Quick and efficient dispersibility/release of components … - ID cards.pdf · Identity Card:...

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Identity Card: Tablets, Powders, Capsules, Emulsions and Suppositories Quick and efficient dispersibility/release of components when added to a liquid source for reconstitution, consumption or applied usage. Hydrophilic (protein) or hydrophobic (triglycerides) based Blend or single ingredient Nutritional benefits (i.e. – source of polyunsaturated fatty acids, maintain a healthy cholesterol level) May require non-allergen or non-GMO derived base materials Quality Fluid Lecithin: Topcithin™ NGM Fluid Lecithin: Lecigran™ 1000P Epikuron ™ 100 G Definition Range To texture and to stabilize: Disperse quickly and evenly with no lump formation Good wetting, sinking, dissolving and dispersion properties Yield smooth and consistent finished product time after time Prevent hardening and crystallization over shelf life Provide suspension (emulsification) Bland tasting Provides trouble-free release from dies and forms during manufacturing Challenges

Transcript of Quick and efficient dispersibility/release of components … - ID cards.pdf · Identity Card:...

Identity Card: Tablets, Powders, Capsules, Emulsions and Suppositories

Quick and efficient dispersibility/release of components when added to a liquid source for reconstitution, consumption or applied usage.

• Hydrophilic (protein) or hydrophobic (triglycerides) based

• Blend or single ingredient

• Nutritional benefits (i.e. – source of polyunsaturated fatty acids,

maintain a healthy cholesterol level)

• May require non-allergen or non-GMO derived base materials

• Quality

Fluid Lecithin:

• Topcithin™ NGM

Fluid Lecithin:

• Lecigran™ 1000P

• Epikuron ™ 100 G

Definition

Range To texture and to stabilize:

• Disperse quickly and evenly with no lump formation

• Good wetting, sinking, dissolving and dispersion

properties

• Yield smooth and consistent finished product time after time

• Prevent hardening and crystallization over shelf life

• Provide suspension (emulsification)

• Bland tasting

• Provides trouble-free release from dies and forms during manufacturing

Challenges

Identity Card: Instantizing Powders with Lecithin

Quick and efficient dispersibility of beverage or food powders when added to a liquid source for reconstitution with low shear (hand mixing or shaking).

• Fat (lipophilic) or protein (hydrophilic) based

• Blend or single ingredient to be reconstituted

• Flavored or unflavored

• May require non-allergen or non-GMO derived base materials

• Quality

Fluid Lecithin:

• Topcithin™ SB, 200, NGM, SF

• Metarin™ EWD, DA-51, SF 50, EWD 40 NGM

• Emulfluid™ HL 33

Deoiled Lecithin:

• Metarin™ P

• Emulpur™ N, IP, SF

• Emultop™

Definition

Range To texture and to stabilize:

• Disperse quickly and evenly with no lump formation

• Good wetting, sinking, dissolving and dispersion properties

• Yield smooth and consistent finished product time after time

• Provide emulsification if necessary

• Stability over shelf life

• Can be used as is or blended with oil

Challenges

Instantizing Highly Concentrated Protein Powders with Metarin™ EWD 40 NGM

• Protein powders absorb water so fast it creates a gelatinous outer layer preventing further water absorption

• Protein powder floats on top of water

Lecithin/Oil Solution for Lecithination:

• Heat lecithin to ~120°F in a slow running mixer

• A ratio of 2:1 (lecithin:oil) is recommended

• Add the oil with stirring

Note: keep mixture agitating, do not exceed 140°F for risk of

Maillard Reaction

Lecithin/Water Solution for Lecithination and Agglomeration in One Step:

• Concentration of Metarin™ EWD 40 NGM must not exceed 20% (may increase viscosity too much)

• Place the aqueous phase in a fast-running mixer

• Heat the lecithin to lecithin to ~120°F and add slowly to the

aqueous phase while agitating

Definition:

Product Process and Preparation Using:

Benefits

•Easily dispersible in aqueous (oil or water) systems yielding a sprayable mixture for lecithination •Recommended usage level 0.60 – 1.0% •Reduces the jellifying effect at the surface of protein powders •Vastly improves the wettability and dispersibility of protein powder •Excellent hydrophilic behavior •Can be utilized in a continuous process •Non-genetically modified

Metarin™ EWD 40 NGM is a powerful wetting promoter which enables the protein powder to disperse very quickly.

© 2010 Cargill Incorporated. All rights reserved

To ensure a good flowability:

• achieve an optimum in flow characteristics of chocolate masses (viscosity and yield value)

• ensure an easy dispersion of solids in the fat phase

• allow easy coating of goods, improve ice cream coating (resistance to water, flexibility..)

