Flush Tank

ShineQuality & Development WorkPresented By:Khondoker Shafiqul Islam UllashAM-RFL-RPL-OP Shine & Tunerfl936@rflgroupbd.com

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1

Major Issue in Quality:Pillar Cock Thread MovingWall Tap W-1Rain wall showerSlot handle tapFlush Tank

Taken Action Discussed in Next Slide

1.Pillar Cock Thread Moving:

Major Problem :BrokenHead OpenDevelopment Work:Mistake of Production Using Wrong Recipe of 1 batchAt present: We followed & Maintain it More Strictly

Head Open: Now Using Wrenched for Tighten

Using modern Wrange for Tighten Properly2.Wall Tap w1:

Major Problem :Head Open

Development Work:Head Open: Now Using Wrenched for TightenAlso Use Super Glue After Tighten

3.Rain Wall Shower:

Major Problem :BrokenDevelopment Work:Properly not Bonded due to wrong RecipeNow Production Running With Standard Setting

4.Slot Handle Tap S1

Major Problem :UndeliveredDevelopment Work:Capacity Problem.Mold Order Done. It will be solved in next January

New Tap Developed With Modern Technology

Developed New Technical System900751Slot handle tap [S2]

5.Flush Tank

Major Problem :Distribution HandlingPush ButtonInletOutletDevelopment Work:Distribution Handling: Discussed With distribution & Told them to Handle it Very Softly.Also work on process for new packet with a Caution Sign

This product was mold problemNow, the product mold repaired & ImprovedPush button inside surface was plain so setting is difficult.2017 January New Mold will ArriveThe push button inside surface is now made sloppy, so setting is ok & improvedPush Button StickPush ButtonProblemDevelopedProblemDevelopedOthers Developing Work:

Others Developing Work:

Chain got stacked between the hookNew type ring developed & now the problem totally solvedOutlet Chain Hook

Upper side spring OD was bigger & thus it came out from the push button stickUpper side spring OD is now reduced & now the problem solved.Spring for Push ButtonProblemDevelopedProblemDeveloped

Gasket Related Issue:

Problem:Import Gasket Comes from China (LGY)

Gasket was hard, so setting was improper. It results into overflow problemAction Taken: Stop Using Bad Quality Gasket. (LGY also send New Gasket)Problem:Water leakage

Action Taken: Now We Never Use any Bad Quality Gasket

We Arranged Training For:

Giving More Product Knowledge to our Every ZM/SR

They can Solve silly problem Instantly

Thanks to All Who Already Utilize Our Given Training

Flush Tank Assembly Standard and 100% Water Test

Major Challenge:

Production FloorHIP DepotOthers DepotDealer/RetailerEnd Customer

Major Challenge:

Major Challenge:

Major Challenge:

Dont Torn The Sticker:

It May Broken ClumpIt May Broken GearIt May Broken Cap HolderWHY???

Mistry May Broken During Flush Tank OpenVery Frequent Our Service Engineer Found Flush Tank Broken Due to Mistry.So Be Positive On this Issue

Developed Short Quantity Problem by Using:

Automatic weight scale scale RFL Logo Tape

Push ShowerDeveloped Push Shower Quantity:Mold Send In ChinaOthers Utility test in ChinaWe Solved that Problem

Any Idea about:1 Millimeter1 Micron

701048 Handy Flush Tank New Flush Tank Launch In Market:

New Flush Tank AccessoriesIn Trial Process & Hope within 20 Days we will provide it in market

NO One Is 100% Perfect.Always Think Positive

Defect Free ProductKeep TrustHope We will Bring

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