Quick wins that work: it's more than just lightbulbs - ABB

© ABB| Slide 1April 15, 2023

Go Green day

An introduction to ABB Group

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GPL Motion Control - BristolSite Housekeeping

Fire proceedure Facilities Breaks Mobile devices


Power and productivity for a better worldABB’s vision

As one of the world’s leading engineering

companies, we help our customers to use

electrical power efficiently, to increase industrial

productivity and to lower environmental impact in a

sustainable way.


A global leader in power and automation technologiesLeading market positions in main businesses

150,000employees

Presentin

countries+100

Formedin

1988merger of Swiss (BBC, 1891)and Swedish (ASEA, 1883)engineering companies

In revenue(2013)

billion42$

© ABB| Slide 5

How ABB is organizedFive global divisions

Process Automation

Power Systems

Discrete Automation and Motion

Power Products

Low Voltage Products

Drives, motors, power electronics, machines, robots, peripheral devices

and modular manufacturing solutions for

industry

Control systems and application-

specific automation solutions for

process industries,

Instrumentation

Substations, FACTS,

HVDC, HVDC Light, HV

Cables, power plant & network

automation

Transformers, high- and

medium-voltage switchgear, breakers,

automation relays

Low-voltage products,

Low-voltage systems

© ABB| Slide 6

ABB reductions

By 2020:

ABB is an industry leader in energy efficiency, use of low-carbon fuels and renewable energy. We cut greenhouse gas emissions. ABB to reduce its energy use by 20% by 2020

Focus 2015:

All ABB manufacturing, workshop and office facilities to

continue energy efficiency efforts according to energy savings plan in local management system

assess main sources of greenhouse gas emissions and develop action plan to cut emissions

Energy efficiency and climate change

© ABB| Slide 7

ABB reductions

Industrialization in China – Product and process quality, energy and resource efficiency, wage inflation, changing attitudes to quality.

‘Reindustrialization’ in US, UK and other traditional economies – Upgrades and greenfield industry automation for global competitiveness.

Speed and Flexibility – Fast moving customers, mass customization, short lead times and life cycles, low inventories

Safety – Elevating the nature of work – replacing hazardous and unhealthy jobs.

Energy efficiency: Cutting industrial electricity consumption

Keeping me awake at night

© ABB| Slide 8

Today’s energy challenge Growing electricity consumption

World electricity consumption by sectorSource: International Energy Agency, Key World Energy Statistics 2011 Source: IEA, World Energy Outlook 2011

12,

500

Terawatt-hour (TWh)

10,000

20,000

30,000

17,

200

2009 2035

34,

350

+99.7 %

Rise in electricity demand by 2035 (under current policies)

Electricity demand is calculated as the total gross electricity generated less own use in the production of electricity and transmission, and distribution losses.

Residential, commercial, public services, and agriculture 58.2%

Industry 40.2%

Transport 1.6%

© ABB| Slide 9

Today’s energy challengeCut link between growth, energy use and emissions

Reduce the correlation between economic growth

and energy use

Reduce the correlation between energy use and

emissions

Energyefficiency

Meeting these challenges requires the world to:

Renewable sourcesof energy

© ABB| Slide 10

Energy saved with ABB drives

November 1, 2012

ABB drives saved 445 TWh in 2014. That’s the equivalent to:

110m households in the EU-27.

If the 445 TWh was generated by fossil fuel powered electricity plants

That would be the equivalent to:

370m Tonne

90m Cars

= TWh saved each year by using ABB Drives 1992 - 2014


Go Green day

ABB Motion Control Bristol


GPL Motion ControlBristol UK

Approx 70 Staff R&D and Manufacturing for ABB Servo & Motion

UK – Bristol Office Research and Development

Electronics design, PCB, FPGA, firmware, software, EMC/CE/UL,

power electronics mechanical design

Production for all motion and servo products

Materials sourcingWarehouse

Quality - Repairs

Manufacturing & Logistics

Internal sales support teamExperienced applications

and technical supportExport sales team

Marketing

Sales and Marketing


ABB GPL MotionDiscrete automation offering

Robotics

HMI Safety Motors LV products

Motion Control Drives PLC systems


ABB Motion with DST OutputQuick Wins That Work


ABB MotionLowering environmental impact and costs over the last 4 years

18% reduction in 100% Green Electricity

64% reduction in water usage

22% reduction in Gas


ABB MotionElectricity Reduction - Base 2011

Actual Electricity reduction

Electricity reduction Adjusted

0%

5%

10%

15%

20%

25%

30%

35%

40%

2012 2013 2014


Smart Metering

Lighting survey - Motion detectors, LEDs, Low power lights, Switching changes.

Switching off un needed equipment

Regular Switch-It-Off weeks - 20% saving

Production Test - Optimization of product testing

Engineering Test – Power regeneration for dynamic braking

ABB Developing sustainability of operationsLowering environmental impact and costs

£50,000 PA18% reduction in electricity

MOTION


2012

ABB MotionGas Reduction - Base 2012

-30%

-20%

-10%

0%

10%

20%

30%

40%

50%

60%

2013 2014

Actual Gas Usage Baseline 2012

Adjusted for Heating Degree days


Site temperature walk about

De-stratification fans – Production area

Optimized settings Winter/Summer

ABB Developing sustainability of operationsLowering environmental impact and costs

£20,000 PA22% reduction gas

MOTION


DST sites - Output UK Operation


2008

DST OutputElectricity Reduction - Base 2006

2010 20142012

0%

5%

10%

15%

20%

25%

30%

35%

40%

45%

Adjusted Per 1000 Sheets Printed


Sustainability in DST operations

Smart Metering

Lighting survey -, LED, Low power

70% of the site is fitted with lighting occupancy detectors

Power Audit weeks - Up to 20% saving

Motor Soft Start controllers

DST Developing sustainability of operationsLowering environmental impact and costs

£380,000 PA 34% reduction in electricity

usage per sellable unit since 2006


ABB Motion / DST – Savings though Cooperation and Communication

ABB Motion - Combine Waste Streams Plastic Paper Cardboard with DST

Reduction of Cost, Transportation, Storage

ABB Motion Elimination of drinking water bottles replace by using PHS hot / cold water Urns

Reduced Storage, Manual handling, Transport

• DST Reuse of ABB Motion racking and desks

DST Trials of LED lighting identifying good quality lower cost solutions and Sharing Findings

Corridor area 30 Month payback on £900; Office 9 Month on £200

Sharing of Resources

DST Cherry picker used to access ABB high lighting for bulb changes

DST Night Security monitors the ABB Motion

DST Repair of ABB Motion Car Park barrier

DST Use ABB motion catering company


ABB & DSTCombined Waste map 0 % to Landfill

Compactor

MOTION5.5 Tonne

100% Cardboard, Paper & Plastic

700 TonneCardboard,

Paper & Plastic

Recycle Mill

WASTERecycled or used to generate power

Metal & WEEE 5 Tonne Recycled

General 2 Tonne

General30 Tonne

Combined Waste Process


ABB - travel to work surveyGo Green


Travel to workABB Travel to Work Survey

How do you travel to work? Do you lift share?



What fuel does your vehicle use? How much do you spend on fuel?


Do you work from home?How far do you travel?



How green is your car (Tax band)? Would you be willing to make a transport lifestyle change ?



How far can you go?ABB Solar


ABB Solar Impulse – First around the world solar flight

Joint capital venture for sustainable power generation

ABB Solar training Centre

Reduced payback through better return on capital invested

How Far Can You Go

Quick wins that work: it's more than just lightbulbs - ABB

Environment

Transcript of Quick wins that work: it's more than just lightbulbs - ABB