Fine dispersion of cocoa particles in a sweet fat

phase:

• both milk and dark contain cocoa powder and cocoa

butter

• may contain milk solids

• fat content is about 28 to 36%

• Chocotop™ 320

• Topcithin™ NGM, SF

• Epikuron™ 135F

• Emulpur™

Definition

Identity card: chocolate and chocolate coating

Challenges Range

© 2010 Cargill Incorporated. All rights reserved

Chewable sweets typically containing fat and gelatin:

• high sugar content, from 78 to 85°Brix

• fat content of 6%

• aeration possible by gelatin (about 1.5%)

• chewable texture

• Chocotop™, Topcithin™ and Lecigran™

lecithins

Definition

Identity card: chewy candies

To give enough body and chewability:

• easy to process

• enough body to remain in good shape

• sufficient aeration

• required eating texture

• non-sticky during the process

Challenges Range

© 2010 Cargill Incorporated. All rights reserved

High dry solids solutions of mainly sugars and gelling

agents, gelled or stabilized in desired shape:

• High sugar content, from 78 to 85°brix

• Acid, neutral or salt medium (ph from 3 to 7)

• High melting temperature

• Strong texture to elastic texture

• Long shelf-life

• May be aerated

Fluid Lecithin:

• Topcithin™ Series

• Metarin™ Series

Definition

Range

Identity card: gums & jellies

Prevent sticking of individual pieces during

shelf life of product

Challenges

© 2010 Cargill Incorporated. All rights reserved

Sweet and flavored preparations for chewing:

• residual moisture from 2 to 4%

• containing gum base

• extruded or compressed versions

• Topcithin™ 50, NGM and SF

• Lecigran™ 1000P

Definition

Identity card: chewing gums

To get an easy processable gum:

• a processable paste

• obtain the required chew

• succeed in having a long lasting flavor

release

• softening agent

• reduction of bitterness

• better shelf-life

• anti-sticking agent

Challenges

Range

© 2010 Cargill Incorporated. All rights reserved

Wafers are made of batter which is baked between heated

metal plates.

• wafer sheets contain little or no sugar. They are often cream

sandwiched.

• wafer variants are richer in terms of sugar, fat & egg,

allowing forming and rolling immediately after baking and

before cooling. This includes cone shapes and various rolled

& folded forms.

Fluid lecithin:

• Topcithin™ NGM

• Topcithin™ SB

• Lecisoy™ 400

Definition

Range

Identity Card: Wafers

To texture and release from iron

• Improve the emulsion

• Prevent stickiness to iron

• Reduce waste rate

• Reduce crack formation

• Improve crispiness

Challenges

© 2010 Cargill Incorporated. All rights reserved

The main ingredients of sweet goods are flour, sugar, fat &

egg. Air is introduced during the mixing process leading to

a light structure with extremely low density.

Pound cakes have a reasonably high fat content and should

show a multitude of evenly distributed minute cells without any

large holes.

In sponge cakes, the level of fat is low, and sometimes even

free of fat.

Fluid Lecithin:

• Topcithin™ Series

• Lecisoy™ 400

Deoiled Lecithin:

• Lecigran™ 1000 P & IP

• Lecimulthin™ 150

Definition

Range

Identity Card: Cakes, Cake Mixes, Muffins,

Biscuits, Pancakes, & Waffles

To stabilize – to texture and improve

• Improve the emulsion

• Stabilize the air cells

• Improve shape

• Create softness & shelf life

• Reduce costs

Challenges

© 2010 Cargill Incorporated. All rights reserved

Biscuits are generally recognized as cereal based and

baked to a moisture content of less than 5%.

The cereal component is variously enriched with two major

ingredients, fat & sugar, but thereafter the variety is almost

endless.

Fluid Lecithin:

•Topcithin™ series

•Lecisoy™ 400

Deoiled Lecithin:

• Lecigran™ 1000 P & IP

Definition

Range

Identity Card: Cookies

To texture and to produce

• Improve machinability

• Improve shape

• Improve crispiness and bite

• Reduce costs

Challenges

© 2010 Cargill Incorporated. All rights reserved

In wheat bread making, flour, water, salt, sugar, yeast

and/or other micro-organisms are mixed into a visco-

elastic dough, which is fermented and baked.

Different requirements depend on:

• Short shelf life (1 day): ex baguette

• Long shelf life (weeks / months): ex loaf bread

• Frozen dough

Fluid Lecithin:

• Topcithin™ NGM

• Topcithin™ UB or SB

• Emulfluid™ HL 66

Deoiled Lecithin:

• Lecigran™ 1000 P & IP

• Lecimulthin™ 150

Definition

Range

Identity Card: Breads & Rolls

To texture and to produce

• Improve machinability

• Improve shape & volume

• Improve softness & mouthfeel

• Improve frozen storage

Challenges

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Gluten free products developed to cater for people who

suffer from coeliac disorder, an auto-immune disease of

the gut, or for those who wish to avoid wheat.

Developed for:

• Bread

• Cakes

• Wafers

For gluten free solutions:

• Lygomme™GSG range

Definition

Range

Identity Card: Gluten Free

To texture and to shape

• Softness

• Freshness

• Reduced crumbliness

• Ready to eat (no reheating required)

• Improve shelf life

• Good flavour

Challenges

2010 CTS Offer for the Bakery Category 6