 ° ~ -105 ° +155 ° ~ -105 ° +140 ° ~ -105 ° +140 ° ~ -105 ° +140 ° ~ -105 °

Axis 3 +120 ° ~ -150 ° +118 ° ~ -172 ° +118 ° ~ -172 ° +150 ° ~ -163 ° +150 ° ~ -163 ° +150 ° ~ -163 ° +150 ° ~ -163 ° +135 ° ~ -155 ° 135 ° ~ -155° 135 ° ~ -155°

Axis 4 ±360 ° ±360 ° ±360 ° ±270 ° ±270 ° ±270 ° ±270 ° ±360 ° ±360 ° ±360 °

Axis 5 ±135 ° ±145 ° ±145 ° ±145 ° ±145 ° ±145 ° ±145 ° ±145 ° ±145 ° ±145 °

Axis 6 ±360 ° ±360 ° ±360 ° ±360 ° ±360 ° ±360 ° ±360 ° ±360 ° ±360 ° ±360 °

Axis 1 360 °/s 355 °/s 300 °/s 250 °/s 250 °/s 190 °/s 190 °/s 180 °/s 180 °/s 180 °/s

Axis 2 250 °/s 355 °/s 300 °/s 250 °/s 250 °/s 205 °/s 205 °/s 180 °/s 180 °/s 180 °/s

Axis 3 225 °/s 410 °/s 300 °/s 215 °/s 215 °/s 210 °/s 210 °/s 185 °/s 185 °/s 160 °/s

Axis 4 540 °/s 460 °/s 460 °/s 365 °/s 365 °/s 400 °/s 400 °/s 260 °/s 260 °/s 185 °/s

Axis 5 225 °/s 460 °/s 460 °/s 380 °/s 380 °/s 360 °/s 360 °/s 260 °/s 260 °/s 165 °/s

Axis 6 540 °/s 740 °/s 740 °/s 700 °/s 700 °/s 610 °/s 610 °/s 360 °/s 360 °/s 280 °/s

Axis 4 5,8 N∙m 12,3 N∙m 12,3 N∙m 13,0 N∙m 22,0 N∙m 22,0 N∙m 45,0 N∙m 210,0 N∙m 210,0 N∙m 336,0 N∙m

Axis 5 5,8 N∙m 12,3 N∙m 12,3 N∙m 13,0 N∙m 22,0 N∙m 22,0 N∙m 45,0 N∙m 210,0 N∙m 210,0 N∙m 336,0 N∙m

Axis 6 2,9 N∙m 7,0 N∙m 7,0 N∙m 7,5 N∙m 10,0 N∙m 10,0 N∙m 29,0 N∙m 130,0 N∙m 130,0 N∙m 194,0 N∙m

Axis 4 0,12 kg∙m² 0,4 kg∙m² 0,4 kg∙m² 0,45 kg∙m² 0,7 kg∙m² 0,7 kg∙m² 0,9 kg∙m² 16,8 kg∙m² 28,0 kg∙m² 34,0 kg∙m²

Axis 5 0,12 kg∙m² 0,4 kg∙m² 0,4 kg∙m² 0,45 kg∙m² 0,7 kg∙m² 0,7 kg∙m² 0,9 kg∙m² 16,8 kg∙m² 28,0 kg∙m² 34,0 kg∙m²

Axis 6 0,03 kg∙m² 0,12 kg∙m² 0,12 kg∙m² 0,14 kg∙m² 0,2 kg∙m² 0,2 kg∙m² 0,3 kg∙m² 6,6 kg∙m² 11,0 kg∙m² 13,7 kg∙m²

Repeatability (Measure Point: Middle of Flange Axis 6)

± 0,05 mm ± 0,02 mm ± 0,03 mm ± 0,05 mm ± 0,04 mm ± 0,06 mm ± 0,05 mm ± 0,07 mm ± 0,07 mm ± 0,07 mm

Weight 20 kg 34 kg 35 kg 150 kg 150 kg 230 kg 230 kg 555 kg 555 kg 555 kg

Max. linear Speed (Measure Point: Middle of Flange Axis 6)

6.000 mm/s 9.000 mm/s 9.300 mm/s 13.700 mm/s 11.800 mm/s 13,100 mm/s 11.500 mm/s 13,400 mm/s 13,400 mm/s 12,700 mm/s

