Quick Start Manual - autospark.grControls 1- LCD Display 2- Control Knob used to operate device...

Quick Start Manual

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WAI1000 Tester Quick Start Manual


Please read this manual before first using your WAI1000 Tester and familiarize yourself withit’s functions to ensure safe operation of the unit.

DisclaimerAll information, illustrations, and specifications contained in this technical instruction manualare based on the latest information available at the time of publication. WAI Global reserve theright to make changes at any time without obligation to notify any person or organization ofsuch revisions or changes.

CopyrightNo part of this manual may be reproduced, stored in a retrieval system or transmitted, in anyform or by any means, electronic, mechanical, photocopying, recording, or otherwise withoutthe prior written permission of WAI Global.

Controls

1- LCD Display2- Control Knob used to operate device options3- B+ terminal, power supply (use only 12V input)4- B- terminal, power supply5- COM terminal - control line for ECU protocols6- DFM monitor positive field order7- DFM monitor negative field order

Turn knob clockwise or counter clockwise toswitch between options (1&2).Confirm your selection by pushing the knob (3).

WAI1000 Tester Quick Start Manual EN

Common applications:

Connecting WAI1000 with Alternator

Protocol options screen

Protocol

SIG

RVLCOM

Ver 1.01 Rev 2.00

After powering the WAI1000 you will see the following options to choose from:

Protocols

COM (LIN and BSS / BSD)CRLOPDL-RVCSIGDFM

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COM - BMW, Mercedes-Benz, VW GroupC - Honda, Hyundai, MitsubishiRLO - Toyota, LexusPD - MazdaL-RVC - Chevrolet, Opel, GMSIG - Ford, Volvo, MazdaDFM - Various

Steps:

1- Connect red clamp (3) to b+ terminal of alternator or to the + terminal of battery2- Connect black clamp (4) to ground (alternator housing) or minus terminal of battery3- Connect green wire (5) to the com/lin/bss/sig/rc/rlo/c/d terminal*4- Connect blue wire to the dfm+(6) or dfm-(7) / fr (6,7)*Note - green wire is always used to control alternator

After connecting the WAI1000 to a power source it will bring up the protocol menu.Please select the proper protocol with the control knob and submit your option by pressing it.


COM (LIN and BSS / BSD) TerminalDigital regulators are automatically detected by the WAI1000.

Sample plugs:

COM DFM LINCOM COM/BSS2COM BSSLIN BSDCOM COM/LIN2C

2 1

Main screen LIN

Testing

Main screen BSS / BSD

LIN 1.3BOSCHClass 03TME

12.6 Vread

Vset

DFM%

12.6BSSID 05M E

12.6 Vread

Vset

DFM%

12.6

1- Lin protocol version2- Vendor3- Class of regulator4- Errors (T=Temperature, M=Mechanical, E=Electrical)5- Read Voltage value6- Setting of regulator Voltage7- DFM

1- Protocol2- Regulator ID3- Errors (T=Temperature, M=Mechanical, E=Electrical)4- Read Voltage value5- Setting of regulator Voltage6- DFM

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Speed up the alternator to about 1000 RPMWait for the WAI1000 to connect to the regulatorWhen information about the regulator shows up you can controlthe Voltage by rotating the control knobWhen changing the Vset value Vread should decrease orincrease accordinglyIf the regulator supports DFM while Vset changes the valueshould also changePressing the control knob makes the WAI1000 go back to theprotocol selection screen


1- Terminal2- Read Voltage value3- Setting of regulator Voltage4- DFM

C TerminalSample plugs:

Testing H/L setpoint and PWM type C terminal regulators

Main screen C

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H/L setpoint type: Dial knob clockwise for the High (H) set pointuntil Vset = 15.8V. The Vread value will equal the upper set pointof the regulator (it will not match Vset). Dial the knob counterclockwise for the Low (L) set point until the Vset = 11.4V. TheVread value will equal the lower set point of the regulator (it willnot match Vset). Note: Dial settings between the High (H) andLow (L) will not be accurate.PWM type: Dial knob clockwise/Counter clockwise to set Vset value. Vread should increase or decrease accordingly.If the regulator supports DFM, whilst Vset changes the valueshould also change.Pressing the control knob makes the WAI1000 go back to theprotocol selection screen.

12.6 Vread

Vset

DFM+ DFM-

12.6

C

S

LG S L F(C) (FR)

C FR

LIGCFR

L IG

There are two types of C terminal regulators H/L setpoint typeand PWM type the two methods for testing Vset/Vread aredescribed below.


Note: Small difference between the voltage is acceptable. What is important is the appropriate reactionof the alternator – increasing or decreasing the output voltage according to the required voltage andDFM value.


RLO TerminalSample plug:

Testing RLO terminal regulators

Main screen RLO

12.6 Vread

Vset

DFM+ DFM-

12.6

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L M

IG RLO


1- Terminal2- Read Voltage value3- Setting of regulator Voltage

PD TerminalSample plugs:

Testing PD terminal regulators

Main screen PD

12.6 Vread

Vset12.6

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Speed up the alternator to about 1000 RPMWait for the WAI1000 to connect to the regulatorWhen information about the regulator shows up you can controlthe Voltage by rotating the control knobWhen changing the Vset value Vread should decrease orincrease accordinglyPressing the control knob makes the WAI1000 go back to theprotocol selection screen

PD1 P1 D



L-RVC TerminalSample plugs:

Testing L-RVC terminal regulators

Main screen L-RVC

12.6 Vread

Vset

DFM+ DFM-

12.6

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F LRVC DFM



SIG TerminalSample plugs:

Testing SIG terminal regulators

Main screen SIG

12.6 Vread

Vset

DFM+ DFM-

12.6

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FR SIG A


The DFM Monitor option enables DFM monitoring withoutcontrolling alternator

COM DFMBSS DFMDFM L L DFM


DFM MonitorSample plugs:

Testing DFM terminal regulators

Main screen DFM

12.6 Vread

Vset

DFM+ DFM-

12.6

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1073-01-WAI-A5-TE-EN

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Quick Start Manual - autospark.grControls 1- LCD Display 2- Control Knob used to operate device...

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