Controller E70 E71 E71 E40/E71 E40/E71 E40 E40 E42 E42 E42

Color

Installation

Temperature

Humidity

Vibration

Others

in

out

air

Protection Class

6 Axes 6 Axes

Maximum Stroke

Maximum Speed

Moment

Moment of Inertia

Ambient Conditions

Applicaton Media Upper Arm (RS005 Base)

Munsell 10GY9/1 Munsell 10GY9/1

Floor- or Ceiling Floor- or Ceiling

0 ~ 45 °C 0 ~ 45 °C

35 ~ 85 % (no Dew, nor Frost allowed) 35 ~ 85 % (no Dew, nor Frost allowed)

< 0.5 G < 0.5 G

Installation Ambience must be free of: • Inflammable or corrosive Liquid or Gas

• Electric Noise Interferences

Installation Ambience must be free of: • Inflammable or corrosive Liquid or Gas

• Electric Noise Interferences

4 12 12 12 12 12 12 12 12 12

4 8 8 8 8 8 8 8 8 8

2 x Ø4 mm 2 x Ø 6 mm 2 x Ø 6 mm 2 x Ø 8 mm 2 x Ø 8 mm 2 x Ø 8 mm 2 x Ø 8 mm 2 x Ø 10 mm 2 x Ø 10 mm 2 x Ø 10 mm

Wrist Unit: IP67 / Basic Axes: IP65

*1 Distance between Centre of Axis 1 and Axis 5.*2 Technical Data conditionally

Wrist Unit: IP67 / Basic Axes: IP65

»Standard specifications«

JT3 JT3

JT2

A

JT4±360°

JT6±360°

JT5±135°

JT1

JT1

JT2 600

1200

15001500

9790

108

573

106

250

250

120 250 80

347 620

249.4

84

217

750

125

1600

1600 R216

104

X

Xø0.04

900

450

ø20H7 Dp4

ø5H7 Dp8

ø40

ø31.5±0.2

4-M5 Dp8

15.7

5

ø14

ø9

8

88±0

.1

152

170

130

4-ø9

152

170

88±0.1130

Arbeitsbereichbasierend auf Punkt P

Punkt P

Ansicht A

Sockelmaße

6 7

JT6±360°JT4±360°

JT5±145°

JT1180°

180°JT1

JT2JT2

JT3

A

118°

172° JT3

687 903

1093

391

242

295

380

80

105 410 78

825

110

R210

80°

135°

Punkt P

Arbeitsbereich basierendauf Punkt P

57

120118

126125

90

ø0.04

X

Y

X

ø0.2 X Y

ø5H7 Dp8

4-M5 Dp8

ø40h

7

ø31.5

450

ø20H7Dp3

900

ø0.04

ø9

15

88±0.1

170

88±0

.1

173

152

152

125

76

130

130

4-ø9

2-ø6H7

Ansicht A

Sockelmaße

JT2 JT2

JT3 JT3

A

JT1

JT1

180°

180°

JT4±270°

JT5±145°

JT6±360°

Punkt P

Arbeitsbereich basierendauf Punkt P

100

88

210194

148 207

128

650

430

145°

105°

150°

163°

100

900

R259

1002

.4

16501450

638.

2

1980

437.1

1195

ø0.04

Y

YXø0.3

X

X

900

450

ø40

øH7 Dp6

4-M6 Dp8

ø25H7 Dp6

ø62

ø0.06

4-ø18

2-ø13H9

92

220

138±0.1220

184

220

153±

0.1

300

ø18

13

ø30

Ansicht A

Sockelmaße

RS003N RS005L

RS005N RS006L

JT6±360°JT4±360°

JT5±145°

JT1180°

180°

JT2JT2

A

JT3

118°

JT3

172°

ø0.04

X

Y

X

ø0.2 X Y

ø0.04

2-ø6H7

4-ø9

130

130

76

125

152

152

173

88±0

.1

170

88±0.1

10

ø6

Dp3ø20H7

90°

45°ø5H7 Dp8

4-M5 Dp8

ø40h

7

ø31.5

120118

126125

90

23

135°

80°

R210

110

725

78310105

8028

029

5

228 223

895

705491

JT1

Arbeitsbereich basierendauf Punkt P

Punkt P

Ansicht A

Sockelmaße

Motion Range & Dimensions Motion Range & Dimensions

8 9

JT2

JT2

JT3 JT3

A

JT1

JT1

180°

180°

JT4±270°

JT5±145°

JT6±360°

100

700 88

210194

148 207

128

650

430

145°

105°

163°

150°

802.

417

80

438.

2

1250 1450

305.6

100

R259

1195

Xø0.04

Y

YXø0.3

X

90°

45°

ø40

ø6H7 Dp6

4-M6 Dp8

ø25H7Dp6

ø62

ø0.06

4-ø18

2-ø13H9

92

220

138±0.1220

184

220

153±

0.1

300

13

ø18

ø30

Ansicht A

Sockelmaße

Arbeitsbereich basierendauf Punkt P

Punkt PJT2

JT2

JT3 JT3

JT6±360°

JT5±145°

JT4±270°

180°

180°

JT1

JT1

A

1037

.920

40

17251425

539.

3

465

770

150 805 95

383.9260220

260170

1360

146

120

155°

105°

150°

163°

R328Y

Ø0.04 X

X

Ø0.3 X Y

Ø75

45°

90°

Ø63

Ø40H7Dp6

Ø6H7 Dp6

4-M6 Dp9

ø0.06

ø15

ø9

7

276

276

163±0.1

330

250

168±

0.1

240

120 4-ø18

2-Ø13H9

Ansicht A

Sockelmaße

Arbeitsbereich basierendauf Punkt P

Punkt P

JT2

JT2

JT3JT3

JT1

JT1

180°

180°

JT4±270°

JT5±145°

JT6±360°

A

Arbeitsbereichbasierend auf Punkt P

Punkt P

770

465

19251625

1237

.9

146

739.

3

2240

163°

95150

260220

260

1360

170

150°

105°

155°

120

R328

1005

500.5

Y

ø0.04 X

X

ø0.3 X Y

ø75

45°

90°

ø63

ø40H7Dp6

ø6H7 Dp6

4-M6 Dp9

ø0.06

Sockelmaße

ø15

ø9

7

276

276

163±0.1

330

250

168±

0.1

240

120 4-ø18

2-ø13H9

Ansicht A

JT2 JT2

JT3

JT3

JT6±360°

JT5±145°

JT4±360°

JT1

JT1

A

180°

180°

206

150 1080 165

680

870

105°

140°

1800 2100

625.

2

158

2630

1066

.5

135°

R397

277

298

307

1696

.5

244

619.2

155°

X

X

Y

X

Ø0.3

YØ0.06

Ø80

Ø50H7Dp6.5

Ø94

30°

6-M8 Dp13

60°

Ø8H7 Dp8

Ø0.06

210±0.1

380

300

170

320

400

340

300

380

210±

0.1

2-Ø13H9

8-Ø18

Ø26

Ø18

17

Punkt P

Arbeitsbereich basierendauf Punkt P

Sockelmaße

Ansicht A

RS010L

RS020N

RS030/050/080N

RS010N

Motion Range & Dimensions Motion Range & Dimensions

10 11

TOP VIEW

420 500

250

550 550

1200

E70/E71 E40/E42

Note: Not all Options can be combined.

Number of Controlled Axes

Servo Motors Brushless AC Servomotors

Position Detectors Absolute Encoder

Servo System Full digital servo system

Programming Block or AS-Language

Coordinate Systems Joint, Base, Tool (Option: external Tool)

Motion Control Joint-, Linear- and Circular interpolated

External Motor power, Signal HOLD, etc.

Input

Output

Analogue Input (optional) 8/16

Analogue Output (optional)

Memory 8 MB (ca. 80.000 steps)

External Memory 2 x USB

PC, Network, etc. 2 x RS-232C, 2 x Ethernet

Fieldbus (optional)DeviceNet ©, PROFIBUS ©, PROFINET ©, INTERBUS-S ©, Ethernet/IP ©, CC-Link ©, CANopen ©,

Modbus TCP ©, Control Net ©

Teach Pendant6.4“ TFT LCD with Touch Panel, Emergency Stop SW, Teach-Lock, Deadman SW, Motor power,

Program start, Hold/Run

Operation Panel Emergency Stop SW, Control Power, TEACH/REPEAT

Cable Length (Controller – Arm, Controller – Teach Pendant)

10m (Arm: optional up to 40m), (TP: optional up to 30m)

Dimensions (WxDxH mm)

Weight (kg)

Power Requirements

Ground

Safety Category 3. Performance Level d (EN ISO13849-1:2008)

MODEL E70 E71 E40 E42

Signals

AC 380-415V ± 10%, 50/60Hz, 3 Phases, 4,9kVA

(E40) / 9,9kVA (E42)

550x550x1200

180

Ambience Temperature / Humidity0-45°C (horizontal) / 0-40°C (vertically),

35-85% (no Dew, nor Frost allowed)

Surface Zinc coated / chromed Color: Munsell 10GY9/1

145

<100Ω, Leakage Current ≤ 30mA <100Ω, Max. Leakage Current 10mA

Data Interfaces

30

500x420x250

4/8/12 4/8/12/16

32 (optional 96) 32 (optional 128)

32 (optional 128)32 (optional 96)

AC 200-240V ± 10%, 50/60Hz, 1 Phase,1,5kVA

(E70) / 3kVA (E71)

0-45°C, 35-85% (no Dew, nor Frost allowed)

6 (optional 8) 6 (optional 16)

1. ControlThe E-Controller as consistent further development of the existing control concept has been developed in close cooperation with Kawasaki‘s customers. In this way, a state-of-the-art high-end product has been created - offering the familiar ease of operati-on and exceptionally high power.

2. Compact and upgradeableA maximum of 10 external axes may be integrated, up to three of which in the controller housing (E4x). All established bus systems (Interbus, Profibus, ProfiNet…) are supported. The integrated Soft PLC may be edited via Teach Pendant or even more comfortably at the PC. Custom-tailored user inter-faces may be programmed and used for the simpli-fied control of the robot and also peripheral devices.

3. User-friendly systemMotor power ON and program start may be activa-ted directly via the manual control unit. The parallel display of two information screens (e.g. positionand signal data) facilitates the process control.

4. FunctionsIntegrated software functions support the most va-rious applications. Through individual combination and programming, highly complex systems may bedesigned and realized. (e.g. Soft Absorber, Collisi-on Detection, Conveyor Tracking and many more).

5. SystemUltra-fast execution of programs, loading and storing processes as well as a precise continuous-path control and much more thanks to the up-to-date processor design and powerful components. 8 MB RAM (80,000 steps) and USB interface as standard.

6. Maintenance»Simple and friendly« Due to the optimized modular configuration of the Kawasaki control, maintenance work is exceptionally user-friendly. Furthermore, integrated service and diagnosis tools guarantee increased safety in operation. Remote diagnosis via Ethernet is also included in the standard package.

CONTROLLER

Cautions to be taken to ensure safety

For those persons involved with the operation / service of your system, including Kawasaki Robot, they must strictly observe all safety regulations at all times. They should carefully read the Manuals and other related safety documents.

Products described in this catalogue are general industrial robots. Therefore, if a customer wishes to use the Robot for special purposes, which might endanger operators or if the Robot has any problems, please contact us. We will be pleased to help you.

BE CAREFUL: As Photographs illustrated in this catalogue are frequently taken after removing safety fences and other safety devices stipulated in the safety regulations from the Robot operation system.

Inquiries

Kawasaki Robotics GmbH Deutschland Hauptsitz NeussSperberweg 29 ∙ 41468 NeussE-Mail: info@kawasakirobot.de ∙ www.kawasakirobot.de

Kawasaki Robotics (UK) Ltd.Units 6&7 Easter Court, Europa Boulevard, WestbrookWarrington WA5 5ZB ∙ United KingdomE-Mail: info@kawasakirobot.uk.com ∙ www.kawasakirobot.uk.com

Agent

Printed in Germany April 2010 Catalogue No. GE117 Materials and specification are subject to change without notice.

Tel. +49-(0)2131 342 60Fax +49-(0)2131 34 26 22

Tel. +44-(0)1925 71 30 00Fax +44-(0)1925 71 30 01